@faicad/sheetmetal 0.16.0 → 0.17.0

package/dist/validateFns.js.map

@@ -1 +1 @@
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{\n  type Vec3,\n  type Bounds3D,\n  isValid,\n  measureVolume,\n  getBounds,\n  vecNormalize,\n  vecAdd,\n  vecScale,\n  vecCross,\n} from '@faicad/faijs/brepjs-compat';\nimport type { BendFeature, SheetMetalPart, SheetMetalWarning } from './types.js';\nimport { ROOT_FLAT_ID } from './featureTreeFns.js';\n\nconst OVERLAP_TOL = 1e-6;\n\n/**\n * Manufacturability checks for an authored sheet-metal part. Returns a list of\n * {@link SheetMetalWarning} — these are advisory, never errors: a part with\n * warnings is still produced and exportable. Three checks per plan §6:\n *\n *  - `INVALID_SOLID`: the folded solid is missing, fails kernel validity, or has\n *    no positive volume.\n *  - `COLLISION`: two flanges' axis-aligned bounding boxes overlap once folded —\n *    the cheap interference signal for corners that need a miter or relief cut.\n *  - `MIN_RADIUS`: a bend's inner radius is below one material thickness\n *    (`R < 1×T`), the standard minimum-bend-radius rule of thumb.\n *\n * @param part - the sheet metal part to validate.\n * @returns the list of warnings (empty if valid).\n */\nexport function validatePart(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  warnings.push(...checkSolid(part));\n  warnings.push(...checkCollisions(part));\n  warnings.push(...checkMinRadius(part));\n  return warnings;\n}\n\nfunction checkSolid(part: SheetMetalPart): SheetMetalWarning[] {\n  const solid = part.solid;\n  if (solid === undefined) {\n    return [{ code: 'INVALID_SOLID', message: 'part has no folded solid' }];\n  }\n  if (!isValid(solid)) {\n    return [{ code: 'INVALID_SOLID', message: 'folded solid failed kernel validity check' }];\n  }\n  const vol = measureVolume(solid);\n  if (!vol.ok) {\n    return [{ code: 'INVALID_SOLID', message: 'folded solid volume could not be measured' }];\n  }\n  if (vol.value <= 0) {\n    return [\n      {\n        code: 'INVALID_SOLID',\n        message: `folded solid has non-positive volume ${vol.value}`,\n      },\n    ];\n  }\n  return [];\n}\n\nfunction checkMinRadius(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  if (!(part.thickness > 0)) return warnings;\n  for (const bend of part.bends) {\n    if (bend.id.startsWith('seam::')) continue;\n    if (bend.rule.innerRadius < part.thickness) {\n      warnings.push({\n        code: 'MIN_RADIUS',\n        message: `bend '${bend.id}' inner radius ${bend.rule.innerRadius} < thickness ${part.thickness} (R < 1×T)`,\n        featureId: bend.id,\n      });\n    }\n  }\n  return warnings;\n}\n\nfunction checkCollisions(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  if (part.bends.length < 2 || part.solid === undefined) return warnings;\n\n  const b = getBounds(part.solid);\n  const center: Vec3 = [(b.xMin + b.xMax) / 2, (b.yMin + b.yMax) / 2, 0];\n\n  const boxes: { id: string; bounds: Bounds3D }[] = [];\n  for (const bend of part.bends) {\n    const flange = part.flanges.find((f) => f.id === bend.id);\n    if (flange === undefined) continue;\n    // The analytic flangeBounds re-fold assumes the flange folds off the z=0 base\n    // plane: correct for root flanges, but wrong for chained flanges whose parent\n    // edge sits off that plane (it would report false-positive corner collisions).\n    // For chained flanges, use the AABB authorPart recorded from real geometry.\n    const parentId = flange.baseEdge.parentId;\n    const isChained =\n      parentId !== undefined && parentId !== ROOT_FLAT_ID && parentId !== 'face-0';\n    const bounds =\n      isChained && flange.foldedBounds !== undefined\n        ? flange.foldedBounds\n        : flangeBounds(bend, flange.length, flange.span, part.thickness, center);\n    boxes.push({ id: bend.id, bounds });\n  }\n\n  // A corner resolved by a miter or a corner relief is no longer an interference:\n  // both record a `CornerMiter` for the pair, so skip those pairs.\n  const resolved = new Set<string>();\n  for (const m of part.miters ?? []) {\n    resolved.add(pairKey(m.flangeA, m.flangeB));\n  }\n\n  for (let i = 0; i < boxes.length; i += 1) {\n    for (let j = i + 1; j < boxes.length; j += 1) {\n      const a = boxes[i];\n      const b = boxes[j];\n      if (a === undefined || b === undefined) continue;\n      if (resolved.has(pairKey(a.id, b.id))) continue;\n      if (boundsOverlap(a.bounds, b.bounds)) {\n        warnings.push({\n          code: 'COLLISION',\n          message: `flanges '${a.id}' and '${b.id}' overlap once folded`,\n          featureId: a.id,\n        });\n      }\n    }\n  }\n  return warnings;\n}\n\n/**\n * Axis-aligned bounding box of a folded flange flat, computed analytically from\n * its recorded bend feature (no kernel call). The flat is a `length × span ×\n * thickness` box that — before folding — lies in the base plane, extending\n * outward from the bend axis along the run direction. Folding up by `angleDeg`\n * rotates that run+thickness plane about the axis. The eight folded corners give\n * the AABB. This mirrors {@link authorPart}'s `rotate(-θ)` up-fold (which maps the\n * run direction toward +Z) without re-running the boolean construction.\n */\nfunction flangeBounds(\n  bend: BendFeature,\n  length: number,\n  span: number,\n  thickness: number,\n  center: Vec3\n): Bounds3D {\n  const axis = vecNormalize(bend.axisDir);\n  const run = outwardRun(bend.axisOrigin, axis, center);\n  // A down-bend folds the run toward −Z instead of +Z.\n  const up: Vec3 = bend.direction === 'down' ? [0, 0, -1] : [0, 0, 1];\n\n  const theta = (bend.angleDeg * Math.PI) / 180;\n  const cos = Math.cos(theta);\n  const sin = Math.sin(theta);\n\n  // Folding up by θ rotates the run/thickness plane about the axis: the run\n  // direction tips toward +Z, the sheet normal tips back toward −run.\n  const runFolded: Vec3 = [\n    run[0] * cos + up[0] * sin,\n    run[1] * cos + up[1] * sin,\n    run[2] * cos + up[2] * sin,\n  ];\n  const normalFolded: Vec3 = [\n    -run[0] * sin + up[0] * cos,\n    -run[1] * sin + up[1] * cos,\n    -run[2] * sin + up[2] * cos,\n  ];\n\n  const base: Vec3 = [bend.axisOrigin[0], bend.axisOrigin[1], 0];\n  const corners: Vec3[] = [];\n  for (const s of [0, span]) {\n    for (const l of [0, length]) {\n      for (const t of [0, thickness]) {\n        const p = vecAdd(\n          vecAdd(vecAdd(base, vecScale(axis, s)), vecScale(runFolded, l)),\n          vecScale(normalFolded, t)\n        );\n        corners.push(p);\n      }\n    }\n  }\n\n  let xMin = Infinity;\n  let xMax = -Infinity;\n  let yMin = Infinity;\n  let yMax = -Infinity;\n  let zMin = Infinity;\n  let zMax = -Infinity;\n  for (const c of corners) {\n    if (c[0] < xMin) xMin = c[0];\n    if (c[0] > xMax) xMax = c[0];\n    if (c[1] < yMin) yMin = c[1];\n    if (c[1] > yMax) yMax = c[1];\n    if (c[2] < zMin) zMin = c[2];\n    if (c[2] > zMax) zMax = c[2];\n  }\n  return { xMin, xMax, yMin, yMax, zMin, zMax };\n}\n\n/** In-plane perpendicular to the axis pointing away from the part center. */\nfunction outwardRun(axisOrigin: Vec3, axis: Vec3, center: Vec3): Vec3 {\n  const perp = vecNormalize(vecCross(axis, [0, 0, 1]));\n  const toEdge: Vec3 = [\n    axisOrigin[0] - center[0],\n    axisOrigin[1] - center[1],\n    0,\n  ];\n  const dot = perp[0] * toEdge[0] + perp[1] * toEdge[1];\n  return dot >= 0 ? perp : [-perp[0], -perp[1], -perp[2]];\n}\n\n/** Order-independent key for a flange pair (corner identity). */\nfunction pairKey(a: string, b: string): string {\n  return a < b ? `${a}::${b}` : `${b}::${a}`;\n}\n\nfunction boundsOverlap(a: Bounds3D, b: Bounds3D): boolean {\n  return (\n    a.xMin < b.xMax - OVERLAP_TOL &&\n    b.xMin < a.xMax - OVERLAP_TOL &&\n    a.yMin < b.yMax - OVERLAP_TOL &&\n    b.yMin < a.yMax - OVERLAP_TOL &&\n    a.zMin < b.zMax - OVERLAP_TOL &&\n    b.zMin < a.zMax - OVERLAP_TOL\n  );\n}\n"]}
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Returns a list of\n * {@link SheetMetalWarning} — these are advisory, never errors: a part with\n * warnings is still produced and exportable. Three checks per plan §6:\n *\n *  - `INVALID_SOLID`: the folded solid is missing, fails kernel validity, or has\n *    no positive volume.\n *  - `COLLISION`: two flanges' axis-aligned bounding boxes overlap once folded —\n *    the cheap interference signal for corners that need a miter or relief cut.\n *  - `MIN_RADIUS`: a bend's inner radius is below one material thickness\n *    (`R < 1×T`), the standard minimum-bend-radius rule of thumb.\n *\n * @param part - the sheet metal part to validate.\n * @returns the list of warnings (empty if valid).\n */\nexport function validatePart(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  warnings.push(...checkSolid(part));\n  warnings.push(...checkCollisions(part));\n  warnings.push(...checkMinRadius(part));\n  return warnings;\n}\n\nfunction checkSolid(part: SheetMetalPart): SheetMetalWarning[] {\n  const solid = part.solid;\n  if (solid === undefined) {\n    return [{ code: 'INVALID_SOLID', message: 'part has no folded solid' }];\n  }\n  if (!isValid(solid)) {\n    return [{ code: 'INVALID_SOLID', message: 'folded solid failed kernel validity check' }];\n  }\n  const vol = measureVolume(solid);\n  if (vol <= 0) {\n    return [\n      {\n        code: 'INVALID_SOLID',\n        message: `folded solid has non-positive volume ${vol}`,\n      },\n    ];\n  }\n  return [];\n}\n\nfunction checkMinRadius(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  if (!(part.thickness > 0)) return warnings;\n  for (const bend of part.bends) {\n    if (bend.id.startsWith('seam::')) continue;\n    if (bend.rule.innerRadius < part.thickness) {\n      warnings.push({\n        code: 'MIN_RADIUS',\n        message: `bend '${bend.id}' inner radius ${bend.rule.innerRadius} < thickness ${part.thickness} (R < 1×T)`,\n        featureId: bend.id,\n      });\n    }\n  }\n  return warnings;\n}\n\nfunction checkCollisions(part: SheetMetalPart): SheetMetalWarning[] {\n  const warnings: SheetMetalWarning[] = [];\n  if (part.bends.length < 2 || part.solid === undefined) return warnings;\n\n  const b = getBounds(part.solid);\n  const center: Vec3 = [(b.xMin + b.xMax) / 2, (b.yMin + b.yMax) / 2, 0];\n\n  const boxes: { id: string; bounds: Bounds3D }[] = [];\n  for (const bend of part.bends) {\n    const flange = part.flanges.find((f) => f.id === bend.id);\n    if (flange === undefined) continue;\n    // The analytic flangeBounds re-fold assumes the flange folds off the z=0 base\n    // plane: correct for root flanges, but wrong for chained flanges whose parent\n    // edge sits off that plane (it would report false-positive corner collisions).\n    // For chained flanges, use the AABB authorPart recorded from real geometry.\n    const parentId = flange.baseEdge.parentId;\n    const isChained =\n      parentId !== undefined && parentId !== ROOT_FLAT_ID && parentId !== 'face-0';\n    const bounds =\n      isChained && flange.foldedBounds !== undefined\n        ? flange.foldedBounds\n        : flangeBounds(bend, flange.length, flange.span, part.thickness, center);\n    boxes.push({ id: bend.id, bounds });\n  }\n\n  // A corner resolved by a miter or a corner relief is no longer an interference:\n  // both record a `CornerMiter` for the pair, so skip those pairs.\n  const resolved = new Set<string>();\n  for (const m of part.miters ?? []) {\n    resolved.add(pairKey(m.flangeA, m.flangeB));\n  }\n\n  for (let i = 0; i < boxes.length; i += 1) {\n    for (let j = i + 1; j < boxes.length; j += 1) {\n      const a = boxes[i];\n      const b = boxes[j];\n      if (a === undefined || b === undefined) continue;\n      if (resolved.has(pairKey(a.id, b.id))) continue;\n      if (boundsOverlap(a.bounds, b.bounds)) {\n        warnings.push({\n          code: 'COLLISION',\n          message: `flanges '${a.id}' and '${b.id}' overlap once folded`,\n          featureId: a.id,\n        });\n      }\n    }\n  }\n  return warnings;\n}\n\n/**\n * Axis-aligned bounding box of a folded flange flat, computed analytically from\n * its recorded bend feature (no kernel call). The flat is a `length × span ×\n * thickness` box that — before folding — lies in the base plane, extending\n * outward from the bend axis along the run direction. Folding up by `angleDeg`\n * rotates that run+thickness plane about the axis. The eight folded corners give\n * the AABB. This mirrors {@link authorPart}'s `rotate(-θ)` up-fold (which maps the\n * run direction toward +Z) without re-running the boolean construction.\n */\nfunction flangeBounds(\n  bend: BendFeature,\n  length: number,\n  span: number,\n  thickness: number,\n  center: Vec3\n): Bounds3D {\n  const axis = vecNormalize(bend.axisDir);\n  const run = outwardRun(bend.axisOrigin, axis, center);\n  // A down-bend folds the run toward −Z instead of +Z.\n  const up: Vec3 = bend.direction === 'down' ? [0, 0, -1] : [0, 0, 1];\n\n  const theta = (bend.angleDeg * Math.PI) / 180;\n  const cos = Math.cos(theta);\n  const sin = Math.sin(theta);\n\n  // Folding up by θ rotates the run/thickness plane about the axis: the run\n  // direction tips toward +Z, the sheet normal tips back toward −run.\n  const runFolded: Vec3 = [\n    run[0] * cos + up[0] * sin,\n    run[1] * cos + up[1] * sin,\n    run[2] * cos + up[2] * sin,\n  ];\n  const normalFolded: Vec3 = [\n    -run[0] * sin + up[0] * cos,\n    -run[1] * sin + up[1] * cos,\n    -run[2] * sin + up[2] * cos,\n  ];\n\n  const base: Vec3 = [bend.axisOrigin[0], bend.axisOrigin[1], 0];\n  const corners: Vec3[] = [];\n  for (const s of [0, span]) {\n    for (const l of [0, length]) {\n      for (const t of [0, thickness]) {\n        const p = vecAdd(\n          vecAdd(vecAdd(base, vecScale(axis, s)), vecScale(runFolded, l)),\n          vecScale(normalFolded, t)\n        );\n        corners.push(p);\n      }\n    }\n  }\n\n  let xMin = Infinity;\n  let xMax = -Infinity;\n  let yMin = Infinity;\n  let yMax = -Infinity;\n  let zMin = Infinity;\n  let zMax = -Infinity;\n  for (const c of corners) {\n    if (c[0] < xMin) xMin = c[0];\n    if (c[0] > xMax) xMax = c[0];\n    if (c[1] < yMin) yMin = c[1];\n    if (c[1] > yMax) yMax = c[1];\n    if (c[2] < zMin) zMin = c[2];\n    if (c[2] > zMax) zMax = c[2];\n  }\n  return { xMin, xMax, yMin, yMax, zMin, zMax };\n}\n\n/** In-plane perpendicular to the axis pointing away from the part center. */\nfunction outwardRun(axisOrigin: Vec3, axis: Vec3, center: Vec3): Vec3 {\n  const perp = vecNormalize(vecCross(axis, [0, 0, 1]));\n  const toEdge: Vec3 = [\n    axisOrigin[0] - center[0],\n    axisOrigin[1] - center[1],\n    0,\n  ];\n  const dot = perp[0] * toEdge[0] + perp[1] * toEdge[1];\n  return dot >= 0 ? perp : [-perp[0], -perp[1], -perp[2]];\n}\n\n/** Order-independent key for a flange pair (corner identity). */\nfunction pairKey(a: string, b: string): string {\n  return a < b ? `${a}::${b}` : `${b}::${a}`;\n}\n\nfunction boundsOverlap(a: Bounds3D, b: Bounds3D): boolean {\n  return (\n    a.xMin < b.xMax - OVERLAP_TOL &&\n    b.xMin < a.xMax - OVERLAP_TOL &&\n    a.yMin < b.yMax - OVERLAP_TOL &&\n    b.yMin < a.yMax - OVERLAP_TOL &&\n    a.zMin < b.zMax - OVERLAP_TOL &&\n    b.zMin < a.zMax - OVERLAP_TOL\n  );\n}\n"]}

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "@faicad/sheetmetal",
-  "version": "0.16.0",
+  "version": "0.17.0",
   "description": "Sheet-metal CAD domain for faijs — flange authoring, fold/unfold flat patterns (ported from brepjs-sheetmetal)",
   "keywords": [
     "sheet-metal",
@@ -30,7 +30,7 @@
   ],
   "dependencies": {},
   "peerDependencies": {
-    "@faicad/faijs": "^0.16.0"
+    "@faicad/faijs": "^0.17.0"
   },
   "devDependencies": {
     "typescript": "*",