formulab 0.1.0

package/dist/metal/vibration.js.map

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package/dist/metal/weldHeat.d.ts

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+import type { WeldHeatInput, WeldHeatResult } from './types.js';
+/**
+ * Calculate welding heat input and preheating requirements.
+ */
+export declare function weldHeat(input: WeldHeatInput): WeldHeatResult;
+//# sourceMappingURL=weldHeat.d.ts.map

package/dist/metal/weldHeat.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/weldHeat.js

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+/** Arc efficiency by welding process */
+const WELD_EFFICIENCY = {
+    smaw: 0.72, // Shielded Metal Arc Welding
+    gmaw: 0.85, // Gas Metal Arc Welding (MIG/MAG)
+    gtaw: 0.58, // Gas Tungsten Arc Welding (TIG)
+    saw: 0.90, // Submerged Arc Welding
+};
+/** Typical carbon content by base metal */
+const TYPICAL_COMPOSITION = {
+    mildSteel: { C: 0.15, Mn: 0.60, Cr: 0, Mo: 0, V: 0, Ni: 0, Cu: 0, Si: 0.20 },
+    lowAlloySteel: { C: 0.20, Mn: 1.00, Cr: 0.50, Mo: 0.25, V: 0.05, Ni: 0.50, Cu: 0, Si: 0.30 },
+    stainlessSteel: { C: 0.08, Mn: 2.00, Cr: 18.0, Mo: 2.5, V: 0, Ni: 10.0, Cu: 0, Si: 1.00 },
+    castIron: { C: 3.50, Mn: 0.50, Cr: 0, Mo: 0, V: 0, Ni: 0, Cu: 0, Si: 2.00 },
+};
+/** Preheat temperature by CE and thickness */
+function getPreheatTemp(ce, thickness) {
+    // Simplified preheat calculation based on CE and thickness
+    let baseTemp = 20; // ambient
+    if (ce > 0.60)
+        baseTemp = 200;
+    else if (ce > 0.50)
+        baseTemp = 150;
+    else if (ce > 0.45)
+        baseTemp = 100;
+    else if (ce > 0.40)
+        baseTemp = 75;
+    // Thickness adjustment
+    if (thickness > 50)
+        baseTemp += 50;
+    else if (thickness > 25)
+        baseTemp += 25;
+    return {
+        min: Math.max(20, baseTemp - 25),
+        max: baseTemp + 25,
+    };
+}
+/** Interpass temperature limits */
+function getInterpassTemp(baseMetal) {
+    switch (baseMetal) {
+        case 'stainlessSteel':
+            return { min: 20, max: 150 }; // Lower to prevent sensitization
+        case 'castIron':
+            return { min: 150, max: 300 }; // Keep warm
+        default:
+            return { min: 20, max: 250 };
+    }
+}
+/**
+ * Calculate welding heat input and preheating requirements.
+ */
+export function weldHeat(input) {
+    const { process, voltage, current, travelSpeed, baseMetal, thickness } = input;
+    // Validation
+    if (voltage <= 0 || current <= 0 || travelSpeed <= 0 || thickness <= 0) {
+        return {
+            heatInput: 0,
+            efficiency: WELD_EFFICIENCY[process],
+            carbonEquivalent: 0,
+            preheatTemp: { min: 20, max: 20 },
+            interpassTemp: { min: 20, max: 250 },
+            hazHardnessMax: 0,
+            crackingRisk: 'low',
+            recommendations: [],
+        };
+    }
+    const efficiency = WELD_EFFICIENCY[process];
+    // Heat Input: H = (V x I x 60 x eta) / (S x 1000) kJ/mm
+    const heatInput = (voltage * current * 60 * efficiency) / (travelSpeed * 1000);
+    // Get composition (use input values or defaults)
+    const defaultComp = TYPICAL_COMPOSITION[baseMetal];
+    const C = input.carbon ?? defaultComp.C;
+    const Mn = input.manganese ?? defaultComp.Mn;
+    const Cr = input.chromium ?? defaultComp.Cr;
+    const Mo = input.molybdenum ?? defaultComp.Mo;
+    const V = input.vanadium ?? defaultComp.V;
+    const Ni = input.nickel ?? defaultComp.Ni;
+    const Cu = input.copper ?? defaultComp.Cu;
+    // Carbon Equivalent (IIW formula)
+    // CE = C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15
+    const carbonEquivalent = C + Mn / 6 + (Cr + Mo + V) / 5 + (Ni + Cu) / 15;
+    // Determine cracking risk
+    let crackingRisk;
+    if (carbonEquivalent <= 0.40)
+        crackingRisk = 'low';
+    else if (carbonEquivalent <= 0.45)
+        crackingRisk = 'moderate';
+    else if (carbonEquivalent <= 0.60)
+        crackingRisk = 'high';
+    else
+        crackingRisk = 'veryHigh';
+    // Get preheat and interpass temperatures
+    const preheatTemp = getPreheatTemp(carbonEquivalent, thickness);
+    const interpassTemp = getInterpassTemp(baseMetal);
+    // Estimate maximum HAZ hardness (simplified Yurioka formula approximation)
+    // HV_max ≈ 90 + 1050xC + 47xMn + 31xCr + 34xMo + 38xV + 12xNi
+    // This is a rough approximation
+    const hazHardnessMax = Math.min(600, Math.round(90 + 1050 * C + 47 * Mn + 31 * Cr + 34 * Mo + 38 * V + 12 * Ni));
+    // Generate recommendations
+    const recommendations = [];
+    if (preheatTemp.min > 20) {
+        recommendations.push(`Preheat to ${preheatTemp.min}-${preheatTemp.max}°C before welding`);
+    }
+    if (heatInput < 0.5) {
+        recommendations.push('Consider increasing heat input to reduce cooling rate');
+    }
+    else if (heatInput > 2.5) {
+        recommendations.push('Consider reducing heat input to minimize HAZ width');
+    }
+    if (crackingRisk === 'high' || crackingRisk === 'veryHigh') {
+        recommendations.push('Use low-hydrogen electrodes or processes');
+        recommendations.push('Consider post-weld heat treatment (PWHT)');
+    }
+    if (hazHardnessMax > 350) {
+        recommendations.push('High HAZ hardness expected - control cooling rate');
+    }
+    if (baseMetal === 'stainlessSteel') {
+        recommendations.push('Maintain low interpass temperature to prevent sensitization');
+    }
+    if (baseMetal === 'castIron') {
+        recommendations.push('Use nickel-based filler metals');
+        recommendations.push('Peen weld passes while hot to relieve stress');
+    }
+    return {
+        heatInput: roundTo(heatInput, 2),
+        efficiency,
+        carbonEquivalent: roundTo(carbonEquivalent, 2),
+        preheatTemp,
+        interpassTemp,
+        hazHardnessMax,
+        crackingRisk,
+        recommendations,
+    };
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+//# sourceMappingURL=weldHeat.js.map

package/dist/metal/weldHeat.js.map

@@ -0,0 +1 @@
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package/dist/metal/welding.d.ts

@@ -0,0 +1,6 @@
+import type { WeldingInput, WeldingResult } from './types.js';
+/**
+ * Recommend welding electrodes based on base metal and joint parameters.
+ */
+export declare function welding(input: WeldingInput): WeldingResult;
+//# sourceMappingURL=welding.d.ts.map

package/dist/metal/welding.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/welding.js

@@ -0,0 +1,80 @@
+// Electrode database by base metal
+const ELECTRODES = {
+    mildSteel: [
+        { designation: 'E6010', awsClass: 'AWS A5.1', characteristics: 'Deep penetration, all positions, DC+' },
+        { designation: 'E6013', awsClass: 'AWS A5.1', characteristics: 'Light penetration, AC/DC, easy arc start' },
+        { designation: 'E7018', awsClass: 'AWS A5.1', characteristics: 'Low hydrogen, high strength, all positions' },
+        { designation: 'E7024', awsClass: 'AWS A5.1', characteristics: 'High deposition, flat/horizontal only' },
+    ],
+    lowAlloySteel: [
+        { designation: 'E7018-A1', awsClass: 'AWS A5.5', characteristics: 'Low hydrogen, 0.5% Mo, creep resistance' },
+        { designation: 'E8018-B2', awsClass: 'AWS A5.5', characteristics: 'Low hydrogen, 1.25Cr-0.5Mo, high temperature' },
+        { designation: 'E9018-B3', awsClass: 'AWS A5.5', characteristics: 'Low hydrogen, 2.25Cr-1Mo, high temp service' },
+    ],
+    stainlessSteel: [
+        { designation: 'E308L-16', awsClass: 'AWS A5.4', characteristics: 'For 304/304L SS, low carbon, all positions' },
+        { designation: 'E309L-16', awsClass: 'AWS A5.4', characteristics: 'Dissimilar metals, SS to carbon steel' },
+        { designation: 'E316L-16', awsClass: 'AWS A5.4', characteristics: 'For 316/316L SS, Mo added, corrosion resistance' },
+    ],
+    castIron: [
+        { designation: 'ENi-CI', awsClass: 'AWS A5.15', characteristics: '99% Ni core, machinable, cold welding' },
+        { designation: 'ENiFe-CI', awsClass: 'AWS A5.15', characteristics: 'Ni-Fe core, stronger, large castings' },
+        { designation: 'ESt', awsClass: 'AWS A5.15', characteristics: 'Steel core, economical, non-machinable' },
+    ],
+    aluminum: [
+        { designation: 'E4043', awsClass: 'AWS A5.3', characteristics: '5% Si, general purpose, 6xxx series' },
+        { designation: 'E5356', awsClass: 'AWS A5.3', characteristics: '5% Mg, higher strength, 5xxx series' },
+    ],
+};
+// All-position electrodes
+const ALL_POSITION = new Set(['E6010', 'E6013', 'E7018', 'E7018-A1', 'E8018-B2', 'E9018-B3', 'E308L-16', 'E309L-16', 'E316L-16', 'ENi-CI', 'ENiFe-CI', 'ESt', 'E4043', 'E5356']);
+// Thickness to rod diameter mapping (mm)
+function getRodDiameter(thickness) {
+    if (thickness <= 3)
+        return 2.5;
+    if (thickness <= 6)
+        return 3.2;
+    if (thickness <= 12)
+        return 4.0;
+    if (thickness <= 20)
+        return 5.0;
+    return 6.0;
+}
+/**
+ * Recommend welding electrodes based on base metal and joint parameters.
+ */
+export function welding(input) {
+    const { baseMetal, position, thickness } = input;
+    if (thickness <= 0) {
+        return { recommendations: [], rodDiameter: 0, currentRange: { min: 0, max: 0 }, notes: [] };
+    }
+    const allRods = ELECTRODES[baseMetal] || [];
+    // Filter by position
+    const isAllPosition = position === 'flat' || position === 'horizontal';
+    const recommendations = isAllPosition
+        ? allRods
+        : allRods.filter(r => ALL_POSITION.has(r.designation));
+    const rodDiameter = getRodDiameter(thickness);
+    // Current range: diameter x (25 to 45) A/mm
+    const currentMin = Math.round(rodDiameter * 25);
+    const currentMax = Math.round(rodDiameter * 45);
+    const notes = [];
+    if (baseMetal === 'aluminum') {
+        notes.push('Preheat 150-200°C recommended for thick sections');
+        notes.push('Use AC or DCEP polarity');
+    }
+    if (baseMetal === 'castIron') {
+        notes.push('Preheat 200-300°C to prevent cracking');
+        notes.push('Use short beads and peening technique');
+    }
+    if (baseMetal === 'stainlessSteel') {
+        notes.push('Minimize heat input to prevent sensitization');
+    }
+    return {
+        recommendations,
+        rodDiameter,
+        currentRange: { min: currentMin, max: currentMax },
+        notes,
+    };
+}
+//# sourceMappingURL=welding.js.map

package/dist/metal/welding.js.map

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package/dist/quality/aql.d.ts

@@ -0,0 +1,10 @@
+import type { AqlInput, AqlResult } from './types.js';
+/**
+ * Calculate AQL (Acceptable Quality Level) sampling plan
+ * Based on ISO 2859-1 / ANSI Z1.4 standards
+ *
+ * @param input - AQL input parameters
+ * @returns AQL sampling plan result
+ */
+export declare function aql(input: AqlInput): AqlResult;
+//# sourceMappingURL=aql.d.ts.map

package/dist/quality/aql.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"aql.d.ts","sourceRoot":"","sources":["../../src/quality/aql.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAmB,MAAM,YAAY,CAAC;AAgFvE;;;;;;GAMG;AACH,wBAAgB,GAAG,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CA6B9C"}

package/dist/quality/aql.js

@@ -0,0 +1,104 @@
+// Sample size code letters based on lot size and inspection level (ISO 2859-1 / ANSI Z1.4)
+const LOT_SIZE_RANGES = [
+    { max: 8, codes: { 'S-1': 'A', 'S-2': 'A', 'S-3': 'A', 'S-4': 'A', 'I': 'A', 'II': 'A', 'III': 'B' } },
+    { max: 15, codes: { 'S-1': 'A', 'S-2': 'A', 'S-3': 'A', 'S-4': 'A', 'I': 'A', 'II': 'B', 'III': 'C' } },
+    { max: 25, codes: { 'S-1': 'A', 'S-2': 'A', 'S-3': 'B', 'S-4': 'B', 'I': 'B', 'II': 'C', 'III': 'D' } },
+    { max: 50, codes: { 'S-1': 'A', 'S-2': 'A', 'S-3': 'B', 'S-4': 'C', 'I': 'C', 'II': 'D', 'III': 'E' } },
+    { max: 90, codes: { 'S-1': 'A', 'S-2': 'B', 'S-3': 'B', 'S-4': 'C', 'I': 'C', 'II': 'E', 'III': 'F' } },
+    { max: 150, codes: { 'S-1': 'A', 'S-2': 'B', 'S-3': 'C', 'S-4': 'D', 'I': 'D', 'II': 'F', 'III': 'G' } },
+    { max: 280, codes: { 'S-1': 'A', 'S-2': 'B', 'S-3': 'C', 'S-4': 'E', 'I': 'E', 'II': 'G', 'III': 'H' } },
+    { max: 500, codes: { 'S-1': 'A', 'S-2': 'B', 'S-3': 'D', 'S-4': 'E', 'I': 'F', 'II': 'H', 'III': 'J' } },
+    { max: 1200, codes: { 'S-1': 'B', 'S-2': 'C', 'S-3': 'D', 'S-4': 'F', 'I': 'G', 'II': 'J', 'III': 'K' } },
+    { max: 3200, codes: { 'S-1': 'B', 'S-2': 'C', 'S-3': 'E', 'S-4': 'G', 'I': 'H', 'II': 'K', 'III': 'L' } },
+    { max: 10000, codes: { 'S-1': 'B', 'S-2': 'C', 'S-3': 'E', 'S-4': 'G', 'I': 'J', 'II': 'L', 'III': 'M' } },
+    { max: 35000, codes: { 'S-1': 'B', 'S-2': 'D', 'S-3': 'F', 'S-4': 'H', 'I': 'K', 'II': 'M', 'III': 'N' } },
+    { max: 150000, codes: { 'S-1': 'C', 'S-2': 'D', 'S-3': 'F', 'S-4': 'J', 'I': 'L', 'II': 'N', 'III': 'P' } },
+    { max: 500000, codes: { 'S-1': 'C', 'S-2': 'D', 'S-3': 'G', 'S-4': 'J', 'I': 'M', 'II': 'P', 'III': 'Q' } },
+    { max: Infinity, codes: { 'S-1': 'C', 'S-2': 'E', 'S-3': 'G', 'S-4': 'K', 'I': 'N', 'II': 'Q', 'III': 'R' } },
+];
+// Sample sizes for each code letter
+const SAMPLE_SIZES = {
+    A: 2, B: 3, C: 5, D: 8, E: 13, F: 20, G: 32, H: 50,
+    J: 80, K: 125, L: 200, M: 315, N: 500, P: 800, Q: 1250, R: 2000,
+};
+// Accept/Reject numbers based on sample size code and AQL
+// Format: { [sampleCode]: { [aql]: [accept, reject] } }
+// Using normal inspection single sampling plans (simplified)
+const AQL_TABLE = {
+    A: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [0, 1], 1.5: [0, 1], 2.5: [0, 1], 4.0: [0, 1], 6.5: [0, 1] },
+    B: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [0, 1], 1.5: [0, 1], 2.5: [0, 1], 4.0: [0, 1], 6.5: [1, 2] },
+    C: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [0, 1], 1.5: [0, 1], 2.5: [0, 1], 4.0: [1, 2], 6.5: [1, 2] },
+    D: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [0, 1], 1.5: [0, 1], 2.5: [1, 2], 4.0: [1, 2], 6.5: [2, 3] },
+    E: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [0, 1], 1.5: [1, 2], 2.5: [1, 2], 4.0: [2, 3], 6.5: [3, 4] },
+    F: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [0, 1], 1.0: [1, 2], 1.5: [1, 2], 2.5: [2, 3], 4.0: [3, 4], 6.5: [5, 6] },
+    G: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [0, 1], 0.65: [1, 2], 1.0: [1, 2], 1.5: [2, 3], 2.5: [3, 4], 4.0: [5, 6], 6.5: [7, 8] },
+    H: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [0, 1], 0.4: [1, 2], 0.65: [1, 2], 1.0: [2, 3], 1.5: [3, 4], 2.5: [5, 6], 4.0: [7, 8], 6.5: [10, 11] },
+    J: { 0.065: [0, 1], 0.1: [0, 1], 0.25: [1, 2], 0.4: [1, 2], 0.65: [2, 3], 1.0: [3, 4], 1.5: [5, 6], 2.5: [7, 8], 4.0: [10, 11], 6.5: [14, 15] },
+    K: { 0.065: [0, 1], 0.1: [1, 2], 0.25: [1, 2], 0.4: [2, 3], 0.65: [3, 4], 1.0: [5, 6], 1.5: [7, 8], 2.5: [10, 11], 4.0: [14, 15], 6.5: [21, 22] },
+    L: { 0.065: [1, 2], 0.1: [1, 2], 0.25: [2, 3], 0.4: [3, 4], 0.65: [5, 6], 1.0: [7, 8], 1.5: [10, 11], 2.5: [14, 15], 4.0: [21, 22], 6.5: [21, 22] },
+    M: { 0.065: [1, 2], 0.1: [2, 3], 0.25: [3, 4], 0.4: [5, 6], 0.65: [7, 8], 1.0: [10, 11], 1.5: [14, 15], 2.5: [21, 22], 4.0: [21, 22], 6.5: [21, 22] },
+    N: { 0.065: [2, 3], 0.1: [3, 4], 0.25: [5, 6], 0.4: [7, 8], 0.65: [10, 11], 1.0: [14, 15], 1.5: [21, 22], 2.5: [21, 22], 4.0: [21, 22], 6.5: [21, 22] },
+    P: { 0.065: [3, 4], 0.1: [5, 6], 0.25: [7, 8], 0.4: [10, 11], 0.65: [14, 15], 1.0: [21, 22], 1.5: [21, 22], 2.5: [21, 22], 4.0: [21, 22], 6.5: [21, 22] },
+    Q: { 0.065: [5, 6], 0.1: [7, 8], 0.25: [10, 11], 0.4: [14, 15], 0.65: [21, 22], 1.0: [21, 22], 1.5: [21, 22], 2.5: [21, 22], 4.0: [21, 22], 6.5: [21, 22] },
+    R: { 0.065: [7, 8], 0.1: [10, 11], 0.25: [14, 15], 0.4: [21, 22], 0.65: [21, 22], 1.0: [21, 22], 1.5: [21, 22], 2.5: [21, 22], 4.0: [21, 22], 6.5: [21, 22] },
+};
+function getSampleCode(lotSize, inspectionLevel) {
+    for (const range of LOT_SIZE_RANGES) {
+        if (lotSize <= range.max) {
+            return range.codes[inspectionLevel];
+        }
+    }
+    return 'A'; // fallback
+}
+function getAcceptReject(sampleCode, aqlLevel) {
+    const codeTable = AQL_TABLE[sampleCode];
+    if (!codeTable)
+        return [0, 1];
+    // Find the closest AQL level
+    const aqlLevels = Object.keys(codeTable).map(Number).sort((a, b) => a - b);
+    let selectedAql = aqlLevels[0];
+    for (const level of aqlLevels) {
+        if (level <= aqlLevel) {
+            selectedAql = level;
+        }
+    }
+    return codeTable[selectedAql] ?? [0, 1];
+}
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+/**
+ * Calculate AQL (Acceptable Quality Level) sampling plan
+ * Based on ISO 2859-1 / ANSI Z1.4 standards
+ *
+ * @param input - AQL input parameters
+ * @returns AQL sampling plan result
+ */
+export function aql(input) {
+    const { lotSize, aqlLevel, inspectionLevel } = input;
+    // Handle invalid input
+    if (lotSize <= 0 || aqlLevel < 0) {
+        return {
+            sampleCode: '-',
+            sampleSize: 0,
+            acceptNumber: 0,
+            rejectNumber: 1,
+            samplingPercent: 0,
+        };
+    }
+    const sampleCode = getSampleCode(lotSize, inspectionLevel);
+    const sampleSize = SAMPLE_SIZES[sampleCode] ?? 2;
+    const [acceptNumber, rejectNumber] = getAcceptReject(sampleCode, aqlLevel);
+    // Ensure sample size doesn't exceed lot size
+    const effectiveSampleSize = Math.min(sampleSize, lotSize);
+    const samplingPercent = roundTo((effectiveSampleSize / lotSize) * 100, 2);
+    return {
+        sampleCode,
+        sampleSize: effectiveSampleSize,
+        acceptNumber,
+        rejectNumber,
+        samplingPercent,
+    };
+}
+//# sourceMappingURL=aql.js.map

package/dist/quality/aql.js.map

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package/dist/quality/cpk.d.ts

@@ -0,0 +1,14 @@
+import type { CpkInput, CpkResult } from './types.js';
+/**
+ * Calculate Cpk (Process Capability Index)
+ *
+ * Cp = (USL - LSL) / (6 * sigma)  - Process capability (potential)
+ * Cpu = (USL - mean) / (3 * sigma) - Upper capability
+ * Cpl = (mean - LSL) / (3 * sigma) - Lower capability
+ * Cpk = min(Cpu, Cpl) - Process capability index (actual)
+ *
+ * @param input - Cpk input parameters
+ * @returns Cpk result with capability indices and sigma level
+ */
+export declare function cpk(input: CpkInput): CpkResult;
+//# sourceMappingURL=cpk.d.ts.map

package/dist/quality/cpk.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"cpk.d.ts","sourceRoot":"","sources":["../../src/quality/cpk.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AAEtD;;;;;;;;;;GAUG;AACH,wBAAgB,GAAG,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CAuC9C"}

package/dist/quality/cpk.js

@@ -0,0 +1,44 @@
+/**
+ * Calculate Cpk (Process Capability Index)
+ *
+ * Cp = (USL - LSL) / (6 * sigma)  - Process capability (potential)
+ * Cpu = (USL - mean) / (3 * sigma) - Upper capability
+ * Cpl = (mean - LSL) / (3 * sigma) - Lower capability
+ * Cpk = min(Cpu, Cpl) - Process capability index (actual)
+ *
+ * @param input - Cpk input parameters
+ * @returns Cpk result with capability indices and sigma level
+ */
+export function cpk(input) {
+    const { usl, lsl, mean, stdDev } = input;
+    // Handle edge case - return zeros for zero standard deviation
+    if (stdDev <= 0) {
+        return {
+            cp: 0,
+            cpk: 0,
+            cpu: 0,
+            cpl: 0,
+            sigmaLevel: 0,
+        };
+    }
+    // Specification width
+    const specWidth = usl - lsl;
+    // Cp = (USL - LSL) / (6 * sigma)
+    const cp = specWidth / (6 * stdDev);
+    // Cpu = (USL - mean) / (3 * sigma)
+    const cpu = (usl - mean) / (3 * stdDev);
+    // Cpl = (mean - LSL) / (3 * sigma)
+    const cpl = (mean - lsl) / (3 * stdDev);
+    // Cpk = min(Cpu, Cpl)
+    const cpkValue = Math.min(cpu, cpl);
+    // Sigma level = min z-score = 3 * Cpk
+    const sigmaLevel = 3 * cpkValue;
+    return {
+        cp,
+        cpk: cpkValue,
+        cpu,
+        cpl,
+        sigmaLevel,
+    };
+}
+//# sourceMappingURL=cpk.js.map

package/dist/quality/cpk.js.map

@@ -0,0 +1 @@
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package/dist/quality/cycle.d.ts

@@ -0,0 +1,11 @@
+import type { CycleTimeInput, CycleTimeResult } from './types.js';
+/**
+ * Calculate Cycle Time statistics
+ *
+ * Analyzes a set of cycle time measurements and computes statistical metrics.
+ *
+ * @param input - Cycle time input with measurements array and optional target
+ * @returns Statistical analysis results
+ */
+export declare function cycleTime(input: CycleTimeInput): CycleTimeResult;
+//# sourceMappingURL=cycle.d.ts.map

package/dist/quality/cycle.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"cycle.d.ts","sourceRoot":"","sources":["../../src/quality/cycle.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,cAAc,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AAElE;;;;;;;GAOG;AACH,wBAAgB,SAAS,CAAC,KAAK,EAAE,cAAc,GAAG,eAAe,CAsDhE"}

package/dist/quality/cycle.js

@@ -0,0 +1,55 @@
+/**
+ * Calculate Cycle Time statistics
+ *
+ * Analyzes a set of cycle time measurements and computes statistical metrics.
+ *
+ * @param input - Cycle time input with measurements array and optional target
+ * @returns Statistical analysis results
+ */
+export function cycleTime(input) {
+    const { measurements } = input;
+    // Handle empty array
+    if (measurements.length === 0) {
+        return {
+            count: 0,
+            average: 0,
+            min: 0,
+            max: 0,
+            range: 0,
+            stdDev: 0,
+            cv: 0,
+        };
+    }
+    const n = measurements.length;
+    // Count
+    const count = n;
+    // Average (arithmetic mean)
+    const sum = measurements.reduce((acc, val) => acc + val, 0);
+    const average = sum / n;
+    // Min and Max
+    const min = Math.min(...measurements);
+    const max = Math.max(...measurements);
+    // Range
+    const range = max - min;
+    // Sample Standard Deviation (using n-1 for sample)
+    let stdDev = 0;
+    if (n > 1) {
+        const sumSquaredDiff = measurements.reduce((acc, val) => {
+            const diff = val - average;
+            return acc + diff * diff;
+        }, 0);
+        stdDev = Math.sqrt(sumSquaredDiff / (n - 1));
+    }
+    // Coefficient of Variation (CV) in percentage
+    const cv = average > 0 ? (stdDev / average) * 100 : 0;
+    return {
+        count,
+        average,
+        min,
+        max,
+        range,
+        stdDev,
+        cv,
+    };
+}
+//# sourceMappingURL=cycle.js.map

package/dist/quality/cycle.js.map

@@ -0,0 +1 @@
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package/dist/quality/downtime.d.ts

@@ -0,0 +1,9 @@
+import type { DowntimeInput, DowntimeResult } from './types.js';
+/**
+ * Calculate downtime cost analysis
+ *
+ * @param input - Downtime input parameters
+ * @returns Downtime cost breakdown
+ */
+export declare function downtime(input: DowntimeInput): DowntimeResult;
+//# sourceMappingURL=downtime.d.ts.map

package/dist/quality/downtime.d.ts.map

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package/dist/quality/downtime.js

@@ -0,0 +1,28 @@
+function roundTo(value, decimals) {
+    const factor = Math.pow(10, decimals);
+    return Math.round(value * factor) / factor;
+}
+/**
+ * Calculate downtime cost analysis
+ *
+ * @param input - Downtime input parameters
+ * @returns Downtime cost breakdown
+ */
+export function downtime(input) {
+    const { hourlyRate, laborCostPerHour, downtimeMinutes, plannedProductionUnits, unitPrice } = input;
+    const downtimeHours = downtimeMinutes / 60;
+    const lostUnits = plannedProductionUnits * downtimeHours;
+    const laborCost = laborCostPerHour * downtimeHours;
+    const equipmentCost = hourlyRate * downtimeHours;
+    const lostRevenue = lostUnits * unitPrice;
+    const totalCost = laborCost + equipmentCost + lostRevenue;
+    return {
+        downtimeHours: roundTo(downtimeHours, 2),
+        lostUnits: roundTo(lostUnits, 0),
+        laborCost: roundTo(laborCost, 2),
+        equipmentCost: roundTo(equipmentCost, 2),
+        lostRevenue: roundTo(lostRevenue, 2),
+        totalCost: roundTo(totalCost, 2),
+    };
+}
+//# sourceMappingURL=downtime.js.map

package/dist/quality/downtime.js.map

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package/dist/quality/dpmo.d.ts

@@ -0,0 +1,10 @@
+import type { DpmoInput, DpmoResult } from './types.js';
+/**
+ * Calculate Defects Per Million Opportunities (DPMO) and related metrics
+ * DPMO = (Defects / (Units x Opportunities)) x 1,000,000
+ *
+ * @param input - DPMO input parameters
+ * @returns DPMO analysis result
+ */
+export declare function dpmo(input: DpmoInput): DpmoResult;
+//# sourceMappingURL=dpmo.d.ts.map