formulab 0.1.0

package/dist/metal/types.d.ts

@@ -0,0 +1,494 @@
+/**
+ * Metal Weight Types
+ */
+export type MetalShape = 'plate' | 'round' | 'pipe' | 'angle';
+export interface MetalWeightInput {
+    shape: MetalShape;
+    length: number;
+    materialName: string;
+    width?: number;
+    thickness?: number;
+    diameter?: number;
+    outerDiameter?: number;
+    innerDiameter?: number;
+    height?: number;
+}
+export interface MetalWeightResult {
+    weight: number;
+    volume: number;
+    density: number;
+}
+/**
+ * Bending Types
+ */
+export type BendingMaterial = 'mildSteel' | 'stainless304' | 'aluminum5052' | 'aluminum6061' | 'custom';
+export type ShapeType = 'lShape' | 'uShape';
+export interface BendAllowanceInput {
+    thickness: number;
+    bendAngle: number;
+    insideRadius: number;
+    kFactor?: number;
+    material?: BendingMaterial;
+}
+export interface BendAllowanceResult {
+    bendAllowance: number;
+    bendDeduction: number;
+    outsideSetback: number;
+    kFactor: number;
+    recommendedVDie: number;
+    minBendRadius: number;
+    warnings: string[];
+}
+export interface FlatPatternInput {
+    shapeType: ShapeType;
+    thickness: number;
+    bendAngle: number;
+    insideRadius: number;
+    kFactor?: number;
+    material?: BendingMaterial;
+    flangeA: number;
+    flangeB: number;
+    flangeC?: number;
+}
+export interface FlatPatternResult {
+    flatLength: number;
+    bendAllowance: number;
+    bendDeduction: number;
+    kFactor: number;
+}
+export interface KFactorReverseInput {
+    thickness: number;
+    bendAngle: number;
+    insideRadius: number;
+    measuredFlatLength: number;
+    legA: number;
+    legB: number;
+}
+export interface KFactorReverseResult {
+    kFactor: number;
+}
+/**
+ * Press Tonnage Types
+ */
+export type PressOperation = 'blanking' | 'bending' | 'drawing' | 'combined';
+export type BendType = 'air' | 'bottoming' | 'coining';
+export interface PressTonnageInput {
+    operation: PressOperation;
+    thickness: number;
+    tensileStrength: number;
+    shearStrength: number;
+    safetyFactor?: number;
+    cuttingPerimeter?: number;
+    bendLength?: number;
+    dieOpening?: number;
+    bendType?: BendType;
+    punchDiameter?: number;
+    drawRatio?: number;
+    operations?: PressOperation[];
+}
+export interface PressTonnageResult {
+    blankingForce: number;
+    bendingForce: number;
+    drawingForce: number;
+    totalForce: number;
+    recommendedPress: number;
+    breakdown: {
+        operation: string;
+        force: number;
+    }[];
+}
+/**
+ * Bearing Types
+ */
+export type BearingType = 'ball' | 'roller';
+export interface BearingInput {
+    bearingType: BearingType;
+    dynamicLoadRating: number;
+    equivalentLoad: number;
+    rpm: number;
+}
+export interface BearingResult {
+    l10: number;
+    l10h: number;
+    lifeExponent: number;
+}
+/**
+ * Bolt Types
+ */
+export type BoltCalculationMode = 'torqueToPreload' | 'preloadToTorque';
+export type LubricationCondition = 'dry' | 'oiled' | 'moly' | 'ptfe' | 'custom';
+export interface BoltInput {
+    mode: BoltCalculationMode;
+    diameter: number;
+    pitch: number;
+    torque?: number;
+    preload?: number;
+    kFactor: number;
+    tensileStrength: number;
+}
+export interface BoltResult {
+    torque: number;
+    preload: number;
+    preloadN: number;
+    stressArea: number;
+    tensileStress: number;
+    strengthUtilization: number;
+    kFactor: number;
+    recommendedMaxPreload: number;
+}
+/**
+ * Cutting Types
+ */
+export type CuttingOperation = 'turning' | 'milling' | 'drilling';
+export interface CuttingInput {
+    operation: CuttingOperation;
+    cuttingSpeed: number;
+    toolDiameter: number;
+    feedPerTooth?: number;
+    feedPerRev?: number;
+    numberOfTeeth?: number;
+    depthOfCut?: number;
+    widthOfCut?: number;
+}
+export interface CuttingResult {
+    rpm: number;
+    feedRate: number;
+    mrr: number;
+}
+/**
+ * Cutting Stock Types
+ */
+export type CuttingAlgorithm = 'ffd' | 'bfd';
+export interface CuttingPiece {
+    length: number;
+    quantity: number;
+    label?: string;
+}
+export interface CuttingStockInput {
+    stockLength: number;
+    kerf: number;
+    pieces: CuttingPiece[];
+    algorithm: CuttingAlgorithm;
+}
+export interface CuttingPattern {
+    pieces: {
+        length: number;
+        label: string;
+    }[];
+    usedLength: number;
+    waste: number;
+    wastePercent: number;
+}
+export interface CuttingStockResult {
+    stocksUsed: number;
+    totalWaste: number;
+    totalKerfLoss: number;
+    wastePercent: number;
+    utilizationPercent: number;
+    patterns: CuttingPattern[];
+}
+/**
+ * Gear Types
+ */
+export type GearCalculationMode = 'fromModule' | 'fromPitchDiameter';
+export interface GearInput {
+    mode: GearCalculationMode;
+    module?: number;
+    teethGear1?: number;
+    teethGear2?: number;
+    pitchDiameter?: number;
+    numberOfTeeth?: number;
+}
+export interface GearResult {
+    module: number;
+    pitchDiameter1: number;
+    pitchDiameter2?: number;
+    centerDistance?: number;
+    addendum: number;
+    dedendum: number;
+    circularPitch: number;
+    baseCircleDiameter1: number;
+}
+/**
+ * Hardness Types
+ */
+export type HardnessScale = 'HRC' | 'HB' | 'HV' | 'Shore';
+export interface HardnessInput {
+    fromScale: HardnessScale;
+    value: number;
+}
+export interface HardnessResult {
+    HRC: number;
+    HB: number;
+    HV: number;
+    Shore: number;
+}
+/**
+ * Material Types
+ */
+export type MaterialCategory = 'steel' | 'stainless' | 'aluminum' | 'copper' | 'titanium';
+export interface MaterialInput {
+    category: MaterialCategory;
+    grade: string;
+}
+export interface MaterialResult {
+    grade: string;
+    category: string;
+    density: number;
+    tensileStrength: number;
+    yieldStrength: number;
+    elongation: number;
+    hardness: string;
+    thermalConductivity: number;
+    meltingPoint: number;
+}
+export interface MaterialSpec {
+    density: number;
+    tensileStrength: number;
+    yieldStrength: number;
+    elongation: number;
+    hardness: string;
+    thermalConductivity: number;
+    meltingPoint: number;
+}
+/**
+ * Press-Fit Types
+ */
+export interface PressFitInput {
+    shaftDiameter: number;
+    holeDiameter: number;
+    hubOuterDiameter: number;
+    contactLength: number;
+    youngsModulus: number;
+    poissonRatio: number;
+    frictionCoefficient: number;
+}
+export interface PressFitResult {
+    interference: number;
+    interfacePressure: number;
+    assemblyForce: number;
+    assemblyForceKN: number;
+    holdingTorque: number;
+    axialHoldingForce: number;
+    hubHoopStress: number;
+    shaftRadialStress: number;
+}
+/**
+ * Roughness Types
+ */
+export type RoughnessScale = 'Ra' | 'Rz' | 'N';
+export interface RoughnessInput {
+    fromScale: RoughnessScale;
+    value: number;
+}
+export interface RoughnessResult {
+    ra: number;
+    rz: number;
+    nClass: number;
+    rms: number;
+}
+/**
+ * Screw Types
+ */
+export type PitchType = 'coarse' | 'fine';
+export interface ScrewInput {
+    designation: string;
+    pitchType: PitchType;
+}
+export interface ScrewResult {
+    designation: string;
+    nominalDiameter: number;
+    pitch: number;
+    minorDiameter: number;
+    tapDrill: number;
+    clearanceClose: number;
+    clearanceFree: number;
+}
+export interface ScrewSpec {
+    nominal: number;
+    coarsePitch: number;
+    finePitch: number;
+    clearanceClose: number;
+    clearanceFree: number;
+}
+/**
+ * Spring Types
+ */
+export type SpringMaterial = 'musicWire' | 'stainless302' | 'phosphorBronze' | 'berylliumCopper';
+export interface SpringInput {
+    wireDiameter: number;
+    meanCoilDiameter: number;
+    activeCoils: number;
+    force?: number;
+    material?: SpringMaterial;
+}
+export interface SpringResult {
+    springRate: number;
+    springIndex: number;
+    stressCorrectionFactor: number;
+    shearStress?: number;
+    shearModulus: number;
+}
+/**
+ * Tap Types
+ */
+export type ThreadStandard = 'metric' | 'unc' | 'unf';
+export interface TapInput {
+    standard: ThreadStandard;
+    majorDiameter: number;
+    pitch: number;
+    threadPercentage?: number;
+}
+export interface TapResult {
+    tapDrillSize: number;
+    minorDiameter: number;
+    pitchDiameter: number;
+    threadPercentage: number;
+    threadHeight: number;
+}
+/**
+ * Thread Types
+ */
+export type ThreadType = 'metric' | 'unified';
+export interface ThreadInput {
+    type: ThreadType;
+    size: string;
+}
+export interface ThreadResult {
+    size: string;
+    majorDiameter: number;
+    pitch: number;
+    tapDrill: number;
+    minorDiameter: number;
+    pitchDiameter: number;
+}
+export interface ThreadSpec {
+    majorDiameter: number;
+    pitch: number;
+    tapDrill: number;
+    minorDiameter: number;
+    pitchDiameter: number;
+}
+/**
+ * Tolerance Types
+ */
+export type FitType = 'hole' | 'shaft';
+export interface ToleranceInput {
+    nominalSize: number;
+    fitType: FitType;
+    deviationLetter: string;
+    itGrade: number;
+}
+export interface ToleranceResult {
+    designation: string;
+    upperDeviation: number;
+    lowerDeviation: number;
+    maxSize: number;
+    minSize: number;
+    toleranceBand: number;
+}
+/**
+ * Vibration Types
+ */
+export type VibrationSystem = 'cantilever' | 'simplySupported' | 'shaftDisk' | 'springMass';
+export type CrossSection = 'rectangular' | 'circular' | 'hollow';
+export type VibrationMaterial = 'steel' | 'stainless' | 'aluminum' | 'copper' | 'titanium' | 'custom';
+export interface VibrationInput {
+    system: VibrationSystem;
+    material: VibrationMaterial;
+    length?: number;
+    crossSection?: CrossSection;
+    width?: number;
+    height?: number;
+    diameter?: number;
+    outerDiameter?: number;
+    innerDiameter?: number;
+    diskMass?: number;
+    diskRadius?: number;
+    springConstant?: number;
+    mass?: number;
+    youngsModulus?: number;
+    density?: number;
+    shearModulus?: number;
+}
+export interface FrequencyMode {
+    mode: number;
+    frequency: number;
+    angularFrequency: number;
+    period: number;
+}
+export interface VibrationResult {
+    frequencies: FrequencyMode[];
+    momentOfInertia: number;
+    crossSectionalArea: number;
+    materialProps: {
+        E: number;
+        rho: number;
+        G?: number;
+    };
+}
+/**
+ * Weld Heat Types
+ */
+export type WeldProcess = 'smaw' | 'gmaw' | 'gtaw' | 'saw';
+export type WeldBaseMetal = 'mildSteel' | 'lowAlloySteel' | 'stainlessSteel' | 'castIron';
+export type CrackingRisk = 'low' | 'moderate' | 'high' | 'veryHigh';
+export interface WeldHeatInput {
+    process: WeldProcess;
+    voltage: number;
+    current: number;
+    travelSpeed: number;
+    baseMetal: WeldBaseMetal;
+    carbon?: number;
+    manganese?: number;
+    chromium?: number;
+    molybdenum?: number;
+    vanadium?: number;
+    nickel?: number;
+    copper?: number;
+    silicon?: number;
+    thickness: number;
+}
+export interface WeldHeatResult {
+    heatInput: number;
+    efficiency: number;
+    carbonEquivalent: number;
+    preheatTemp: {
+        min: number;
+        max: number;
+    };
+    interpassTemp: {
+        min: number;
+        max: number;
+    };
+    hazHardnessMax: number;
+    crackingRisk: CrackingRisk;
+    recommendations: string[];
+}
+/**
+ * Welding Types
+ */
+export type WeldingBaseMetal = 'mildSteel' | 'lowAlloySteel' | 'stainlessSteel' | 'castIron' | 'aluminum';
+export type JointType = 'butt' | 'fillet' | 'lap' | 'tee';
+export type WeldPosition = 'flat' | 'horizontal' | 'vertical' | 'overhead';
+export interface WeldingInput {
+    baseMetal: WeldingBaseMetal;
+    jointType: JointType;
+    position: WeldPosition;
+    thickness: number;
+}
+export interface WeldingRod {
+    designation: string;
+    awsClass: string;
+    characteristics: string;
+}
+export interface WeldingResult {
+    recommendations: WeldingRod[];
+    rodDiameter: number;
+    currentRange: {
+        min: number;
+        max: number;
+    };
+    notes: string[];
+}
+//# sourceMappingURL=types.d.ts.map

package/dist/metal/types.d.ts.map

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package/dist/metal/types.js

@@ -0,0 +1,2 @@
+export {};
+//# sourceMappingURL=types.js.map

package/dist/metal/types.js.map

@@ -0,0 +1 @@
+{"version":3,"file":"types.js","sourceRoot":"","sources":["../../src/metal/types.ts"],"names":[],"mappings":""}

package/dist/metal/vibration.d.ts

@@ -0,0 +1,6 @@
+import type { VibrationInput, VibrationResult } from './types.js';
+/**
+ * Calculate natural frequencies for various vibration systems.
+ */
+export declare function vibration(input: VibrationInput): VibrationResult;
+//# sourceMappingURL=vibration.d.ts.map

package/dist/metal/vibration.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/vibration.js

@@ -0,0 +1,153 @@
+const VIBRATION_MATERIALS = {
+    steel: { E: 200, rho: 7850, G: 79 },
+    stainless: { E: 193, rho: 8000, G: 77 },
+    aluminum: { E: 69, rho: 2700, G: 26 },
+    copper: { E: 120, rho: 8930, G: 45 },
+    titanium: { E: 105, rho: 4500, G: 42 },
+    custom: { E: 200, rho: 7850, G: 79 },
+};
+/** Characteristic values lambda_n for cantilever beam (first 3 modes) */
+const CANTILEVER_LAMBDA = [1.875104, 4.694091, 7.854757];
+/** Simply supported beam: lambda_n = n x pi */
+const simplySuportedLambda = (n) => n * Math.PI;
+/**
+ * Calculate natural frequencies for various vibration systems.
+ */
+export function vibration(input) {
+    const { system, material } = input;
+    // Get material properties
+    const props = material === 'custom' && input.youngsModulus && input.density
+        ? {
+            E: input.youngsModulus,
+            rho: input.density,
+            G: input.shearModulus ?? (input.youngsModulus / 2.6),
+        }
+        : VIBRATION_MATERIALS[material];
+    const materialProps = { E: props.E, rho: props.rho, G: props.G };
+    // Spring-mass system (simple case)
+    if (system === 'springMass') {
+        const k = input.springConstant ?? 0;
+        const m = input.mass ?? 0;
+        if (k <= 0 || m <= 0) {
+            return { frequencies: [], momentOfInertia: 0, crossSectionalArea: 0, materialProps };
+        }
+        const omega = Math.sqrt(k / m);
+        const freq = omega / (2 * Math.PI);
+        return {
+            frequencies: [{
+                    mode: 1,
+                    frequency: roundTo(freq, 2),
+                    angularFrequency: roundTo(omega, 2),
+                    period: roundTo(1 / freq, 4),
+                }],
+            momentOfInertia: 0,
+            crossSectionalArea: 0,
+            materialProps,
+        };
+    }
+    // Beam systems need geometry
+    const L = input.length ?? 0; // mm
+    if (L <= 0) {
+        return { frequencies: [], momentOfInertia: 0, crossSectionalArea: 0, materialProps };
+    }
+    // Calculate cross-sectional properties
+    let I = 0; // mm4 (second moment of area)
+    let A = 0; // mm2 (cross-sectional area)
+    let J = 0; // mm4 (polar moment of inertia for torsion)
+    const crossSection = input.crossSection ?? 'rectangular';
+    switch (crossSection) {
+        case 'rectangular': {
+            const w = input.width ?? 0;
+            const h = input.height ?? 0;
+            if (w <= 0 || h <= 0) {
+                return { frequencies: [], momentOfInertia: 0, crossSectionalArea: 0, materialProps };
+            }
+            I = (w * Math.pow(h, 3)) / 12;
+            A = w * h;
+            // Torsional constant for rectangle (approximate)
+            const a = Math.max(w, h) / 2;
+            const b = Math.min(w, h) / 2;
+            J = a * Math.pow(b, 3) * (16 / 3 - 3.36 * (b / a) * (1 - Math.pow(b / a, 4) / 12));
+            break;
+        }
+        case 'circular': {
+            const d = input.diameter ?? 0;
+            if (d <= 0) {
+                return { frequencies: [], momentOfInertia: 0, crossSectionalArea: 0, materialProps };
+            }
+            I = (Math.PI * Math.pow(d, 4)) / 64;
+            A = (Math.PI * Math.pow(d, 2)) / 4;
+            J = (Math.PI * Math.pow(d, 4)) / 32;
+            break;
+        }
+        case 'hollow': {
+            const Do = input.outerDiameter ?? 0;
+            const Di = input.innerDiameter ?? 0;
+            if (Do <= 0 || Di <= 0 || Di >= Do) {
+                return { frequencies: [], momentOfInertia: 0, crossSectionalArea: 0, materialProps };
+            }
+            I = (Math.PI / 64) * (Math.pow(Do, 4) - Math.pow(Di, 4));
+            A = (Math.PI / 4) * (Math.pow(Do, 2) - Math.pow(Di, 2));
+            J = (Math.PI / 32) * (Math.pow(Do, 4) - Math.pow(Di, 4));
+            break;
+        }
+    }
+    // Convert units for calculation
+    // E: GPa -> Pa = 10^9, L: mm -> m = 10^-3, I: mm4 -> m4 = 10^-12, A: mm2 -> m2 = 10^-6
+    const E_Pa = props.E * 1e9;
+    const rho_kgm3 = props.rho;
+    const L_m = L / 1000;
+    const I_m4 = I * 1e-12;
+    const A_m2 = A * 1e-6;
+    const G_Pa = props.G * 1e9;
+    const J_m4 = J * 1e-12;
+    const frequencies = [];
+    if (system === 'shaftDisk') {
+        // Torsional vibration: fn = (1/2pi) x sqrt(GJ/LIp)
+        // Ip = mass moment of inertia of disk = (1/2) x m x r^2
+        const diskMass = input.diskMass ?? 0;
+        const diskRadius = (input.diskRadius ?? 0) / 1000; // mm -> m
+        if (diskMass <= 0 || diskRadius <= 0) {
+            return { frequencies: [], momentOfInertia: roundTo(I, 2), crossSectionalArea: roundTo(A, 2), materialProps };
+        }
+        const Ip = 0.5 * diskMass * Math.pow(diskRadius, 2); // kg-m2
+        const omega = Math.sqrt((G_Pa * J_m4) / (L_m * Ip));
+        const freq = omega / (2 * Math.PI);
+        frequencies.push({
+            mode: 1,
+            frequency: roundTo(freq, 2),
+            angularFrequency: roundTo(omega, 2),
+            period: roundTo(1 / freq, 4),
+        });
+    }
+    else {
+        // Transverse beam vibration
+        // fn = (lambda_n^2 / 2piL^2) x sqrt(EI / rhoA)
+        const factor = Math.sqrt((E_Pa * I_m4) / (rho_kgm3 * A_m2));
+        const lambdas = system === 'cantilever'
+            ? CANTILEVER_LAMBDA
+            : [1, 2, 3].map(simplySuportedLambda);
+        for (let i = 0; i < lambdas.length; i++) {
+            const lambda = lambdas[i];
+            const omega = (Math.pow(lambda, 2) / Math.pow(L_m, 2)) * factor;
+            const freq = omega / (2 * Math.PI);
+            frequencies.push({
+                mode: i + 1,
+                frequency: roundTo(freq, 2),
+                angularFrequency: roundTo(omega, 2),
+                period: roundTo(1 / freq, 4),
+            });
+        }
+    }
+    return {
+        frequencies,
+        momentOfInertia: roundTo(I, 2),
+        crossSectionalArea: roundTo(A, 2),
+        materialProps,
+    };
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+//# sourceMappingURL=vibration.js.map