loadpath 0.1.1__py3-none-any.whl

loadpath/evals/cases/arm-link-cast.json

@@ -0,0 +1,157 @@
+{
+ "name": "arm-link-cast",
+ "description": "The arm-link case cast (or molded) in a two-part mold opening along z: no undercuts along z, so every hole runs straight through. The 10 mm cable channel along x is the study's own undercut (it needs a side core) and is not counted against the part. Same goal: SF 3 and 0.5 mm at the wrist in PA12.",
+ "designSpace": [
+  {
+   "type": "box",
+   "min": [
+    -16,
+    -18,
+    -12
+   ],
+   "max": [
+    156,
+    18,
+    12
+   ]
+  }
+ ],
+ "preserve": [
+  {
+   "id": "shoulder-boss",
+   "shape": {
+    "type": "cylinder",
+    "center": [
+     0,
+     0,
+     0
+    ],
+    "axis": "z",
+    "length": 24,
+    "r": 16
+   }
+  },
+  {
+   "id": "wrist-boss",
+   "shape": {
+    "type": "cylinder",
+    "center": [
+     140,
+     0,
+     0
+    ],
+    "axis": "z",
+    "length": 24,
+    "r": 15
+   }
+  }
+ ],
+ "keepOut": [
+  {
+   "id": "shoulder-bearing",
+   "shape": {
+    "type": "cylinder",
+    "center": [
+     0,
+     0,
+     0
+    ],
+    "axis": "z",
+    "length": 30,
+    "r": 11
+   }
+  },
+  {
+   "id": "wrist-bearing",
+   "shape": {
+    "type": "cylinder",
+    "center": [
+     140,
+     0,
+     0
+    ],
+    "axis": "z",
+    "length": 30,
+    "r": 11
+   }
+  },
+  {
+   "id": "cable-channel",
+   "shape": {
+    "type": "cylinder",
+    "p0": [
+     30,
+     0,
+     0
+    ],
+    "p1": [
+     110,
+     0,
+     0
+    ],
+    "r": 5
+   }
+  }
+ ],
+ "supports": [
+  {
+   "region": "shoulder-bearing"
+  }
+ ],
+ "loadCases": [
+  {
+   "name": "payload",
+   "loads": [
+    {
+     "region": "wrist-bearing",
+     "force": [
+      0,
+      -40,
+      0
+     ]
+    }
+   ]
+  },
+  {
+   "name": "side",
+   "loads": [
+    {
+     "region": "wrist-bearing",
+     "force": [
+      0,
+      0,
+      15
+     ]
+    }
+   ]
+  }
+ ],
+ "material": "pa12",
+ "goal": {
+  "safetyFactor": 3.0,
+  "maxDeflection": 0.5,
+  "volumeFraction": 0.3
+ },
+ "minMember": 3.0,
+ "symmetry": [
+  "z"
+ ],
+ "resolution": {
+  "maxElements": 40000
+ },
+ "casting": {
+  "draw": "+z",
+  "sides": 2
+ },
+ "expect": {
+  "minMassReduction": 0.4,
+  "minSafetyFactor": 3.0,
+  "maxDeflection": 0.5,
+  "maxKeepOutIntrusion": 1.0,
+  "maxPreserveMissing": 1.0,
+  "bodies": 1,
+  "minMemberAtLeast": 2.4,
+  "maxMass": 75,
+  "maxUndercutVolume": 150
+ }
+}

loadpath/evals/cases/arm-link-driven.json

@@ -0,0 +1,171 @@
+{
+  "name": "arm-link-driven",
+  "description": "The arm link as Fusion would set it up: the shoulder turns on a pin (its bearing) and is driven through four M3 holes of a servo horn on a 27mm circle, which is what actually holds it against the payload. The wrist bearing takes the payload as a bearing load (a shaft pushing on one side of the bore) plus the wrist motor's 1.5 N\u00b7m reaction torque; a side case adds a lateral push. The link carries its own weight.",
+  "designSpace": [
+    {
+      "type": "box",
+      "min": [-16, -18, -12],
+      "max": [156, 18, 12]
+    }
+  ],
+  "preserve": [
+    {
+      "id": "shoulder-boss",
+      "shape": {
+        "type": "cylinder",
+        "center": [0, 0, 0],
+        "axis": "z",
+        "length": 24,
+        "r": 16
+      }
+    },
+    {
+      "id": "wrist-boss",
+      "shape": {
+        "type": "cylinder",
+        "center": [140, 0, 0],
+        "axis": "z",
+        "length": 24,
+        "r": 15
+      }
+    }
+  ],
+  "keepOut": [
+    {
+      "id": "shoulder-bearing",
+      "shape": {
+        "type": "cylinder",
+        "center": [0, 0, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 11
+      }
+    },
+    {
+      "id": "wrist-bearing",
+      "shape": {
+        "type": "cylinder",
+        "center": [140, 0, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 11
+      }
+    },
+    {
+      "id": "cable-channel",
+      "shape": {
+        "type": "cylinder",
+        "p0": [30, 0, 0],
+        "p1": [110, 0, 0],
+        "r": 5
+      }
+    },
+    {
+      "id": "horn-0",
+      "shape": {
+        "type": "cylinder",
+        "center": [9.546, 9.546, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 1.6
+      }
+    },
+    {
+      "id": "horn-1",
+      "shape": {
+        "type": "cylinder",
+        "center": [-9.546, 9.546, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 1.6
+      }
+    },
+    {
+      "id": "horn-2",
+      "shape": {
+        "type": "cylinder",
+        "center": [-9.546, -9.546, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 1.6
+      }
+    },
+    {
+      "id": "horn-3",
+      "shape": {
+        "type": "cylinder",
+        "center": [9.546, -9.546, 0],
+        "axis": "z",
+        "length": 30,
+        "r": 1.6
+      }
+    }
+  ],
+  "supports": [
+    {
+      "region": "shoulder-bearing",
+      "fix": "pin"
+    },
+    {
+      "region": "horn-0"
+    },
+    {
+      "region": "horn-1"
+    },
+    {
+      "region": "horn-2"
+    },
+    {
+      "region": "horn-3"
+    }
+  ],
+  "loadCases": [
+    {
+      "name": "payload",
+      "loads": [
+        {
+          "region": "wrist-bearing",
+          "force": [0, -40, 0],
+          "distribution": "bearing"
+        },
+        {
+          "region": "wrist-boss",
+          "moment": [0, 0, 1500]
+        }
+      ]
+    },
+    {
+      "name": "side",
+      "loads": [
+        {
+          "region": "wrist-bearing",
+          "force": [0, 0, 15],
+          "distribution": "bearing"
+        }
+      ]
+    }
+  ],
+  "material": "pa12",
+  "goal": {
+    "safetyFactor": 3.0,
+    "maxDeflection": 0.5,
+    "volumeFraction": 0.3
+  },
+  "minMember": 3.0,
+  "symmetry": [
+    "z"
+  ],
+  "resolution": {
+    "maxElements": 40000
+  },
+  "expect": {
+    "minMassReduction": 0.4,
+    "minSafetyFactor": 3.0,
+    "maxDeflection": 0.5,
+    "maxKeepOutIntrusion": 1.0,
+    "maxPreserveMissing": 1.0,
+    "bodies": 1,
+    "minMemberAtLeast": 2.4
+  },
+  "gravity": [0, -9.81, 0]
+}

loadpath/evals/cases/arm-link-sandwich.json

@@ -0,0 +1,315 @@
+{
+ "name": "arm-link-sandwich",
+ "description": "The arm link as a sandwich field graph (examples/fields/arm-link-sandwich.json): a stress-graded skin over a sparse gyroid core in a tuned envelope, analyzed with its lattice homogenized. It must stay under the 54.9 g tuned solid web at the arm-link study's 0.5 mm and SF 3. The mustFail variant is the 38 g candidate (shallower web, thinner skin) that a coarse search grid once passed at 0.55 mm; it really deflects about 0.6 mm and must fail on every grid.",
+ "study": "example:arm-link",
+ "cells": 1000000,
+ "mustFail": [
+  {
+   "name": "38 g thin-skin link",
+   "set": {
+    "nodes/web/shape/max/2": 7.47,
+    "nodes/web/shape/min/2": -7.47,
+    "nodes/skinWall/to/1": 2.15
+   }
+  }
+ ],
+ "expect": {
+  "maxMass": 45.0,
+  "maxDeflection": 0.5,
+  "minSafetyFactor": 3.0,
+  "bodies": 1,
+  "coarse": {
+   "cells": 120000
+  }
+ },
+ "graph": {
+  "name": "arm-link-sandwich",
+  "description": "Sandwich arm link, the tuned result of arm-link-sandwich-tune.json checked on 1M analysis cells: a stress-graded skin (0.84-2.35 mm) over a sparse gyroid core (16 mm cells, 0.8 mm walls) in a 29.6 x 20 mm web. 42.8 g, 0.436 mm at the wrist bearing, SF 9.2 (homogenized; meshed 44.5 g, 0.40 mm resolved), against 54.9 g for the tuned solid web.",
+  "nodes": {
+   "shoulder": {
+    "op": "shape",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      0,
+      0,
+      0
+     ],
+     "axis": "z",
+     "length": 24,
+     "r": 16
+    }
+   },
+   "wrist": {
+    "op": "shape",
+    "shape": {
+     "type": "cylinder",
+     "center": [
+      140,
+      0,
+      0
+     ],
+     "axis": "z",
+     "length": 24,
+     "r": 15
+    }
+   },
+   "web": {
+    "op": "shape",
+    "shape": {
+     "type": "box",
+     "min": [
+      0,
+      -14.8,
+      -10.0
+     ],
+     "max": [
+      140,
+      14.8,
+      10.0
+     ]
+    },
+    "description": "tuned (half-width 14.8, half-height 10)"
+   },
+   "blob": {
+    "op": "union",
+    "inputs": [
+     "shoulder",
+     "wrist",
+     "web"
+    ],
+    "blend": 8
+   },
+   "slab": {
+    "op": "shape",
+    "shape": {
+     "type": "box",
+     "min": [
+      -20,
+      -20,
+      -12
+     ],
+     "max": [
+      160,
+      20,
+      12
+     ]
+    }
+   },
+   "envelope": {
+    "op": "intersect",
+    "inputs": [
+     "blob",
+     "slab"
+    ],
+    "blend": 1.5,
+    "description": "the blend bulges past the bosses' faces: trim them flat, edges rounded 1.5 mm"
+   },
+   "bores": {
+    "op": "shape",
+    "shape": {
+     "type": "union",
+     "shapes": [
+      {
+       "type": "cylinder",
+       "center": [
+        0,
+        0,
+        0
+       ],
+       "axis": "z",
+       "length": 30,
+       "r": 11
+      },
+      {
+       "type": "cylinder",
+       "center": [
+        140,
+        0,
+        0
+       ],
+       "axis": "z",
+       "length": 30,
+       "r": 11
+      }
+     ]
+    },
+    "description": "the two 22 mm bearing seats"
+   },
+   "channel": {
+    "op": "shape",
+    "shape": {
+     "type": "cylinder",
+     "p0": [
+      30,
+      0,
+      0
+     ],
+     "p1": [
+      110,
+      0,
+      0
+     ],
+     "r": 5
+    },
+    "description": "cable channel"
+   },
+   "maxWeb": {
+    "op": "shape",
+    "shape": {
+     "type": "box",
+     "min": [
+      0,
+      -17,
+      -11
+     ],
+     "max": [
+      140,
+      17,
+      11
+     ]
+    }
+   },
+   "maxEnvelope": {
+    "op": "intersect",
+    "inputs": [
+     {
+      "op": "union",
+      "inputs": [
+       "shoulder",
+       "wrist",
+       "maxWeb"
+      ],
+      "blend": 8
+     },
+     "slab"
+    ],
+    "blend": 1.5
+   },
+   "maxSolid": {
+    "op": "subtract",
+    "inputs": [
+     "maxEnvelope",
+     "bores",
+     "channel"
+    ]
+   },
+   "stress": {
+    "op": "result",
+    "study": "example:arm-link",
+    "part": "maxSolid",
+    "pitch": 1.0,
+    "scale": "peak",
+    "description": "von Mises of the largest envelope, worst load case, over its peak"
+   },
+   "nearBore": {
+    "op": "distance",
+    "input": "bores"
+   },
+   "skinWall": {
+    "op": "remap",
+    "input": "stress",
+    "from": [
+     0.1,
+     0.8
+    ],
+    "to": [
+     0.84,
+     2.35
+    ],
+    "curve": "smoothstep"
+   },
+   "skin": {
+    "op": "shell",
+    "input": "envelope",
+    "thickness": "skinWall"
+   },
+   "collars": {
+    "op": "union",
+    "inputs": [
+     {
+      "op": "shell",
+      "input": "bores",
+      "side": "outside",
+      "thickness": 3
+     },
+     {
+      "op": "shell",
+      "input": "channel",
+      "side": "outside",
+      "thickness": 1.0
+     }
+    ],
+    "description": "solid rings round the bearings, a 1 mm liner round the cable channel"
+   },
+   "core": {
+    "op": "lattice",
+    "type": "gyroid",
+    "cell": 16.0,
+    "thickness": "wall"
+   },
+   "fill": {
+    "op": "intersect",
+    "inputs": [
+     "core",
+     "envelope"
+    ]
+   },
+   "fillet": {
+    "op": "remap",
+    "input": "nearBore",
+    "from": [
+     3,
+     20
+    ],
+    "to": [
+     2.0,
+     0.8
+    ]
+   },
+   "joined": {
+    "op": "union",
+    "inputs": [
+     "skin",
+     "collars",
+     "fill"
+    ],
+    "blend": "fillet"
+   },
+   "part": {
+    "op": "subtract",
+    "inputs": [
+     {
+      "op": "intersect",
+      "inputs": [
+       "joined",
+       "envelope"
+      ]
+     },
+     "bores",
+     "channel"
+    ]
+   },
+   "wall": {
+    "op": "remap",
+    "input": "stress",
+    "from": [
+     0.05,
+     0.6
+    ],
+    "to": [
+     0.8,
+     0.8
+    ],
+    "curve": "sqrt",
+    "description": "gyroid wall: never under the 0.8 mm minimum"
+   }
+  },
+  "output": "part",
+  "mesh": {
+   "pitch": 0.3
+  },
+  "material": "pa12",
+  "minWall": 0.8
+ }
+}