formulab 0.1.0

package/dist/quality/dpmo.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/dpmo.js

@@ -0,0 +1,114 @@
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+/**
+ * Approximation of the inverse normal CDF (probit function)
+ * Uses Abramowitz and Stegun approximation
+ */
+function normalInvCDF(p) {
+    if (p <= 0)
+        return -Infinity;
+    if (p >= 1)
+        return Infinity;
+    if (p === 0.5)
+        return 0;
+    // Use rational approximation
+    const a = [
+        -3.969683028665376e1,
+        2.209460984245205e2,
+        -2.759285104469687e2,
+        1.383577518672690e2,
+        -3.066479806614716e1,
+        2.506628277459239e0,
+    ];
+    const b = [
+        -5.447609879822406e1,
+        1.615858368580409e2,
+        -1.556989798598866e2,
+        6.680131188771972e1,
+        -1.328068155288572e1,
+    ];
+    const c = [
+        -7.784894002430293e-3,
+        -3.223964580411365e-1,
+        -2.400758277161838e0,
+        -2.549732539343734e0,
+        4.374664141464968e0,
+        2.938163982698783e0,
+    ];
+    const d = [
+        7.784695709041462e-3,
+        3.224671290700398e-1,
+        2.445134137142996e0,
+        3.754408661907416e0,
+    ];
+    const pLow = 0.02425;
+    const pHigh = 1 - pLow;
+    let q, r;
+    if (p < pLow) {
+        q = Math.sqrt(-2 * Math.log(p));
+        return (((((c[0] * q + c[1]) * q + c[2]) * q + c[3]) * q + c[4]) * q + c[5]) /
+            ((((d[0] * q + d[1]) * q + d[2]) * q + d[3]) * q + 1);
+    }
+    else if (p <= pHigh) {
+        q = p - 0.5;
+        r = q * q;
+        return (((((a[0] * r + a[1]) * r + a[2]) * r + a[3]) * r + a[4]) * r + a[5]) * q /
+            (((((b[0] * r + b[1]) * r + b[2]) * r + b[3]) * r + b[4]) * r + 1);
+    }
+    else {
+        q = Math.sqrt(-2 * Math.log(1 - p));
+        return -(((((c[0] * q + c[1]) * q + c[2]) * q + c[3]) * q + c[4]) * q + c[5]) /
+            ((((d[0] * q + d[1]) * q + d[2]) * q + d[3]) * q + 1);
+    }
+}
+/**
+ * Convert DPMO to Sigma level using normal distribution
+ * Sigma = normalInvCDF(1 - DPMO/1000000) + 1.5 (with 1.5 sigma shift)
+ */
+function dpmoToSigma(dpmoValue) {
+    if (dpmoValue <= 0)
+        return 6; // Perfect process
+    if (dpmoValue >= 1000000)
+        return 0; // No capability
+    // Calculate Z-score from yield
+    const yield_decimal = 1 - dpmoValue / 1000000;
+    const zScore = normalInvCDF(yield_decimal);
+    // Add 1.5 sigma shift (industry standard for long-term capability)
+    return zScore + 1.5;
+}
+/**
+ * Calculate Defects Per Million Opportunities (DPMO) and related metrics
+ * DPMO = (Defects / (Units x Opportunities)) x 1,000,000
+ *
+ * @param input - DPMO input parameters
+ * @returns DPMO analysis result
+ */
+export function dpmo(input) {
+    const { defects, units, opportunities } = input;
+    // Handle invalid inputs
+    if (units <= 0 || opportunities <= 0) {
+        return { dpmo: 0, sigmaLevel: 0, yield: 0, dpu: 0, defectRate: 0 };
+    }
+    // Calculate total opportunities
+    const totalOpportunities = units * opportunities;
+    // Calculate DPMO
+    const dpmoValue = (defects / totalOpportunities) * 1000000;
+    // Calculate DPU (defects per unit)
+    const dpu = defects / units;
+    // Calculate defect rate percentage
+    const defectRate = (defects / totalOpportunities) * 100;
+    // Calculate yield percentage
+    const yieldPercent = (1 - dpmoValue / 1000000) * 100;
+    // Calculate sigma level
+    const sigmaLevel = dpmoToSigma(dpmoValue);
+    return {
+        dpmo: roundTo(dpmoValue, 2),
+        sigmaLevel: roundTo(sigmaLevel, 2),
+        yield: roundTo(yieldPercent, 4),
+        dpu: roundTo(dpu, 4),
+        defectRate: roundTo(defectRate, 4),
+    };
+}
+//# sourceMappingURL=dpmo.js.map

package/dist/quality/dpmo.js.map

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package/dist/quality/index.d.ts

@@ -0,0 +1,15 @@
+export { oee } from './oee.js';
+export { cpk } from './cpk.js';
+export { cycleTime } from './cycle.js';
+export { taktTime } from './takt.js';
+export { aql } from './aql.js';
+export { downtime } from './downtime.js';
+export { dpmo } from './dpmo.js';
+export { lineBalancing } from './lineBalancing.js';
+export { mtbf } from './mtbf.js';
+export { ppk } from './ppk.js';
+export { ppm } from './ppm.js';
+export { rpn } from './rpn.js';
+export { yieldCalc } from './yield.js';
+export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, } from './types.js';
+//# sourceMappingURL=index.d.ts.map

package/dist/quality/index.d.ts.map

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package/dist/quality/index.js

@@ -0,0 +1,15 @@
+// Quality domain formulas
+export { oee } from './oee.js';
+export { cpk } from './cpk.js';
+export { cycleTime } from './cycle.js';
+export { taktTime } from './takt.js';
+export { aql } from './aql.js';
+export { downtime } from './downtime.js';
+export { dpmo } from './dpmo.js';
+export { lineBalancing } from './lineBalancing.js';
+export { mtbf } from './mtbf.js';
+export { ppk } from './ppk.js';
+export { ppm } from './ppm.js';
+export { rpn } from './rpn.js';
+export { yieldCalc } from './yield.js';
+//# sourceMappingURL=index.js.map

package/dist/quality/index.js.map

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package/dist/quality/lineBalancing.d.ts

@@ -0,0 +1,9 @@
+import type { LineBalancingInput, LineBalancingResult } from './types.js';
+/**
+ * Calculate line balancing using Ranked Positional Weight (RPW) heuristic
+ *
+ * @param input - Line balancing input parameters
+ * @returns Line balancing result or null if infeasible
+ */
+export declare function lineBalancing(input: LineBalancingInput): LineBalancingResult | null;
+//# sourceMappingURL=lineBalancing.d.ts.map

package/dist/quality/lineBalancing.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/lineBalancing.js

@@ -0,0 +1,185 @@
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+function detectCycle(tasks) {
+    const taskMap = new Map(tasks.map(t => [t.id, t]));
+    const visited = new Set();
+    const inStack = new Set();
+    function dfs(id) {
+        if (inStack.has(id))
+            return true;
+        if (visited.has(id))
+            return false;
+        visited.add(id);
+        inStack.add(id);
+        const task = taskMap.get(id);
+        if (task) {
+            // Find successors: tasks that have this id as predecessor
+            for (const t of tasks) {
+                if (t.predecessors.includes(id)) {
+                    if (dfs(t.id))
+                        return true;
+                }
+            }
+        }
+        inStack.delete(id);
+        return false;
+    }
+    for (const t of tasks) {
+        if (dfs(t.id))
+            return true;
+    }
+    return false;
+}
+function topologicalSort(tasks) {
+    const taskMap = new Map(tasks.map(t => [t.id, t]));
+    const inDegree = new Map();
+    const adj = new Map();
+    for (const t of tasks) {
+        inDegree.set(t.id, t.predecessors.filter(p => taskMap.has(p)).length);
+        if (!adj.has(t.id))
+            adj.set(t.id, []);
+    }
+    for (const t of tasks) {
+        for (const pred of t.predecessors) {
+            if (taskMap.has(pred)) {
+                if (!adj.has(pred))
+                    adj.set(pred, []);
+                adj.get(pred).push(t.id);
+            }
+        }
+    }
+    const queue = [];
+    for (const [id, deg] of inDegree) {
+        if (deg === 0)
+            queue.push(id);
+    }
+    const sorted = [];
+    while (queue.length > 0) {
+        const id = queue.shift();
+        sorted.push(taskMap.get(id));
+        for (const succ of (adj.get(id) ?? [])) {
+            const newDeg = inDegree.get(succ) - 1;
+            inDegree.set(succ, newDeg);
+            if (newDeg === 0)
+                queue.push(succ);
+        }
+    }
+    return sorted.length === tasks.length ? sorted : null;
+}
+function calculatePositionalWeights(tasks) {
+    const taskMap = new Map(tasks.map(t => [t.id, t]));
+    // Build adjacency: task -> successors
+    const successors = new Map();
+    for (const t of tasks) {
+        successors.set(t.id, []);
+    }
+    for (const t of tasks) {
+        for (const pred of t.predecessors) {
+            if (successors.has(pred)) {
+                successors.get(pred).push(t.id);
+            }
+        }
+    }
+    const memo = new Map();
+    function pw(id) {
+        if (memo.has(id))
+            return memo.get(id);
+        const task = taskMap.get(id);
+        let maxSuccWeight = 0;
+        for (const succ of (successors.get(id) ?? [])) {
+            maxSuccWeight = Math.max(maxSuccWeight, pw(succ));
+        }
+        const w = task.time + maxSuccWeight;
+        memo.set(id, w);
+        return w;
+    }
+    const weights = new Map();
+    for (const t of tasks) {
+        weights.set(t.id, pw(t.id));
+    }
+    return weights;
+}
+/**
+ * Calculate line balancing using Ranked Positional Weight (RPW) heuristic
+ *
+ * @param input - Line balancing input parameters
+ * @returns Line balancing result or null if infeasible
+ */
+export function lineBalancing(input) {
+    const { tasks, cycleTime } = input;
+    if (tasks.length === 0 || cycleTime <= 0)
+        return null;
+    // Check if any task exceeds cycle time
+    if (tasks.some(t => t.time > cycleTime))
+        return null;
+    // Detect cycle
+    if (detectCycle(tasks))
+        return null;
+    // Topological sort
+    const sorted = topologicalSort(tasks);
+    if (!sorted)
+        return null;
+    // Calculate positional weights
+    const pwMap = calculatePositionalWeights(tasks);
+    // Sort by positional weight descending
+    const tasksByPW = [...tasks].sort((a, b) => (pwMap.get(b.id) ?? 0) - (pwMap.get(a.id) ?? 0));
+    // Assign to stations using RPW heuristic
+    const assigned = new Set();
+    const completedPreds = new Set();
+    const stations = [];
+    while (assigned.size < tasks.length) {
+        const station = {
+            id: stations.length + 1,
+            tasks: [],
+            totalTime: 0,
+            idleTime: 0,
+        };
+        let remainingTime = cycleTime;
+        // Try to assign tasks in PW order
+        for (const task of tasksByPW) {
+            if (assigned.has(task.id))
+                continue;
+            if (task.time > remainingTime)
+                continue;
+            // Check all predecessors are completed
+            const predsOk = task.predecessors.every(p => completedPreds.has(p));
+            if (!predsOk)
+                continue;
+            station.tasks.push({ id: task.id, name: task.name, time: task.time });
+            station.totalTime += task.time;
+            remainingTime -= task.time;
+            assigned.add(task.id);
+        }
+        station.idleTime = cycleTime - station.totalTime;
+        // Mark all assigned tasks as completed for next station
+        for (const t of station.tasks) {
+            completedPreds.add(t.id);
+        }
+        stations.push(station);
+    }
+    const totalTaskTime = tasks.reduce((s, t) => s + t.time, 0);
+    const theoreticalMin = Math.ceil(totalTaskTime / cycleTime);
+    const lineEfficiency = (totalTaskTime / (stations.length * cycleTime)) * 100;
+    const balanceDelay = 100 - lineEfficiency;
+    // Smoothness index
+    const maxStationTime = Math.max(...stations.map(s => s.totalTime));
+    const smoothnessIndex = Math.sqrt(stations.reduce((s, st) => s + (maxStationTime - st.totalTime) ** 2, 0));
+    const positionalWeights = tasksByPW.map(t => ({
+        id: t.id,
+        name: t.name,
+        time: t.time,
+        weight: pwMap.get(t.id) ?? 0,
+    }));
+    return {
+        stations,
+        numStations: stations.length,
+        theoreticalMin,
+        lineEfficiency: roundTo(lineEfficiency, 1),
+        balanceDelay: roundTo(balanceDelay, 1),
+        smoothnessIndex: roundTo(smoothnessIndex, 2),
+        positionalWeights,
+    };
+}
+//# sourceMappingURL=lineBalancing.js.map

package/dist/quality/lineBalancing.js.map

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package/dist/quality/mtbf.d.ts

@@ -0,0 +1,13 @@
+import type { MtbfInput, MtbfResult } from './types.js';
+/**
+ * Calculate MTBF (Mean Time Between Failures) and related reliability metrics
+ *
+ * MTBF = Total Operating Time / Number of Failures
+ * MTTR = Total Repair Time / Number of Failures
+ * Availability = MTBF / (MTBF + MTTR)
+ *
+ * @param input - MTBF input parameters
+ * @returns MTBF analysis result
+ */
+export declare function mtbf(input: MtbfInput): MtbfResult;
+//# sourceMappingURL=mtbf.d.ts.map

package/dist/quality/mtbf.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/mtbf.js

@@ -0,0 +1,48 @@
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+/**
+ * Calculate MTBF (Mean Time Between Failures) and related reliability metrics
+ *
+ * MTBF = Total Operating Time / Number of Failures
+ * MTTR = Total Repair Time / Number of Failures
+ * Availability = MTBF / (MTBF + MTTR)
+ *
+ * @param input - MTBF input parameters
+ * @returns MTBF analysis result
+ */
+export function mtbf(input) {
+    const { totalOperatingTime, totalRepairTime, numberOfFailures } = input;
+    // Handle invalid input
+    if (totalOperatingTime <= 0 || numberOfFailures <= 0) {
+        return {
+            mtbf: 0,
+            mttr: 0,
+            availability: 0,
+            failureRate: 0,
+            reliabilityAtMtbf: 0,
+        };
+    }
+    // MTBF = Total Operating Time / Number of Failures
+    const mtbfValue = roundTo(totalOperatingTime / numberOfFailures, 2);
+    // MTTR = Total Repair Time / Number of Failures
+    const mttr = numberOfFailures > 0 ? roundTo(totalRepairTime / numberOfFailures, 2) : 0;
+    // Availability = MTBF / (MTBF + MTTR)
+    const availability = mtbfValue + mttr > 0
+        ? roundTo((mtbfValue / (mtbfValue + mttr)) * 100, 2)
+        : 0;
+    // Failure rate (lambda) = 1 / MTBF
+    const failureRate = mtbfValue > 0 ? roundTo(1 / mtbfValue, 6) : 0;
+    // Reliability at time T = e^(-lambda * T), where T = MTBF
+    // R(MTBF) = e^(-1) = 0.3679 = 36.79%
+    const reliabilityAtMtbf = mtbfValue > 0 ? roundTo(Math.exp(-1) * 100, 2) : 0;
+    return {
+        mtbf: mtbfValue,
+        mttr,
+        availability,
+        failureRate,
+        reliabilityAtMtbf,
+    };
+}
+//# sourceMappingURL=mtbf.js.map

package/dist/quality/mtbf.js.map

@@ -0,0 +1 @@
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package/dist/quality/oee.d.ts

@@ -0,0 +1,11 @@
+import type { OeeInput, OeeResult } from './types.js';
+/**
+ * Calculate OEE (Overall Equipment Effectiveness)
+ *
+ * OEE = Availability x Performance x Quality
+ *
+ * @param input - OEE input parameters with raw production data
+ * @returns OEE result with factors (0-1) and percentages (0-100)
+ */
+export declare function oee(input: OeeInput): OeeResult;
+//# sourceMappingURL=oee.d.ts.map

package/dist/quality/oee.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"oee.d.ts","sourceRoot":"","sources":["../../src/quality/oee.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AAEtD;;;;;;;GAOG;AACH,wBAAgB,GAAG,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CAuC9C"}

package/dist/quality/oee.js

@@ -0,0 +1,43 @@
+/**
+ * Calculate OEE (Overall Equipment Effectiveness)
+ *
+ * OEE = Availability x Performance x Quality
+ *
+ * @param input - OEE input parameters with raw production data
+ * @returns OEE result with factors (0-1) and percentages (0-100)
+ */
+export function oee(input) {
+    const { rawData } = input;
+    const { plannedTime, runTime, totalCount, goodCount, idealCycleTime } = rawData;
+    // Handle edge cases - return zeros for invalid inputs
+    if (plannedTime <= 0 || runTime <= 0 || idealCycleTime <= 0 || totalCount < 0) {
+        return {
+            factors: { availability: 0, performance: 0, quality: 0, oee: 0 },
+            percentages: { availability: 0, performance: 0, quality: 0, oee: 0 },
+        };
+    }
+    // Availability = Run Time / Planned Time
+    const availability = runTime / plannedTime;
+    // Performance = (Ideal Cycle Time x Total Count) / Run Time
+    // Note: idealCycleTime is in minutes, runTime is in minutes
+    const performance = (idealCycleTime * totalCount) / runTime;
+    // Quality = Good Count / Total Count
+    const quality = totalCount > 0 ? goodCount / totalCount : 0;
+    // OEE = Availability x Performance x Quality
+    const oeeValue = availability * performance * quality;
+    return {
+        factors: {
+            availability,
+            performance,
+            quality,
+            oee: oeeValue,
+        },
+        percentages: {
+            availability: availability * 100,
+            performance: performance * 100,
+            quality: quality * 100,
+            oee: oeeValue * 100,
+        },
+    };
+}
+//# sourceMappingURL=oee.js.map

package/dist/quality/oee.js.map

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package/dist/quality/ppk.d.ts

@@ -0,0 +1,15 @@
+import type { PpkInput, PpkResult } from './types.js';
+/**
+ * Calculate Process Performance Index (Ppk)
+ * Similar to Cpk but uses overall (long-term) standard deviation
+ *
+ * Pp = (USL - LSL) / 6sigma  (process spread)
+ * Ppu = (USL - mu) / 3sigma   (upper capability)
+ * Ppl = (mu - LSL) / 3sigma   (lower capability)
+ * Ppk = min(Ppu, Ppl)    (process performance)
+ *
+ * @param input - Ppk input parameters
+ * @returns Ppk analysis result
+ */
+export declare function ppk(input: PpkInput): PpkResult;
+//# sourceMappingURL=ppk.d.ts.map

package/dist/quality/ppk.d.ts.map

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package/dist/quality/ppk.js

@@ -0,0 +1,61 @@
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+/**
+ * Standard normal CDF approximation using Abramowitz and Stegun
+ */
+function normalCDF(x) {
+    const a1 = 0.254829592;
+    const a2 = -0.284496736;
+    const a3 = 1.421413741;
+    const a4 = -1.453152027;
+    const a5 = 1.061405429;
+    const p = 0.3275911;
+    const sign = x < 0 ? -1 : 1;
+    x = Math.abs(x) / Math.sqrt(2);
+    const t = 1.0 / (1.0 + p * x);
+    const y = 1.0 - (((((a5 * t + a4) * t) + a3) * t + a2) * t + a1) * t * Math.exp(-x * x);
+    return 0.5 * (1.0 + sign * y);
+}
+/**
+ * Calculate Process Performance Index (Ppk)
+ * Similar to Cpk but uses overall (long-term) standard deviation
+ *
+ * Pp = (USL - LSL) / 6sigma  (process spread)
+ * Ppu = (USL - mu) / 3sigma   (upper capability)
+ * Ppl = (mu - LSL) / 3sigma   (lower capability)
+ * Ppk = min(Ppu, Ppl)    (process performance)
+ *
+ * @param input - Ppk input parameters
+ * @returns Ppk analysis result
+ */
+export function ppk(input) {
+    const { usl, lsl, mean, stdDev } = input;
+    // Handle invalid inputs
+    if (stdDev <= 0) {
+        return { pp: 0, ppk: 0, ppUpper: 0, ppLower: 0, withinSpecPercent: 0, sigma: 0 };
+    }
+    // Calculate Pp (process performance spread)
+    const pp = (usl - lsl) / (6 * stdDev);
+    // Calculate Ppu and Ppl
+    const ppUpper = (usl - mean) / (3 * stdDev);
+    const ppLower = (mean - lsl) / (3 * stdDev);
+    // Ppk is minimum of Ppu and Ppl
+    const ppkValue = Math.min(ppUpper, ppLower);
+    // Calculate within spec percentage using normal distribution
+    const zUpper = (usl - mean) / stdDev;
+    const zLower = (lsl - mean) / stdDev;
+    const withinSpecPercent = (normalCDF(zUpper) - normalCDF(zLower)) * 100;
+    // Sigma level = 3 * Ppk
+    const sigma = 3 * ppkValue;
+    return {
+        pp: roundTo(pp, 4),
+        ppk: roundTo(ppkValue, 4),
+        ppUpper: roundTo(ppUpper, 4),
+        ppLower: roundTo(ppLower, 4),
+        withinSpecPercent: roundTo(withinSpecPercent, 4),
+        sigma: roundTo(sigma, 2),
+    };
+}
+//# sourceMappingURL=ppk.js.map

package/dist/quality/ppk.js.map

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package/dist/quality/ppm.d.ts

@@ -0,0 +1,9 @@
+import type { PpmInput, PpmResult } from './types.js';
+/**
+ * Convert between PPM, defect rate, and sigma level
+ *
+ * @param input - PPM conversion input
+ * @returns PPM conversion result with all metrics
+ */
+export declare function ppm(input: PpmInput): PpmResult;
+//# sourceMappingURL=ppm.d.ts.map

package/dist/quality/ppm.d.ts.map

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