@faicad/faijs 0.30.9 → 0.32.2

package/dist/vendored/brepjs/gear/gearFns.js.map

@@ -1 +0,0 @@
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* Public gear API — external + internal spur gears, planetary assemblies.\n *\n * @example Single external gear\n * ```typescript\n * await initOC();\n * const result = makeExternalGear({ teeth: 24, moduleSize: 2, thickness: 8, bore: 6 });\n * if (isOk(result)) writeSTEP(result.value.solid, 'gear.step');\n * ```\n *\n * @example Planetary assembly\n * ```typescript\n * const planetary = makePlanetaryGear({ thickness: 10 });\n * if (isOk(planetary)) {\n *   const { sun, planets, ring, contactRatio } = planetary.value;\n * }\n * ```\n */\n\nimport type { Vec3 } from '../core/types.js';\nimport { type Result, ok, err, isErr } from '../core/result.js';\nimport { validationError } from '../core/errors.js';\nimport type { ClosedWire, PlanarWire, ValidSolid } from '../core/shapeTypes.js';\nimport { makeCircle, assembleWire } from '../topology/curveBuilders.js';\nimport { makeFace } from '../topology/surfaceBuilders.js';\nimport { DisposalScope } from '../core/disposal.js';\nimport { rotate, translate } from '../topology/transformFns.js';\nimport { cut } from '../topology/booleanFns.js';\nimport { extrude } from '../operations/extrudeFns.js';\nimport {\n  type GearDiagnostic,\n  DEFAULT_CLEARANCE,\n  DEFAULT_PRESSURE_ANGLE_DEG,\n  backlashHalf,\n  evenToothPhaseOffset,\n  externalExternalContactRatio,\n  externalInternalContactRatio,\n  filletStressConcentrationFactor,\n  gearGeometry,\n  lewisRootStressCorrected,\n  planetSelfRotationAngle,\n  ringTeeth,\n  solvePlanetRingWorkingPressureAngle,\n  solveSunPlanetWorkingPressureAngle,\n  undercutDeficit,\n  validatePlanetary,\n  workingCenterDistance,\n} from './gearMath.js';\nimport { makeExternalGearProfileWire, makeInternalGearProfileWire } from './gearProfile.js';\n\nexport interface ExternalGearParams {\n  teeth: number;\n  moduleSize: number;\n  thickness: number;\n  pressureAngleDeg?: number;\n  shift?: number;\n  clearance?: number;\n  /**\n   * Per-gear flank thinning (mm); 0 = theoretical involute. For an equal-pair\n   * mesh, total mesh backlash is 2× this value.\n   */\n  flankThinning?: number;\n  /** Diameter (mm) of central bore; 0 or omitted = no bore. */\n  bore?: number;\n  /**\n   * Sample count per involute flank. Lower = faster mesh, coarser surface.\n   * Defaults to `adaptiveSampleCount(moduleSize)` (≈ 16 at module 2). Try\n   * 8 for previews, 24+ for 3D printing.\n   */\n  samples?: number;\n}\n\nexport interface InternalGearParams {\n  teeth: number;\n  moduleSize: number;\n  thickness: number;\n  pressureAngleDeg?: number;\n  shift?: number;\n  clearance?: number;\n  flankThinning?: number;\n  /** Wall thickness from pitch radius outward; defaults to 2·moduleSize. */\n  ringWallThickness?: number;\n  /** See {@link ExternalGearParams.samples}. */\n  samples?: number;\n}\n\nexport interface PlanetaryGearParams {\n  /** Extrusion thickness (mm). */\n  thickness: number;\n  moduleSize?: number;\n  sunTeeth?: number;\n  planetTeeth?: number;\n  numPlanets?: number;\n  pressureAngleDeg?: number;\n  clearance?: number;\n  /** Total mesh backlash (mm); split as b/2 per gear. */\n  backlash?: number;\n  sunShift?: number;\n  planetShift?: number;\n  ringShift?: number;\n  ringWallThickness?: number;\n  /** Diameter (mm) of central bore in the sun gear; 0 or omitted = no bore. */\n  sunBore?: number;\n  /** Diameter (mm) of central bore in each planet gear; 0 or omitted = no bore. */\n  planetBore?: number;\n  /**\n   * Applied torque on the SUN (input) shaft, in N·m. Planet and ring stresses\n   * are derived via force balance (shared tangential force at the mesh).\n   * When supplied, `lewisStress` and `stressConcentrationFactor` are computed.\n   */\n  appliedTorque?: number;\n  /** See {@link ExternalGearParams.samples}. Applied to sun, planet, and ring. */\n  samples?: number;\n}\n\nexport interface GearResult {\n  solid: ValidSolid;\n  pitchDiameter: number;\n  baseDiameter: number;\n  tipDiameter: number;\n  rootDiameter: number;\n  /**\n   * Diagnostics specific to this gear in isolation (e.g. undercut risk for\n   * low-tooth-count gears with no profile shift). Empty when the gear is\n   * geometrically clean. Planetary assemblies emit additional cross-mesh\n   * diagnostics on `PlanetaryGearAssembly.diagnostics`.\n   */\n  diagnostics: GearDiagnostic[];\n}\n\nexport interface PlanetaryGearAssembly {\n  sun: ValidSolid;\n  planets: ValidSolid[];\n  ring: ValidSolid;\n  ringTeeth: number;\n  /** Working pressure angle (radians) under the supplied profile shifts. */\n  workingPressureAngle: number;\n  /** True (working) center distance between sun and planet axes (mm). */\n  centerDistance: number;\n  /** Transverse contact ratios per mesh; ≥ 1.2 is industry-acceptable. */\n  contactRatio: { sunPlanet: number; planetRing: number };\n  /**\n   * Additional profile shift each gear needs to clear the undercut threshold.\n   * Positive = undercut risk; zero = clear.\n   */\n  undercutDeficit: { sun: number; planet: number };\n  /**\n   * Root bending stress (MPa) at each gear, with the fillet stress\n   * concentration factor applied: `σ = σ_Lewis · K_f`. Only present when\n   * `appliedTorque` was supplied. See {@link stressConcentrationFactor} for\n   * the K_f values used.\n   */\n  lewisStress?: { sun: number; planet: number; ring: number };\n  /**\n   * Dolan-Broghamer stress concentration factor `K_f` at each gear's root\n   * fillet, the multiplier already folded into {@link lewisStress}. Exposed\n   * so callers can recover the raw Lewis stress (σ_Lewis = lewisStress / K_f)\n   * or compare against ISO 6336-3 `Y_F·Y_S` from an external check. The ring\n   * value uses the Niemann internal-gear reduction (concave fillet).\n   */\n  stressConcentrationFactor?: { sun: number; planet: number; ring: number };\n  diagnostics: GearDiagnostic[];\n}\n\nexport function makeExternalGear(params: ExternalGearParams): Result<GearResult> {\n  const {\n    teeth,\n    moduleSize,\n    thickness,\n    pressureAngleDeg = DEFAULT_PRESSURE_ANGLE_DEG,\n    shift = 0,\n    clearance = DEFAULT_CLEARANCE,\n    flankThinning = 0,\n    bore = 0,\n    samples,\n  } = params;\n  if (thickness <= 0)\n    return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n  if (samples !== undefined && (!Number.isInteger(samples) || samples < 1))\n    return err(\n      validationError(\n        'GEAR_SAMPLES_INVALID',\n        `samples must be a positive integer; got ${String(samples)}`\n      )\n    );\n\n  const alpha = (pressureAngleDeg * Math.PI) / 180;\n  const geom = gearGeometry(teeth, moduleSize, alpha, shift, clearance, flankThinning, false);\n  if (bore > 0 && bore >= 2 * geom.rRoot)\n    return err(\n      validationError(\n        'GEAR_BORE_TOO_LARGE',\n        `bore diameter ${bore.toFixed(2)} ≥ root diameter ${(2 * geom.rRoot).toFixed(2)} — would erase the gear teeth`\n      )\n    );\n\n  const wireResult = makeExternalGearProfileWire({\n    teeth,\n    moduleSize,\n    pressureAngle: alpha,\n    shift,\n    clearance,\n    flankThinning,\n    ...(samples !== undefined ? { samples } : {}),\n  });\n  if (isErr(wireResult)) return wireResult;\n  const diagnostics = externalGearDiagnostics(teeth, alpha, shift);\n  return finalizeExternalSolid(wireResult.value, thickness, bore, geom, diagnostics);\n}\n\nexport function makeInternalGear(params: InternalGearParams): Result<GearResult> {\n  const {\n    teeth,\n    moduleSize,\n    thickness,\n    pressureAngleDeg = DEFAULT_PRESSURE_ANGLE_DEG,\n    shift = 0,\n    clearance = DEFAULT_CLEARANCE,\n    flankThinning = 0,\n    ringWallThickness = 2 * params.moduleSize,\n    samples,\n  } = params;\n  if (thickness <= 0)\n    return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n  if (ringWallThickness <= 0)\n    return err(validationError('GEAR_WALL_NONPOSITIVE', 'ringWallThickness must be > 0'));\n  if (samples !== undefined && (!Number.isInteger(samples) || samples < 1))\n    return err(\n      validationError(\n        'GEAR_SAMPLES_INVALID',\n        `samples must be a positive integer; got ${String(samples)}`\n      )\n    );\n\n  const alpha = (pressureAngleDeg * Math.PI) / 180;\n  const innerWireResult = makeInternalGearProfileWire({\n    teeth,\n    moduleSize,\n    pressureAngle: alpha,\n    shift,\n    clearance,\n    flankThinning,\n    ...(samples !== undefined ? { samples } : {}),\n  });\n  if (isErr(innerWireResult)) return innerWireResult;\n\n  const geom = gearGeometry(teeth, moduleSize, alpha, shift, clearance, flankThinning, true);\n  const outerRadius = geom.rPitch + ringWallThickness;\n  const outerWireResult = makeOuterCircleWire(outerRadius);\n  if (isErr(outerWireResult)) return outerWireResult;\n\n  // Internal gears use a different undercut criterion (involute-cutter geometry,\n  // shift sign inverted), so the rack-cut formula that drives external-gear\n  // diagnostics doesn't apply here. Leave diagnostics empty until a ring-specific\n  // check exists.\n  return finalizeInternalSolid(outerWireResult.value, innerWireResult.value, thickness, geom, []);\n}\n\n/** Diagnostics for an external (rack-cut) gear in isolation. Not valid for internal gears. */\nfunction externalGearDiagnostics(teeth: number, alpha: number, shift: number): GearDiagnostic[] {\n  const deficit = undercutDeficit(teeth, alpha, shift);\n  if (deficit <= 0) return [];\n  return [\n    {\n      code: 'UNDERCUT_RISK',\n      severity: 'warning',\n      message: `gear is undercut: increase shift by ${deficit.toFixed(3)} to avoid (z=${teeth})`,\n      context: { deficit, teeth },\n    },\n  ];\n}\n\nexport function makePlanetaryGear(params: PlanetaryGearParams): Result<PlanetaryGearAssembly> {\n  const resolved = resolvePlanetaryParams(params);\n  if (isErr(resolved)) return resolved;\n  const cfg = resolved.value;\n\n  const stages = buildPlanetaryStages(cfg);\n  if (isErr(stages)) return stages;\n  const { sun, planet, ring } = stages.value;\n\n  // Compute metrics before disposing `planet.solid` — the function only reads\n  // scalar fields off GearResult so the order is technically irrelevant today,\n  // but it leaves a footgun for anyone adding a solid-touching read later.\n  const metrics = computeMeshMetrics(cfg, sun, planet, ring);\n  const planets = placePlanets(planet.solid, cfg);\n  planet.solid.delete();\n  const ringPhased = applyRingPhase(ring.solid, cfg.zr);\n  const diagnostics = collectDiagnostics(cfg, metrics);\n\n  return ok({\n    sun: sun.solid,\n    planets,\n    ring: ringPhased,\n    ringTeeth: cfg.zr,\n    workingPressureAngle: cfg.alphaW_sp,\n    centerDistance: cfg.centerDistance,\n    contactRatio: { sunPlanet: metrics.crSunPlanet, planetRing: metrics.crPlanetRing },\n    undercutDeficit: { sun: metrics.undercutSun, planet: metrics.undercutPlanet },\n    ...(metrics.lewisStress ? { lewisStress: metrics.lewisStress } : {}),\n    ...(metrics.stressConcentrationFactor\n      ? { stressConcentrationFactor: metrics.stressConcentrationFactor }\n      : {}),\n    diagnostics,\n  });\n}\n\nfunction buildPlanetaryStages(\n  cfg: ResolvedPlanetary\n): Result<{ sun: GearResult; planet: GearResult; ring: GearResult }> {\n  const samplesField = cfg.samples !== undefined ? { samples: cfg.samples } : {};\n  const common = {\n    moduleSize: cfg.moduleSize,\n    thickness: cfg.thickness,\n    pressureAngleDeg: cfg.pressureAngleDeg,\n    clearance: cfg.clearance,\n    flankThinning: cfg.bHalf,\n    ...samplesField,\n  };\n  const sun = makeExternalGear({\n    ...common,\n    teeth: cfg.sunTeeth,\n    shift: cfg.sunShift,\n    bore: cfg.sunBore,\n  });\n  if (isErr(sun)) return sun;\n  const planet = makeExternalGear({\n    ...common,\n    teeth: cfg.planetTeeth,\n    shift: cfg.planetShift,\n    bore: cfg.planetBore,\n  });\n  if (isErr(planet)) {\n    sun.value.solid.delete();\n    return planet;\n  }\n  const ring = makeInternalGear({\n    ...common,\n    teeth: cfg.zr,\n    shift: cfg.ringShift,\n    ringWallThickness: cfg.ringWallThickness,\n  });\n  if (isErr(ring)) {\n    sun.value.solid.delete();\n    planet.value.solid.delete();\n    return ring;\n  }\n  return ok({ sun: sun.value, planet: planet.value, ring: ring.value });\n}\n\ninterface ResolvedPlanetary {\n  moduleSize: number;\n  sunTeeth: number;\n  planetTeeth: number;\n  numPlanets: number;\n  pressureAngleDeg: number;\n  alpha: number;\n  /** Working PA for the sun-planet mesh. */\n  alphaW_sp: number;\n  /** Working PA for the planet-ring mesh; equals alphaW_sp iff xr = xs + 2·xp. */\n  alphaW_pr: number;\n  clearance: number;\n  bHalf: number;\n  sunShift: number;\n  planetShift: number;\n  ringShift: number;\n  ringWallThickness: number;\n  thickness: number;\n  sunBore: number;\n  planetBore: number;\n  appliedTorque?: number;\n  samples?: number;\n  zr: number;\n  centerDistance: number;\n}\n\nfunction resolvePlanetaryParams(params: PlanetaryGearParams): Result<ResolvedPlanetary> {\n  const moduleSize = params.moduleSize ?? 3;\n  const sunTeeth = params.sunTeeth ?? 15;\n  const planetTeeth = params.planetTeeth ?? 12;\n  const numPlanets = params.numPlanets ?? 3;\n  const pressureAngleDeg = params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG;\n  const alpha = (pressureAngleDeg * Math.PI) / 180;\n  const sunShift = params.sunShift ?? 0;\n  const planetShift = params.planetShift ?? 0;\n  const ringShift = params.ringShift ?? 0;\n\n  if (params.thickness <= 0)\n    return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n\n  const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);\n  if (isErr(validation)) return validation;\n\n  const zr = ringTeeth(sunTeeth, planetTeeth);\n\n  const sp = solveSunPlanetWorkingPressureAngle(\n    alpha,\n    sunShift,\n    planetShift,\n    sunTeeth,\n    planetTeeth\n  );\n  if (isErr(sp)) return sp;\n  const pr = solvePlanetRingWorkingPressureAngle(alpha, planetShift, ringShift, planetTeeth, zr);\n  if (isErr(pr)) return pr;\n  const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);\n\n  return ok({\n    moduleSize,\n    sunTeeth,\n    planetTeeth,\n    numPlanets,\n    pressureAngleDeg,\n    alpha,\n    alphaW_sp: sp.value,\n    alphaW_pr: pr.value,\n    clearance: params.clearance ?? DEFAULT_CLEARANCE,\n    bHalf: backlashHalf(params.backlash ?? 0),\n    sunShift,\n    planetShift,\n    ringShift,\n    ringWallThickness: params.ringWallThickness ?? 2 * moduleSize,\n    thickness: params.thickness,\n    sunBore: params.sunBore ?? 0,\n    planetBore: params.planetBore ?? 0,\n    ...(params.appliedTorque !== undefined ? { appliedTorque: params.appliedTorque } : {}),\n    ...(params.samples !== undefined ? { samples: params.samples } : {}),\n    zr,\n    centerDistance,\n  });\n}\n\nfunction makeOuterCircleWire(radius: number): Result<ClosedWire & PlanarWire> {\n  using scope = new DisposalScope();\n  const circleEdge = scope.register(makeCircle(radius, [0, 0, 0], [0, 0, 1]));\n  const wireResult = assembleWire([circleEdge]);\n  if (isErr(wireResult)) return wireResult;\n  // A single-edge circle wire is closed and planar by construction; brand once.\n  return ok(wireResult.value as ClosedWire & PlanarWire);\n}\n\nfunction finalizeExternalSolid(\n  wire: ClosedWire & PlanarWire,\n  thickness: number,\n  bore: number,\n  geom: ReturnType<typeof gearGeometry>,\n  diagnostics: GearDiagnostic[]\n): Result<GearResult> {\n  // The profile wire and its face are consumed by makeFace/extrude (which share\n  // their refcounted TShape); dispose them once the solid is built. The solid is\n  // NOT registered here — it is the returned value on the no-bore path.\n  using profileScope = new DisposalScope();\n  profileScope.register(wire);\n  const faceResult = makeFace(wire);\n  if (isErr(faceResult)) return faceResult;\n  profileScope.register(faceResult.value);\n  const solidResult = extrude(faceResult.value, [0, 0, thickness]);\n  if (isErr(solidResult)) return solidResult;\n  if (bore <= 0) return ok(buildGearResult(solidResult.value, geom, diagnostics));\n\n  // Bore overshoots both ends (z = -0.5 to thickness + 0.5) so no faces are coplanar.\n  using boreScope = new DisposalScope();\n  boreScope.register(solidResult.value); // un-bored gear, consumed by cut below\n  const boreFaceResult = makeBoreFace(bore / 2);\n  if (isErr(boreFaceResult)) return boreFaceResult;\n  boreScope.register(boreFaceResult.value);\n  const boreRaw = extrude(boreFaceResult.value, [0, 0, thickness + 1]);\n  if (isErr(boreRaw)) return boreRaw;\n  boreScope.register(boreRaw.value);\n  const boreSolid = boreScope.register(translate(boreRaw.value, [0, 0, -0.5]));\n  const cutResult = cut(solidResult.value, boreSolid);\n  if (isErr(cutResult)) return cutResult;\n  return ok(buildGearResult(cutResult.value, geom, diagnostics));\n}\n\nfunction makeBoreFace(radius: number): Result<Parameters<typeof extrude>[0]> {\n  const wireResult = makeOuterCircleWire(radius);\n  if (isErr(wireResult)) return wireResult;\n  return makeFace(wireResult.value);\n}\n\nfunction finalizeInternalSolid(\n  outerWire: ClosedWire & PlanarWire,\n  innerToothedWire: ClosedWire & PlanarWire,\n  thickness: number,\n  geom: ReturnType<typeof gearGeometry>,\n  diagnostics: GearDiagnostic[]\n): Result<GearResult> {\n  const faceResult = makeFace(outerWire, [innerToothedWire]);\n  if (isErr(faceResult)) return faceResult;\n  const solidResult = extrude(faceResult.value, [0, 0, thickness]);\n  if (isErr(solidResult)) return solidResult;\n  return ok(buildGearResult(solidResult.value, geom, diagnostics));\n}\n\nfunction buildGearResult(\n  solid: ValidSolid,\n  geom: ReturnType<typeof gearGeometry>,\n  diagnostics: GearDiagnostic[] = []\n): GearResult {\n  return {\n    solid,\n    diagnostics,\n    pitchDiameter: 2 * geom.rPitch,\n    baseDiameter: 2 * geom.rb,\n    tipDiameter: 2 * geom.rTip,\n    rootDiameter: 2 * geom.rRoot,\n  };\n}\n\nfunction placePlanets(planetProto: ValidSolid, cfg: ResolvedPlanetary): ValidSolid[] {\n  const planets: ValidSolid[] = [];\n  try {\n    for (let i = 0; i < cfg.numPlanets; i++) {\n      const orbital = (i * 2 * Math.PI) / cfg.numPlanets;\n      const selfRot = planetSelfRotationAngle(orbital, cfg.sunTeeth, cfg.planetTeeth);\n      const rotated = rotate(planetProto, (selfRot * 180) / Math.PI);\n      try {\n        const offset: Vec3 = [\n          cfg.centerDistance * Math.cos(orbital),\n          cfg.centerDistance * Math.sin(orbital),\n          0,\n        ];\n        planets.push(translate(rotated, offset));\n      } finally {\n        rotated.delete();\n      }\n    }\n    return planets;\n  } catch (e) {\n    // Mid-loop failure: clean up the planets that did succeed before rethrowing.\n    for (const p of planets) p.delete();\n    throw e;\n  }\n}\n\nfunction applyRingPhase(ring: ValidSolid, zr: number): ValidSolid {\n  const phaseRad = evenToothPhaseOffset(zr);\n  if (phaseRad === 0) return ring;\n  const rotated = rotate(ring, (phaseRad * 180) / Math.PI);\n  ring.delete();\n  return rotated;\n}\n\ninterface MeshMetrics {\n  crSunPlanet: number;\n  crPlanetRing: number;\n  undercutSun: number;\n  undercutPlanet: number;\n  lewisStress?: { sun: number; planet: number; ring: number };\n  stressConcentrationFactor?: { sun: number; planet: number; ring: number };\n}\n\nfunction computeMeshMetrics(\n  cfg: ResolvedPlanetary,\n  sun: GearResult,\n  planet: GearResult,\n  ring: GearResult\n): MeshMetrics {\n  const crSunPlanet = externalExternalContactRatio(\n    sun.tipDiameter / 2,\n    sun.baseDiameter / 2,\n    planet.tipDiameter / 2,\n    planet.baseDiameter / 2,\n    cfg.centerDistance,\n    cfg.moduleSize,\n    cfg.alpha,\n    cfg.alphaW_sp\n  );\n  const crPlanetRing = externalInternalContactRatio(\n    planet.tipDiameter / 2,\n    planet.baseDiameter / 2,\n    ring.tipDiameter / 2,\n    ring.baseDiameter / 2,\n    cfg.centerDistance,\n    cfg.moduleSize,\n    cfg.alpha,\n    cfg.alphaW_pr\n  );\n  const undercutSun = undercutDeficit(cfg.sunTeeth, cfg.alpha, cfg.sunShift);\n  const undercutPlanet = undercutDeficit(cfg.planetTeeth, cfg.alpha, cfg.planetShift);\n\n  const metrics: MeshMetrics = { crSunPlanet, crPlanetRing, undercutSun, undercutPlanet };\n  if (cfg.appliedTorque !== undefined) {\n    // Force balance: W_t is shared at each mesh, so each gear's own-pitch torque\n    // is T_eff = T_sun · z / z_sun (preserves W_t through Lewis's 2T/(z·m) term).\n    const tSun = cfg.appliedTorque;\n    metrics.lewisStress = {\n      sun: lewisRootStressCorrected(tSun, cfg.moduleSize, cfg.thickness, cfg.sunTeeth, cfg.alpha),\n      planet: lewisRootStressCorrected(\n        (tSun * cfg.planetTeeth) / cfg.sunTeeth,\n        cfg.moduleSize,\n        cfg.thickness,\n        cfg.planetTeeth,\n        cfg.alpha\n      ),\n      ring: lewisRootStressCorrected(\n        (tSun * cfg.zr) / cfg.sunTeeth,\n        cfg.moduleSize,\n        cfg.thickness,\n        cfg.zr,\n        cfg.alpha,\n        true\n      ),\n    };\n    metrics.stressConcentrationFactor = {\n      sun: filletStressConcentrationFactor(cfg.sunTeeth, cfg.alpha),\n      planet: filletStressConcentrationFactor(cfg.planetTeeth, cfg.alpha),\n      ring: filletStressConcentrationFactor(cfg.zr, cfg.alpha, true),\n    };\n  }\n  return metrics;\n}\n\nfunction collectDiagnostics(cfg: ResolvedPlanetary, metrics: MeshMetrics): GearDiagnostic[] {\n  const diagnostics: GearDiagnostic[] = [];\n  if (metrics.crSunPlanet < 1.2) {\n    diagnostics.push({\n      code: 'CONTACT_RATIO_LOW_SUN_PLANET',\n      severity: 'warning',\n      message: `sun-planet contact ratio ${metrics.crSunPlanet.toFixed(2)} is below 1.2 — may run unevenly`,\n      context: { value: metrics.crSunPlanet },\n    });\n  }\n  if (metrics.crPlanetRing < 1.2) {\n    diagnostics.push({\n      code: 'CONTACT_RATIO_LOW_PLANET_RING',\n      severity: 'warning',\n      message: `planet-ring contact ratio ${metrics.crPlanetRing.toFixed(2)} is below 1.2 — may run unevenly`,\n      context: { value: metrics.crPlanetRing },\n    });\n  }\n  if (metrics.undercutSun > 0) {\n    diagnostics.push({\n      code: 'UNDERCUT_RISK_SUN',\n      severity: 'warning',\n      message: `sun gear is undercut: increase sunShift by ${metrics.undercutSun.toFixed(3)} to avoid`,\n      context: { deficit: metrics.undercutSun, sunTeeth: cfg.sunTeeth },\n    });\n  }\n  if (metrics.undercutPlanet > 0) {\n    diagnostics.push({\n      code: 'UNDERCUT_RISK_PLANET',\n      severity: 'warning',\n      message: `planet gear is undercut: increase planetShift by ${metrics.undercutPlanet.toFixed(3)} to avoid`,\n      context: { deficit: metrics.undercutPlanet, planetTeeth: cfg.planetTeeth },\n    });\n  }\n  // Only emit when shifts are large enough to matter. The diagnostic exists to\n  // warn that Lewis Y(z) uses unshifted geometry — at ~0.05 of profile shift\n  // the error is under 2.5%, well within engineering noise for a strength\n  // estimate, so don't pester users on canonical setups with small shifts.\n  const totalShiftMagnitude =\n    Math.abs(cfg.sunShift) + Math.abs(cfg.planetShift) + Math.abs(cfg.ringShift);\n  if (cfg.appliedTorque !== undefined && totalShiftMagnitude > 0.05) {\n    diagnostics.push({\n      code: 'LEWIS_Y_SHIFT_UNCORRECTED',\n      severity: 'info',\n      message:\n        'Lewis stress uses unshifted Y(z) and K_f approximations; expect ±5% per 0.1 of profile shift',\n    });\n  }\n\n  // Kinematic compatibility: x_ring should equal x_sun + 2·x_planet for both meshes to share αw.\n  const kinematicError = cfg.ringShift - (cfg.sunShift + 2 * cfg.planetShift);\n  if (Math.abs(kinematicError) > 1e-6) {\n    diagnostics.push({\n      code: 'PLANETARY_SHIFT_KINEMATIC_MISMATCH',\n      severity: 'warning',\n      message: `ringShift should equal sunShift + 2·planetShift for both meshes to share working PA; off by ${kinematicError.toFixed(3)}`,\n      context: {\n        kinematicError,\n        sunShift: cfg.sunShift,\n        planetShift: cfg.planetShift,\n        ringShift: cfg.ringShift,\n      },\n    });\n  }\n  return diagnostics;\n}\n"]}

package/dist/vendored/brepjs/gear/gearMath.d.ts

@@ -1,89 +0,0 @@
-import type { Vec3 } from '../core/types.js';
-import { type Result } from '../core/result.js';
-export declare const DEFAULT_PRESSURE_ANGLE_DEG = 20;
-export declare const DEFAULT_CLEARANCE = 0.25;
-export type GearDiagnosticSeverity = 'warning' | 'info';
-export type GearDiagnosticCode = 'CONTACT_RATIO_LOW_SUN_PLANET' | 'CONTACT_RATIO_LOW_PLANET_RING' | 'UNDERCUT_RISK' | 'UNDERCUT_RISK_SUN' | 'UNDERCUT_RISK_PLANET' | 'LEWIS_Y_SHIFT_UNCORRECTED' | 'PLANETARY_SHIFT_KINEMATIC_MISMATCH';
-export interface GearDiagnostic {
-    code: GearDiagnosticCode;
-    severity: GearDiagnosticSeverity;
-    message: string;
-    context?: Record<string, number | string>;
-}
-export declare const inv: (alpha: number) => number;
-export declare function involutePoint(rb: number, alpha: number, theta0: number, sign: 1 | -1): Vec3;
-export declare function cosineSpaceFlankSamples(rb: number, alphaMax: number, theta0: number, count: number, sign: 1 | -1): Vec3[];
-export declare function adaptiveSampleCount(moduleSize: number): number;
-export interface GearGeometry {
-    rPitch: number;
-    rb: number;
-    /** Outer radius for external, inner for internal. */
-    rTip: number;
-    /** Inner radius for external, outer for internal. */
-    rRoot: number;
-    alphaPitch: number;
-    /** Half-tooth angular width at the pitch circle, with shift and flank thinning applied. */
-    halfToothAngle: number;
-    /** Involute parameter α at the radius the flank reaches (rTip ext, rRoot int). */
-    alphaTip: number;
-    toothPitch: number;
-    isInternal: boolean;
-}
-export declare function gearGeometry(z: number, moduleSize: number, alpha: number, shift: number, clearance: number, backlashHalf: number, isInternal: boolean): GearGeometry;
-/**
- * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.
- *
- * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.
- * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.
- *
- * Returns Err for shifts that push αw outside (epsilon, π/2).
- */
-export declare function solveWorkingPressureAngle(alpha: number, summedShift: number, totalTeeth: number): Result<number>;
-/** Convenience: working PA for an external-external mesh (sun-planet). */
-export declare function solveSunPlanetWorkingPressureAngle(alpha: number, xSun: number, xPlanet: number, zSun: number, zPlanet: number): Result<number>;
-/** Convenience: working PA for an external-internal mesh (planet-ring). */
-export declare function solvePlanetRingWorkingPressureAngle(alpha: number, xPlanet: number, xRing: number, zPlanet: number, zRing: number): Result<number>;
-export declare function workingCenterDistance(zs: number, zp: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function validatePlanetary(zs: number, zp: number, n: number, planetShift: number): Result<void>;
-export declare function externalExternalContactRatio(ra1: number, rb1: number, ra2: number, rb2: number, centerDistance: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function externalInternalContactRatio(ra_p: number, rb_p: number, ra_r: number, rb_r: number, centerDistance: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function undercutMinimumShift(z: number, alpha: number): number;
-export declare function undercutDeficit(z: number, alpha: number, shift: number): number;
-export declare function lewisYFactor(z: number): number;
-export declare function lewisRootStress(appliedTorqueNm: number, moduleSize: number, faceWidth: number, z: number): number;
-/**
- * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on
- * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has
- * a gentler geometric riser (matches AGMA 908-B89 trend).
- */
-export declare function filletStressConcentrationFactor(z: number, alpha: number, isInternal?: boolean): number;
-export declare function lewisRootStressCorrected(appliedTorqueNm: number, moduleSize: number, faceWidth: number, z: number, alpha: number, isInternal?: boolean): number;
-export declare function backlashHalf(totalBacklash: number): number;
-export declare function ringTeeth(zs: number, zp: number): number;
-export declare function evenToothPhaseOffset(z: number): number;
-export declare function planetSelfRotationAngle(orbitalAngle: number, zs: number, zp: number): number;
-/** Pure-kinematics inputs for {@link planetPlacements}; subset of `PlanetaryGearParams`. */
-export interface PlanetPlacementParams {
-    moduleSize?: number;
-    sunTeeth?: number;
-    planetTeeth?: number;
-    numPlanets?: number;
-    pressureAngleDeg?: number;
-    sunShift?: number;
-    planetShift?: number;
-}
-export interface PlanetPlacement {
-    /** Self-rotation around the planet's own Z axis, in degrees. */
-    rotationDeg: number;
-    /** Center of the planet in the assembly frame: `[x, y, 0]`. */
-    position: Vec3;
-}
-/**
- * Compute the rigid placement of each planet without building any solid.
- *
- * Pairs with one materialized planet from `makeExternalGear` to support
- * GPU-instanced rendering: mesh once, draw N times under these transforms.
- * Defaults match {@link PlanetaryGearParams}.
- */
-export declare function planetPlacements(params?: PlanetPlacementParams): Result<PlanetPlacement[]>;
-//# sourceMappingURL=gearMath.d.ts.map

package/dist/vendored/brepjs/gear/gearMath.d.ts.map

@@ -1 +0,0 @@
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package/dist/vendored/brepjs/gear/gearMath.js

@@ -1,195 +0,0 @@
-import { ok, err, isErr } from '../core/result.js';
-import { validationError } from '../core/errors.js';
-export const DEFAULT_PRESSURE_ANGLE_DEG = 20;
-export const DEFAULT_CLEARANCE = 0.25;
-export const inv = (alpha) => Math.tan(alpha) - alpha;
-export function involutePoint(rb, alpha, theta0, sign) {
-    const r = rb / Math.cos(alpha);
-    const theta = theta0 + sign * (Math.tan(alpha) - alpha);
-    return [r * Math.cos(theta), r * Math.sin(theta), 0];
-}
-export function cosineSpaceFlankSamples(rb, alphaMax, theta0, count, sign) {
-    const pts = [];
-    for (let i = 0; i <= count; i++) {
-        const t = 0.5 - 0.5 * Math.cos((i / count) * Math.PI);
-        pts.push(involutePoint(rb, t * alphaMax, theta0, sign));
-    }
-    return pts;
-}
-export function adaptiveSampleCount(moduleSize) {
-    return Math.max(16, Math.round(8 * Math.sqrt(moduleSize)));
-}
-export function gearGeometry(z, moduleSize, alpha, shift, clearance, backlashHalf, isInternal) {
-    const rPitch = (z * moduleSize) / 2;
-    const rb = rPitch * Math.cos(alpha);
-    const addendum = moduleSize * (1 + shift);
-    const dedendum = moduleSize * (1 + clearance - shift);
-    const rTip = isInternal ? rPitch - moduleSize * (1 - shift) : rPitch + addendum;
-    const rRoot = isInternal ? rPitch + moduleSize * (1 + clearance + shift) : rPitch - dedendum;
-    const blAng = backlashHalf / rPitch;
-    const baseHalfToothAngle = (Math.PI / 2 + 2 * shift * Math.tan(alpha)) / z;
-    // Internal: backlash thins the space between ring teeth, equivalent to thickening the tooth.
-    const halfToothAngle = baseHalfToothAngle + (isInternal ? blAng : -blAng);
-    const rOuter = isInternal ? rRoot : rTip;
-    const alphaTip = rOuter <= rb ? 0 : Math.acos(Math.min(1, rb / rOuter));
-    return {
-        rPitch,
-        rb,
-        rTip,
-        rRoot,
-        alphaPitch: alpha,
-        halfToothAngle,
-        alphaTip,
-        toothPitch: (2 * Math.PI) / z,
-        isInternal,
-    };
-}
-/**
- * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.
- *
- * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.
- * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.
- *
- * Returns Err for shifts that push αw outside (epsilon, π/2).
- */
-export function solveWorkingPressureAngle(alpha, summedShift, totalTeeth) {
-    if (summedShift === 0)
-        return ok(alpha);
-    const target = inv(alpha) + (2 * summedShift * Math.tan(alpha)) / totalTeeth;
-    const epsilon = 1e-4;
-    let lo, hi;
-    if (target > inv(alpha)) {
-        lo = alpha;
-        hi = Math.PI / 2 - 1e-6;
-    }
-    else {
-        lo = epsilon;
-        hi = alpha;
-    }
-    if (target > inv(hi) || target < inv(lo)) {
-        return err(validationError('GEAR_PA_OUT_OF_RANGE', `working pressure angle out of range — target inv(αw)=${target.toFixed(4)} not in [${inv(lo).toFixed(4)}, ${inv(hi).toFixed(4)}]`, undefined, { target, invLo: inv(lo), invHi: inv(hi) }));
-    }
-    for (let i = 0; i < 50; i++) {
-        const mid = 0.5 * (lo + hi);
-        if (inv(mid) < target)
-            lo = mid;
-        else
-            hi = mid;
-    }
-    return ok(0.5 * (lo + hi));
-}
-/** Convenience: working PA for an external-external mesh (sun-planet). */
-export function solveSunPlanetWorkingPressureAngle(alpha, xSun, xPlanet, zSun, zPlanet) {
-    return solveWorkingPressureAngle(alpha, xSun + xPlanet, zSun + zPlanet);
-}
-/** Convenience: working PA for an external-internal mesh (planet-ring). */
-export function solvePlanetRingWorkingPressureAngle(alpha, xPlanet, xRing, zPlanet, zRing) {
-    return solveWorkingPressureAngle(alpha, xRing - xPlanet, zRing - zPlanet);
-}
-export function workingCenterDistance(zs, zp, moduleSize, alpha, alphaW) {
-    return ((zs + zp) * moduleSize * Math.cos(alpha)) / (2 * Math.cos(alphaW));
-}
-export function validatePlanetary(zs, zp, n, planetShift) {
-    if (!Number.isInteger(zs) || !Number.isInteger(zp) || !Number.isInteger(n))
-        return err(validationError('GEAR_NON_INTEGER_TEETH', 'tooth counts and planet count must be integers'));
-    if (zs < 4 || zp < 4 || n < 2)
-        return err(validationError('GEAR_TEETH_TOO_FEW', 'zs ≥ 4, zp ≥ 4, N ≥ 2 required'));
-    if ((2 * zs + 2 * zp) % n !== 0)
-        return err(validationError('GEAR_ASSEMBLY', `(2·zs + 2·zp) must be divisible by N — got ${2 * zs + 2 * zp} mod ${n} = ${(2 * zs + 2 * zp) % n}`));
-    const planetTipDiameter = zp + 2 + 2 * planetShift;
-    const minClearance = (zs + zp) * Math.sin(Math.PI / n);
-    if (minClearance <= planetTipDiameter)
-        return err(validationError('GEAR_PLANET_COLLISION', `planet tips would collide: (zs+zp)·sin(π/N) = ${minClearance.toFixed(3)} ≤ planet tip = ${planetTipDiameter.toFixed(3)}`));
-    return ok(undefined);
-}
-export function externalExternalContactRatio(ra1, rb1, ra2, rb2, centerDistance, moduleSize, alpha, alphaW) {
-    const lineOfAction = Math.sqrt(Math.max(0, ra1 * ra1 - rb1 * rb1)) +
-        Math.sqrt(Math.max(0, ra2 * ra2 - rb2 * rb2)) -
-        centerDistance * Math.sin(alphaW);
-    return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));
-}
-export function externalInternalContactRatio(ra_p, rb_p, ra_r, rb_r, centerDistance, moduleSize, alpha, alphaW) {
-    const lineOfAction = Math.sqrt(Math.max(0, ra_p * ra_p - rb_p * rb_p)) -
-        Math.sqrt(Math.max(0, ra_r * ra_r - rb_r * rb_r)) +
-        centerDistance * Math.sin(alphaW);
-    return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));
-}
-export function undercutMinimumShift(z, alpha) {
-    return 1 - (z * Math.sin(alpha) * Math.sin(alpha)) / 2;
-}
-export function undercutDeficit(z, alpha, shift) {
-    return Math.max(0, undercutMinimumShift(z, alpha) - shift);
-}
-export function lewisYFactor(z) {
-    if (z < 8)
-        return 0.2;
-    return 0.485 - 2.88 / z;
-}
-export function lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) {
-    const torqueNmm = appliedTorqueNm * 1000;
-    const Y = lewisYFactor(z);
-    if (Y <= 0 || faceWidth <= 0 || moduleSize <= 0)
-        return Infinity;
-    return (2 * torqueNmm) / (z * moduleSize * moduleSize * faceWidth * Y);
-}
-/**
- * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on
- * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has
- * a gentler geometric riser (matches AGMA 908-B89 trend).
- */
-export function filletStressConcentrationFactor(z, alpha, isInternal = false) {
-    const kf20 = 1.4 + 6.5 / z;
-    const alphaDeg = (alpha * 180) / Math.PI;
-    const kf = kf20 * Math.pow(20 / alphaDeg, 0.15);
-    return isInternal ? kf * 0.85 : kf;
-}
-export function lewisRootStressCorrected(appliedTorqueNm, moduleSize, faceWidth, z, alpha, isInternal = false) {
-    return (lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) *
-        filletStressConcentrationFactor(z, alpha, isInternal));
-}
-export function backlashHalf(totalBacklash) {
-    return totalBacklash / 2;
-}
-export function ringTeeth(zs, zp) {
-    return zs + 2 * zp;
-}
-export function evenToothPhaseOffset(z) {
-    return z % 2 === 0 ? Math.PI / z : 0;
-}
-export function planetSelfRotationAngle(orbitalAngle, zs, zp) {
-    return orbitalAngle * (1 + zs / zp) + evenToothPhaseOffset(zp);
-}
-/**
- * Compute the rigid placement of each planet without building any solid.
- *
- * Pairs with one materialized planet from `makeExternalGear` to support
- * GPU-instanced rendering: mesh once, draw N times under these transforms.
- * Defaults match {@link PlanetaryGearParams}.
- */
-export function planetPlacements(params = {}) {
-    const moduleSize = params.moduleSize ?? 3;
-    const sunTeeth = params.sunTeeth ?? 15;
-    const planetTeeth = params.planetTeeth ?? 12;
-    const numPlanets = params.numPlanets ?? 3;
-    const alpha = ((params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG) * Math.PI) / 180;
-    const sunShift = params.sunShift ?? 0;
-    const planetShift = params.planetShift ?? 0;
-    const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);
-    if (isErr(validation))
-        return validation;
-    const sp = solveSunPlanetWorkingPressureAngle(alpha, sunShift, planetShift, sunTeeth, planetTeeth);
-    if (isErr(sp))
-        return sp;
-    const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);
-    const placements = [];
-    for (let i = 0; i < numPlanets; i++) {
-        const orbital = (i * 2 * Math.PI) / numPlanets;
-        const selfRot = planetSelfRotationAngle(orbital, sunTeeth, planetTeeth);
-        placements.push({
-            rotationDeg: (selfRot * 180) / Math.PI,
-            position: [centerDistance * Math.cos(orbital), centerDistance * Math.sin(orbital), 0],
-        });
-    }
-    return ok(placements);
-}
-//# sourceMappingURL=gearMath.js.map

package/dist/vendored/brepjs/gear/gearMath.js.map

@@ -1 +0,0 @@
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type { Vec3 } from '../core/types.js';\nimport { type Result, ok, err, isErr } from '../core/result.js';\nimport { validationError } from '../core/errors.js';\n\nexport const DEFAULT_PRESSURE_ANGLE_DEG = 20;\nexport const DEFAULT_CLEARANCE = 0.25;\n\nexport type GearDiagnosticSeverity = 'warning' | 'info';\n\nexport type GearDiagnosticCode =\n  | 'CONTACT_RATIO_LOW_SUN_PLANET'\n  | 'CONTACT_RATIO_LOW_PLANET_RING'\n  | 'UNDERCUT_RISK'\n  | 'UNDERCUT_RISK_SUN'\n  | 'UNDERCUT_RISK_PLANET'\n  | 'LEWIS_Y_SHIFT_UNCORRECTED'\n  | 'PLANETARY_SHIFT_KINEMATIC_MISMATCH';\n\nexport interface GearDiagnostic {\n  code: GearDiagnosticCode;\n  severity: GearDiagnosticSeverity;\n  message: string;\n  context?: Record<string, number | string>;\n}\n\nexport const inv = (alpha: number): number => Math.tan(alpha) - alpha;\n\nexport function involutePoint(rb: number, alpha: number, theta0: number, sign: 1 | -1): Vec3 {\n  const r = rb / Math.cos(alpha);\n  const theta = theta0 + sign * (Math.tan(alpha) - alpha);\n  return [r * Math.cos(theta), r * Math.sin(theta), 0];\n}\n\nexport function cosineSpaceFlankSamples(\n  rb: number,\n  alphaMax: number,\n  theta0: number,\n  count: number,\n  sign: 1 | -1\n): Vec3[] {\n  const pts: Vec3[] = [];\n  for (let i = 0; i <= count; i++) {\n    const t = 0.5 - 0.5 * Math.cos((i / count) * Math.PI);\n    pts.push(involutePoint(rb, t * alphaMax, theta0, sign));\n  }\n  return pts;\n}\n\nexport function adaptiveSampleCount(moduleSize: number): number {\n  return Math.max(16, Math.round(8 * Math.sqrt(moduleSize)));\n}\n\nexport interface GearGeometry {\n  rPitch: number;\n  rb: number;\n  /** Outer radius for external, inner for internal. */\n  rTip: number;\n  /** Inner radius for external, outer for internal. */\n  rRoot: number;\n  alphaPitch: number;\n  /** Half-tooth angular width at the pitch circle, with shift and flank thinning applied. */\n  halfToothAngle: number;\n  /** Involute parameter α at the radius the flank reaches (rTip ext, rRoot int). */\n  alphaTip: number;\n  toothPitch: number;\n  isInternal: boolean;\n}\n\nexport function gearGeometry(\n  z: number,\n  moduleSize: number,\n  alpha: number,\n  shift: number,\n  clearance: number,\n  backlashHalf: number,\n  isInternal: boolean\n): GearGeometry {\n  const rPitch = (z * moduleSize) / 2;\n  const rb = rPitch * Math.cos(alpha);\n  const addendum = moduleSize * (1 + shift);\n  const dedendum = moduleSize * (1 + clearance - shift);\n  const rTip = isInternal ? rPitch - moduleSize * (1 - shift) : rPitch + addendum;\n  const rRoot = isInternal ? rPitch + moduleSize * (1 + clearance + shift) : rPitch - dedendum;\n\n  const blAng = backlashHalf / rPitch;\n  const baseHalfToothAngle = (Math.PI / 2 + 2 * shift * Math.tan(alpha)) / z;\n  // Internal: backlash thins the space between ring teeth, equivalent to thickening the tooth.\n  const halfToothAngle = baseHalfToothAngle + (isInternal ? blAng : -blAng);\n\n  const rOuter = isInternal ? rRoot : rTip;\n  const alphaTip = rOuter <= rb ? 0 : Math.acos(Math.min(1, rb / rOuter));\n\n  return {\n    rPitch,\n    rb,\n    rTip,\n    rRoot,\n    alphaPitch: alpha,\n    halfToothAngle,\n    alphaTip,\n    toothPitch: (2 * Math.PI) / z,\n    isInternal,\n  };\n}\n\n/**\n * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.\n *\n * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.\n * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.\n *\n * Returns Err for shifts that push αw outside (epsilon, π/2).\n */\nexport function solveWorkingPressureAngle(\n  alpha: number,\n  summedShift: number,\n  totalTeeth: number\n): Result<number> {\n  if (summedShift === 0) return ok(alpha);\n\n  const target = inv(alpha) + (2 * summedShift * Math.tan(alpha)) / totalTeeth;\n  const epsilon = 1e-4;\n\n  let lo: number, hi: number;\n  if (target > inv(alpha)) {\n    lo = alpha;\n    hi = Math.PI / 2 - 1e-6;\n  } else {\n    lo = epsilon;\n    hi = alpha;\n  }\n\n  if (target > inv(hi) || target < inv(lo)) {\n    return err(\n      validationError(\n        'GEAR_PA_OUT_OF_RANGE',\n        `working pressure angle out of range — target inv(αw)=${target.toFixed(4)} not in [${inv(lo).toFixed(4)}, ${inv(hi).toFixed(4)}]`,\n        undefined,\n        { target, invLo: inv(lo), invHi: inv(hi) }\n      )\n    );\n  }\n\n  for (let i = 0; i < 50; i++) {\n    const mid = 0.5 * (lo + hi);\n    if (inv(mid) < target) lo = mid;\n    else hi = mid;\n  }\n  return ok(0.5 * (lo + hi));\n}\n\n/** Convenience: working PA for an external-external mesh (sun-planet). */\nexport function solveSunPlanetWorkingPressureAngle(\n  alpha: number,\n  xSun: number,\n  xPlanet: number,\n  zSun: number,\n  zPlanet: number\n): Result<number> {\n  return solveWorkingPressureAngle(alpha, xSun + xPlanet, zSun + zPlanet);\n}\n\n/** Convenience: working PA for an external-internal mesh (planet-ring). */\nexport function solvePlanetRingWorkingPressureAngle(\n  alpha: number,\n  xPlanet: number,\n  xRing: number,\n  zPlanet: number,\n  zRing: number\n): Result<number> {\n  return solveWorkingPressureAngle(alpha, xRing - xPlanet, zRing - zPlanet);\n}\n\nexport function workingCenterDistance(\n  zs: number,\n  zp: number,\n  moduleSize: number,\n  alpha: number,\n  alphaW: number\n): number {\n  return ((zs + zp) * moduleSize * Math.cos(alpha)) / (2 * Math.cos(alphaW));\n}\n\nexport function validatePlanetary(\n  zs: number,\n  zp: number,\n  n: number,\n  planetShift: number\n): Result<void> {\n  if (!Number.isInteger(zs) || !Number.isInteger(zp) || !Number.isInteger(n))\n    return err(\n      validationError('GEAR_NON_INTEGER_TEETH', 'tooth counts and planet count must be integers')\n    );\n  if (zs < 4 || zp < 4 || n < 2)\n    return err(validationError('GEAR_TEETH_TOO_FEW', 'zs ≥ 4, zp ≥ 4, N ≥ 2 required'));\n  if ((2 * zs + 2 * zp) % n !== 0)\n    return err(\n      validationError(\n        'GEAR_ASSEMBLY',\n        `(2·zs + 2·zp) must be divisible by N — got ${2 * zs + 2 * zp} mod ${n} = ${(2 * zs + 2 * zp) % n}`\n      )\n    );\n  const planetTipDiameter = zp + 2 + 2 * planetShift;\n  const minClearance = (zs + zp) * Math.sin(Math.PI / n);\n  if (minClearance <= planetTipDiameter)\n    return err(\n      validationError(\n        'GEAR_PLANET_COLLISION',\n        `planet tips would collide: (zs+zp)·sin(π/N) = ${minClearance.toFixed(3)} ≤ planet tip = ${planetTipDiameter.toFixed(3)}`\n      )\n    );\n  return ok(undefined);\n}\n\nexport function externalExternalContactRatio(\n  ra1: number,\n  rb1: number,\n  ra2: number,\n  rb2: number,\n  centerDistance: number,\n  moduleSize: number,\n  alpha: number,\n  alphaW: number\n): number {\n  const lineOfAction =\n    Math.sqrt(Math.max(0, ra1 * ra1 - rb1 * rb1)) +\n    Math.sqrt(Math.max(0, ra2 * ra2 - rb2 * rb2)) -\n    centerDistance * Math.sin(alphaW);\n  return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));\n}\n\nexport function externalInternalContactRatio(\n  ra_p: number,\n  rb_p: number,\n  ra_r: number,\n  rb_r: number,\n  centerDistance: number,\n  moduleSize: number,\n  alpha: number,\n  alphaW: number\n): number {\n  const lineOfAction =\n    Math.sqrt(Math.max(0, ra_p * ra_p - rb_p * rb_p)) -\n    Math.sqrt(Math.max(0, ra_r * ra_r - rb_r * rb_r)) +\n    centerDistance * Math.sin(alphaW);\n  return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));\n}\n\nexport function undercutMinimumShift(z: number, alpha: number): number {\n  return 1 - (z * Math.sin(alpha) * Math.sin(alpha)) / 2;\n}\n\nexport function undercutDeficit(z: number, alpha: number, shift: number): number {\n  return Math.max(0, undercutMinimumShift(z, alpha) - shift);\n}\n\nexport function lewisYFactor(z: number): number {\n  if (z < 8) return 0.2;\n  return 0.485 - 2.88 / z;\n}\n\nexport function lewisRootStress(\n  appliedTorqueNm: number,\n  moduleSize: number,\n  faceWidth: number,\n  z: number\n): number {\n  const torqueNmm = appliedTorqueNm * 1000;\n  const Y = lewisYFactor(z);\n  if (Y <= 0 || faceWidth <= 0 || moduleSize <= 0) return Infinity;\n  return (2 * torqueNmm) / (z * moduleSize * moduleSize * faceWidth * Y);\n}\n\n/**\n * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on\n * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has\n * a gentler geometric riser (matches AGMA 908-B89 trend).\n */\nexport function filletStressConcentrationFactor(\n  z: number,\n  alpha: number,\n  isInternal = false\n): number {\n  const kf20 = 1.4 + 6.5 / z;\n  const alphaDeg = (alpha * 180) / Math.PI;\n  const kf = kf20 * Math.pow(20 / alphaDeg, 0.15);\n  return isInternal ? kf * 0.85 : kf;\n}\n\nexport function lewisRootStressCorrected(\n  appliedTorqueNm: number,\n  moduleSize: number,\n  faceWidth: number,\n  z: number,\n  alpha: number,\n  isInternal = false\n): number {\n  return (\n    lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) *\n    filletStressConcentrationFactor(z, alpha, isInternal)\n  );\n}\n\nexport function backlashHalf(totalBacklash: number): number {\n  return totalBacklash / 2;\n}\n\nexport function ringTeeth(zs: number, zp: number): number {\n  return zs + 2 * zp;\n}\n\nexport function evenToothPhaseOffset(z: number): number {\n  return z % 2 === 0 ? Math.PI / z : 0;\n}\n\nexport function planetSelfRotationAngle(orbitalAngle: number, zs: number, zp: number): number {\n  return orbitalAngle * (1 + zs / zp) + evenToothPhaseOffset(zp);\n}\n\n/** Pure-kinematics inputs for {@link planetPlacements}; subset of `PlanetaryGearParams`. */\nexport interface PlanetPlacementParams {\n  moduleSize?: number;\n  sunTeeth?: number;\n  planetTeeth?: number;\n  numPlanets?: number;\n  pressureAngleDeg?: number;\n  sunShift?: number;\n  planetShift?: number;\n}\n\nexport interface PlanetPlacement {\n  /** Self-rotation around the planet's own Z axis, in degrees. */\n  rotationDeg: number;\n  /** Center of the planet in the assembly frame: `[x, y, 0]`. */\n  position: Vec3;\n}\n\n/**\n * Compute the rigid placement of each planet without building any solid.\n *\n * Pairs with one materialized planet from `makeExternalGear` to support\n * GPU-instanced rendering: mesh once, draw N times under these transforms.\n * Defaults match {@link PlanetaryGearParams}.\n */\nexport function planetPlacements(params: PlanetPlacementParams = {}): Result<PlanetPlacement[]> {\n  const moduleSize = params.moduleSize ?? 3;\n  const sunTeeth = params.sunTeeth ?? 15;\n  const planetTeeth = params.planetTeeth ?? 12;\n  const numPlanets = params.numPlanets ?? 3;\n  const alpha = ((params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG) * Math.PI) / 180;\n  const sunShift = params.sunShift ?? 0;\n  const planetShift = params.planetShift ?? 0;\n\n  const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);\n  if (isErr(validation)) return validation;\n\n  const sp = solveSunPlanetWorkingPressureAngle(\n    alpha,\n    sunShift,\n    planetShift,\n    sunTeeth,\n    planetTeeth\n  );\n  if (isErr(sp)) return sp;\n  const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);\n\n  const placements: PlanetPlacement[] = [];\n  for (let i = 0; i < numPlanets; i++) {\n    const orbital = (i * 2 * Math.PI) / numPlanets;\n    const selfRot = planetSelfRotationAngle(orbital, sunTeeth, planetTeeth);\n    placements.push({\n      rotationDeg: (selfRot * 180) / Math.PI,\n      position: [centerDistance * Math.cos(orbital), centerDistance * Math.sin(orbital), 0],\n    });\n  }\n  return ok(placements);\n}\n"]}

package/dist/vendored/brepjs/gear/gearProfile.d.ts

@@ -1,17 +0,0 @@
-import { type Result } from '../core/result.js';
-import type { ClosedWire, PlanarWire } from '../core/shapeTypes.js';
-export interface GearWireParams {
-    teeth: number;
-    moduleSize: number;
-    /** Pressure angle in radians. */
-    pressureAngle: number;
-    shift: number;
-    clearance: number;
-    /** Per-gear flank thinning (mm); see {@link ExternalGearParams.flankThinning}. */
-    flankThinning: number;
-    /** Override sample count per flank; defaults to adaptiveSampleCount(moduleSize). */
-    samples?: number;
-}
-export declare function makeExternalGearProfileWire(params: GearWireParams): Result<ClosedWire & PlanarWire>;
-export declare function makeInternalGearProfileWire(params: GearWireParams): Result<ClosedWire & PlanarWire>;
-//# sourceMappingURL=gearProfile.d.ts.map

package/dist/vendored/brepjs/gear/gearProfile.d.ts.map

@@ -1 +0,0 @@
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package/dist/vendored/brepjs/gear/gearProfile.js

@@ -1,159 +0,0 @@
-var __addDisposableResource = (this && this.__addDisposableResource) || function (env, value, async) {
-    if (value !== null && value !== void 0) {
-        if (typeof value !== "object" && typeof value !== "function") throw new TypeError("Object expected.");
-        var dispose, inner;
-        if (async) {
-            if (!Symbol.asyncDispose) throw new TypeError("Symbol.asyncDispose is not defined.");
-            dispose = value[Symbol.asyncDispose];
-        }
-        if (dispose === void 0) {
-            if (!Symbol.dispose) throw new TypeError("Symbol.dispose is not defined.");
-            dispose = value[Symbol.dispose];
-            if (async) inner = dispose;
-        }
-        if (typeof dispose !== "function") throw new TypeError("Object not disposable.");
-        if (inner) dispose = function() { try { inner.call(this); } catch (e) { return Promise.reject(e); } };
-        env.stack.push({ value: value, dispose: dispose, async: async });
-    }
-    else if (async) {
-        env.stack.push({ async: true });
-    }
-    return value;
-};
-var __disposeResources = (this && this.__disposeResources) || (function (SuppressedError) {
-    return function (env) {
-        function fail(e) {
-            env.error = env.hasError ? new SuppressedError(e, env.error, "An error was suppressed during disposal.") : e;
-            env.hasError = true;
-        }
-        var r, s = 0;
-        function next() {
-            while (r = env.stack.pop()) {
-                try {
-                    if (!r.async && s === 1) return s = 0, env.stack.push(r), Promise.resolve().then(next);
-                    if (r.dispose) {
-                        var result = r.dispose.call(r.value);
-                        if (r.async) return s |= 2, Promise.resolve(result).then(next, function(e) { fail(e); return next(); });
-                    }
-                    else s |= 1;
-                }
-                catch (e) {
-                    fail(e);
-                }
-            }
-            if (s === 1) return env.hasError ? Promise.reject(env.error) : Promise.resolve();
-            if (env.hasError) throw env.error;
-        }
-        return next();
-    };
-})(typeof SuppressedError === "function" ? SuppressedError : function (error, suppressed, message) {
-    var e = new Error(message);
-    return e.name = "SuppressedError", e.error = error, e.suppressed = suppressed, e;
-});
-import { ok, err, isErr } from '../core/result.js';
-import { validationError } from '../core/errors.js';
-import { DisposalScope } from '../core/disposal.js';
-import { assembleWire, makeBSplineInterpolation, makeLine, makeThreePointArc, } from '../topology/curveBuilders.js';
-import { firstOrThrow, lastOrThrow } from '../utils/arrayAccess.js';
-import { adaptiveSampleCount, cosineSpaceFlankSamples, gearGeometry, inv, } from './gearMath.js';
-function buildToothPeriodEdges(tm, toothIndex, totalTeeth, samples, scope) {
-    const center = toothIndex * tm.toothPitch;
-    const nextCenter = ((toothIndex + 1) % totalTeeth) * tm.toothPitch;
-    const invPitch = inv(tm.alphaPitch);
-    // θ(α) = θ0 + sign·inv(α); at α_pitch the involute must hit center ± halfToothAngle, so:
-    //   left:  θ0 = center − halfToothAngle − inv(α_pitch)   (sign=+1)
-    //   right: θ0 = center + halfToothAngle + inv(α_pitch)   (sign=-1)
-    const thetaLeft = center - tm.halfToothAngle - invPitch;
-    const thetaRight = center + tm.halfToothAngle + invPitch;
-    // Right flank reversed so the edge chain runs base→tip→base→nextBase in geometric order.
-    // Without this, the wire has a discontinuity that OCCT silently fixes via auto-reorientation
-    // but brepkit doesn't, producing a face with reversed orientation.
-    const leftFlank = cosineSpaceFlankSamples(tm.rb, tm.alphaTip, thetaLeft, samples, 1);
-    const rightFlank = cosineSpaceFlankSamples(tm.rb, tm.alphaTip, thetaRight, samples, -1).reverse();
-    const leftBase = firstOrThrow(leftFlank);
-    const leftTip = lastOrThrow(leftFlank);
-    const rightTip = firstOrThrow(rightFlank);
-    const rightBase = lastOrThrow(rightFlank);
-    const edges = [];
-    const push = (e) => {
-        scope.register(e);
-        edges.push(e);
-    };
-    // Root below base (external) or above it (internal): involute can't reach root; bridge radially.
-    const needsRadialBridge = tm.isInternal ? tm.rb < tm.rRoot : tm.rb > tm.rRoot;
-    if (needsRadialBridge) {
-        const rootPt = [tm.rRoot * Math.cos(thetaLeft), tm.rRoot * Math.sin(thetaLeft), 0];
-        push(makeLine(rootPt, leftBase));
-    }
-    const interpTol = tm.rPitch * 1e-5;
-    const leftEdge = makeBSplineInterpolation(leftFlank, { tolerance: interpTol });
-    if (isErr(leftEdge))
-        return leftEdge;
-    push(leftEdge.value);
-    const tipMid = [tm.rTip * Math.cos(center), tm.rTip * Math.sin(center), 0];
-    push(makeThreePointArc(leftTip, tipMid, rightTip));
-    const rightEdge = makeBSplineInterpolation(rightFlank, { tolerance: interpTol });
-    if (isErr(rightEdge))
-        return rightEdge;
-    push(rightEdge.value);
-    if (needsRadialBridge) {
-        const rootPt = [tm.rRoot * Math.cos(thetaRight), tm.rRoot * Math.sin(thetaRight), 0];
-        push(makeLine(rightBase, rootPt));
-    }
-    const rootEndAngle = nextCenter - tm.halfToothAngle - invPitch;
-    let midAngle = 0.5 * (thetaRight + rootEndAngle);
-    if (rootEndAngle < thetaRight)
-        midAngle += Math.PI; // CCW wrap on last tooth
-    const rootStart = needsRadialBridge
-        ? [tm.rRoot * Math.cos(thetaRight), tm.rRoot * Math.sin(thetaRight), 0]
-        : rightBase;
-    const rootMid = [tm.rRoot * Math.cos(midAngle), tm.rRoot * Math.sin(midAngle), 0];
-    const nextLeftStart = needsRadialBridge
-        ? [tm.rRoot * Math.cos(rootEndAngle), tm.rRoot * Math.sin(rootEndAngle), 0]
-        : [tm.rb * Math.cos(rootEndAngle), tm.rb * Math.sin(rootEndAngle), 0];
-    push(makeThreePointArc(rootStart, rootMid, nextLeftStart));
-    return ok(edges);
-}
-export function makeExternalGearProfileWire(params) {
-    return makeProfileWire(params, false);
-}
-export function makeInternalGearProfileWire(params) {
-    return makeProfileWire(params, true);
-}
-function makeProfileWire(params, isInternal) {
-    const env_1 = { stack: [], error: void 0, hasError: false };
-    try {
-        const { teeth, moduleSize, pressureAngle, shift, clearance, flankThinning, samples = adaptiveSampleCount(moduleSize), } = params;
-        if (teeth < 4)
-            return err(validationError('GEAR_TEETH_TOO_FEW', `gear needs ≥ 4 teeth, got ${teeth}`));
-        if (moduleSize <= 0)
-            return err(validationError('GEAR_MODULE_NONPOSITIVE', `module must be > 0, got ${moduleSize}`));
-        const tm = gearGeometry(teeth, moduleSize, pressureAngle, shift, clearance, flankThinning, isInternal);
-        // Register every per-tooth edge with a disposal scope so a mid-loop failure
-        // doesn't leak orphaned WASM handles. assembleWire deep-copies into the wire,
-        // so disposing the registered edges after wire construction is safe.
-        const scope = __addDisposableResource(env_1, new DisposalScope(), false);
-        const allEdges = [];
-        for (let i = 0; i < teeth; i++) {
-            const periodEdges = buildToothPeriodEdges(tm, i, teeth, samples, scope);
-            if (isErr(periodEdges))
-                return periodEdges;
-            allEdges.push(...periodEdges.value);
-        }
-        const wireResult = assembleWire(allEdges);
-        if (isErr(wireResult))
-            return wireResult;
-        // Wire is closed and planar by construction (4·N edges chain end-to-end in XY);
-        // skipping smart-constructor validation here because brepkit's isPlanarWire builds
-        // a temporary face that interferes with the wire's downstream usability.
-        return ok(wireResult.value);
-    }
-    catch (e_1) {
-        env_1.error = e_1;
-        env_1.hasError = true;
-    }
-    finally {
-        __disposeResources(env_1);
-    }
-}
-//# sourceMappingURL=gearProfile.js.map