loadpath 0.1.1__py3-none-any.whl

loadpath/evals/cases/lpbf-intercooler-core.json

@@ -0,0 +1,59 @@
+{
+  "name": "lpbf-intercooler-core",
+  "description": "A small air-to-coolant intercooler core printed in AlSi10Mg by laser powder-bed fusion, built along +z: hot boost air across x, 50% glycol across y. Nothing inside a metal part can be supported, so the internal flat ceiling must stay near zero; each fluid gets one plugged powder clean-out.",
+  "core": {
+    "type": "box",
+    "min": [
+      0,
+      0,
+      0
+    ],
+    "max": [
+      48,
+      36,
+      30
+    ]
+  },
+  "type": "gyroid",
+  "layout": "cross",
+  "axes": "xy",
+  "fluids": [
+    "air",
+    "coolant"
+  ],
+  "cell": 8,
+  "wall": 1.0,
+  "shell": 1.6,
+  "header": 8,
+  "portDiameter": 12,
+  "portLength": 6,
+  "build": "z",
+  "process": "lpbf",
+  "cleanouts": 1,
+  "step": 0.45,
+  "duty": {
+    "air": {
+      "fluid": "air",
+      "kgPerS": 0.006,
+      "tIn": 150
+    },
+    "coolant": {
+      "fluid": "glycol50",
+      "lPerMin": 4,
+      "tIn": 40
+    },
+    "wall": "alsi10mg"
+  },
+  "expect": {
+    "maxMass": 140,
+    "minWallBetweenFluids": 0.9,
+    "maxInternalFlatArea": 200,
+    "maxTrappedVolume": 5,
+    "minEffectiveness": 0.7,
+    "maxPressureDrop": {
+      "air": 20000,
+      "coolant": 2000
+    },
+    "maxSeconds": 300
+  }
+}

loadpath/evals/cases/mbb-beam.json

@@ -0,0 +1,61 @@
+{
+  "name": "mbb-beam",
+  "description": "Textbook sanity case: a simply supported beam (pinned left, roller right) with a centre load. The optimum is a well-known truss; this case guards against regressions in the solver itself. It is the planar textbook problem, so buckling is reported, not required: nothing holds the 12 mm wide truss sideways, and the light designs sway out of plane at under half the load (0.34x, 0.42x with the roller held sideways too).",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [0, 0, 0],
+      "max": [180, 12, 30]
+    }
+  ],
+  "supports": [
+    {
+      "shape": {
+        "type": "box",
+        "min": [-1, -1, -1],
+        "max": [4, 13, 0.3]
+      }
+    },
+    {
+      "shape": {
+        "type": "box",
+        "min": [176, -1, -1],
+        "max": [181, 13, 0.3]
+      },
+      "fix": "z"
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "centre",
+      "loads": [
+        {
+          "shape": {
+            "type": "box",
+            "min": [87, -1, 29.7],
+            "max": [93, 13, 31]
+          },
+          "force": [0, 0, -400]
+        }
+      ]
+    }
+  ],
+  "material": "pa12",
+  "goal": {
+    "safetyFactor": 1.5,
+    "volumeFraction": 0.3,
+    "buckling": false
+  },
+  "symmetry": [
+    "x",
+    "y"
+  ],
+  "resolution": {
+    "maxElements": 30000
+  },
+  "expect": {
+    "bodies": 1,
+    "minSafetyFactor": 1.5,
+    "minMassReduction": 0.4
+  }
+}

loadpath/evals/cases/motor-mount.json

@@ -0,0 +1,265 @@
+{
+  "name": "motor-mount",
+  "description": "NEMA 17 stepper bracket. Only the interfaces are fixed: pads round the four M3 holes on a 31mm square and a locating ring round the 22mm pilot on the motor face, and bosses round two M4 holes in the base. The motor body (an STL, as an agent would hand over modeled geometry) and screwdriver access above the M4 bosses are keep-outs. Belt tension pulls the motor sideways or up; returns a 20/30/45% trade-off gallery.",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [-25, 0, 0],
+      "max": [25, 50, 62]
+    }
+  ],
+  "preserve": [
+    {
+      "id": "pad-a",
+      "shape": {
+        "type": "cylinder",
+        "p0": [15.5, 0, 50.5],
+        "p1": [15.5, 5, 50.5],
+        "r": 4.5
+      }
+    },
+    {
+      "id": "pad-b",
+      "shape": {
+        "type": "cylinder",
+        "p0": [-15.5, 0, 50.5],
+        "p1": [-15.5, 5, 50.5],
+        "r": 4.5
+      }
+    },
+    {
+      "id": "pad-c",
+      "shape": {
+        "type": "cylinder",
+        "p0": [15.5, 0, 19.5],
+        "p1": [15.5, 5, 19.5],
+        "r": 4.5
+      }
+    },
+    {
+      "id": "pad-d",
+      "shape": {
+        "type": "cylinder",
+        "p0": [-15.5, 0, 19.5],
+        "p1": [-15.5, 5, 19.5],
+        "r": 4.5
+      }
+    },
+    {
+      "id": "pilot-ring",
+      "shape": {
+        "type": "cylinder",
+        "p0": [0, 0, 35],
+        "p1": [0, 5, 35],
+        "r": 14.5,
+        "rInner": 11.5
+      }
+    },
+    {
+      "id": "boss-a",
+      "shape": {
+        "type": "cylinder",
+        "p0": [15, 35, 0],
+        "p1": [15, 35, 5],
+        "r": 6
+      }
+    },
+    {
+      "id": "boss-b",
+      "shape": {
+        "type": "cylinder",
+        "p0": [-15, 35, 0],
+        "p1": [-15, 35, 5],
+        "r": 6
+      }
+    }
+  ],
+  "keepOut": [
+    {
+      "id": "pilot",
+      "shape": {
+        "type": "cylinder",
+        "center": [0, 2.5, 35],
+        "axis": "y",
+        "length": 20,
+        "r": 11.5
+      }
+    },
+    {
+      "id": "m3-a",
+      "shape": {
+        "type": "cylinder",
+        "center": [15.5, 2.5, 50.5],
+        "axis": "y",
+        "length": 20,
+        "r": 1.7
+      }
+    },
+    {
+      "id": "m3-b",
+      "shape": {
+        "type": "cylinder",
+        "center": [-15.5, 2.5, 50.5],
+        "axis": "y",
+        "length": 20,
+        "r": 1.7
+      }
+    },
+    {
+      "id": "m3-c",
+      "shape": {
+        "type": "cylinder",
+        "center": [15.5, 2.5, 19.5],
+        "axis": "y",
+        "length": 20,
+        "r": 1.7
+      }
+    },
+    {
+      "id": "m3-d",
+      "shape": {
+        "type": "cylinder",
+        "center": [-15.5, 2.5, 19.5],
+        "axis": "y",
+        "length": 20,
+        "r": 1.7
+      }
+    },
+    {
+      "id": "m4-a",
+      "shape": {
+        "type": "cylinder",
+        "center": [15, 35, 2.5],
+        "axis": "z",
+        "length": 20,
+        "r": 2.2
+      }
+    },
+    {
+      "id": "m4-b",
+      "shape": {
+        "type": "cylinder",
+        "center": [-15, 35, 2.5],
+        "axis": "z",
+        "length": 20,
+        "r": 2.2
+      }
+    },
+    {
+      "id": "motor-body",
+      "shape": {
+        "type": "mesh",
+        "path": "motor-body.stl"
+      }
+    },
+    {
+      "id": "access-a",
+      "shape": {
+        "type": "cylinder",
+        "p0": [15, 35, 5],
+        "p1": [15, 35, 62],
+        "r": 4.5
+      }
+    },
+    {
+      "id": "access-b",
+      "shape": {
+        "type": "cylinder",
+        "p0": [-15, 35, 5],
+        "p1": [-15, 35, 62],
+        "r": 4.5
+      }
+    }
+  ],
+  "supports": [
+    {
+      "region": "m4-a"
+    },
+    {
+      "region": "m4-b"
+    },
+    {
+      "shape": {
+        "type": "cylinder",
+        "p0": [15, 35, -1],
+        "p1": [15, 35, 0.3],
+        "r": 6
+      },
+      "fix": "z"
+    },
+    {
+      "shape": {
+        "type": "cylinder",
+        "p0": [-15, 35, -1],
+        "p1": [-15, 35, 0.3],
+        "r": 6
+      },
+      "fix": "z"
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "belt-side",
+      "loads": [
+        {
+          "region": "m3-a",
+          "force": [25, 0, 0]
+        },
+        {
+          "region": "m3-b",
+          "force": [25, 0, 0]
+        },
+        {
+          "region": "m3-c",
+          "force": [25, 0, 0]
+        },
+        {
+          "region": "m3-d",
+          "force": [25, 0, 0]
+        }
+      ]
+    },
+    {
+      "name": "belt-up",
+      "loads": [
+        {
+          "region": "m3-a",
+          "force": [0, 0, 25]
+        },
+        {
+          "region": "m3-b",
+          "force": [0, 0, 25]
+        },
+        {
+          "region": "m3-c",
+          "force": [0, 0, 25]
+        },
+        {
+          "region": "m3-d",
+          "force": [0, 0, 25]
+        }
+      ]
+    }
+  ],
+  "material": "petg",
+  "goal": {
+    "volumeFraction": 0.3,
+    "outcomes": [0.2, 0.45]
+  },
+  "minMember": 3.0,
+  "symmetry": [
+    "x"
+  ],
+  "resolution": {
+    "maxElements": 45000
+  },
+  "expect": {
+    "minMassReduction": 0.6,
+    "minSafetyFactor": 2.0,
+    "maxDeflection": 0.5,
+    "maxKeepOutIntrusion": 1.0,
+    "maxPreserveMissing": 1.0,
+    "bodies": 1,
+    "minMemberAtLeast": 2.0
+  }
+}

loadpath/evals/cases/printed-hook.json

@@ -0,0 +1,77 @@
+{
+  "name": "printed-hook",
+  "description": "Wall hook printed upright (layers along +z) with no support material, fixed to the wall over its back face; an eye with a 7mm pin 92mm out carries 300N. Only the eye is preserved. Overhang control must keep the optimizer's own surfaces self-supporting at 45 degrees; the eye's underside is the user's geometry and does not count.",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [0, -10, 0],
+      "max": [100, 10, 60]
+    }
+  ],
+  "preserve": [
+    {
+      "id": "eye",
+      "shape": {
+        "type": "cylinder",
+        "center": [92, 0, 30],
+        "axis": "y",
+        "length": 20,
+        "r": 7
+      }
+    }
+  ],
+  "keepOut": [
+    {
+      "id": "pin",
+      "shape": {
+        "type": "cylinder",
+        "center": [92, 0, 30],
+        "axis": "y",
+        "length": 30,
+        "r": 3.5
+      }
+    }
+  ],
+  "supports": [
+    {
+      "shape": {
+        "type": "box",
+        "min": [-1, -11, -1],
+        "max": [0.5, 11, 61]
+      }
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "hang",
+      "loads": [
+        {
+          "region": "pin",
+          "force": [0, 0, -300]
+        }
+      ]
+    }
+  ],
+  "material": "petg",
+  "printDirection": "+z",
+  "goal": {
+    "safetyFactor": 2.5,
+    "volumeFraction": 0.2
+  },
+  "minMember": 3.0,
+  "symmetry": [
+    "y"
+  ],
+  "resolution": {
+    "maxElements": 25000
+  },
+  "expect": {
+    "minSafetyFactor": 2.5,
+    "minMassReduction": 0.6,
+    "maxOverhangFraction": 0.04,
+    "maxKeepOutIntrusion": 1.0,
+    "maxPreserveMissing": 1.0,
+    "bodies": 1,
+    "minMemberAtLeast": 2.4
+  }
+}

loadpath/evals/cases/wall-bracket-fasteners.json

@@ -0,0 +1,125 @@
+{
+  "name": "wall-bracket-fasteners",
+  "description": "The wall bracket with its screws as fasteners: seat and wall-face rings preserved, not solid bosses, and a preload case. The screws hold the bores across (yz) only; along the screw the joint is the preload and the wall.",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [
+        0,
+        -15,
+        -100
+      ],
+      "max": [
+        120,
+        15,
+        0
+      ]
+    }
+  ],
+  "preserve": [],
+  "keepOut": [],
+  "supports": [
+    {
+      "region": "top-bore",
+      "fix": "yz"
+    },
+    {
+      "region": "bottom-bore",
+      "fix": "yz"
+    },
+    {
+      "shape": {
+        "type": "box",
+        "min": [
+          -1,
+          -16,
+          -101
+        ],
+        "max": [
+          0.3,
+          16,
+          1
+        ]
+      },
+      "fix": "x"
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "shelf",
+      "loads": [
+        {
+          "shape": {
+            "type": "box",
+            "min": [
+              10,
+              -16,
+              -1.5
+            ],
+            "max": [
+              121,
+              16,
+              1
+            ]
+          },
+          "force": [
+            0,
+            0,
+            -150
+          ]
+        }
+      ]
+    }
+  ],
+  "material": "pla",
+  "goal": {
+    "safetyFactor": 2.5,
+    "volumeFraction": 0.15
+  },
+  "minMember": 4.0,
+  "symmetry": [
+    "y"
+  ],
+  "resolution": {
+    "maxElements": 40000
+  },
+  "expect": {
+    "minSafetyFactor": 2.5,
+    "maxDeflection": 1.5,
+    "maxKeepOutIntrusion": 1.0,
+    "maxPreserveMissing": 1.0,
+    "bodies": 1,
+    "minMemberAtLeast": 3.0,
+    "minMassReduction": 0.6,
+    "maxClosedBores": 0,
+    "coarse": {
+      "skip": "fastener contact makes it the slowest case (6 min coarse) and its 2.5 mm load pad is lost below ~10k cells"
+    }
+  },
+  "fasteners": [
+    {
+      "id": "top",
+      "size": "M5",
+      "seat": [
+        6,
+        0,
+        -20
+      ],
+      "direction": "-x",
+      "grip": 6,
+      "end": "face"
+    },
+    {
+      "id": "bottom",
+      "size": "M5",
+      "seat": [
+        6,
+        0,
+        -85
+      ],
+      "direction": "-x",
+      "grip": 6,
+      "end": "face"
+    }
+  ]
+}

loadpath/evals/cases/wall-bracket.json

@@ -0,0 +1,126 @@
+{
+  "name": "wall-bracket",
+  "description": "Shelf bracket: 120mm deep, 100mm tall, 30mm wide, screwed to a wall with two M5 screws. Only the interfaces are fixed: bosses round the screws. The shelf board rests on the top edge (150N, a loaded 30kg shelf on two brackets with margin) and the wall can push back on the back face; where the bracket touches either is the optimizer's choice. Each screw needs a clear path for its head, washer and driver from the boss face out through the bracket (head-* keep-outs: M5 pan head and washer, 11mm).",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [0, -15, -100],
+      "max": [120, 15, 0]
+    }
+  ],
+  "preserve": [
+    {
+      "id": "boss-top",
+      "shape": {
+        "type": "cylinder",
+        "center": [3, 0, -20],
+        "axis": "x",
+        "length": 6,
+        "r": 6
+      }
+    },
+    {
+      "id": "boss-bottom",
+      "shape": {
+        "type": "cylinder",
+        "center": [3, 0, -85],
+        "axis": "x",
+        "length": 6,
+        "r": 6
+      }
+    }
+  ],
+  "keepOut": [
+    {
+      "id": "screw-top",
+      "shape": {
+        "type": "cylinder",
+        "center": [3, 0, -20],
+        "axis": "x",
+        "length": 20,
+        "r": 2.75
+      }
+    },
+    {
+      "id": "screw-bottom",
+      "shape": {
+        "type": "cylinder",
+        "center": [3, 0, -85],
+        "axis": "x",
+        "length": 20,
+        "r": 2.75
+      }
+    },
+    {
+      "id": "head-top",
+      "shape": {
+        "type": "cylinder",
+        "p0": [6, 0, -20],
+        "p1": [121, 0, -20],
+        "r": 5.5
+      }
+    },
+    {
+      "id": "head-bottom",
+      "shape": {
+        "type": "cylinder",
+        "p0": [6, 0, -85],
+        "p1": [121, 0, -85],
+        "r": 5.5
+      }
+    }
+  ],
+  "supports": [
+    {
+      "region": "screw-top"
+    },
+    {
+      "region": "screw-bottom"
+    },
+    {
+      "shape": {
+        "type": "box",
+        "min": [-1, -16, -101],
+        "max": [0.3, 16, 1]
+      },
+      "fix": "x"
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "shelf",
+      "loads": [
+        {
+          "shape": {
+            "type": "box",
+            "min": [10, -16, -1.5],
+            "max": [121, 16, 1]
+          },
+          "force": [0, 0, -150]
+        }
+      ]
+    }
+  ],
+  "material": "pla",
+  "goal": {
+    "safetyFactor": 2.5,
+    "volumeFraction": 0.15
+  },
+  "minMember": 4.0,
+  "symmetry": [
+    "y"
+  ],
+  "resolution": {
+    "maxElements": 40000
+  },
+  "expect": {
+    "minSafetyFactor": 2.5,
+    "maxDeflection": 1.5,
+    "maxKeepOutIntrusion": 1.0,
+    "maxPreserveMissing": 1.0,
+    "bodies": 1,
+    "minMemberAtLeast": 3.0,
+    "minMassReduction": 0.6,
+    "maxClosedBores": 0
+  }
+}