openstudio-standards 0.8.2 → 0.8.4

data/lib/openstudio-standards/btap/costing/pv_ground_costing.rb

@@ -0,0 +1,687 @@
+class BTAPCosting
+
+  def cost_audit_pv_ground(model, prototype_creator)
+    @costing_report['renewables']['pv'] = []
+    a = 0 # This is for reporting purposes.
+    pv_ground_total_cost = 0.0
+    #-------------------------------------------------------------------------------------------------------------------
+    # summary of all steps as per Mike Lubun's spec:
+    # Step 2: costing of concrete base
+    # Step 3: pv modules' racking costing
+    # Step 4: pv module costing
+    # Step 5: pv wiring costing
+    # Step 6: pv inverter costing
+    # Step 7: transformer costing
+    # Step 8: circuit breakers costing
+    # Step 9: circuit breaker fuses costing
+    # Step 10: PV fuses costing
+    # Step 11: disconnects costing
+    # Step 12: total cost (sum of Step 2 to 11)
+    #-------------------------------------------------------------------------------------------------------------------
+    ##### Gather PV information from the model
+    model.getGeneratorPVWattss.sort.each do |generator_PVWatt|
+
+      tags = ['renewables','pv']
+
+      dc_system_capacity_w = generator_PVWatt.dcSystemCapacity()
+      module_type = generator_PVWatt.moduleType()
+      dc_system_capacity_kw = dc_system_capacity_w/1000
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 2: costing of concrete base (#Note: steps' numbers are based on Mike Lubun's spec document)
+      ### Step 2a: costing of concrete
+      ### Step 2b: costing of excavation
+      ### Step 2c: costing of concrete footing
+      ### Step 2d: costing of backfill
+      ### Step 2e: costing of compaction
+      ### Step 2f: costing of underground electrical duct
+      ### Step 2g: costing of grounding
+      ### Step 2h: sum of 2a,b,c,d,e,f,g
+      ### Step 2a: costing of concrete -------------------------------
+      quantity_concrete = 0.5 * dc_system_capacity_kw #unit: yd3
+      search_concrete_3000psi = {
+          row_id_1: 'concrete',
+          row_id_2: 3000.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_costing_concrete = assembly_cost(cost_info:search_concrete_3000psi,
+                                                 sheet_name:sheet_name,
+                                                 column_1:column_1,
+                                                 column_2:column_2,
+                                                 quantity: quantity_concrete,
+                                                 tags: tags)
+      # puts "quantity_concrete is #{quantity_concrete}"
+      # puts "pv_ground_costing_concrete is #{pv_ground_costing_concrete}"
+
+      ### Step 2b: costing of excavation -------------------------------
+      quantity_excavation = 3.0 * dc_system_capacity_kw #unit: yd3
+      search_excavation = {
+          row_id_1: 'Excavation_trench_4_6',
+          row_id_2: 0.75
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_costing_excavation = assembly_cost(cost_info:search_excavation,
+                                                   sheet_name:sheet_name,
+                                                   column_1:column_1,
+                                                   column_2:column_2,
+                                                   quantity: quantity_excavation,
+                                                   tags: tags)
+      # puts "quantity_excavation is #{quantity_excavation}"
+      # puts "pv_ground_costing_excavation is #{pv_ground_costing_excavation}"
+
+      ### Step 2c: costing of concrete footing -------------------------------
+      quantity_concrete_form = 1.0 * dc_system_capacity_kw #unit: each
+      search_concrete_footing = {
+          row_id_1: 'concreteforms',
+          row_id_2: nil
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = nil
+      pv_ground_concrete_footing = assembly_cost(cost_info:search_concrete_footing,
+                                                 sheet_name:sheet_name,
+                                                 column_1:column_1,
+                                                 column_2:column_2,
+                                                 quantity: quantity_concrete_form,
+                                                 tags: tags)
+      # puts "quantity_concrete_form is #{quantity_concrete_form}"
+      # puts "pv_ground_concrete_footing is #{pv_ground_concrete_footing}"
+
+      ### Step 2d: costing of backfill -------------------------------
+      quantity_backfill = 3.0 * dc_system_capacity_kw #unit: each
+      search_backfill = {
+          row_id_1: 'Backfill ',
+          row_id_2: nil
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = nil
+      pv_ground_backfill = assembly_cost(cost_info:search_backfill,
+                                         sheet_name:sheet_name,
+                                         column_1:column_1,
+                                         column_2:column_2,
+                                         quantity: quantity_backfill,
+                                         tags: tags)
+      # puts "quantity_backfill is #{quantity_backfill}"
+      # puts "pv_ground_backfill is #{pv_ground_backfill}"
+
+      ### Step 2e: costing of compaction -------------------------------
+      quantity_compaction = 3.0 * dc_system_capacity_kw #unit: yd3
+      search_compaction = {
+          row_id_1: 'Compaction_WalkBehind',
+          row_id_2: 4.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_compaction = assembly_cost(cost_info:search_compaction,
+                                           sheet_name:sheet_name,
+                                           column_1:column_1,
+                                           column_2:column_2,
+                                           quantity: quantity_compaction,
+                                           tags: tags)
+      # puts "quantity_compaction is #{quantity_compaction}"
+      # puts "pv_ground_compaction is #{pv_ground_compaction}"
+
+      ### Step 2f: costing of underground electrical duct -------------------------------
+      quantity_underground_electrical_duct = 100.0
+      search_underground_electrical_duct = {
+          row_id_1: 'groundconduit',
+          row_id_2: 1470.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_underground_electrical_duct = assembly_cost(cost_info:search_underground_electrical_duct,
+                                                            sheet_name:sheet_name,
+                                                            column_1:column_1,
+                                                            column_2:column_2,
+                                                            quantity: quantity_underground_electrical_duct,
+                                                            tags: tags)
+      # puts "quantity_underground_electrical_duct is #{quantity_underground_electrical_duct}"
+      # puts "pv_ground_underground_electrical_duct is #{pv_ground_underground_electrical_duct}"
+
+      ### Step 2g: costing of grounding -------------------------------
+      # Step 2g-1: costing of ground rod
+      quantity_grounding_ground_rod = 1.0
+      search_grounding_ground_rod = {
+          row_id_1: 'Ground_Rod',
+          row_id_2: 1356.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_grounding_ground_rod = assembly_cost(cost_info:search_grounding_ground_rod,
+                                                     sheet_name:sheet_name,
+                                                     column_1:column_1,
+                                                     column_2:column_2,
+                                                     quantity: quantity_grounding_ground_rod,
+                                                     tags: tags)
+      # puts "quantity_grounding_ground_rod is #{quantity_grounding_ground_rod}"
+      # puts "pv_grounding_ground_rod is #{pv_ground_grounding_ground_rod}"
+
+      # Step 2g-2: costing of exo weld
+      quantity_grounding_exo_weld = 2.0
+      search_grounding_exo_weld = {
+          row_id_1: 'Exo_weld',
+          row_id_2: 1373.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_grounding_exo_weld = assembly_cost(cost_info:search_grounding_exo_weld,
+                                                   sheet_name:sheet_name,
+                                                   column_1:column_1,
+                                                   column_2:column_2,
+                                                   quantity: quantity_grounding_exo_weld,
+                                                   tags: tags)
+      # puts "quantity_grounding_exo_weld is #{quantity_grounding_exo_weld}"
+      # puts "pv_grounding_exo_weld is #{pv_ground_grounding_exo_weld}"
+
+      # Step 2g-3: costing of ground wire #4
+      quantity_grounding_ground_wire_4 = 100.0 / 100.0
+      search_grounding_ground_wire_4 = {
+          row_id_1: 'Wire_copper_stranded',
+          row_id_2: 1372.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_grounding_ground_wire_4 = assembly_cost(cost_info:search_grounding_ground_wire_4,
+                                                        sheet_name:sheet_name,
+                                                        column_1:column_1,
+                                                        column_2:column_2,
+                                                        quantity: quantity_grounding_ground_wire_4,
+                                                        tags: tags)
+      # puts "quantity_grounding_ground_wire_4 is #{quantity_grounding_ground_wire_4}"
+      # puts "pv_grounding_ground_wire_4 is #{pv_ground_grounding_ground_wire_4}"
+
+      # Step 2g-4: costing of ground wire #6
+      quantity_grounding_ground_wire_6 = 20.0
+      search_grounding_ground_wire_6 = {
+          row_id_1: 'Wire_copper_solid',
+          row_id_2: 1361.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_grounding_ground_wire_6 = assembly_cost(cost_info:search_grounding_ground_wire_6,
+                                                        sheet_name:sheet_name,
+                                                        column_1:column_1,
+                                                        column_2:column_2,
+                                                        quantity: quantity_grounding_ground_wire_6,
+                                                        tags: tags)
+      # puts "quantity_grounding_ground_wire_6 is #{quantity_grounding_ground_wire_6}"
+      # puts "pv_grounding_ground_wire_6 is #{pv_ground_grounding_ground_wire_6}"
+
+      # Step 2g-5: costing of wire brazing
+      quantity_grounding_wire_brazing = 1.0
+      search_grounding_wire_brazing = {
+          row_id_1: 'Brazed_connection',
+          row_id_2: 1374.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_grounding_wire_brazing = assembly_cost(cost_info:search_grounding_wire_brazing,
+                                                       sheet_name:sheet_name,
+                                                       column_1:column_1,
+                                                       column_2:column_2,
+                                                       quantity: quantity_grounding_wire_brazing,
+                                                       tags: tags)
+      # puts "quantity_grounding_wire_brazing is #{quantity_grounding_wire_brazing}"
+      # puts "pv_grounding_wire_brazing is #{pv_ground_grounding_wire_brazing}"
+
+      # total cost of grounding
+      pv_ground_grounding = pv_ground_grounding_ground_rod +
+                            pv_ground_grounding_exo_weld +
+                            pv_ground_grounding_ground_wire_4 +
+                            pv_ground_grounding_ground_wire_6 +
+                            pv_ground_grounding_wire_brazing
+      # puts "pv_ground_grounding is #{pv_ground_grounding}"
+
+      ### Step 2h: sum of 2a,b,c,d,e,f,g ------------------------------
+      # calculate total cost of concrete base (2a + 2b + 2c + 2d + 2e + 2f + 2g)
+      costing_of_concrete_base = pv_ground_costing_concrete +
+                                pv_ground_costing_excavation +
+                                pv_ground_concrete_footing +
+                                pv_ground_backfill +
+                                pv_ground_compaction +
+                                pv_ground_underground_electrical_duct +
+                                pv_ground_grounding
+      # puts "costing_of_concrete_base is #{costing_of_concrete_base}"
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 3: pv modules' racking costing
+      quantity_racking = dc_system_capacity_kw * 1.0
+      search_pv_racking = {
+          row_id_1: 'pvgroundmount',
+          row_id_2: 6.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_racking = assembly_cost(cost_info:search_pv_racking,
+                                        sheet_name:sheet_name,
+                                        column_1:column_1,
+                                        column_2:column_2,
+                                        quantity:quantity_racking,
+                                        tags: tags)
+      # puts "quantity_racking is #{quantity_racking}"
+      # puts "pv_ground_racking is #{pv_ground_racking}"
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 4: pv module costing
+      # Note: osm file does not show total area of PV panels; instead it shows the total wattage of PV panels.
+      # So, for the calculation of number of PV panels, we have assumed that a specific module is being used based on
+      # the module type that we can get from the osm file. In this way, we know the wattage of each PV panel;
+      # so, we can calculate number of PV panels.
+      if module_type == 'Standard' #As per Mike Lubun's comment, we assume using 'HES-160-36PV 26.6  x 58.3 x 1.38' as 'Standard' (i.e. 'poly'/'perc')
+        row_id_1 = 'HES-160-36PV 26.6  x 58.3 x 1.38'
+        row_id_2 = 160.0 #wattage of each module of 'HES-160-36PV 26.6  x 58.3 x 1.38'
+        quantity_number_of_panels = dc_system_capacity_w / row_id_2
+      elsif module_type == 'Premium'   #As per Mike Lubun's comment, we assume using 'Heliene 36HD 26.6  x 58.6 x 1.6' as 'Premium' (i.e. 'mono')
+        row_id_1 = 'Heliene 36HD 26.6  x 58.6 x 1.6'
+        row_id_2 = 160.0  #wattage of each module of 'Heliene 36HD 26.6  x 58.6 x 1.6'
+        quantity_number_of_panels = dc_system_capacity_w / row_id_2
+      elsif module_type == 'ThinFilm'  #As per Mike Lubun's comment, we assume using 'Powerfilm, Soltronic Semi-Flex with Sunpower cells, 21 x 44.5 x 0.08' as 'ThinFilm' (i.e. 'thin')
+        row_id_1 = 'Powerfilm, Soltronic Semi-Flex with Sunpower cells, 21 x 44.5 x 0.08'
+        row_id_2 = 100.0   #wattage of each module of 'Powerfilm, Soltronic Semi-Flex with Sunpower cells, 21 x 44.5 x 0.08'
+        quantity_number_of_panels = dc_system_capacity_w / row_id_2
+      end
+      search_pv_module = {
+          row_id_1: row_id_1,
+          row_id_2: row_id_2
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'description'
+      column_2 = 'Size'
+      pv_ground_costing_pv_module = assembly_cost(cost_info:search_pv_module,
+                                                  sheet_name:sheet_name,
+                                                  column_1:column_1,
+                                                  column_2:column_2,
+                                                  quantity:quantity_number_of_panels,
+                                                  tags: tags)
+      # puts "quantity_number_of_panels is #{quantity_number_of_panels}"
+      # puts "pv_ground_costing_pv_module is #{pv_ground_costing_pv_module}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 5: pv wiring costing
+      # Step 5-1
+      quantity_wiring_wire = dc_system_capacity_kw * 1.0#unit: CLF (Hundred Linear Feet)
+      search_pv_wire = {
+          row_id_1: 'Wire_copper_stranded',
+          row_id_2: 6.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_wiring_wire = assembly_cost(cost_info:search_pv_wire,
+                                            sheet_name:sheet_name,
+                                            column_1:column_1,
+                                            column_2:column_2,
+                                            quantity:quantity_wiring_wire,
+                                            tags: tags)
+      # puts "quantity_wiring_wire is #{quantity_wiring_wire}"
+      # puts "pv_ground_wiring_wire is #{pv_ground_wiring_wire}"
+
+      # Step 5-2
+      quantity_wiring_conduit = dc_system_capacity_kw * 27.0 #unit: LF
+      search_pv_conduit = {
+          row_id_1: 'Conduit',
+          row_id_2: 851.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_wiring_conduit = assembly_cost(cost_info:search_pv_conduit,
+                                               sheet_name:sheet_name,
+                                               column_1:column_1,
+                                               column_2:column_2,
+                                               quantity:quantity_wiring_conduit,
+                                               tags: tags)
+      # puts "quantity_wiring_conduit is #{quantity_wiring_conduit}"
+      # puts "pv_ground_wiring_conduit is #{pv_ground_wiring_conduit}"
+
+      pv_ground_wiring = pv_ground_wiring_wire + pv_ground_wiring_conduit
+      # puts "pv_ground_wiring is #{pv_ground_wiring}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 6: pv inverter costing
+      # Step 6-1: inverters themselves
+      if dc_system_capacity_kw < 4.0
+        inverter_size = 3.0
+        inverter_multiplier = 1.0
+      elsif dc_system_capacity_kw == 4.0
+        inverter_size = 4.0
+        inverter_multiplier = 1.0
+      elsif dc_system_capacity_kw > 4.0
+        inverter_size = 4.0
+        inverter_multiplier = dc_system_capacity_kw / 4.0
+        inverter_multiplier = inverter_multiplier.ceil
+      end
+      # puts "inverter_multiplier is #{inverter_multiplier}"
+      quantity_inverter_itself = inverter_multiplier.to_f
+      search_pv_inverter_itself = {
+          row_id_1: 'inverter24',
+          row_id_2: inverter_size
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_inverter_itself = assembly_cost(cost_info:search_pv_inverter_itself,
+                                                sheet_name:sheet_name,
+                                                column_1:column_1,
+                                                column_2:column_2,
+                                                quantity:quantity_inverter_itself,
+                                                tags: tags)
+      # puts "quantity_inverter_itself is #{quantity_inverter_itself}"
+      # puts "pv_ground_inverter_itself is #{pv_ground_inverter_itself}"
+
+      # Step 6-2: inverters' boxes
+      quantity_inverter_box = inverter_multiplier.to_f
+      search_pv_inverter_box = {
+          row_id_1: 'pvbox',
+          row_id_2: 1135.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_inverter_box = assembly_cost(cost_info:search_pv_inverter_box,
+                                             sheet_name:sheet_name,
+                                             column_1:column_1,
+                                             column_2:column_2,
+                                             quantity:quantity_inverter_box,
+                                             tags: tags)
+      # puts "quantity_inverter_box is #{quantity_inverter_box}"
+      # puts "pv_ground_inverter_box is #{pv_ground_inverter_box}"
+
+      pv_ground_inverter = pv_ground_inverter_itself + pv_ground_inverter_box
+      # puts "pv_ground_inverter is #{pv_ground_inverter}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 7: transformer costing
+      transformer_types = [1.0, 2.0, 3.0, 5.0, 7.5, 10.0, 15.0, 25.0, 37.5, 50.0, 75.0, 100.0, 167.0] #based on Mike Lubun's costing spreadsheet
+      transformer_closet_to_pv_kw = transformer_types.sort_by { |item| (dc_system_capacity_kw-item).abs }.first(1)
+      # puts "transformer_closet_to_pv_kw is #{transformer_closet_to_pv_kw}"
+      if dc_system_capacity_kw <= 167.0
+        transformer_multiplier = 1.0
+        row_id_2 = transformer_closet_to_pv_kw[0]
+      else #i.e. dc_system_capacity_kw > 167.0
+        transformer_multiplier = dc_system_capacity_kw / 167.0
+        transformer_multiplier = transformer_multiplier.ceil
+        row_id_2 = 167.0
+      end
+      # puts "transformer_multiplier is #{transformer_multiplier}"
+      quantity_transformer = transformer_multiplier.to_f
+      search_transformer = {
+          row_id_1: 'Transformer_dry_low_voltage',
+          row_id_2: row_id_2
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_transformer = assembly_cost(cost_info:search_transformer,
+                                            sheet_name:sheet_name,
+                                            column_1:column_1,
+                                            column_2:column_2,
+                                            quantity:quantity_transformer,
+                                            tags: tags)
+      # puts "quantity_transformer is #{quantity_transformer}"
+      # puts "pv_ground_transformer is #{pv_ground_transformer}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 8: circuit breakers costing
+      circuit_breaker240_types = [30.0, 60.0, 100.0, 200.0, 400.0, 600.0]
+      circuit_breaker_amps = (dc_system_capacity_kw * 1000.0 * 1.5 / 24.0) * 1.25
+      # puts "circuit_breaker_amps is #{circuit_breaker_amps}"
+      circuit_breaker_closet_to_pv_amps = circuit_breaker240_types.sort_by { |item| (circuit_breaker_amps-item).abs }.first(1)
+      # puts "circuit_breaker_closet_to_pv_amps is #{circuit_breaker_closet_to_pv_amps}"
+      if circuit_breaker_amps <= 600.0
+        circuit_breaker_multiplier = 1.0
+        row_id_2 = circuit_breaker_closet_to_pv_amps[0]
+      else #i.e. circuit_breaker_amps > 600.0
+        circuit_breaker_multiplier = circuit_breaker_amps / 600.0
+        circuit_breaker_multiplier = circuit_breaker_multiplier.ceil
+        row_id_2 = 600.0
+      end
+      quantity_circuit_breakers = circuit_breaker_multiplier.to_f
+      search_circuit_breakers = {
+          row_id_1: 'Circuit_breaker240',
+          row_id_2: row_id_2
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_circuit_breakers = assembly_cost(cost_info:search_circuit_breakers,
+                                                 sheet_name:sheet_name,
+                                                 column_1:column_1,
+                                                 column_2:column_2,
+                                                 quantity:quantity_circuit_breakers,
+                                                 tags: tags)
+      # puts "quantity_circuit_breakers is #{quantity_circuit_breakers}"
+      # puts "pv_ground_circuit_breakers is #{pv_ground_circuit_breakers}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 9: circuit breaker fuses costing
+      circuit_breaker_fuse = circuit_breaker_amps
+      circuit_breaker_fuse_250V_timedelay_types = [30.0, 5.0, 60.0, 100.0, 200.0, 400.0, 600.0]
+      circuit_breaker_fuse_closet_to_pv_amps = circuit_breaker_fuse_250V_timedelay_types.sort_by { |item| (circuit_breaker_fuse-item).abs }.first(1)
+      # puts "circuit_breaker_fuse_closet_to_pv_amps is #{circuit_breaker_fuse_closet_to_pv_amps}"
+      if circuit_breaker_fuse <= 600.0
+        circuit_breaker_fuse_multiplier = 1.0
+        row_id_2 = circuit_breaker_fuse_closet_to_pv_amps[0]
+      else #i.e. circuit_breaker_fuse > 600.0
+        circuit_breaker_fuse_multiplier = circuit_breaker_fuse / 600.0
+        circuit_breaker_fuse_multiplier = circuit_breaker_fuse_multiplier.ceil
+        row_id_2 = 600.0
+      end
+      quantity_circuit_breaker_fuses = circuit_breaker_fuse_multiplier.to_f
+      search_circuit_breaker_fuses = {
+          row_id_1: 'fuse_250V_timedelay',
+          row_id_2: row_id_2
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_circuit_breaker_fuses = assembly_cost(cost_info:search_circuit_breaker_fuses,
+                                                      sheet_name:sheet_name,
+                                                      column_1:column_1,
+                                                      column_2:column_2,
+                                                      quantity:quantity_circuit_breaker_fuses,
+                                                      tags: tags)
+      # puts "quantity_circuit_breaker_fuses is #{quantity_circuit_breaker_fuses}"
+      # puts "pv_ground_circuit_breaker_fuses is #{pv_ground_circuit_breaker_fuses}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 10: PV fuses costing
+      # Step 10-1: PV fuses
+      quantity_pv_fuse_itself = (dc_system_capacity_kw * 1.0).ceil.to_f
+      search_pv_fuse = {
+          row_id_1: 'fuse_120V',
+          row_id_2: 15.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'Size'
+      pv_ground_pv_fuse_itself = assembly_cost(cost_info:search_pv_fuse,
+                                               sheet_name:sheet_name,
+                                               column_1:column_1,
+                                               column_2:column_2,
+                                               quantity:quantity_pv_fuse_itself,
+                                               tags: tags)
+      # puts "quantity_pv_fuse_itself is #{quantity_pv_fuse_itself}"
+      # puts "pv_ground_pv_fuse_itself is #{pv_ground_pv_fuse_itself}"
+
+      # Step 10-2: PV combiner box
+      quantity_pv_combiner_box = (dc_system_capacity_kw / 10.0).ceil.to_f
+      search_pv_combiner_box = {
+          row_id_1: 'pvcombinerbox',
+          row_id_2: 1125.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_pv_combiner_box = assembly_cost(cost_info:search_pv_combiner_box,
+                                                sheet_name:sheet_name,
+                                                column_1:column_1,
+                                                column_2:column_2,
+                                                quantity:quantity_pv_combiner_box,
+                                                tags: tags)
+      # puts "quantity_pv_combiner_box is #{quantity_pv_combiner_box}"
+      # puts "pv_ground_pv_combiner_box is #{pv_ground_pv_combiner_box}"
+
+      pv_ground_pv_fuses = pv_ground_pv_fuse_itself + pv_ground_pv_combiner_box
+      # puts "pv_ground_pv_fuses is #{pv_ground_pv_fuses}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 11: disconnects costing
+      quantity_disconnect_before_inverter = 1.0
+      search_disconnect_before_inverter = {
+          row_id_1: 'Circuit_breaker240',
+          row_id_2: 1403.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_disconnect_before_inverter = assembly_cost(cost_info:search_disconnect_before_inverter,
+                                                           sheet_name:sheet_name,
+                                                           column_1:column_1,
+                                                           column_2:column_2,
+                                                           quantity:quantity_disconnect_before_inverter,
+                                                           tags: tags)
+      # puts "quantity_disconnect_before_inverter is #{quantity_disconnect_before_inverter}"
+      # puts "pv_ground_disconnect_before_inverter is #{pv_ground_disconnect_before_inverter}"
+
+
+      quantity_disconnect_after_transformer = 1.0
+      search_disconnect_after_transformer = {
+          row_id_1: 'Circuit_breaker240',
+          row_id_2: 1407.0
+      }
+      sheet_name = 'materials_hvac'
+      column_1 = 'Material'
+      column_2 = 'material_id'
+      pv_ground_disconnect_after_transformer = assembly_cost(cost_info:search_disconnect_after_transformer,
+                                                             sheet_name:sheet_name,
+                                                             column_1:column_1,
+                                                             column_2:column_2,
+                                                             quantity:quantity_disconnect_after_transformer,
+                                                             tags: tags)
+      # puts "quantity_disconnect_after_transformer is #{quantity_disconnect_after_transformer}"
+      # puts "pv_ground_disconnect_after_transformer is #{pv_ground_disconnect_after_transformer}"
+
+      pv_ground_disconnects = pv_ground_disconnect_before_inverter + pv_ground_disconnect_after_transformer
+      # puts "pv_ground_disconnects is #{pv_ground_disconnects}"
+
+      #-----------------------------------------------------------------------------------------------------------------
+      ##### Step 12: calculate total cost of the ground mount PV system (sum of steps 2 to 11)
+      pv_ground_total_cost_handle = costing_of_concrete_base +
+                                     pv_ground_racking +
+                                     pv_ground_costing_pv_module +
+                                     pv_ground_wiring +
+                                     pv_ground_inverter +
+                                     pv_ground_transformer +
+                                     pv_ground_circuit_breakers +
+                                     pv_ground_circuit_breaker_fuses +
+                                     pv_ground_pv_fuses +
+                                     pv_ground_disconnects
+
+      pv_ground_total_cost += pv_ground_total_cost_handle
+
+      # puts "pv_ground_total_cost_handle is #{pv_ground_total_cost_handle}"
+
+      ##### Gather information for reporting
+      @costing_report['renewables']['pv'] << {
+          'generator_PVWatt_name' => generator_PVWatt.name.to_s,
+          'costing_of_concrete_base' => costing_of_concrete_base,
+          'pv_ground_racking' => pv_ground_racking,
+          'pv_ground_costing_pv_module' => pv_ground_costing_pv_module,
+          'pv_ground_wiring' => pv_ground_wiring,
+          'pv_ground_inverter' => pv_ground_inverter,
+          'pv_ground_transformer' => pv_ground_transformer,
+          'pv_ground_circuit_breakers' => pv_ground_circuit_breakers,
+          'pv_ground_circuit_breaker_fuses' => pv_ground_circuit_breaker_fuses,
+          'pv_ground_pv_fuses' => pv_ground_pv_fuses,
+          'pv_ground_disconnects' => pv_ground_disconnects,
+          'the_generator_PVWatt_total_cost' => pv_ground_total_cost_handle
+      }
+
+      a += 1
+
+    end
+    if a > 0
+      @costing_report['renewables']['pv'] << {
+          'pv_ground_total_cost' => pv_ground_total_cost
+      }
+    end
+
+    puts "\nGround-mounted PV costing data successfully generated. Total PV costs: $#{pv_ground_total_cost.round(2)}"
+
+    return pv_ground_total_cost
+  end #cost_audit_pv_ground(model, prototype_creator)
+
+
+  def assembly_cost(cost_info:, sheet_name:, column_1:, column_2:, quantity:, tags:)
+    #-------------------------------------------------------------------------------------------------------------------
+    ### Step I: find mat_id
+    mat_data = nil
+    mat_data = @costing_database['raw'][sheet_name].select { |data|
+      data[column_1].to_s.upcase == cost_info[:row_id_1].to_s.upcase and
+          data[column_2].to_f.round(1) == cost_info[:row_id_2].to_f.round(1)
+    }.first
+    mat_id = mat_data['id']
+    material_adjust = mat_data['material_mult']
+    labour_adjust = mat_data['labour_mult']
+    material_adjust = 1.0 if material_adjust.nil?
+    labour_adjust = 1.0 if labour_adjust.nil?
+    #-------------------------------------------------------------------------------------------------------------------
+    ### Step II: calculate unit cost
+    mat_cost_info = @costing_database['costs'].select { |data| data['id'] == mat_id.to_s.upcase }.first
+    regional_material, regional_installation, regional_equipment = get_regional_cost_factors(@costing_report["province_state"], @costing_report["city"], mat_cost_info)
+    # puts "regional_material, regional_installation, regional_equipment #{regional_material}, #{regional_installation}, #{regional_equipment}"
+
+    if mat_cost_info['baseCosts']['materialOpCost'].nil?
+      cost_material = 0.0
+    else
+      cost_material = mat_cost_info['baseCosts']['materialOpCost'] * (regional_material / 100.0) * material_adjust.to_f
+    end
+    if mat_cost_info['baseCosts']['laborOpCost'].nil?
+      cost_labour = 0.0
+    else
+      cost_labour = mat_cost_info['baseCosts']['laborOpCost'] * (regional_installation / 100.0) * labour_adjust.to_f
+    end
+    if mat_cost_info['baseCosts']['equipmentOpCost'].nil?
+      cost_equipment = 0.0
+    else
+      cost_equipment = mat_cost_info['baseCosts']['equipmentOpCost'] * (regional_equipment / 100.0)
+    end
+
+    cost_unit = cost_material + cost_labour + cost_equipment
+    # puts "cost_unit is #{cost_unit}"
+    #-------------------------------------------------------------------------------------------------------------------
+    ### Step III: calculate total cost
+    cost_total = cost_unit * quantity
+    # puts "cost_total is #{cost_total}"
+    #-------------------------------------------------------------------------------------------------------------------
+    # Gather info for costed items output file
+    unless mat_data['Material'].nil?
+      tags << mat_data['Material']
+    end
+    unless mat_data['description'].nil?
+      tags << mat_data['description']
+    end
+    if not tags.empty?
+      add_costed_item(material_id: mat_id.to_s,
+                      quantity: quantity,
+                      material_mult: material_adjust.to_f,
+                      labour_mult: labour_adjust.to_f,
+                      equip_mult: 1.0,
+                      tags: tags)
+    end
+
+    return cost_total
+  end
+
+end