npm - @faicad/faijs - Versions diffs - 0.31.1 → 0.32.3 - Mend

@faicad/faijs 0.31.1 → 0.32.3

This diff represents the content of publicly available package versions that have been released to one of the supported registries. The information contained in this diff is provided for informational purposes only and reflects changes between package versions as they appear in their respective public registries.

Files changed (1538) hide show

package/dist/vendored/brepjs/gear/gearFns.js.map DELETED Viewed

@@ -1 +0,0 @@

- 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* Public gear API — external + internal spur gears, planetary assemblies.\n *\n * @example Single external gear\n * ```typescript\n * await initOC();\n * const result = makeExternalGear({ teeth: 24, moduleSize: 2, thickness: 8, bore: 6 });\n * if (isOk(result)) writeSTEP(result.value.solid, 'gear.step');\n * ```\n *\n * @example Planetary assembly\n * ```typescript\n * const planetary = makePlanetaryGear({ thickness: 10 });\n * if (isOk(planetary)) {\n * const { sun, planets, ring, contactRatio } = planetary.value;\n * }\n * ```\n */\n\nimport type { Vec3 } from '../core/types.js';\nimport { type Result, ok, err, isErr } from '../core/result.js';\nimport { validationError } from '../core/errors.js';\nimport type { ClosedWire, PlanarWire, ValidSolid } from '../core/shapeTypes.js';\nimport { makeCircle, assembleWire } from '../topology/curveBuilders.js';\nimport { makeFace } from '../topology/surfaceBuilders.js';\nimport { DisposalScope } from '../core/disposal.js';\nimport { rotate, translate } from '../topology/transformFns.js';\nimport { cut } from '../topology/booleanFns.js';\nimport { extrude } from '../operations/extrudeFns.js';\nimport {\n type GearDiagnostic,\n DEFAULT_CLEARANCE,\n DEFAULT_PRESSURE_ANGLE_DEG,\n backlashHalf,\n evenToothPhaseOffset,\n externalExternalContactRatio,\n externalInternalContactRatio,\n filletStressConcentrationFactor,\n gearGeometry,\n lewisRootStressCorrected,\n planetSelfRotationAngle,\n ringTeeth,\n solvePlanetRingWorkingPressureAngle,\n solveSunPlanetWorkingPressureAngle,\n undercutDeficit,\n validatePlanetary,\n workingCenterDistance,\n} from './gearMath.js';\nimport { makeExternalGearProfileWire, makeInternalGearProfileWire } from './gearProfile.js';\n\nexport interface ExternalGearParams {\n teeth: number;\n moduleSize: number;\n thickness: number;\n pressureAngleDeg?: number;\n shift?: number;\n clearance?: number;\n /**\n * Per-gear flank thinning (mm); 0 = theoretical involute. For an equal-pair\n * mesh, total mesh backlash is 2× this value.\n */\n flankThinning?: number;\n /** Diameter (mm) of central bore; 0 or omitted = no bore. */\n bore?: number;\n /**\n * Sample count per involute flank. Lower = faster mesh, coarser surface.\n * Defaults to `adaptiveSampleCount(moduleSize)` (≈ 16 at module 2). Try\n * 8 for previews, 24+ for 3D printing.\n */\n samples?: number;\n}\n\nexport interface InternalGearParams {\n teeth: number;\n moduleSize: number;\n thickness: number;\n pressureAngleDeg?: number;\n shift?: number;\n clearance?: number;\n flankThinning?: number;\n /** Wall thickness from pitch radius outward; defaults to 2·moduleSize. */\n ringWallThickness?: number;\n /** See {@link ExternalGearParams.samples}. */\n samples?: number;\n}\n\nexport interface PlanetaryGearParams {\n /** Extrusion thickness (mm). */\n thickness: number;\n moduleSize?: number;\n sunTeeth?: number;\n planetTeeth?: number;\n numPlanets?: number;\n pressureAngleDeg?: number;\n clearance?: number;\n /** Total mesh backlash (mm); split as b/2 per gear. */\n backlash?: number;\n sunShift?: number;\n planetShift?: number;\n ringShift?: number;\n ringWallThickness?: number;\n /** Diameter (mm) of central bore in the sun gear; 0 or omitted = no bore. */\n sunBore?: number;\n /** Diameter (mm) of central bore in each planet gear; 0 or omitted = no bore. */\n planetBore?: number;\n /**\n * Applied torque on the SUN (input) shaft, in N·m. Planet and ring stresses\n * are derived via force balance (shared tangential force at the mesh).\n * When supplied, `lewisStress` and `stressConcentrationFactor` are computed.\n */\n appliedTorque?: number;\n /** See {@link ExternalGearParams.samples}. Applied to sun, planet, and ring. */\n samples?: number;\n}\n\nexport interface GearResult {\n solid: ValidSolid;\n pitchDiameter: number;\n baseDiameter: number;\n tipDiameter: number;\n rootDiameter: number;\n /**\n * Diagnostics specific to this gear in isolation (e.g. undercut risk for\n * low-tooth-count gears with no profile shift). Empty when the gear is\n * geometrically clean. Planetary assemblies emit additional cross-mesh\n * diagnostics on `PlanetaryGearAssembly.diagnostics`.\n */\n diagnostics: GearDiagnostic[];\n}\n\nexport interface PlanetaryGearAssembly {\n sun: ValidSolid;\n planets: ValidSolid[];\n ring: ValidSolid;\n ringTeeth: number;\n /** Working pressure angle (radians) under the supplied profile shifts. */\n workingPressureAngle: number;\n /** True (working) center distance between sun and planet axes (mm). */\n centerDistance: number;\n /** Transverse contact ratios per mesh; ≥ 1.2 is industry-acceptable. */\n contactRatio: { sunPlanet: number; planetRing: number };\n /**\n * Additional profile shift each gear needs to clear the undercut threshold.\n * Positive = undercut risk; zero = clear.\n */\n undercutDeficit: { sun: number; planet: number };\n /**\n * Root bending stress (MPa) at each gear, with the fillet stress\n * concentration factor applied: `σ = σ_Lewis · K_f`. Only present when\n * `appliedTorque` was supplied. See {@link stressConcentrationFactor} for\n * the K_f values used.\n */\n lewisStress?: { sun: number; planet: number; ring: number };\n /**\n * Dolan-Broghamer stress concentration factor `K_f` at each gear's root\n * fillet, the multiplier already folded into {@link lewisStress}. Exposed\n * so callers can recover the raw Lewis stress (σ_Lewis = lewisStress / K_f)\n * or compare against ISO 6336-3 `Y_F·Y_S` from an external check. The ring\n * value uses the Niemann internal-gear reduction (concave fillet).\n */\n stressConcentrationFactor?: { sun: number; planet: number; ring: number };\n diagnostics: GearDiagnostic[];\n}\n\nexport function makeExternalGear(params: ExternalGearParams): Result<GearResult> {\n const {\n teeth,\n moduleSize,\n thickness,\n pressureAngleDeg = DEFAULT_PRESSURE_ANGLE_DEG,\n shift = 0,\n clearance = DEFAULT_CLEARANCE,\n flankThinning = 0,\n bore = 0,\n samples,\n } = params;\n if (thickness <= 0)\n return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n if (samples !== undefined && (!Number.isInteger(samples) || samples < 1))\n return err(\n validationError(\n 'GEAR_SAMPLES_INVALID',\n `samples must be a positive integer; got ${String(samples)}`\n )\n );\n\n const alpha = (pressureAngleDeg * Math.PI) / 180;\n const geom = gearGeometry(teeth, moduleSize, alpha, shift, clearance, flankThinning, false);\n if (bore > 0 && bore >= 2 * geom.rRoot)\n return err(\n validationError(\n 'GEAR_BORE_TOO_LARGE',\n `bore diameter ${bore.toFixed(2)} ≥ root diameter ${(2 * geom.rRoot).toFixed(2)} — would erase the gear teeth`\n )\n );\n\n const wireResult = makeExternalGearProfileWire({\n teeth,\n moduleSize,\n pressureAngle: alpha,\n shift,\n clearance,\n flankThinning,\n ...(samples !== undefined ? { samples } : {}),\n });\n if (isErr(wireResult)) return wireResult;\n const diagnostics = externalGearDiagnostics(teeth, alpha, shift);\n return finalizeExternalSolid(wireResult.value, thickness, bore, geom, diagnostics);\n}\n\nexport function makeInternalGear(params: InternalGearParams): Result<GearResult> {\n const {\n teeth,\n moduleSize,\n thickness,\n pressureAngleDeg = DEFAULT_PRESSURE_ANGLE_DEG,\n shift = 0,\n clearance = DEFAULT_CLEARANCE,\n flankThinning = 0,\n ringWallThickness = 2 * params.moduleSize,\n samples,\n } = params;\n if (thickness <= 0)\n return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n if (ringWallThickness <= 0)\n return err(validationError('GEAR_WALL_NONPOSITIVE', 'ringWallThickness must be > 0'));\n if (samples !== undefined && (!Number.isInteger(samples) || samples < 1))\n return err(\n validationError(\n 'GEAR_SAMPLES_INVALID',\n `samples must be a positive integer; got ${String(samples)}`\n )\n );\n\n const alpha = (pressureAngleDeg * Math.PI) / 180;\n const innerWireResult = makeInternalGearProfileWire({\n teeth,\n moduleSize,\n pressureAngle: alpha,\n shift,\n clearance,\n flankThinning,\n ...(samples !== undefined ? { samples } : {}),\n });\n if (isErr(innerWireResult)) return innerWireResult;\n\n const geom = gearGeometry(teeth, moduleSize, alpha, shift, clearance, flankThinning, true);\n const outerRadius = geom.rPitch + ringWallThickness;\n const outerWireResult = makeOuterCircleWire(outerRadius);\n if (isErr(outerWireResult)) return outerWireResult;\n\n // Internal gears use a different undercut criterion (involute-cutter geometry,\n // shift sign inverted), so the rack-cut formula that drives external-gear\n // diagnostics doesn't apply here. Leave diagnostics empty until a ring-specific\n // check exists.\n return finalizeInternalSolid(outerWireResult.value, innerWireResult.value, thickness, geom, []);\n}\n\n/** Diagnostics for an external (rack-cut) gear in isolation. Not valid for internal gears. */\nfunction externalGearDiagnostics(teeth: number, alpha: number, shift: number): GearDiagnostic[] {\n const deficit = undercutDeficit(teeth, alpha, shift);\n if (deficit <= 0) return [];\n return [\n {\n code: 'UNDERCUT_RISK',\n severity: 'warning',\n message: `gear is undercut: increase shift by ${deficit.toFixed(3)} to avoid (z=${teeth})`,\n context: { deficit, teeth },\n },\n ];\n}\n\nexport function makePlanetaryGear(params: PlanetaryGearParams): Result<PlanetaryGearAssembly> {\n const resolved = resolvePlanetaryParams(params);\n if (isErr(resolved)) return resolved;\n const cfg = resolved.value;\n\n const stages = buildPlanetaryStages(cfg);\n if (isErr(stages)) return stages;\n const { sun, planet, ring } = stages.value;\n\n // Compute metrics before disposing `planet.solid` — the function only reads\n // scalar fields off GearResult so the order is technically irrelevant today,\n // but it leaves a footgun for anyone adding a solid-touching read later.\n const metrics = computeMeshMetrics(cfg, sun, planet, ring);\n const planets = placePlanets(planet.solid, cfg);\n planet.solid.delete();\n const ringPhased = applyRingPhase(ring.solid, cfg.zr);\n const diagnostics = collectDiagnostics(cfg, metrics);\n\n return ok({\n sun: sun.solid,\n planets,\n ring: ringPhased,\n ringTeeth: cfg.zr,\n workingPressureAngle: cfg.alphaW_sp,\n centerDistance: cfg.centerDistance,\n contactRatio: { sunPlanet: metrics.crSunPlanet, planetRing: metrics.crPlanetRing },\n undercutDeficit: { sun: metrics.undercutSun, planet: metrics.undercutPlanet },\n ...(metrics.lewisStress ? { lewisStress: metrics.lewisStress } : {}),\n ...(metrics.stressConcentrationFactor\n ? { stressConcentrationFactor: metrics.stressConcentrationFactor }\n : {}),\n diagnostics,\n });\n}\n\nfunction buildPlanetaryStages(\n cfg: ResolvedPlanetary\n): Result<{ sun: GearResult; planet: GearResult; ring: GearResult }> {\n const samplesField = cfg.samples !== undefined ? { samples: cfg.samples } : {};\n const common = {\n moduleSize: cfg.moduleSize,\n thickness: cfg.thickness,\n pressureAngleDeg: cfg.pressureAngleDeg,\n clearance: cfg.clearance,\n flankThinning: cfg.bHalf,\n ...samplesField,\n };\n const sun = makeExternalGear({\n ...common,\n teeth: cfg.sunTeeth,\n shift: cfg.sunShift,\n bore: cfg.sunBore,\n });\n if (isErr(sun)) return sun;\n const planet = makeExternalGear({\n ...common,\n teeth: cfg.planetTeeth,\n shift: cfg.planetShift,\n bore: cfg.planetBore,\n });\n if (isErr(planet)) {\n sun.value.solid.delete();\n return planet;\n }\n const ring = makeInternalGear({\n ...common,\n teeth: cfg.zr,\n shift: cfg.ringShift,\n ringWallThickness: cfg.ringWallThickness,\n });\n if (isErr(ring)) {\n sun.value.solid.delete();\n planet.value.solid.delete();\n return ring;\n }\n return ok({ sun: sun.value, planet: planet.value, ring: ring.value });\n}\n\ninterface ResolvedPlanetary {\n moduleSize: number;\n sunTeeth: number;\n planetTeeth: number;\n numPlanets: number;\n pressureAngleDeg: number;\n alpha: number;\n /** Working PA for the sun-planet mesh. */\n alphaW_sp: number;\n /** Working PA for the planet-ring mesh; equals alphaW_sp iff xr = xs + 2·xp. */\n alphaW_pr: number;\n clearance: number;\n bHalf: number;\n sunShift: number;\n planetShift: number;\n ringShift: number;\n ringWallThickness: number;\n thickness: number;\n sunBore: number;\n planetBore: number;\n appliedTorque?: number;\n samples?: number;\n zr: number;\n centerDistance: number;\n}\n\nfunction resolvePlanetaryParams(params: PlanetaryGearParams): Result<ResolvedPlanetary> {\n const moduleSize = params.moduleSize ?? 3;\n const sunTeeth = params.sunTeeth ?? 15;\n const planetTeeth = params.planetTeeth ?? 12;\n const numPlanets = params.numPlanets ?? 3;\n const pressureAngleDeg = params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG;\n const alpha = (pressureAngleDeg * Math.PI) / 180;\n const sunShift = params.sunShift ?? 0;\n const planetShift = params.planetShift ?? 0;\n const ringShift = params.ringShift ?? 0;\n\n if (params.thickness <= 0)\n return err(validationError('GEAR_THICKNESS_NONPOSITIVE', 'thickness must be > 0'));\n\n const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);\n if (isErr(validation)) return validation;\n\n const zr = ringTeeth(sunTeeth, planetTeeth);\n\n const sp = solveSunPlanetWorkingPressureAngle(\n alpha,\n sunShift,\n planetShift,\n sunTeeth,\n planetTeeth\n );\n if (isErr(sp)) return sp;\n const pr = solvePlanetRingWorkingPressureAngle(alpha, planetShift, ringShift, planetTeeth, zr);\n if (isErr(pr)) return pr;\n const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);\n\n return ok({\n moduleSize,\n sunTeeth,\n planetTeeth,\n numPlanets,\n pressureAngleDeg,\n alpha,\n alphaW_sp: sp.value,\n alphaW_pr: pr.value,\n clearance: params.clearance ?? DEFAULT_CLEARANCE,\n bHalf: backlashHalf(params.backlash ?? 0),\n sunShift,\n planetShift,\n ringShift,\n ringWallThickness: params.ringWallThickness ?? 2 * moduleSize,\n thickness: params.thickness,\n sunBore: params.sunBore ?? 0,\n planetBore: params.planetBore ?? 0,\n ...(params.appliedTorque !== undefined ? { appliedTorque: params.appliedTorque } : {}),\n ...(params.samples !== undefined ? { samples: params.samples } : {}),\n zr,\n centerDistance,\n });\n}\n\nfunction makeOuterCircleWire(radius: number): Result<ClosedWire & PlanarWire> {\n using scope = new DisposalScope();\n const circleEdge = scope.register(makeCircle(radius, [0, 0, 0], [0, 0, 1]));\n const wireResult = assembleWire([circleEdge]);\n if (isErr(wireResult)) return wireResult;\n // A single-edge circle wire is closed and planar by construction; brand once.\n return ok(wireResult.value as ClosedWire & PlanarWire);\n}\n\nfunction finalizeExternalSolid(\n wire: ClosedWire & PlanarWire,\n thickness: number,\n bore: number,\n geom: ReturnType<typeof gearGeometry>,\n diagnostics: GearDiagnostic[]\n): Result<GearResult> {\n // The profile wire and its face are consumed by makeFace/extrude (which share\n // their refcounted TShape); dispose them once the solid is built. The solid is\n // NOT registered here — it is the returned value on the no-bore path.\n using profileScope = new DisposalScope();\n profileScope.register(wire);\n const faceResult = makeFace(wire);\n if (isErr(faceResult)) return faceResult;\n profileScope.register(faceResult.value);\n const solidResult = extrude(faceResult.value, [0, 0, thickness]);\n if (isErr(solidResult)) return solidResult;\n if (bore <= 0) return ok(buildGearResult(solidResult.value, geom, diagnostics));\n\n // Bore overshoots both ends (z = -0.5 to thickness + 0.5) so no faces are coplanar.\n using boreScope = new DisposalScope();\n boreScope.register(solidResult.value); // un-bored gear, consumed by cut below\n const boreFaceResult = makeBoreFace(bore / 2);\n if (isErr(boreFaceResult)) return boreFaceResult;\n boreScope.register(boreFaceResult.value);\n const boreRaw = extrude(boreFaceResult.value, [0, 0, thickness + 1]);\n if (isErr(boreRaw)) return boreRaw;\n boreScope.register(boreRaw.value);\n const boreSolid = boreScope.register(translate(boreRaw.value, [0, 0, -0.5]));\n const cutResult = cut(solidResult.value, boreSolid);\n if (isErr(cutResult)) return cutResult;\n return ok(buildGearResult(cutResult.value, geom, diagnostics));\n}\n\nfunction makeBoreFace(radius: number): Result<Parameters<typeof extrude>[0]> {\n const wireResult = makeOuterCircleWire(radius);\n if (isErr(wireResult)) return wireResult;\n return makeFace(wireResult.value);\n}\n\nfunction finalizeInternalSolid(\n outerWire: ClosedWire & PlanarWire,\n innerToothedWire: ClosedWire & PlanarWire,\n thickness: number,\n geom: ReturnType<typeof gearGeometry>,\n diagnostics: GearDiagnostic[]\n): Result<GearResult> {\n const faceResult = makeFace(outerWire, [innerToothedWire]);\n if (isErr(faceResult)) return faceResult;\n const solidResult = extrude(faceResult.value, [0, 0, thickness]);\n if (isErr(solidResult)) return solidResult;\n return ok(buildGearResult(solidResult.value, geom, diagnostics));\n}\n\nfunction buildGearResult(\n solid: ValidSolid,\n geom: ReturnType<typeof gearGeometry>,\n diagnostics: GearDiagnostic[] = []\n): GearResult {\n return {\n solid,\n diagnostics,\n pitchDiameter: 2 * geom.rPitch,\n baseDiameter: 2 * geom.rb,\n tipDiameter: 2 * geom.rTip,\n rootDiameter: 2 * geom.rRoot,\n };\n}\n\nfunction placePlanets(planetProto: ValidSolid, cfg: ResolvedPlanetary): ValidSolid[] {\n const planets: ValidSolid[] = [];\n try {\n for (let i = 0; i < cfg.numPlanets; i++) {\n const orbital = (i * 2 * Math.PI) / cfg.numPlanets;\n const selfRot = planetSelfRotationAngle(orbital, cfg.sunTeeth, cfg.planetTeeth);\n const rotated = rotate(planetProto, (selfRot * 180) / Math.PI);\n try {\n const offset: Vec3 = [\n cfg.centerDistance * Math.cos(orbital),\n cfg.centerDistance * Math.sin(orbital),\n 0,\n ];\n planets.push(translate(rotated, offset));\n } finally {\n rotated.delete();\n }\n }\n return planets;\n } catch (e) {\n // Mid-loop failure: clean up the planets that did succeed before rethrowing.\n for (const p of planets) p.delete();\n throw e;\n }\n}\n\nfunction applyRingPhase(ring: ValidSolid, zr: number): ValidSolid {\n const phaseRad = evenToothPhaseOffset(zr);\n if (phaseRad === 0) return ring;\n const rotated = rotate(ring, (phaseRad * 180) / Math.PI);\n ring.delete();\n return rotated;\n}\n\ninterface MeshMetrics {\n crSunPlanet: number;\n crPlanetRing: number;\n undercutSun: number;\n undercutPlanet: number;\n lewisStress?: { sun: number; planet: number; ring: number };\n stressConcentrationFactor?: { sun: number; planet: number; ring: number };\n}\n\nfunction computeMeshMetrics(\n cfg: ResolvedPlanetary,\n sun: GearResult,\n planet: GearResult,\n ring: GearResult\n): MeshMetrics {\n const crSunPlanet = externalExternalContactRatio(\n sun.tipDiameter / 2,\n sun.baseDiameter / 2,\n planet.tipDiameter / 2,\n planet.baseDiameter / 2,\n cfg.centerDistance,\n cfg.moduleSize,\n cfg.alpha,\n cfg.alphaW_sp\n );\n const crPlanetRing = externalInternalContactRatio(\n planet.tipDiameter / 2,\n planet.baseDiameter / 2,\n ring.tipDiameter / 2,\n ring.baseDiameter / 2,\n cfg.centerDistance,\n cfg.moduleSize,\n cfg.alpha,\n cfg.alphaW_pr\n );\n const undercutSun = undercutDeficit(cfg.sunTeeth, cfg.alpha, cfg.sunShift);\n const undercutPlanet = undercutDeficit(cfg.planetTeeth, cfg.alpha, cfg.planetShift);\n\n const metrics: MeshMetrics = { crSunPlanet, crPlanetRing, undercutSun, undercutPlanet };\n if (cfg.appliedTorque !== undefined) {\n // Force balance: W_t is shared at each mesh, so each gear's own-pitch torque\n // is T_eff = T_sun · z / z_sun (preserves W_t through Lewis's 2T/(z·m) term).\n const tSun = cfg.appliedTorque;\n metrics.lewisStress = {\n sun: lewisRootStressCorrected(tSun, cfg.moduleSize, cfg.thickness, cfg.sunTeeth, cfg.alpha),\n planet: lewisRootStressCorrected(\n (tSun * cfg.planetTeeth) / cfg.sunTeeth,\n cfg.moduleSize,\n cfg.thickness,\n cfg.planetTeeth,\n cfg.alpha\n ),\n ring: lewisRootStressCorrected(\n (tSun * cfg.zr) / cfg.sunTeeth,\n cfg.moduleSize,\n cfg.thickness,\n cfg.zr,\n cfg.alpha,\n true\n ),\n };\n metrics.stressConcentrationFactor = {\n sun: filletStressConcentrationFactor(cfg.sunTeeth, cfg.alpha),\n planet: filletStressConcentrationFactor(cfg.planetTeeth, cfg.alpha),\n ring: filletStressConcentrationFactor(cfg.zr, cfg.alpha, true),\n };\n }\n return metrics;\n}\n\nfunction collectDiagnostics(cfg: ResolvedPlanetary, metrics: MeshMetrics): GearDiagnostic[] {\n const diagnostics: GearDiagnostic[] = [];\n if (metrics.crSunPlanet < 1.2) {\n diagnostics.push({\n code: 'CONTACT_RATIO_LOW_SUN_PLANET',\n severity: 'warning',\n message: `sun-planet contact ratio ${metrics.crSunPlanet.toFixed(2)} is below 1.2 — may run unevenly`,\n context: { value: metrics.crSunPlanet },\n });\n }\n if (metrics.crPlanetRing < 1.2) {\n diagnostics.push({\n code: 'CONTACT_RATIO_LOW_PLANET_RING',\n severity: 'warning',\n message: `planet-ring contact ratio ${metrics.crPlanetRing.toFixed(2)} is below 1.2 — may run unevenly`,\n context: { value: metrics.crPlanetRing },\n });\n }\n if (metrics.undercutSun > 0) {\n diagnostics.push({\n code: 'UNDERCUT_RISK_SUN',\n severity: 'warning',\n message: `sun gear is undercut: increase sunShift by ${metrics.undercutSun.toFixed(3)} to avoid`,\n context: { deficit: metrics.undercutSun, sunTeeth: cfg.sunTeeth },\n });\n }\n if (metrics.undercutPlanet > 0) {\n diagnostics.push({\n code: 'UNDERCUT_RISK_PLANET',\n severity: 'warning',\n message: `planet gear is undercut: increase planetShift by ${metrics.undercutPlanet.toFixed(3)} to avoid`,\n context: { deficit: metrics.undercutPlanet, planetTeeth: cfg.planetTeeth },\n });\n }\n // Only emit when shifts are large enough to matter. The diagnostic exists to\n // warn that Lewis Y(z) uses unshifted geometry — at ~0.05 of profile shift\n // the error is under 2.5%, well within engineering noise for a strength\n // estimate, so don't pester users on canonical setups with small shifts.\n const totalShiftMagnitude =\n Math.abs(cfg.sunShift) + Math.abs(cfg.planetShift) + Math.abs(cfg.ringShift);\n if (cfg.appliedTorque !== undefined && totalShiftMagnitude > 0.05) {\n diagnostics.push({\n code: 'LEWIS_Y_SHIFT_UNCORRECTED',\n severity: 'info',\n message:\n 'Lewis stress uses unshifted Y(z) and K_f approximations; expect ±5% per 0.1 of profile shift',\n });\n }\n\n // Kinematic compatibility: x_ring should equal x_sun + 2·x_planet for both meshes to share αw.\n const kinematicError = cfg.ringShift - (cfg.sunShift + 2 * cfg.planetShift);\n if (Math.abs(kinematicError) > 1e-6) {\n diagnostics.push({\n code: 'PLANETARY_SHIFT_KINEMATIC_MISMATCH',\n severity: 'warning',\n message: `ringShift should equal sunShift + 2·planetShift for both meshes to share working PA; off by ${kinematicError.toFixed(3)}`,\n context: {\n kinematicError,\n sunShift: cfg.sunShift,\n planetShift: cfg.planetShift,\n ringShift: cfg.ringShift,\n },\n });\n }\n return diagnostics;\n}\n"]}

package/dist/vendored/brepjs/gear/gearMath.d.ts DELETED Viewed

@@ -1,89 +0,0 @@
-import type { Vec3 } from '../core/types.js';
-import { type Result } from '../core/result.js';
-export declare const DEFAULT_PRESSURE_ANGLE_DEG = 20;
-export declare const DEFAULT_CLEARANCE = 0.25;
-export type GearDiagnosticSeverity = 'warning' | 'info';
-export type GearDiagnosticCode = 'CONTACT_RATIO_LOW_SUN_PLANET' | 'CONTACT_RATIO_LOW_PLANET_RING' | 'UNDERCUT_RISK' | 'UNDERCUT_RISK_SUN' | 'UNDERCUT_RISK_PLANET' | 'LEWIS_Y_SHIFT_UNCORRECTED' | 'PLANETARY_SHIFT_KINEMATIC_MISMATCH';
-export interface GearDiagnostic {
-    code: GearDiagnosticCode;
-    severity: GearDiagnosticSeverity;
-    message: string;
-    context?: Record<string, number | string>;
-}
-export declare const inv: (alpha: number) => number;
-export declare function involutePoint(rb: number, alpha: number, theta0: number, sign: 1 | -1): Vec3;
-export declare function cosineSpaceFlankSamples(rb: number, alphaMax: number, theta0: number, count: number, sign: 1 | -1): Vec3[];
-export declare function adaptiveSampleCount(moduleSize: number): number;
-export interface GearGeometry {
-    rPitch: number;
-    rb: number;
-    /** Outer radius for external, inner for internal. */
-    rTip: number;
-    /** Inner radius for external, outer for internal. */
-    rRoot: number;
-    alphaPitch: number;
-    /** Half-tooth angular width at the pitch circle, with shift and flank thinning applied. */
-    halfToothAngle: number;
-    /** Involute parameter α at the radius the flank reaches (rTip ext, rRoot int). */
-    alphaTip: number;
-    toothPitch: number;
-    isInternal: boolean;
-}
-export declare function gearGeometry(z: number, moduleSize: number, alpha: number, shift: number, clearance: number, backlashHalf: number, isInternal: boolean): GearGeometry;
-/**
- * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.
- *
- * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.
- * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.
- *
- * Returns Err for shifts that push αw outside (epsilon, π/2).
- */
-export declare function solveWorkingPressureAngle(alpha: number, summedShift: number, totalTeeth: number): Result<number>;
-/** Convenience: working PA for an external-external mesh (sun-planet). */
-export declare function solveSunPlanetWorkingPressureAngle(alpha: number, xSun: number, xPlanet: number, zSun: number, zPlanet: number): Result<number>;
-/** Convenience: working PA for an external-internal mesh (planet-ring). */
-export declare function solvePlanetRingWorkingPressureAngle(alpha: number, xPlanet: number, xRing: number, zPlanet: number, zRing: number): Result<number>;
-export declare function workingCenterDistance(zs: number, zp: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function validatePlanetary(zs: number, zp: number, n: number, planetShift: number): Result<void>;
-export declare function externalExternalContactRatio(ra1: number, rb1: number, ra2: number, rb2: number, centerDistance: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function externalInternalContactRatio(ra_p: number, rb_p: number, ra_r: number, rb_r: number, centerDistance: number, moduleSize: number, alpha: number, alphaW: number): number;
-export declare function undercutMinimumShift(z: number, alpha: number): number;
-export declare function undercutDeficit(z: number, alpha: number, shift: number): number;
-export declare function lewisYFactor(z: number): number;
-export declare function lewisRootStress(appliedTorqueNm: number, moduleSize: number, faceWidth: number, z: number): number;
-/**
- * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on
- * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has
- * a gentler geometric riser (matches AGMA 908-B89 trend).
- */
-export declare function filletStressConcentrationFactor(z: number, alpha: number, isInternal?: boolean): number;
-export declare function lewisRootStressCorrected(appliedTorqueNm: number, moduleSize: number, faceWidth: number, z: number, alpha: number, isInternal?: boolean): number;
-export declare function backlashHalf(totalBacklash: number): number;
-export declare function ringTeeth(zs: number, zp: number): number;
-export declare function evenToothPhaseOffset(z: number): number;
-export declare function planetSelfRotationAngle(orbitalAngle: number, zs: number, zp: number): number;
-/** Pure-kinematics inputs for {@link planetPlacements}; subset of `PlanetaryGearParams`. */
-export interface PlanetPlacementParams {
-    moduleSize?: number;
-    sunTeeth?: number;
-    planetTeeth?: number;
-    numPlanets?: number;
-    pressureAngleDeg?: number;
-    sunShift?: number;
-    planetShift?: number;
-}
-export interface PlanetPlacement {
-    /** Self-rotation around the planet's own Z axis, in degrees. */
-    rotationDeg: number;
-    /** Center of the planet in the assembly frame: `[x, y, 0]`. */
-    position: Vec3;
-}
-/**
- * Compute the rigid placement of each planet without building any solid.
- *
- * Pairs with one materialized planet from `makeExternalGear` to support
- * GPU-instanced rendering: mesh once, draw N times under these transforms.
- * Defaults match {@link PlanetaryGearParams}.
- */
-export declare function planetPlacements(params?: PlanetPlacementParams): Result<PlanetPlacement[]>;
-//# sourceMappingURL=gearMath.d.ts.map

package/dist/vendored/brepjs/gear/gearMath.d.ts.map DELETED Viewed

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package/dist/vendored/brepjs/gear/gearMath.js DELETED Viewed

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-import { ok, err, isErr } from '../core/result.js';
-import { validationError } from '../core/errors.js';
-export const DEFAULT_PRESSURE_ANGLE_DEG = 20;
-export const DEFAULT_CLEARANCE = 0.25;
-export const inv = (alpha) => Math.tan(alpha) - alpha;
-export function involutePoint(rb, alpha, theta0, sign) {
-    const r = rb / Math.cos(alpha);
-    const theta = theta0 + sign * (Math.tan(alpha) - alpha);
-    return [r * Math.cos(theta), r * Math.sin(theta), 0];
-}
-export function cosineSpaceFlankSamples(rb, alphaMax, theta0, count, sign) {
-    const pts = [];
-    for (let i = 0; i <= count; i++) {
-        const t = 0.5 - 0.5 * Math.cos((i / count) * Math.PI);
-        pts.push(involutePoint(rb, t * alphaMax, theta0, sign));
-    }
-    return pts;
-}
-export function adaptiveSampleCount(moduleSize) {
-    return Math.max(16, Math.round(8 * Math.sqrt(moduleSize)));
-}
-export function gearGeometry(z, moduleSize, alpha, shift, clearance, backlashHalf, isInternal) {
-    const rPitch = (z * moduleSize) / 2;
-    const rb = rPitch * Math.cos(alpha);
-    const addendum = moduleSize * (1 + shift);
-    const dedendum = moduleSize * (1 + clearance - shift);
-    const rTip = isInternal ? rPitch - moduleSize * (1 - shift) : rPitch + addendum;
-    const rRoot = isInternal ? rPitch + moduleSize * (1 + clearance + shift) : rPitch - dedendum;
-    const blAng = backlashHalf / rPitch;
-    const baseHalfToothAngle = (Math.PI / 2 + 2 * shift * Math.tan(alpha)) / z;
-    // Internal: backlash thins the space between ring teeth, equivalent to thickening the tooth.
-    const halfToothAngle = baseHalfToothAngle + (isInternal ? blAng : -blAng);
-    const rOuter = isInternal ? rRoot : rTip;
-    const alphaTip = rOuter <= rb ? 0 : Math.acos(Math.min(1, rb / rOuter));
-    return {
-        rPitch,
-        rb,
-        rTip,
-        rRoot,
-        alphaPitch: alpha,
-        halfToothAngle,
-        alphaTip,
-        toothPitch: (2 * Math.PI) / z,
-        isInternal,
-    };
-}
-/**
- * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.
- *
- * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.
- * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.
- *
- * Returns Err for shifts that push αw outside (epsilon, π/2).
- */
-export function solveWorkingPressureAngle(alpha, summedShift, totalTeeth) {
-    if (summedShift === 0)
-        return ok(alpha);
-    const target = inv(alpha) + (2 * summedShift * Math.tan(alpha)) / totalTeeth;
-    const epsilon = 1e-4;
-    let lo, hi;
-    if (target > inv(alpha)) {
-        lo = alpha;
-        hi = Math.PI / 2 - 1e-6;
-    }
-    else {
-        lo = epsilon;
-        hi = alpha;
-    }
-    if (target > inv(hi) || target < inv(lo)) {
-        return err(validationError('GEAR_PA_OUT_OF_RANGE', `working pressure angle out of range — target inv(αw)=${target.toFixed(4)} not in [${inv(lo).toFixed(4)}, ${inv(hi).toFixed(4)}]`, undefined, { target, invLo: inv(lo), invHi: inv(hi) }));
-    }
-    for (let i = 0; i < 50; i++) {
-        const mid = 0.5 * (lo + hi);
-        if (inv(mid) < target)
-            lo = mid;
-        else
-            hi = mid;
-    }
-    return ok(0.5 * (lo + hi));
-}
-/** Convenience: working PA for an external-external mesh (sun-planet). */
-export function solveSunPlanetWorkingPressureAngle(alpha, xSun, xPlanet, zSun, zPlanet) {
-    return solveWorkingPressureAngle(alpha, xSun + xPlanet, zSun + zPlanet);
-}
-/** Convenience: working PA for an external-internal mesh (planet-ring). */
-export function solvePlanetRingWorkingPressureAngle(alpha, xPlanet, xRing, zPlanet, zRing) {
-    return solveWorkingPressureAngle(alpha, xRing - xPlanet, zRing - zPlanet);
-}
-export function workingCenterDistance(zs, zp, moduleSize, alpha, alphaW) {
-    return ((zs + zp) * moduleSize * Math.cos(alpha)) / (2 * Math.cos(alphaW));
-}
-export function validatePlanetary(zs, zp, n, planetShift) {
-    if (!Number.isInteger(zs) || !Number.isInteger(zp) || !Number.isInteger(n))
-        return err(validationError('GEAR_NON_INTEGER_TEETH', 'tooth counts and planet count must be integers'));
-    if (zs < 4 || zp < 4 || n < 2)
-        return err(validationError('GEAR_TEETH_TOO_FEW', 'zs ≥ 4, zp ≥ 4, N ≥ 2 required'));
-    if ((2 * zs + 2 * zp) % n !== 0)
-        return err(validationError('GEAR_ASSEMBLY', `(2·zs + 2·zp) must be divisible by N — got ${2 * zs + 2 * zp} mod ${n} = ${(2 * zs + 2 * zp) % n}`));
-    const planetTipDiameter = zp + 2 + 2 * planetShift;
-    const minClearance = (zs + zp) * Math.sin(Math.PI / n);
-    if (minClearance <= planetTipDiameter)
-        return err(validationError('GEAR_PLANET_COLLISION', `planet tips would collide: (zs+zp)·sin(π/N) = ${minClearance.toFixed(3)} ≤ planet tip = ${planetTipDiameter.toFixed(3)}`));
-    return ok(undefined);
-}
-export function externalExternalContactRatio(ra1, rb1, ra2, rb2, centerDistance, moduleSize, alpha, alphaW) {
-    const lineOfAction = Math.sqrt(Math.max(0, ra1 * ra1 - rb1 * rb1)) +
-        Math.sqrt(Math.max(0, ra2 * ra2 - rb2 * rb2)) -
-        centerDistance * Math.sin(alphaW);
-    return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));
-}
-export function externalInternalContactRatio(ra_p, rb_p, ra_r, rb_r, centerDistance, moduleSize, alpha, alphaW) {
-    const lineOfAction = Math.sqrt(Math.max(0, ra_p * ra_p - rb_p * rb_p)) -
-        Math.sqrt(Math.max(0, ra_r * ra_r - rb_r * rb_r)) +
-        centerDistance * Math.sin(alphaW);
-    return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));
-}
-export function undercutMinimumShift(z, alpha) {
-    return 1 - (z * Math.sin(alpha) * Math.sin(alpha)) / 2;
-}
-export function undercutDeficit(z, alpha, shift) {
-    return Math.max(0, undercutMinimumShift(z, alpha) - shift);
-}
-export function lewisYFactor(z) {
-    if (z < 8)
-        return 0.2;
-    return 0.485 - 2.88 / z;
-}
-export function lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) {
-    const torqueNmm = appliedTorqueNm * 1000;
-    const Y = lewisYFactor(z);
-    if (Y <= 0 || faceWidth <= 0 || moduleSize <= 0)
-        return Infinity;
-    return (2 * torqueNmm) / (z * moduleSize * moduleSize * faceWidth * Y);
-}
-/**
- * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on
- * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has
- * a gentler geometric riser (matches AGMA 908-B89 trend).
- */
-export function filletStressConcentrationFactor(z, alpha, isInternal = false) {
-    const kf20 = 1.4 + 6.5 / z;
-    const alphaDeg = (alpha * 180) / Math.PI;
-    const kf = kf20 * Math.pow(20 / alphaDeg, 0.15);
-    return isInternal ? kf * 0.85 : kf;
-}
-export function lewisRootStressCorrected(appliedTorqueNm, moduleSize, faceWidth, z, alpha, isInternal = false) {
-    return (lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) *
-        filletStressConcentrationFactor(z, alpha, isInternal));
-}
-export function backlashHalf(totalBacklash) {
-    return totalBacklash / 2;
-}
-export function ringTeeth(zs, zp) {
-    return zs + 2 * zp;
-}
-export function evenToothPhaseOffset(z) {
-    return z % 2 === 0 ? Math.PI / z : 0;
-}
-export function planetSelfRotationAngle(orbitalAngle, zs, zp) {
-    return orbitalAngle * (1 + zs / zp) + evenToothPhaseOffset(zp);
-}
-/**
- * Compute the rigid placement of each planet without building any solid.
- *
- * Pairs with one materialized planet from `makeExternalGear` to support
- * GPU-instanced rendering: mesh once, draw N times under these transforms.
- * Defaults match {@link PlanetaryGearParams}.
- */
-export function planetPlacements(params = {}) {
-    const moduleSize = params.moduleSize ?? 3;
-    const sunTeeth = params.sunTeeth ?? 15;
-    const planetTeeth = params.planetTeeth ?? 12;
-    const numPlanets = params.numPlanets ?? 3;
-    const alpha = ((params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG) * Math.PI) / 180;
-    const sunShift = params.sunShift ?? 0;
-    const planetShift = params.planetShift ?? 0;
-    const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);
-    if (isErr(validation))
-        return validation;
-    const sp = solveSunPlanetWorkingPressureAngle(alpha, sunShift, planetShift, sunTeeth, planetTeeth);
-    if (isErr(sp))
-        return sp;
-    const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);
-    const placements = [];
-    for (let i = 0; i < numPlanets; i++) {
-        const orbital = (i * 2 * Math.PI) / numPlanets;
-        const selfRot = planetSelfRotationAngle(orbital, sunTeeth, planetTeeth);
-        placements.push({
-            rotationDeg: (selfRot * 180) / Math.PI,
-            position: [centerDistance * Math.cos(orbital), centerDistance * Math.sin(orbital), 0],
-        });
-    }
-    return ok(placements);
-}
-//# sourceMappingURL=gearMath.js.map

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- 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type { Vec3 } from '../core/types.js';\nimport { type Result, ok, err, isErr } from '../core/result.js';\nimport { validationError } from '../core/errors.js';\n\nexport const DEFAULT_PRESSURE_ANGLE_DEG = 20;\nexport const DEFAULT_CLEARANCE = 0.25;\n\nexport type GearDiagnosticSeverity = 'warning' | 'info';\n\nexport type GearDiagnosticCode =\n | 'CONTACT_RATIO_LOW_SUN_PLANET'\n | 'CONTACT_RATIO_LOW_PLANET_RING'\n | 'UNDERCUT_RISK'\n | 'UNDERCUT_RISK_SUN'\n | 'UNDERCUT_RISK_PLANET'\n | 'LEWIS_Y_SHIFT_UNCORRECTED'\n | 'PLANETARY_SHIFT_KINEMATIC_MISMATCH';\n\nexport interface GearDiagnostic {\n code: GearDiagnosticCode;\n severity: GearDiagnosticSeverity;\n message: string;\n context?: Record<string, number | string>;\n}\n\nexport const inv = (alpha: number): number => Math.tan(alpha) - alpha;\n\nexport function involutePoint(rb: number, alpha: number, theta0: number, sign: 1 | -1): Vec3 {\n const r = rb / Math.cos(alpha);\n const theta = theta0 + sign * (Math.tan(alpha) - alpha);\n return [r * Math.cos(theta), r * Math.sin(theta), 0];\n}\n\nexport function cosineSpaceFlankSamples(\n rb: number,\n alphaMax: number,\n theta0: number,\n count: number,\n sign: 1 | -1\n): Vec3[] {\n const pts: Vec3[] = [];\n for (let i = 0; i <= count; i++) {\n const t = 0.5 - 0.5 * Math.cos((i / count) * Math.PI);\n pts.push(involutePoint(rb, t * alphaMax, theta0, sign));\n }\n return pts;\n}\n\nexport function adaptiveSampleCount(moduleSize: number): number {\n return Math.max(16, Math.round(8 * Math.sqrt(moduleSize)));\n}\n\nexport interface GearGeometry {\n rPitch: number;\n rb: number;\n /** Outer radius for external, inner for internal. */\n rTip: number;\n /** Inner radius for external, outer for internal. */\n rRoot: number;\n alphaPitch: number;\n /** Half-tooth angular width at the pitch circle, with shift and flank thinning applied. */\n halfToothAngle: number;\n /** Involute parameter α at the radius the flank reaches (rTip ext, rRoot int). */\n alphaTip: number;\n toothPitch: number;\n isInternal: boolean;\n}\n\nexport function gearGeometry(\n z: number,\n moduleSize: number,\n alpha: number,\n shift: number,\n clearance: number,\n backlashHalf: number,\n isInternal: boolean\n): GearGeometry {\n const rPitch = (z * moduleSize) / 2;\n const rb = rPitch * Math.cos(alpha);\n const addendum = moduleSize * (1 + shift);\n const dedendum = moduleSize * (1 + clearance - shift);\n const rTip = isInternal ? rPitch - moduleSize * (1 - shift) : rPitch + addendum;\n const rRoot = isInternal ? rPitch + moduleSize * (1 + clearance + shift) : rPitch - dedendum;\n\n const blAng = backlashHalf / rPitch;\n const baseHalfToothAngle = (Math.PI / 2 + 2 * shift * Math.tan(alpha)) / z;\n // Internal: backlash thins the space between ring teeth, equivalent to thickening the tooth.\n const halfToothAngle = baseHalfToothAngle + (isInternal ? blAng : -blAng);\n\n const rOuter = isInternal ? rRoot : rTip;\n const alphaTip = rOuter <= rb ? 0 : Math.acos(Math.min(1, rb / rOuter));\n\n return {\n rPitch,\n rb,\n rTip,\n rRoot,\n alphaPitch: alpha,\n halfToothAngle,\n alphaTip,\n toothPitch: (2 * Math.PI) / z,\n isInternal,\n };\n}\n\n/**\n * Solve `inv(αw) = inv(α) + 2·(summedShift)·tan α / totalTeeth` by bisection.\n *\n * For external-external mesh: summedShift = x1 + x2, totalTeeth = z1 + z2.\n * For external-internal mesh: summedShift = xInternal − xExternal, totalTeeth = zInternal − zExternal.\n *\n * Returns Err for shifts that push αw outside (epsilon, π/2).\n */\nexport function solveWorkingPressureAngle(\n alpha: number,\n summedShift: number,\n totalTeeth: number\n): Result<number> {\n if (summedShift === 0) return ok(alpha);\n\n const target = inv(alpha) + (2 * summedShift * Math.tan(alpha)) / totalTeeth;\n const epsilon = 1e-4;\n\n let lo: number, hi: number;\n if (target > inv(alpha)) {\n lo = alpha;\n hi = Math.PI / 2 - 1e-6;\n } else {\n lo = epsilon;\n hi = alpha;\n }\n\n if (target > inv(hi) || target < inv(lo)) {\n return err(\n validationError(\n 'GEAR_PA_OUT_OF_RANGE',\n `working pressure angle out of range — target inv(αw)=${target.toFixed(4)} not in [${inv(lo).toFixed(4)}, ${inv(hi).toFixed(4)}]`,\n undefined,\n { target, invLo: inv(lo), invHi: inv(hi) }\n )\n );\n }\n\n for (let i = 0; i < 50; i++) {\n const mid = 0.5 * (lo + hi);\n if (inv(mid) < target) lo = mid;\n else hi = mid;\n }\n return ok(0.5 * (lo + hi));\n}\n\n/** Convenience: working PA for an external-external mesh (sun-planet). */\nexport function solveSunPlanetWorkingPressureAngle(\n alpha: number,\n xSun: number,\n xPlanet: number,\n zSun: number,\n zPlanet: number\n): Result<number> {\n return solveWorkingPressureAngle(alpha, xSun + xPlanet, zSun + zPlanet);\n}\n\n/** Convenience: working PA for an external-internal mesh (planet-ring). */\nexport function solvePlanetRingWorkingPressureAngle(\n alpha: number,\n xPlanet: number,\n xRing: number,\n zPlanet: number,\n zRing: number\n): Result<number> {\n return solveWorkingPressureAngle(alpha, xRing - xPlanet, zRing - zPlanet);\n}\n\nexport function workingCenterDistance(\n zs: number,\n zp: number,\n moduleSize: number,\n alpha: number,\n alphaW: number\n): number {\n return ((zs + zp) * moduleSize * Math.cos(alpha)) / (2 * Math.cos(alphaW));\n}\n\nexport function validatePlanetary(\n zs: number,\n zp: number,\n n: number,\n planetShift: number\n): Result<void> {\n if (!Number.isInteger(zs) || !Number.isInteger(zp) || !Number.isInteger(n))\n return err(\n validationError('GEAR_NON_INTEGER_TEETH', 'tooth counts and planet count must be integers')\n );\n if (zs < 4 || zp < 4 || n < 2)\n return err(validationError('GEAR_TEETH_TOO_FEW', 'zs ≥ 4, zp ≥ 4, N ≥ 2 required'));\n if ((2 * zs + 2 * zp) % n !== 0)\n return err(\n validationError(\n 'GEAR_ASSEMBLY',\n `(2·zs + 2·zp) must be divisible by N — got ${2 * zs + 2 * zp} mod ${n} = ${(2 * zs + 2 * zp) % n}`\n )\n );\n const planetTipDiameter = zp + 2 + 2 * planetShift;\n const minClearance = (zs + zp) * Math.sin(Math.PI / n);\n if (minClearance <= planetTipDiameter)\n return err(\n validationError(\n 'GEAR_PLANET_COLLISION',\n `planet tips would collide: (zs+zp)·sin(π/N) = ${minClearance.toFixed(3)} ≤ planet tip = ${planetTipDiameter.toFixed(3)}`\n )\n );\n return ok(undefined);\n}\n\nexport function externalExternalContactRatio(\n ra1: number,\n rb1: number,\n ra2: number,\n rb2: number,\n centerDistance: number,\n moduleSize: number,\n alpha: number,\n alphaW: number\n): number {\n const lineOfAction =\n Math.sqrt(Math.max(0, ra1 * ra1 - rb1 * rb1)) +\n Math.sqrt(Math.max(0, ra2 * ra2 - rb2 * rb2)) -\n centerDistance * Math.sin(alphaW);\n return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));\n}\n\nexport function externalInternalContactRatio(\n ra_p: number,\n rb_p: number,\n ra_r: number,\n rb_r: number,\n centerDistance: number,\n moduleSize: number,\n alpha: number,\n alphaW: number\n): number {\n const lineOfAction =\n Math.sqrt(Math.max(0, ra_p * ra_p - rb_p * rb_p)) -\n Math.sqrt(Math.max(0, ra_r * ra_r - rb_r * rb_r)) +\n centerDistance * Math.sin(alphaW);\n return lineOfAction / (Math.PI * moduleSize * Math.cos(alpha));\n}\n\nexport function undercutMinimumShift(z: number, alpha: number): number {\n return 1 - (z * Math.sin(alpha) * Math.sin(alpha)) / 2;\n}\n\nexport function undercutDeficit(z: number, alpha: number, shift: number): number {\n return Math.max(0, undercutMinimumShift(z, alpha) - shift);\n}\n\nexport function lewisYFactor(z: number): number {\n if (z < 8) return 0.2;\n return 0.485 - 2.88 / z;\n}\n\nexport function lewisRootStress(\n appliedTorqueNm: number,\n moduleSize: number,\n faceWidth: number,\n z: number\n): number {\n const torqueNmm = appliedTorqueNm * 1000;\n const Y = lewisYFactor(z);\n if (Y <= 0 || faceWidth <= 0 || moduleSize <= 0) return Infinity;\n return (2 * torqueNmm) / (z * moduleSize * moduleSize * faceWidth * Y);\n}\n\n/**\n * Dolan-Broghamer fit is for *external* spur teeth. Set `isInternal=true` on\n * ring gears to apply Niemann's 0.85× reduction — the concave root fillet has\n * a gentler geometric riser (matches AGMA 908-B89 trend).\n */\nexport function filletStressConcentrationFactor(\n z: number,\n alpha: number,\n isInternal = false\n): number {\n const kf20 = 1.4 + 6.5 / z;\n const alphaDeg = (alpha * 180) / Math.PI;\n const kf = kf20 * Math.pow(20 / alphaDeg, 0.15);\n return isInternal ? kf * 0.85 : kf;\n}\n\nexport function lewisRootStressCorrected(\n appliedTorqueNm: number,\n moduleSize: number,\n faceWidth: number,\n z: number,\n alpha: number,\n isInternal = false\n): number {\n return (\n lewisRootStress(appliedTorqueNm, moduleSize, faceWidth, z) *\n filletStressConcentrationFactor(z, alpha, isInternal)\n );\n}\n\nexport function backlashHalf(totalBacklash: number): number {\n return totalBacklash / 2;\n}\n\nexport function ringTeeth(zs: number, zp: number): number {\n return zs + 2 * zp;\n}\n\nexport function evenToothPhaseOffset(z: number): number {\n return z % 2 === 0 ? Math.PI / z : 0;\n}\n\nexport function planetSelfRotationAngle(orbitalAngle: number, zs: number, zp: number): number {\n return orbitalAngle * (1 + zs / zp) + evenToothPhaseOffset(zp);\n}\n\n/** Pure-kinematics inputs for {@link planetPlacements}; subset of `PlanetaryGearParams`. */\nexport interface PlanetPlacementParams {\n moduleSize?: number;\n sunTeeth?: number;\n planetTeeth?: number;\n numPlanets?: number;\n pressureAngleDeg?: number;\n sunShift?: number;\n planetShift?: number;\n}\n\nexport interface PlanetPlacement {\n /** Self-rotation around the planet's own Z axis, in degrees. */\n rotationDeg: number;\n /** Center of the planet in the assembly frame: `[x, y, 0]`. */\n position: Vec3;\n}\n\n/**\n * Compute the rigid placement of each planet without building any solid.\n *\n * Pairs with one materialized planet from `makeExternalGear` to support\n * GPU-instanced rendering: mesh once, draw N times under these transforms.\n * Defaults match {@link PlanetaryGearParams}.\n */\nexport function planetPlacements(params: PlanetPlacementParams = {}): Result<PlanetPlacement[]> {\n const moduleSize = params.moduleSize ?? 3;\n const sunTeeth = params.sunTeeth ?? 15;\n const planetTeeth = params.planetTeeth ?? 12;\n const numPlanets = params.numPlanets ?? 3;\n const alpha = ((params.pressureAngleDeg ?? DEFAULT_PRESSURE_ANGLE_DEG) * Math.PI) / 180;\n const sunShift = params.sunShift ?? 0;\n const planetShift = params.planetShift ?? 0;\n\n const validation = validatePlanetary(sunTeeth, planetTeeth, numPlanets, planetShift);\n if (isErr(validation)) return validation;\n\n const sp = solveSunPlanetWorkingPressureAngle(\n alpha,\n sunShift,\n planetShift,\n sunTeeth,\n planetTeeth\n );\n if (isErr(sp)) return sp;\n const centerDistance = workingCenterDistance(sunTeeth, planetTeeth, moduleSize, alpha, sp.value);\n\n const placements: PlanetPlacement[] = [];\n for (let i = 0; i < numPlanets; i++) {\n const orbital = (i * 2 * Math.PI) / numPlanets;\n const selfRot = planetSelfRotationAngle(orbital, sunTeeth, planetTeeth);\n placements.push({\n rotationDeg: (selfRot * 180) / Math.PI,\n position: [centerDistance * Math.cos(orbital), centerDistance * Math.sin(orbital), 0],\n });\n }\n return ok(placements);\n}\n"]}

package/dist/vendored/brepjs/gear/gearProfile.d.ts DELETED Viewed

@@ -1,17 +0,0 @@
-import { type Result } from '../core/result.js';
-import type { ClosedWire, PlanarWire } from '../core/shapeTypes.js';
-export interface GearWireParams {
-    teeth: number;
-    moduleSize: number;
-    /** Pressure angle in radians. */
-    pressureAngle: number;
-    shift: number;
-    clearance: number;
-    /** Per-gear flank thinning (mm); see {@link ExternalGearParams.flankThinning}. */
-    flankThinning: number;
-    /** Override sample count per flank; defaults to adaptiveSampleCount(moduleSize). */
-    samples?: number;
-}
-export declare function makeExternalGearProfileWire(params: GearWireParams): Result<ClosedWire & PlanarWire>;
-export declare function makeInternalGearProfileWire(params: GearWireParams): Result<ClosedWire & PlanarWire>;
-//# sourceMappingURL=gearProfile.d.ts.map

package/dist/vendored/brepjs/gear/gearProfile.d.ts.map DELETED Viewed

@@ -1 +0,0 @@

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package/dist/vendored/brepjs/gear/gearProfile.js DELETED Viewed

@@ -1,159 +0,0 @@
-var __addDisposableResource = (this && this.__addDisposableResource) || function (env, value, async) {
-    if (value !== null && value !== void 0) {
-        if (typeof value !== "object" && typeof value !== "function") throw new TypeError("Object expected.");
-        var dispose, inner;
-        if (async) {
-            if (!Symbol.asyncDispose) throw new TypeError("Symbol.asyncDispose is not defined.");
-            dispose = value[Symbol.asyncDispose];
-        }
-        if (dispose === void 0) {
-            if (!Symbol.dispose) throw new TypeError("Symbol.dispose is not defined.");
-            dispose = value[Symbol.dispose];
-            if (async) inner = dispose;
-        }
-        if (typeof dispose !== "function") throw new TypeError("Object not disposable.");
-        if (inner) dispose = function() { try { inner.call(this); } catch (e) { return Promise.reject(e); } };
-        env.stack.push({ value: value, dispose: dispose, async: async });
-    }
-    else if (async) {
-        env.stack.push({ async: true });
-    }
-    return value;
-};
-var __disposeResources = (this && this.__disposeResources) || (function (SuppressedError) {
-    return function (env) {
-        function fail(e) {
-            env.error = env.hasError ? new SuppressedError(e, env.error, "An error was suppressed during disposal.") : e;
-            env.hasError = true;
-        }
-        var r, s = 0;
-        function next() {
-            while (r = env.stack.pop()) {
-                try {
-                    if (!r.async && s === 1) return s = 0, env.stack.push(r), Promise.resolve().then(next);
-                    if (r.dispose) {
-                        var result = r.dispose.call(r.value);
-                        if (r.async) return s |= 2, Promise.resolve(result).then(next, function(e) { fail(e); return next(); });
-                    }
-                    else s |= 1;
-                }
-                catch (e) {
-                    fail(e);
-                }
-            }
-            if (s === 1) return env.hasError ? Promise.reject(env.error) : Promise.resolve();
-            if (env.hasError) throw env.error;
-        }
-        return next();
-    };
-})(typeof SuppressedError === "function" ? SuppressedError : function (error, suppressed, message) {
-    var e = new Error(message);
-    return e.name = "SuppressedError", e.error = error, e.suppressed = suppressed, e;
-});
-import { ok, err, isErr } from '../core/result.js';
-import { validationError } from '../core/errors.js';
-import { DisposalScope } from '../core/disposal.js';
-import { assembleWire, makeBSplineInterpolation, makeLine, makeThreePointArc, } from '../topology/curveBuilders.js';
-import { firstOrThrow, lastOrThrow } from '../utils/arrayAccess.js';
-import { adaptiveSampleCount, cosineSpaceFlankSamples, gearGeometry, inv, } from './gearMath.js';
-function buildToothPeriodEdges(tm, toothIndex, totalTeeth, samples, scope) {
-    const center = toothIndex * tm.toothPitch;
-    const nextCenter = ((toothIndex + 1) % totalTeeth) * tm.toothPitch;
-    const invPitch = inv(tm.alphaPitch);
-    // θ(α) = θ0 + sign·inv(α); at α_pitch the involute must hit center ± halfToothAngle, so:
-    //   left:  θ0 = center − halfToothAngle − inv(α_pitch)   (sign=+1)
-    //   right: θ0 = center + halfToothAngle + inv(α_pitch)   (sign=-1)
-    const thetaLeft = center - tm.halfToothAngle - invPitch;
-    const thetaRight = center + tm.halfToothAngle + invPitch;
-    // Right flank reversed so the edge chain runs base→tip→base→nextBase in geometric order.
-    // Without this, the wire has a discontinuity that OCCT silently fixes via auto-reorientation
-    // but brepkit doesn't, producing a face with reversed orientation.
-    const leftFlank = cosineSpaceFlankSamples(tm.rb, tm.alphaTip, thetaLeft, samples, 1);
-    const rightFlank = cosineSpaceFlankSamples(tm.rb, tm.alphaTip, thetaRight, samples, -1).reverse();
-    const leftBase = firstOrThrow(leftFlank);
-    const leftTip = lastOrThrow(leftFlank);
-    const rightTip = firstOrThrow(rightFlank);
-    const rightBase = lastOrThrow(rightFlank);
-    const edges = [];
-    const push = (e) => {
-        scope.register(e);
-        edges.push(e);
-    };
-    // Root below base (external) or above it (internal): involute can't reach root; bridge radially.
-    const needsRadialBridge = tm.isInternal ? tm.rb < tm.rRoot : tm.rb > tm.rRoot;
-    if (needsRadialBridge) {
-        const rootPt = [tm.rRoot * Math.cos(thetaLeft), tm.rRoot * Math.sin(thetaLeft), 0];
-        push(makeLine(rootPt, leftBase));
-    }
-    const interpTol = tm.rPitch * 1e-5;
-    const leftEdge = makeBSplineInterpolation(leftFlank, { tolerance: interpTol });
-    if (isErr(leftEdge))
-        return leftEdge;
-    push(leftEdge.value);
-    const tipMid = [tm.rTip * Math.cos(center), tm.rTip * Math.sin(center), 0];
-    push(makeThreePointArc(leftTip, tipMid, rightTip));
-    const rightEdge = makeBSplineInterpolation(rightFlank, { tolerance: interpTol });
-    if (isErr(rightEdge))
-        return rightEdge;
-    push(rightEdge.value);
-    if (needsRadialBridge) {
-        const rootPt = [tm.rRoot * Math.cos(thetaRight), tm.rRoot * Math.sin(thetaRight), 0];
-        push(makeLine(rightBase, rootPt));
-    }
-    const rootEndAngle = nextCenter - tm.halfToothAngle - invPitch;
-    let midAngle = 0.5 * (thetaRight + rootEndAngle);
-    if (rootEndAngle < thetaRight)
-        midAngle += Math.PI; // CCW wrap on last tooth
-    const rootStart = needsRadialBridge
-        ? [tm.rRoot * Math.cos(thetaRight), tm.rRoot * Math.sin(thetaRight), 0]
-        : rightBase;
-    const rootMid = [tm.rRoot * Math.cos(midAngle), tm.rRoot * Math.sin(midAngle), 0];
-    const nextLeftStart = needsRadialBridge
-        ? [tm.rRoot * Math.cos(rootEndAngle), tm.rRoot * Math.sin(rootEndAngle), 0]
-        : [tm.rb * Math.cos(rootEndAngle), tm.rb * Math.sin(rootEndAngle), 0];
-    push(makeThreePointArc(rootStart, rootMid, nextLeftStart));
-    return ok(edges);
-}
-export function makeExternalGearProfileWire(params) {
-    return makeProfileWire(params, false);
-}
-export function makeInternalGearProfileWire(params) {
-    return makeProfileWire(params, true);
-}
-function makeProfileWire(params, isInternal) {
-    const env_1 = { stack: [], error: void 0, hasError: false };
-    try {
-        const { teeth, moduleSize, pressureAngle, shift, clearance, flankThinning, samples = adaptiveSampleCount(moduleSize), } = params;
-        if (teeth < 4)
-            return err(validationError('GEAR_TEETH_TOO_FEW', `gear needs ≥ 4 teeth, got ${teeth}`));
-        if (moduleSize <= 0)
-            return err(validationError('GEAR_MODULE_NONPOSITIVE', `module must be > 0, got ${moduleSize}`));
-        const tm = gearGeometry(teeth, moduleSize, pressureAngle, shift, clearance, flankThinning, isInternal);
-        // Register every per-tooth edge with a disposal scope so a mid-loop failure
-        // doesn't leak orphaned WASM handles. assembleWire deep-copies into the wire,
-        // so disposing the registered edges after wire construction is safe.
-        const scope = __addDisposableResource(env_1, new DisposalScope(), false);
-        const allEdges = [];
-        for (let i = 0; i < teeth; i++) {
-            const periodEdges = buildToothPeriodEdges(tm, i, teeth, samples, scope);
-            if (isErr(periodEdges))
-                return periodEdges;
-            allEdges.push(...periodEdges.value);
-        }
-        const wireResult = assembleWire(allEdges);
-        if (isErr(wireResult))
-            return wireResult;
-        // Wire is closed and planar by construction (4·N edges chain end-to-end in XY);
-        // skipping smart-constructor validation here because brepkit's isPlanarWire builds
-        // a temporary face that interferes with the wire's downstream usability.
-        return ok(wireResult.value);
-    }
-    catch (e_1) {
-        env_1.error = e_1;
-        env_1.hasError = true;
-    }
-    finally {
-        __disposeResources(env_1);
-    }
-}
-//# sourceMappingURL=gearProfile.js.map