loadpath 0.1.1__py3-none-any.whl

loadpath/evals/briefs/kart-charge-cooler-lpbf.json

@@ -0,0 +1,93 @@
+{
+ "id": "kart-charge-cooler-lpbf",
+ "kind": "heatx",
+ "brief": "A water-to-air charge cooler for the turbo kit on my 250 cc kart engine, printed in AlSi10Mg on a\nmetal powder-bed machine, built along +Z. All I have is the space: a 110 x 80 x 60 mm box (x along the\n110, y across the 80, z up, origin at a bottom corner), and the cooler and its fittings must fit in it.\nThe boost air comes in through the x = 0 end and leaves through the x = 110 end; put the coolant\nconnections wherever suits. At full boost it's about 0.015 kg/s of air at 130 C off the compressor and I\nwant it out at 70 C or cooler. The coolant is 50/50 glycol, 3 L/min at 40 C. No more than 0.1 bar lost on\nthe air side (it eats boost), 0.2 bar on the coolant side, and keep it under 300 g.",
+ "attachments": [],
+ "tags": [
+  "heatx",
+  "metal",
+  "lpbf",
+  "gas",
+  "sizing",
+  "envelope"
+ ],
+ "gold": {
+  "name": "kart-charge-cooler",
+  "core": {
+   "type": "box",
+   "min": [
+    30,
+    18.6,
+    5
+   ],
+   "max": [
+    80,
+    61.4,
+    55
+   ]
+  },
+  "type": "gyroid",
+  "layout": "counter",
+  "axes": "xy",
+  "fluids": [
+   "air",
+   "coolant"
+  ],
+  "cell": 6,
+  "wall": 0.8,
+  "split": 0.66,
+  "cap": 1.8,
+  "header": 9,
+  "shell": 1.6,
+  "portLength": 8,
+  "portDiameter": {
+   "air": 25.5,
+   "coolant": 8
+  },
+  "build": "z",
+  "process": "lpbf",
+  "duty": {
+   "air": {
+    "fluid": "air",
+    "kgPerS": 0.015,
+    "tIn": 130
+   },
+   "coolant": {
+    "fluid": "glycol50",
+    "lPerMin": 3,
+    "tIn": 40
+   },
+   "wall": "alsi10mg"
+  }
+ },
+ "pass": {
+  "envelope": {
+   "min": [
+    0,
+    0,
+    0
+   ],
+   "max": [
+    110,
+    80,
+    60
+   ]
+  },
+  "ports": {
+   "air-in": {
+    "direction": "-x"
+   },
+   "air-out": {
+    "direction": "+x"
+   }
+  },
+  "minEffectiveness": 0.667,
+  "maxPressureDrop": {
+   "air": 10000,
+   "coolant": 20000
+  },
+  "maxMass": 300,
+  "maxTrappedVolume": 20,
+  "maxInternalFlatArea": 300
+ }
+}

loadpath/evals/briefs/lighten-step-bracket.json

@@ -0,0 +1,220 @@
+{
+ "id": "lighten-step-bracket",
+ "brief": "bracket.step (attached) is our current machined-style bracket, a solid L in millimetres. It's far\ntoo heavy. Please make a lighter version printed in SLS PA12 that keeps the same mounting: the\ntwo M5 holes in the base (they bolt it down onto a frame at z = 0) and the 10.2 mm shaft hole in\nthe upright, and stays inside the current bracket's bounding box. Keep at least 3 mm of\nmaterial round every hole. The shaft through the upright hole carries 250 N straight down\n(-Z) and up to 80 N sideways along X. Safety factor 2.5.",
+ "attachments": [
+  "assets/bracket.step"
+ ],
+ "tags": [
+  "step",
+  "sls",
+  "import"
+ ],
+ "gold": {
+  "designSpace": [
+   {
+    "type": "box",
+    "min": [
+     -30.0,
+     0.0,
+     0.0
+    ],
+    "max": [
+     30.0,
+     40.0,
+     50.0
+    ]
+   }
+  ],
+  "preserve": [
+   {
+    "id": "m5-rings",
+    "shape": {
+     "type": "union",
+     "shapes": [
+      {
+       "type": "cylinder",
+       "p0": [
+        20.0,
+        14.0,
+        0.0
+       ],
+       "p1": [
+        20.0,
+        14.0,
+        6.0
+       ],
+       "r": 5.75
+      },
+      {
+       "type": "cylinder",
+       "p0": [
+        -20.0,
+        14.0,
+        0.0
+       ],
+       "p1": [
+        -20.0,
+        14.0,
+        6.0
+       ],
+       "r": 5.75
+      }
+     ]
+    }
+   },
+   {
+    "id": "shaft-boss",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      0.0,
+      32.0,
+      38.0
+     ],
+     "p1": [
+      0.0,
+      40.0,
+      38.0
+     ],
+     "r": 8.1
+    }
+   }
+  ],
+  "keepOut": [
+   {
+    "id": "m5",
+    "shape": {
+     "type": "union",
+     "shapes": [
+      {
+       "type": "cylinder",
+       "p0": [
+        20.0,
+        14.0,
+        -1.0
+       ],
+       "p1": [
+        20.0,
+        14.0,
+        7.0
+       ],
+       "r": 2.75
+      },
+      {
+       "type": "cylinder",
+       "p0": [
+        -20.0,
+        14.0,
+        -1.0
+       ],
+       "p1": [
+        -20.0,
+        14.0,
+        7.0
+       ],
+       "r": 2.75
+      }
+     ]
+    }
+   },
+   {
+    "id": "shaft",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      0.0,
+      28.0,
+      38.0
+     ],
+     "p1": [
+      0.0,
+      44.0,
+      38.0
+     ],
+     "r": 5.1
+    }
+   }
+  ],
+  "supports": [
+   {
+    "region": "m5"
+   },
+   {
+    "shape": {
+     "type": "union",
+     "shapes": [
+      {
+       "type": "cylinder",
+       "p0": [
+        20.0,
+        14.0,
+        -0.5
+       ],
+       "p1": [
+        20.0,
+        14.0,
+        0.3
+       ],
+       "r": 5.75
+      },
+      {
+       "type": "cylinder",
+       "p0": [
+        -20.0,
+        14.0,
+        -0.5
+       ],
+       "p1": [
+        -20.0,
+        14.0,
+        0.3
+       ],
+       "r": 5.75
+      }
+     ]
+    },
+    "fix": "z"
+   }
+  ],
+  "loadCases": [
+   {
+    "name": "down",
+    "loads": [
+     {
+      "region": "shaft",
+      "force": [
+       0,
+       0,
+       -250
+      ]
+     }
+    ]
+   },
+   {
+    "name": "side",
+    "loads": [
+     {
+      "region": "shaft",
+      "force": [
+       80,
+       0,
+       0
+      ]
+     }
+    ]
+   }
+  ],
+  "material": "pa12",
+  "process": "sls",
+  "goal": {
+   "safetyFactor": 2.5
+  },
+  "name": "lighten-step-bracket",
+  "resolution": {
+   "maxElements": 60000
+  }
+ },
+ "pass": {
+  "safetyFactor": 2.5
+ }
+}

loadpath/evals/briefs/nema17-mount-stl.json

@@ -0,0 +1,429 @@
+{
+ "id": "nema17-mount-stl",
+ "brief": "I need a bracket that holds a NEMA 17 stepper (motor-body.stl is the motor body, attached, in\nmillimetres, already placed where it sits: its body is y = 5 to 53) onto a flat plate. PETG, FDM,\nprinted with the base on the bed (layers along +Z). The bracket's face plate goes against the\nmotor's front face, between y = 0 and 5; the rest of the bracket may wrap round the motor body\n(but not into it) to reach the base screws. The four M3 face screws are on a 31 mm square\ncentred on the shaft at (0, 0, 35) and run along Y, so the holes are at x = +/-15.5,\nz = 19.5 and 50.5; each needs a 4.5 mm radius pad 5 mm thick (y = 0 to 5). The 22 mm pilot\nboss on the motor face needs a 23 mm hole with a 1.5 mm ring round it. The bracket screws down\nto the plate (z = 0) with two M4 screws along Z at (+/-15, 35), each with a 6 mm radius,\n5 mm tall boss, and I need a screwdriver to reach those screws from above (keep a 9 mm diameter\ncolumn clear above each). It has to fit in x = -25 to 25, y = 0 to 50, z = 0 to 62. The belt\npulls the shaft with up to 60 N, mostly upward (+Z) but it can also pull sideways along X.\nThe motor is 350 g. Safety factor 2.",
+ "attachments": [
+  "assets/motor-body.stl"
+ ],
+ "tags": [
+  "stl",
+  "fdm",
+  "fasteners"
+ ],
+ "gold": {
+  "designSpace": [
+   {
+    "type": "box",
+    "min": [
+     -25,
+     0,
+     0
+    ],
+    "max": [
+     25,
+     50,
+     62
+    ]
+   }
+  ],
+  "preserve": [
+   {
+    "id": "pad-a",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      15.5,
+      0,
+      50.5
+     ],
+     "p1": [
+      15.5,
+      5,
+      50.5
+     ],
+     "r": 4.5
+    }
+   },
+   {
+    "id": "pad-b",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      -15.5,
+      0,
+      50.5
+     ],
+     "p1": [
+      -15.5,
+      5,
+      50.5
+     ],
+     "r": 4.5
+    }
+   },
+   {
+    "id": "pad-c",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      15.5,
+      0,
+      19.5
+     ],
+     "p1": [
+      15.5,
+      5,
+      19.5
+     ],
+     "r": 4.5
+    }
+   },
+   {
+    "id": "pad-d",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      -15.5,
+      0,
+      19.5
+     ],
+     "p1": [
+      -15.5,
+      5,
+      19.5
+     ],
+     "r": 4.5
+    }
+   },
+   {
+    "id": "pilot-ring",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      0,
+      0,
+      35
+     ],
+     "p1": [
+      0,
+      5,
+      35
+     ],
+     "r": 13.0,
+     "rInner": 11.5
+    }
+   },
+   {
+    "id": "boss-a",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      15,
+      35,
+      0
+     ],
+     "p1": [
+      15,
+      35,
+      5
+     ],
+     "r": 6
+    }
+   },
+   {
+    "id": "boss-b",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      -15,
+      35,
+      0
+     ],
+     "p1": [
+      -15,
+      35,
+      5
+     ],
+     "r": 6
+    }
+   }
+  ],
+  "keepOut": [
+   {
+    "id": "pilot",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      0,
+      2.5,
+      35
+     ],
+     "axis": "y",
+     "length": 20,
+     "r": 11.5
+    }
+   },
+   {
+    "id": "m3-a",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      15.5,
+      2.5,
+      50.5
+     ],
+     "axis": "y",
+     "length": 20,
+     "r": 1.7
+    }
+   },
+   {
+    "id": "m3-b",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      -15.5,
+      2.5,
+      50.5
+     ],
+     "axis": "y",
+     "length": 20,
+     "r": 1.7
+    }
+   },
+   {
+    "id": "m3-c",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      15.5,
+      2.5,
+      19.5
+     ],
+     "axis": "y",
+     "length": 20,
+     "r": 1.7
+    }
+   },
+   {
+    "id": "m3-d",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      -15.5,
+      2.5,
+      19.5
+     ],
+     "axis": "y",
+     "length": 20,
+     "r": 1.7
+    }
+   },
+   {
+    "id": "m4-a",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      15,
+      35,
+      2.5
+     ],
+     "axis": "z",
+     "length": 20,
+     "r": 2.2
+    }
+   },
+   {
+    "id": "m4-b",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      -15,
+      35,
+      2.5
+     ],
+     "axis": "z",
+     "length": 20,
+     "r": 2.2
+    }
+   },
+   {
+    "id": "motor-body",
+    "shape": {
+     "type": "mesh",
+     "path": "motor-body.stl"
+    }
+   },
+   {
+    "id": "access-a",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      15,
+      35,
+      5
+     ],
+     "p1": [
+      15,
+      35,
+      62
+     ],
+     "r": 4.5
+    }
+   },
+   {
+    "id": "access-b",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      -15,
+      35,
+      5
+     ],
+     "p1": [
+      -15,
+      35,
+      62
+     ],
+     "r": 4.5
+    }
+   }
+  ],
+  "supports": [
+   {
+    "region": "m4-a"
+   },
+   {
+    "region": "m4-b"
+   },
+   {
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      15,
+      35,
+      -1
+     ],
+     "p1": [
+      15,
+      35,
+      0.3
+     ],
+     "r": 6
+    },
+    "fix": "z"
+   },
+   {
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      -15,
+      35,
+      -1
+     ],
+     "p1": [
+      -15,
+      35,
+      0.3
+     ],
+     "r": 6
+    },
+    "fix": "z"
+   }
+  ],
+  "loadCases": [
+   {
+    "name": "belt-side",
+    "loads": [
+     {
+      "region": "m3-a",
+      "force": [
+       15.0,
+       0.0,
+       0.0
+      ]
+     },
+     {
+      "region": "m3-b",
+      "force": [
+       15.0,
+       0.0,
+       0.0
+      ]
+     },
+     {
+      "region": "m3-c",
+      "force": [
+       15.0,
+       0.0,
+       0.0
+      ]
+     },
+     {
+      "region": "m3-d",
+      "force": [
+       15.0,
+       0.0,
+       0.0
+      ]
+     }
+    ]
+   },
+   {
+    "name": "belt-up",
+    "loads": [
+     {
+      "region": "m3-a",
+      "force": [
+       0.0,
+       0.0,
+       15.0
+      ]
+     },
+     {
+      "region": "m3-b",
+      "force": [
+       0.0,
+       0.0,
+       15.0
+      ]
+     },
+     {
+      "region": "m3-c",
+      "force": [
+       0.0,
+       0.0,
+       15.0
+      ]
+     },
+     {
+      "region": "m3-d",
+      "force": [
+       0.0,
+       0.0,
+       15.0
+      ]
+     }
+    ]
+   }
+  ],
+  "material": "petg",
+  "minMember": 3.0,
+  "symmetry": [
+   "x"
+  ],
+  "resolution": {
+   "maxElements": 45000
+  },
+  "process": {
+   "type": "fdm",
+   "buildDirection": "+z"
+  },
+  "goal": {
+   "safetyFactor": 2
+  },
+  "name": "nema17-mount-stl"
+ },
+ "pass": {
+  "safetyFactor": 2
+ }
+}