formulab 0.1.0

package/dist/metal/tap.d.ts

@@ -0,0 +1,16 @@
+import type { TapInput, TapResult } from './types.js';
+/**
+ * Calculate tap drill size and thread dimensions.
+ *
+ * For metric threads (ISO):
+ * - Thread height H = 0.866025 x pitch (sqrt(3)/2 x p)
+ * - Minor diameter = Major diameter - 2 x (5/8) x H = D - 1.0825 x p
+ * - Tap drill for 75% thread = Major diameter - pitch
+ * - General formula: Tap drill = D - (2 x H x %/100)
+ *
+ * For Unified threads (UNC/UNF):
+ * - Convert TPI to pitch: p = 25.4 / TPI
+ * - Same formulas apply
+ */
+export declare function tap(input: TapInput): TapResult;
+//# sourceMappingURL=tap.d.ts.map

package/dist/metal/tap.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/tap.js

@@ -0,0 +1,62 @@
+/**
+ * Calculate tap drill size and thread dimensions.
+ *
+ * For metric threads (ISO):
+ * - Thread height H = 0.866025 x pitch (sqrt(3)/2 x p)
+ * - Minor diameter = Major diameter - 2 x (5/8) x H = D - 1.0825 x p
+ * - Tap drill for 75% thread = Major diameter - pitch
+ * - General formula: Tap drill = D - (2 x H x %/100)
+ *
+ * For Unified threads (UNC/UNF):
+ * - Convert TPI to pitch: p = 25.4 / TPI
+ * - Same formulas apply
+ */
+export function tap(input) {
+    const { standard, majorDiameter, pitch: inputPitch, threadPercentage = 75 } = input;
+    // Validate inputs
+    if (majorDiameter <= 0 || inputPitch <= 0) {
+        return {
+            tapDrillSize: 0,
+            minorDiameter: 0,
+            pitchDiameter: 0,
+            threadPercentage: 0,
+            threadHeight: 0,
+        };
+    }
+    // Convert TPI to metric pitch for unified threads
+    const pitch = standard === 'metric' ? inputPitch : 25.4 / inputPitch;
+    // Thread height (theoretical sharp V-thread)
+    // H = (sqrt(3)/2) x p = 0.866025 x p
+    const H = 0.866025 * pitch;
+    // For ISO metric threads:
+    // Fundamental triangle height H
+    // Internal thread minor diameter = D - 2 x (5H/8) = D - 1.25H = D - 1.0825p
+    // But for tap drill calculation, we use the desired thread percentage
+    // Minor diameter (at the root of internal thread)
+    // D_minor = D - 2 x (5H/8) for 100% thread
+    const D_minor_full = majorDiameter - (1.25 * H);
+    // Pitch diameter (at mid-height of thread)
+    // D_pitch = D - 2 x (3H/8) = D - 0.75H = D - 0.6495p
+    const D_pitch = majorDiameter - (0.75 * H);
+    // Tap drill size for desired thread percentage
+    // Thread depth for X% = (X/100) x (5H/8) per side
+    // Tap drill = D - 2 x (X/100) x (5H/8)
+    // Simplified: Tap drill = D - (X/100) x 1.25H
+    //
+    // For 75% thread: Tap drill ≈ D - p (common approximation)
+    // More precise: Tap drill = D - 0.75 x 1.25H = D - 0.9375H
+    const threadEngagementFactor = threadPercentage / 100;
+    const tapDrillSize = majorDiameter - (threadEngagementFactor * 1.25 * H);
+    return {
+        tapDrillSize: roundTo(tapDrillSize, 2),
+        minorDiameter: roundTo(D_minor_full, 3),
+        pitchDiameter: roundTo(D_pitch, 3),
+        threadPercentage: roundTo(threadPercentage, 0),
+        threadHeight: roundTo(H, 3),
+    };
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+//# sourceMappingURL=tap.js.map

package/dist/metal/tap.js.map

@@ -0,0 +1 @@
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package/dist/metal/thread.d.ts

@@ -0,0 +1,8 @@
+import type { ThreadInput, ThreadResult } from './types.js';
+export declare function getMetricSizes(): string[];
+export declare function getUnifiedSizes(): string[];
+/**
+ * Look up thread dimensions from standard tables.
+ */
+export declare function thread(input: ThreadInput): ThreadResult | null;
+//# sourceMappingURL=thread.d.ts.map

package/dist/metal/thread.d.ts.map

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package/dist/metal/thread.js

@@ -0,0 +1,75 @@
+const METRIC_THREADS = {
+    'M3': { majorDiameter: 3, pitch: 0.5, tapDrill: 2.5 },
+    'M4': { majorDiameter: 4, pitch: 0.7, tapDrill: 3.3 },
+    'M5': { majorDiameter: 5, pitch: 0.8, tapDrill: 4.2 },
+    'M6': { majorDiameter: 6, pitch: 1.0, tapDrill: 5.0 },
+    'M8': { majorDiameter: 8, pitch: 1.25, tapDrill: 6.8 },
+    'M10': { majorDiameter: 10, pitch: 1.5, tapDrill: 8.5 },
+    'M12': { majorDiameter: 12, pitch: 1.75, tapDrill: 10.2 },
+    'M14': { majorDiameter: 14, pitch: 2.0, tapDrill: 12.0 },
+    'M16': { majorDiameter: 16, pitch: 2.0, tapDrill: 14.0 },
+    'M18': { majorDiameter: 18, pitch: 2.5, tapDrill: 15.5 },
+    'M20': { majorDiameter: 20, pitch: 2.5, tapDrill: 17.5 },
+    'M22': { majorDiameter: 22, pitch: 2.5, tapDrill: 19.5 },
+    'M24': { majorDiameter: 24, pitch: 3.0, tapDrill: 21.0 },
+    'M27': { majorDiameter: 27, pitch: 3.0, tapDrill: 24.0 },
+    'M30': { majorDiameter: 30, pitch: 3.5, tapDrill: 26.5 },
+};
+const UNIFIED_THREADS = {
+    '#4-40': { majorDiameter: roundTo(0.112 * 25.4, 3), tpi: 40, tapDrill: 2.26 },
+    '#6-32': { majorDiameter: roundTo(0.138 * 25.4, 3), tpi: 32, tapDrill: 2.69 },
+    '#8-32': { majorDiameter: roundTo(0.164 * 25.4, 3), tpi: 32, tapDrill: 3.45 },
+    '#10-24': { majorDiameter: roundTo(0.190 * 25.4, 3), tpi: 24, tapDrill: 3.80 },
+    '1/4-20': { majorDiameter: roundTo(0.250 * 25.4, 3), tpi: 20, tapDrill: 5.11 },
+    '5/16-18': { majorDiameter: roundTo(0.3125 * 25.4, 3), tpi: 18, tapDrill: 6.53 },
+    '3/8-16': { majorDiameter: roundTo(0.375 * 25.4, 3), tpi: 16, tapDrill: 7.94 },
+    '7/16-14': { majorDiameter: roundTo(0.4375 * 25.4, 3), tpi: 14, tapDrill: 9.35 },
+    '1/2-13': { majorDiameter: roundTo(0.500 * 25.4, 3), tpi: 13, tapDrill: 10.80 },
+    '5/8-11': { majorDiameter: roundTo(0.625 * 25.4, 3), tpi: 11, tapDrill: 13.39 },
+    '3/4-10': { majorDiameter: roundTo(0.750 * 25.4, 3), tpi: 10, tapDrill: 16.50 },
+};
+export function getMetricSizes() {
+    return Object.keys(METRIC_THREADS);
+}
+export function getUnifiedSizes() {
+    return Object.keys(UNIFIED_THREADS);
+}
+/**
+ * Look up thread dimensions from standard tables.
+ */
+export function thread(input) {
+    if (input.type === 'metric') {
+        const spec = METRIC_THREADS[input.size];
+        if (!spec)
+            return null;
+        const minorDiameter = roundTo(spec.majorDiameter - 1.0825 * spec.pitch, 3);
+        const pitchDiameter = roundTo(spec.majorDiameter - 0.6495 * spec.pitch, 3);
+        return {
+            size: input.size,
+            majorDiameter: spec.majorDiameter,
+            pitch: spec.pitch,
+            tapDrill: spec.tapDrill,
+            minorDiameter,
+            pitchDiameter,
+        };
+    }
+    const spec = UNIFIED_THREADS[input.size];
+    if (!spec)
+        return null;
+    const pitchMm = 25.4 / spec.tpi;
+    const minorDiameter = roundTo(spec.majorDiameter - 1.0825 * pitchMm, 3);
+    const pitchDiameter = roundTo(spec.majorDiameter - 0.6495 * pitchMm, 3);
+    return {
+        size: input.size,
+        majorDiameter: spec.majorDiameter,
+        pitch: spec.tpi,
+        tapDrill: spec.tapDrill,
+        minorDiameter,
+        pitchDiameter,
+    };
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+//# sourceMappingURL=thread.js.map

package/dist/metal/thread.js.map

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package/dist/metal/tolerance.d.ts

@@ -0,0 +1,6 @@
+import type { ToleranceInput, ToleranceResult } from './types.js';
+/**
+ * Calculate ISO tolerance band for a given nominal size and tolerance class.
+ */
+export declare function tolerance(input: ToleranceInput): ToleranceResult | null;
+//# sourceMappingURL=tolerance.d.ts.map

package/dist/metal/tolerance.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/tolerance.js

@@ -0,0 +1,113 @@
+// Size ranges [min, max] in mm
+const SIZE_RANGES = [
+    [0, 3], [3, 6], [6, 10], [10, 18], [18, 30], [30, 50],
+    [50, 80], [80, 120], [120, 180], [180, 250], [250, 315], [315, 400],
+];
+// IT grade multipliers (IT5 to IT14)
+const IT_MULTIPLIERS = {
+    5: 7, 6: 10, 7: 16, 8: 25, 9: 40, 10: 64, 11: 100, 12: 160, 13: 250, 14: 400,
+};
+// Fundamental deviations in um per size range index
+// Positive = material added, Negative = material removed
+const FUNDAMENTAL_DEVIATIONS = {
+    // Holes (uppercase) - lower deviation
+    'H': [0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0],
+    // Shafts (lowercase) - upper deviation
+    'h': [0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0],
+    'd': [-20, -30, -40, -50, -65, -80, -100, -120, -145, -170, -190, -210],
+    'e': [-14, -20, -25, -32, -40, -50, -60, -72, -85, -100, -110, -125],
+    'f': [-6, -10, -13, -16, -20, -25, -30, -36, -43, -50, -56, -62],
+    'g': [-2, -4, -5, -6, -7, -9, -10, -12, -14, -15, -17, -18],
+    'js': [0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0], // symmetric
+    'k': [0, 1, 1, 1, 2, 2, 2, 3, 3, 4, 4, 4],
+    'm': [2, 4, 6, 7, 8, 9, 11, 13, 15, 17, 20, 21],
+    'n': [4, 8, 10, 12, 15, 17, 20, 23, 27, 31, 34, 37],
+    'p': [6, 12, 15, 18, 22, 26, 32, 37, 43, 50, 56, 62],
+};
+function getSizeRangeIndex(nominal) {
+    for (let i = 0; i < SIZE_RANGES.length; i++) {
+        if (nominal > SIZE_RANGES[i][0] && nominal <= SIZE_RANGES[i][1])
+            return i;
+    }
+    return -1;
+}
+function getToleranceValue(nominal, itGrade) {
+    const idx = getSizeRangeIndex(nominal);
+    if (idx < 0)
+        return 0;
+    const range = SIZE_RANGES[idx];
+    const D = Math.sqrt(range[0] * range[1]) || range[1]; // geometric mean
+    const i = 0.45 * Math.cbrt(D) + 0.001 * D; // standard tolerance unit
+    const multiplier = IT_MULTIPLIERS[itGrade];
+    if (!multiplier)
+        return 0;
+    return roundTo(multiplier * i, 1);
+}
+/**
+ * Calculate ISO tolerance band for a given nominal size and tolerance class.
+ */
+export function tolerance(input) {
+    const { nominalSize, fitType, deviationLetter, itGrade } = input;
+    const idx = getSizeRangeIndex(nominalSize);
+    if (idx < 0)
+        return null;
+    const toleranceVal = getToleranceValue(nominalSize, itGrade);
+    if (toleranceVal === 0)
+        return null;
+    const letter = deviationLetter.toLowerCase();
+    const deviations = FUNDAMENTAL_DEVIATIONS[letter === 'js' ? 'js' : letter];
+    if (!deviations)
+        return null;
+    let upperDev;
+    let lowerDev;
+    if (letter === 'js') {
+        // Symmetric tolerance
+        upperDev = toleranceVal / 2;
+        lowerDev = -toleranceVal / 2;
+    }
+    else if (fitType === 'hole') {
+        // Hole basis: fundamental deviation is lower deviation
+        const fd = Math.abs(deviations[idx]); // holes always positive or zero
+        if (letter === 'h') {
+            // H basis: 0 to +tolerance
+            lowerDev = 0;
+            upperDev = toleranceVal;
+        }
+        else {
+            lowerDev = fd;
+            upperDev = fd + toleranceVal;
+        }
+    }
+    else {
+        // Shaft: fundamental deviation is upper deviation
+        const fd = deviations[idx];
+        if (letter === 'h') {
+            upperDev = 0;
+            lowerDev = -toleranceVal;
+        }
+        else if (fd <= 0) {
+            upperDev = fd;
+            lowerDev = fd - toleranceVal;
+        }
+        else {
+            lowerDev = fd;
+            upperDev = fd + toleranceVal;
+        }
+    }
+    const designation = `${nominalSize} ${deviationLetter.toUpperCase() === deviationLetter ? deviationLetter : deviationLetter}${itGrade}`;
+    const maxSize = nominalSize + upperDev / 1000;
+    const minSize = nominalSize + lowerDev / 1000;
+    return {
+        designation,
+        upperDeviation: roundTo(upperDev, 1),
+        lowerDeviation: roundTo(lowerDev, 1),
+        maxSize: roundTo(maxSize, 4),
+        minSize: roundTo(minSize, 4),
+        toleranceBand: roundTo(Math.abs(upperDev - lowerDev), 1),
+    };
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+//# sourceMappingURL=tolerance.js.map

package/dist/metal/tolerance.js.map

@@ -0,0 +1 @@
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