@faicad/sheetmetal 0.16.0 → 0.17.0

package/dist/reliefFns.d.ts

@@ -1,4 +1,4 @@
-import { type Result } from '@faicad/faijs/brepjs-compat';
+import { type Result } from '@faicad/faijs/api';
 import type { ReliefSpec, SheetMetalPart } from './types.js';
 /**
  * Add a bend relief to a flange: a small slot cut into the PARENT flat at each end
@@ -16,7 +16,7 @@ import type { ReliefSpec, SheetMetalPart } from './types.js';
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with the bend relief recorded, or an error.
  */
-export declare function addBendRelief(part: SheetMetalPart, flangeId: string, spec?: ReliefSpec): Result<SheetMetalPart>;
+export declare function addBendRelief(part: SheetMetalPart, flangeId: string, spec?: ReliefSpec): Promise<Result<SheetMetalPart>>;
 /**
  * Add a bend relief to every partial-span bend (a flange that does not span its
  * full parent edge). Full-span flanges are skipped — they have no mid-edge bend
@@ -26,7 +26,7 @@ export declare function addBendRelief(part: SheetMetalPart, flangeId: string, sp
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with all needed bend reliefs, or an error.
  */
-export declare function autoBendReliefs(part: SheetMetalPart, spec?: ReliefSpec): Result<SheetMetalPart>;
+export declare function autoBendReliefs(part: SheetMetalPart, spec?: ReliefSpec): Promise<Result<SheetMetalPart>>;
 /**
  * Corner relief between two adjacent flanges: a notch cut at their shared corner so
  * the two upright flanges clear each other once folded — the alternative to a 45°
@@ -40,5 +40,5 @@ export declare function autoBendReliefs(part: SheetMetalPart, spec?: ReliefSpec)
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with the corner relief recorded, or an error.
  */
-export declare function cornerRelief(part: SheetMetalPart, flangeIdA: string, flangeIdB: string, spec?: ReliefSpec): Result<SheetMetalPart>;
+export declare function cornerRelief(part: SheetMetalPart, flangeIdA: string, flangeIdB: string, spec?: ReliefSpec): Promise<Result<SheetMetalPart>>;
 //# sourceMappingURL=reliefFns.d.ts.map

package/dist/reliefFns.d.ts.map

@@ -1 +1 @@
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package/dist/reliefFns.js

@@ -1,4 +1,6 @@
-import { ok, err, validationError, box, cut, rotate, translate, getBounds, getSolids, isValid, curveStartPoint, curveEndPoint, vecAdd, vecSub, vecScale, vecCross, vecDot, vecNormalize, } from '@faicad/faijs/brepjs-compat';
+import { getBounds } from './geometryOps.js';
+import { translate } from './geometryOps.js';
+import { ok, err, kernelError, validationError, box, cut, rotate, getSolids, isValid, curveStartPoint, curveEndPoint, vecAdd, vecSub, vecScale, vecCross, vecDot, vecNormalize } from '@faicad/faijs/api';
 import { normalizeSolid } from './internal.js';
 import { unfold } from './unfoldFns.js';
 import { developedLength } from './allowanceFns.js';
@@ -20,7 +22,7 @@ const Z_AXIS = [0, 0, 1];
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with the bend relief recorded, or an error.
  */
-export function addBendRelief(part, flangeId, spec = { shape: 'rectangular' }) {
+export async function addBendRelief(part, flangeId, spec = { shape: 'rectangular' }) {
     if (part.solid === undefined) {
         return err(validationError('NO_SOLID', 'addBendRelief: part has no folded solid to cut'));
     }
@@ -33,16 +35,19 @@ export function addBendRelief(part, flangeId, spec = { shape: 'rectangular' }) {
     if (!dims.ok)
         return dims;
     const { width, depth } = dims.value;
-    const geo = bendReliefGeometry(part, flange, bend, width, depth);
-    if (geo === undefined) {
-        return err(validationError('BEND_RELIEF_NOT_NEEDED', `addBendRelief: bend '${flangeId}' spans its full parent edge; no relief end to cut`));
-    }
+    let geo;
     let solid = part.solid;
-    for (const tool of geo.tools3d) {
-        const result = cut(solid, tool);
-        if (!result.ok)
-            return result;
-        solid = normalizeSolid(result.value);
+    try {
+        geo = await bendReliefGeometry(part, flange, bend, width, depth);
+        if (geo === undefined) {
+            return err(validationError('BEND_RELIEF_NOT_NEEDED', `addBendRelief: bend '${flangeId}' spans its full parent edge; no relief end to cut`));
+        }
+        for (const tool of geo.tools3d) {
+            solid = normalizeSolid((await cut(solid, tool)));
+        }
+    }
+    catch (e) {
+        return err(kernelError('CUT_FAILED', `bend relief: ${e instanceof Error ? e.message : String(e)}`));
     }
     if (!isValid(solid) || getSolids(solid).length > 1) {
         return err(validationError('RELIEF_SEVERED_SOLID', `addBendRelief: slot (width ${width}, depth ${depth}) severs flange '${flangeId}' into multiple bodies; reduce width/depth`));
@@ -66,12 +71,12 @@ export function addBendRelief(part, flangeId, spec = { shape: 'rectangular' }) {
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with all needed bend reliefs, or an error.
  */
-export function autoBendReliefs(part, spec = { shape: 'rectangular' }) {
+export async function autoBendReliefs(part, spec = { shape: 'rectangular' }) {
     let current = part;
     for (const flange of part.flanges) {
         // Let addBendRelief own the needed/not-needed decision rather than recomputing
         // the relief geometry here just to peek (which also allocated throwaway tools).
-        const next = addBendRelief(current, flange.id, spec);
+        const next = await addBendRelief(current, flange.id, spec);
         if (!next.ok) {
             if (next.error.code === 'BEND_RELIEF_NOT_NEEDED')
                 continue;
@@ -94,7 +99,7 @@ export function autoBendReliefs(part, spec = { shape: 'rectangular' }) {
  * @param spec - the relief specification (default rectangular).
  * @returns the updated part with the corner relief recorded, or an error.
  */
-export function cornerRelief(part, flangeIdA, flangeIdB, spec = { shape: 'rectangular' }) {
+export async function cornerRelief(part, flangeIdA, flangeIdB, spec = { shape: 'rectangular' }) {
     if (part.solid === undefined) {
         return err(validationError('NO_SOLID', 'cornerRelief: part has no folded solid'));
     }
@@ -120,11 +125,14 @@ export function cornerRelief(part, flangeIdA, flangeIdB, spec = { shape: 'rectan
     const flangeA = part.flanges.find((f) => f.id === flangeIdA);
     const flangeB = part.flanges.find((f) => f.id === flangeIdB);
     const geo = cornerReliefGeometry(part, axisA, axisB, bendA, bendB, side, flangeA, flangeB);
-    const tool = squareTool(part.solid, geo.cornerXY, side);
-    const result = cut(part.solid, tool);
-    if (!result.ok)
-        return result;
-    const solid = normalizeSolid(result.value);
+    let solid;
+    try {
+        const tool = await squareTool(part.solid, geo.cornerXY, side);
+        solid = normalizeSolid((await cut(part.solid, tool)));
+    }
+    catch (e) {
+        return err(kernelError('CUT_FAILED', `corner relief: ${e instanceof Error ? e.message : String(e)}`));
+    }
     if (!isValid(solid) || getSolids(solid).length > 1) {
         return err(validationError('RELIEF_SEVERED_SOLID', `cornerRelief: notch (side ${side}) severs the part into multiple bodies; reduce width/depth`));
     }
@@ -174,7 +182,7 @@ function reliefDims(spec, thickness, dev) {
  * way. Returns `undefined` when the flange spans its full parent edge (no mid-edge
  * end to relieve).
  */
-function bendReliefGeometry(part, flange, bend, width, depth) {
+async function bendReliefGeometry(part, flange, bend, width, depth) {
     if (part.solid === undefined)
         return undefined;
     const axis = vecNormalize(bend.axisDir);
@@ -197,7 +205,7 @@ function bendReliefGeometry(part, flange, bend, width, depth) {
         ends.push(span);
     for (const s of ends) {
         const at = vecAdd(edgeBase, vecScale(axis, s));
-        tools3d.push(slotTool3d(at, axis, inward, width, depth, part.thickness));
+        tools3d.push(await slotTool3d(at, axis, inward, width, depth, part.thickness));
     }
     const notches2d = bendNotches2d(part, flange, width, depth, atStart, atEnd);
     return { tools3d, notches2d };
@@ -324,7 +332,7 @@ function parentEdgeLength(part, flange) {
  * whose `width` axis runs along the parent edge and `depth` axis points inward,
  * placed so it straddles the edge point `at` and cuts through the parent surface.
  */
-function slotTool3d(at, along, inward, width, depth, thickness) {
+async function slotTool3d(at, along, inward, width, depth, thickness) {
     const margin = thickness + 2;
     // Canonical: width along +X, depth along +Y, height along +Z (cuts through Z).
     // Rotating by `deg` sends +X→along and +Y→(along rotated +90° = [-along.y, along.x]).
@@ -332,10 +340,10 @@ function slotTool3d(at, along, inward, width, depth, thickness) {
     // into the parent rather than out into the flange.
     const rotPerp = [-along[1], along[0], 0];
     const y0 = vecDot(rotPerp, inward) >= 0 ? 0 : -depth;
-    let tool = box(width, depth, thickness + 2 * margin);
-    tool = translate(tool, [-width / 2, y0, -margin]);
-    tool = orientXY(tool, along);
-    return translate(tool, [at[0], at[1], 0]);
+    let tool = (await box({ width, depth, height: thickness + 2 * margin }));
+    tool = (await translate(tool, [-width / 2, y0, -margin]));
+    tool = await orientXY(tool, along);
+    return (await translate(tool, [at[0], at[1], 0]));
 }
 /**
  * Square corner-relief tool: a `side × side × (height + margins)` block CENTRED on
@@ -344,19 +352,19 @@ function slotTool3d(at, along, inward, width, depth, thickness) {
  * base corners for the supported perpendicular flange shapes, so the tool stays
  * axis-aligned.
  */
-function squareTool(solid, cornerXY, side) {
+async function squareTool(solid, cornerXY, side) {
     const b = getBounds(solid);
     const margin = 2;
     const h = side / 2;
-    const tool = box(side, side, b.zMax - b.zMin + 2 * margin);
-    return translate(tool, [cornerXY[0] - h, cornerXY[1] - h, b.zMin - margin]);
+    const tool = (await box({ width: side, depth: side, height: b.zMax - b.zMin + 2 * margin }));
+    return (await translate(tool, [cornerXY[0] - h, cornerXY[1] - h, b.zMin - margin]));
 }
 /** Rotate a shape about +Z so its local +X axis points along `xT` (in the XY plane). */
-function orientXY(shape, xT) {
+async function orientXY(shape, xT) {
     const deg = (Math.atan2(xT[1], xT[0]) * 180) / Math.PI;
     if (Math.abs(deg) < 1e-9)
         return shape;
-    return rotate(shape, deg, { at: [0, 0, 0], axis: Z_AXIS });
+    return (await rotate(shape, deg, { at: [0, 0, 0], axis: Z_AXIS }));
 }
 function toPt2(v) {
     return [v[0], v[1]];

package/dist/reliefFns.js.map

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{\n  type Result,\n  type Vec3,\n  type Solid,\n  ok,\n  err,\n  validationError,\n  box,\n  cut,\n  rotate,\n  translate,\n  getBounds,\n  getSolids,\n  isValid,\n  curveStartPoint,\n  curveEndPoint,\n  vecAdd,\n  vecSub,\n  vecScale,\n  vecCross,\n  vecDot,\n  vecNormalize,\n} from '@faicad/faijs/brepjs-compat';\nimport type {\n  BendFeature,\n  FlangeFeature,\n  ReliefFeature,\n  ReliefSpec,\n  SheetMetalPart,\n} from './types.js';\nimport { normalizeSolid } from './internal.js';\nimport { unfold } from './unfoldFns.js';\nimport { developedLength } from './allowanceFns.js';\n\nconst EPS = 1e-6;\nconst Z_AXIS: Vec3 = [0, 0, 1];\n\ntype Pt2 = [number, number];\ntype NotchRect = [number, number, number, number];\n\n/**\n * Add a bend relief to a flange: a small slot cut into the PARENT flat at each end\n * of the bend line that does not reach the parent edge endpoint (a partial/offset\n * flange). Without it the parent material tears at the corner where the bend\n * terminates mid-edge. Each slot is `width` (≈ thickness) along the parent edge by\n * `depth` (≈ developed length + clearance) into the parent flat, cut from the 3D\n * solid and recorded so {@link unfold} replays the 2D notch.\n *\n * A relief is a recorded feature replayed by unfold — exactly the pattern\n * {@link autoMiterCorner} establishes for corner miters.\n *\n * @param part - the sheet metal part to cut.\n * @param flangeId - the flange (bend) ID to relieve.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with the bend relief recorded, or an error.\n */\nexport function addBendRelief(\n  part: SheetMetalPart,\n  flangeId: string,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Result<SheetMetalPart> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'addBendRelief: part has no folded solid to cut'));\n  }\n  const flange = part.flanges.find((f) => f.id === flangeId);\n  const bend = part.bends.find((b) => b.id === flangeId);\n  if (flange === undefined || bend === undefined) {\n    return err(validationError('UNKNOWN_FLANGE', `addBendRelief: flange '${flangeId}' not found`));\n  }\n\n  const dims = reliefDims(spec, part.thickness, devOf(bend, part.thickness));\n  if (!dims.ok) return dims;\n  const { width, depth } = dims.value;\n\n  const geo = bendReliefGeometry(part, flange, bend, width, depth);\n  if (geo === undefined) {\n    return err(\n      validationError(\n        'BEND_RELIEF_NOT_NEEDED',\n        `addBendRelief: bend '${flangeId}' spans its full parent edge; no relief end to cut`\n      )\n    );\n  }\n\n  let solid = part.solid;\n  for (const tool of geo.tools3d) {\n    const result = cut(solid, tool);\n    if (!result.ok) return result;\n    solid = normalizeSolid(result.value);\n  }\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'RELIEF_SEVERED_SOLID',\n        `addBendRelief: slot (width ${width}, depth ${depth}) severs flange '${flangeId}' into multiple bodies; reduce width/depth`\n      )\n    );\n  }\n\n  const feature: ReliefFeature = {\n    kind: 'bend',\n    shape: spec.shape,\n    flangeA: flangeId,\n    width,\n    depth,\n    notches: geo.notches2d,\n  };\n\n  return ok({ ...part, solid, reliefs: [...(part.reliefs ?? []), feature] });\n}\n\n/**\n * Add a bend relief to every partial-span bend (a flange that does not span its\n * full parent edge). Full-span flanges are skipped — they have no mid-edge bend\n * terminus to relieve. Convenience over calling {@link addBendRelief} per flange.\n *\n * @param part - the sheet metal part to process.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with all needed bend reliefs, or an error.\n */\nexport function autoBendReliefs(\n  part: SheetMetalPart,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Result<SheetMetalPart> {\n  let current = part;\n  for (const flange of part.flanges) {\n    // Let addBendRelief own the needed/not-needed decision rather than recomputing\n    // the relief geometry here just to peek (which also allocated throwaway tools).\n    const next = addBendRelief(current, flange.id, spec);\n    if (!next.ok) {\n      if (next.error.code === 'BEND_RELIEF_NOT_NEEDED') continue;\n      return next;\n    }\n    current = next.value;\n  }\n  return ok(current);\n}\n\n/**\n * Corner relief between two adjacent flanges: a notch cut at their shared corner so\n * the two upright flanges clear each other once folded — the alternative to a 45°\n * miter for the same corner {@link autoMiterCorner} handles. The notch is cut from\n * the solid and recorded as a {@link ReliefFeature}; the corner is also recorded in\n * `miters` (gap 0) so the collision check treats the interference as resolved.\n *\n * @param part - the sheet metal part to cut.\n * @param flangeIdA - the first flange ID.\n * @param flangeIdB - the second flange ID.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with the corner relief recorded, or an error.\n */\nexport function cornerRelief(\n  part: SheetMetalPart,\n  flangeIdA: string,\n  flangeIdB: string,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Result<SheetMetalPart> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'cornerRelief: part has no folded solid'));\n  }\n  const bendA = part.bends.find((b) => b.id === flangeIdA);\n  const bendB = part.bends.find((b) => b.id === flangeIdB);\n  if (bendA === undefined || bendB === undefined) {\n    return err(\n      validationError('UNKNOWN_FLANGE', `cornerRelief: flange '${flangeIdA}' or '${flangeIdB}' not found`)\n    );\n  }\n  const axisA = vecNormalize(bendA.axisDir);\n  const axisB = vecNormalize(bendB.axisDir);\n  if (Math.hypot(...vecCross(axisA, axisB)) < EPS) {\n    return err(\n      validationError('PARALLEL_FLANGES', 'cornerRelief: flange bend axes are parallel; no corner to relieve')\n    );\n  }\n\n  const devClearance = Math.max(devOf(bendA, part.thickness), devOf(bendB, part.thickness));\n  const dims = reliefDims(spec, part.thickness, devClearance);\n  if (!dims.ok) return dims;\n  const { depth } = dims.value;\n\n  // The corner notch is a square; its side is the user's `width` when given, else\n  // the depth clearance. Both recorded dims are the actual side so a consumer\n  // reading width/depth reconstructs the real cut (not a stale clearance value).\n  const side = spec.width ?? depth;\n\n  const flangeA = part.flanges.find((f) => f.id === flangeIdA);\n  const flangeB = part.flanges.find((f) => f.id === flangeIdB);\n  const geo = cornerReliefGeometry(part, axisA, axisB, bendA, bendB, side, flangeA, flangeB);\n  const tool = squareTool(part.solid, geo.cornerXY, side);\n  const result = cut(part.solid, tool);\n  if (!result.ok) return result;\n\n  const solid = normalizeSolid(result.value);\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'RELIEF_SEVERED_SOLID',\n        `cornerRelief: notch (side ${side}) severs the part into multiple bodies; reduce width/depth`\n      )\n    );\n  }\n\n  const feature: ReliefFeature = {\n    kind: 'corner',\n    shape: spec.shape,\n    flangeA: flangeIdA,\n    flangeB: flangeIdB,\n    width: side,\n    depth: side,\n    notches: [geo.notch2d],\n  };\n\n  return ok({\n    ...part,\n    solid,\n    reliefs: [...(part.reliefs ?? []), feature],\n    miters: [...(part.miters ?? []), { flangeA: flangeIdA, flangeB: flangeIdB, gap: 0 }],\n  });\n}\n\n/**\n * Developed strip width of a bend, via the canonical {@link developedLength} so the\n * default relief depth tracks the same neutral-axis arc length the unfold uses.\n * Falls back to the inner radius if the rule is degenerate (the depth is only a\n * heuristic clearance, so a positive fallback keeps a valid default tool).\n */\nfunction devOf(bend: BendFeature, thickness: number): number {\n  const dev = developedLength(bend.angleDeg, thickness, bend.rule);\n  return dev.ok ? dev.value : bend.rule.innerRadius;\n}\n\n/** Resolve relief width/depth from the spec, defaulting to thickness / (dev + T). */\nfunction reliefDims(\n  spec: ReliefSpec,\n  thickness: number,\n  dev: number\n): Result<{ width: number; depth: number }> {\n  const width = spec.width ?? thickness;\n  const depth = spec.depth ?? dev + thickness;\n  if (!Number.isFinite(width) || width <= 0) {\n    return err(validationError('INVALID_RELIEF_WIDTH', `relief width must be positive, got ${width}`));\n  }\n  if (!Number.isFinite(depth) || depth <= 0) {\n    return err(validationError('INVALID_RELIEF_DEPTH', `relief depth must be positive, got ${depth}`));\n  }\n  return ok({ width, depth });\n}\n\ninterface BendReliefGeometry {\n  tools3d: Solid[];\n  notches2d: NotchRect[];\n}\n\n/**\n * Build the 3D cut tools and 2D developed-plane notch rectangles for a bend relief.\n * In 3D each slot straddles a bend-line end on the parent edge and cuts inward\n * (toward the parent interior) by `depth`, full thickness. In 2D the slot sits at\n * the corresponding bend-line endpoint and cuts into the parent rectangle the same\n * way. Returns `undefined` when the flange spans its full parent edge (no mid-edge\n * end to relieve).\n */\nfunction bendReliefGeometry(\n  part: SheetMetalPart,\n  flange: FlangeFeature,\n  bend: BendFeature,\n  width: number,\n  depth: number\n): BendReliefGeometry | undefined {\n  if (part.solid === undefined) return undefined;\n\n  const axis = vecNormalize(bend.axisDir);\n  const span = flange.span;\n  const offset = flange.offset ?? flange.baseEdge.offset ?? 0;\n  const edgeLen = parentEdgeLength(part, flange);\n\n  const atStart = offset > EPS;\n  const atEnd = offset + span < edgeLen - EPS;\n  if (!atStart && !atEnd) return undefined;\n\n  const b = getBounds(part.solid);\n  const center: Vec3 = [(b.xMin + b.xMax) / 2, (b.yMin + b.yMax) / 2, 0];\n  const inward = inwardRun(bend.axisOrigin, axis, center);\n  const edgeBase: Vec3 = [bend.axisOrigin[0], bend.axisOrigin[1], 0];\n\n  const tools3d: Solid[] = [];\n  const ends: number[] = [];\n  if (atStart) ends.push(0);\n  if (atEnd) ends.push(span);\n  for (const s of ends) {\n    const at = vecAdd(edgeBase, vecScale(axis, s));\n    tools3d.push(slotTool3d(at, axis, inward, width, depth, part.thickness));\n  }\n\n  const notches2d = bendNotches2d(part, flange, width, depth, atStart, atEnd);\n  return { tools3d, notches2d };\n}\n\n/**\n * Developed-plane notch rectangles for a bend relief, located at the bend-line ends\n * and cutting into the PARENT rectangle (opposite the develop-out direction). The\n * unfold is the source of truth for 2D placement, so we read the developed bend\n * line straight from it and offset inward.\n */\nfunction bendNotches2d(\n  part: SheetMetalPart,\n  flange: FlangeFeature,\n  width: number,\n  depth: number,\n  atStart: boolean,\n  atEnd: boolean\n): NotchRect[] {\n  const placed = developedBendLine(part, flange);\n  if (placed === undefined) return [];\n  const { bendA, bendB, inward } = placed;\n  const len = Math.max(dist2(bendA, bendB), EPS);\n  const along: Pt2 = [(bendB[0] - bendA[0]) / len, (bendB[1] - bendA[1]) / len];\n  const half = width / 2;\n  const make = (p: Pt2): NotchRect => {\n    const c0: Pt2 = [p[0] - along[0] * half, p[1] - along[1] * half];\n    const c1: Pt2 = [\n      p[0] + along[0] * half + inward[0] * depth,\n      p[1] + along[1] * half + inward[1] * depth,\n    ];\n    return [Math.min(c0[0], c1[0]), Math.min(c0[1], c1[1]), Math.max(c0[0], c1[0]), Math.max(c0[1], c1[1])];\n  };\n  const notches: NotchRect[] = [];\n  if (atStart) notches.push(make(bendA));\n  if (atEnd) notches.push(make(bendB));\n  return notches;\n}\n\ninterface DevelopedBendLine {\n  bendA: Pt2;\n  bendB: Pt2;\n  inward: Pt2;\n}\n\n/**\n * Locate a flange's bend line in the developed plane by re-running the unfold and\n * matching by flange id — the unfold owns 2D placement, so the notch always\n * coincides with the real developed geometry. Matching by id (not by geometric\n * signature) keeps placement correct when several flanges share the same\n * span/angle/direction, as in {@link autoBendReliefs}.\n */\nfunction developedBendLine(part: SheetMetalPart, flange: FlangeFeature): DevelopedBendLine | undefined {\n  const unfolded = unfold({ ...part, reliefs: undefined });\n  if (!unfolded.ok) return undefined;\n  const bl = unfolded.value.pattern.bendLines.find((b) => b.id === flange.id);\n  if (bl === undefined) return undefined;\n  const a = toPt2(curveStartPoint(bl.line));\n  const b = toPt2(curveEndPoint(bl.line));\n  return { bendA: a, bendB: b, inward: bl.inward };\n}\n\ninterface CornerReliefGeometry {\n  cornerXY: Pt2;\n  notch2d: NotchRect;\n}\n\n/**\n * Corner relief geometry: the shared-corner point of the two flanges' bend lines in\n * world XY, plus a square developed-plane notch CENTRED on the reflex corner of the\n * two flanges (`(baseLength, width)` for the classic +X/+Y L). Centring the square\n * on the corner bites the base and both flange roots equally, so the developed\n * outline stays a single closed loop (a notch landing its far corner exactly on the\n * reflex vertex would pinch the boundary).\n */\nfunction cornerReliefGeometry(\n  part: SheetMetalPart,\n  axisA: Vec3,\n  axisB: Vec3,\n  bendA: BendFeature,\n  bendB: BendFeature,\n  side: number,\n  flangeA: FlangeFeature | undefined,\n  flangeB: FlangeFeature | undefined\n): CornerReliefGeometry {\n  const corner = cornerPoint(bendA.axisOrigin, axisA, bendB.axisOrigin, axisB);\n  const [cx, cy] = developedCorner(part, flangeA, flangeB);\n  const h = side / 2;\n  const notch2d: NotchRect = [cx - h, cy - h, cx + h, cy + h];\n  return { cornerXY: [corner[0], corner[1]], notch2d };\n}\n\n/**\n * Developed-plane base corner shared by two perpendicular base flanges, picked from\n * their sides: an `xmax` flange's corner x is `baseLength`, an `xmin`'s is `0`; a\n * `ymax`'s corner y is `width`, a `ymin`'s is `0`. Defaults to the +X/+Y corner.\n */\nfunction developedCorner(\n  part: SheetMetalPart,\n  flangeA: FlangeFeature | undefined,\n  flangeB: FlangeFeature | undefined\n): Pt2 {\n  let cx = part.baseLength;\n  let cy = part.width;\n  for (const f of [flangeA, flangeB]) {\n    const side = f?.baseEdge.side;\n    if (side === 'xmin') cx = 0;\n    else if (side === 'xmax') cx = part.baseLength;\n    else if (side === 'ymin') cy = 0;\n    else if (side === 'ymax') cy = part.width;\n  }\n  return [cx, cy];\n}\n\n/** Point on bend A's line closest to bend B's line (their shared corner). */\nfunction cornerPoint(originA: Vec3, dirA: Vec3, originB: Vec3, dirB: Vec3): Vec3 {\n  const w0 = vecSub(originA, originB);\n  const a = vecDot(dirA, dirA);\n  const b = vecDot(dirA, dirB);\n  const c = vecDot(dirB, dirB);\n  const d = vecDot(dirA, w0);\n  const e = vecDot(dirB, w0);\n  const denom = a * c - b * b;\n  if (Math.abs(denom) < 1e-9) return originA;\n  const sc = (b * e - c * d) / denom;\n  return vecAdd(originA, vecScale(dirA, sc));\n}\n\n/** In-plane perpendicular to `axis` pointing toward the part center (into the parent). */\nfunction inwardRun(axisOrigin: Vec3, axis: Vec3, center: Vec3): Vec3 {\n  const perp = vecNormalize(vecCross(axis, Z_AXIS));\n  const toCenter: Vec3 = [center[0] - axisOrigin[0], center[1] - axisOrigin[1], 0];\n  const dot = perp[0] * toCenter[0] + perp[1] * toCenter[1];\n  return dot >= 0 ? perp : [-perp[0], -perp[1], -perp[2]];\n}\n\n/** Parent-edge length the flange folds off (base edge for root flanges). */\nfunction parentEdgeLength(part: SheetMetalPart, flange: FlangeFeature): number {\n  const side = flange.baseEdge.side ?? 'xmax';\n  const onWidthEdge = side === 'xmax' || side === 'xmin';\n  const parentId = flange.baseEdge.parentId;\n  if (parentId === undefined || parentId === 'root' || parentId === 'face-0') {\n    return onWidthEdge ? part.width : part.baseLength;\n  }\n  const parent = part.flanges.find((f) => f.id === parentId);\n  if (parent === undefined) return onWidthEdge ? part.width : part.baseLength;\n  return onWidthEdge ? parent.length : parent.span;\n}\n\n/**\n * A box tool for a bend-relief slot: a `width × depth × (thickness + margins)` block\n * whose `width` axis runs along the parent edge and `depth` axis points inward,\n * placed so it straddles the edge point `at` and cuts through the parent surface.\n */\nfunction slotTool3d(\n  at: Vec3,\n  along: Vec3,\n  inward: Vec3,\n  width: number,\n  depth: number,\n  thickness: number\n): Solid {\n  const margin = thickness + 2;\n  // Canonical: width along +X, depth along +Y, height along +Z (cuts through Z).\n  // Rotating by `deg` sends +X→along and +Y→(along rotated +90° = [-along.y, along.x]).\n  // If that rotated +Y opposes `inward`, build the block extending in −Y so it cuts\n  // into the parent rather than out into the flange.\n  const rotPerp: Vec3 = [-along[1], along[0], 0];\n  const y0 = vecDot(rotPerp, inward) >= 0 ? 0 : -depth;\n  let tool: Solid = box(width, depth, thickness + 2 * margin);\n  tool = translate(tool, [-width / 2, y0, -margin]);\n  tool = orientXY(tool, along);\n  return translate(tool, [at[0], at[1], 0]);\n}\n\n/**\n * Square corner-relief tool: a `side × side × (height + margins)` block CENTRED on\n * the corner point in XY and spanning the full part height, so it removes material\n * from the base corner and both flange roots. Corner reliefs sit at axis-aligned\n * base corners for the supported perpendicular flange shapes, so the tool stays\n * axis-aligned.\n */\nfunction squareTool(solid: Solid, cornerXY: Pt2, side: number): Solid {\n  const b = getBounds(solid);\n  const margin = 2;\n  const h = side / 2;\n  const tool = box(side, side, b.zMax - b.zMin + 2 * margin);\n  return translate(tool, [cornerXY[0] - h, cornerXY[1] - h, b.zMin - margin]);\n}\n\n/** Rotate a shape about +Z so its local +X axis points along `xT` (in the XY plane). */\nfunction orientXY(shape: Solid, xT: Vec3): Solid {\n  const deg = (Math.atan2(xT[1], xT[0]) * 180) / Math.PI;\n  if (Math.abs(deg) < 1e-9) return shape;\n  return rotate(shape, deg, { at: [0, 0, 0], axis: Z_AXIS });\n}\n\nfunction toPt2(v: Vec3): Pt2 {\n  return [v[0], v[1]];\n}\n\nfunction dist2(a: Pt2, b: Pt2): number {\n  return Math.hypot(a[0] - b[0], a[1] - b[1]);\n}\n"]}
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{ getBounds } from './geometryOps.js';\nimport type { Solid } from './types.js';\nimport { translate } from './geometryOps.js';\nimport {type Result, type Vec3, ok, err, kernelError, validationError, box, cut, rotate, getSolids, isValid, curveStartPoint, curveEndPoint, vecAdd, vecSub, vecScale, vecCross, vecDot, vecNormalize} from '@faicad/faijs/api';\nimport type {\n  BendFeature,\n  FlangeFeature,\n  ReliefFeature,\n  ReliefSpec,\n  SheetMetalPart,\n} from './types.js';\nimport { normalizeSolid } from './internal.js';\nimport { unfold } from './unfoldFns.js';\nimport { developedLength } from './allowanceFns.js';\n\nconst EPS = 1e-6;\nconst Z_AXIS: Vec3 = [0, 0, 1];\n\ntype Pt2 = [number, number];\ntype NotchRect = [number, number, number, number];\n\n/**\n * Add a bend relief to a flange: a small slot cut into the PARENT flat at each end\n * of the bend line that does not reach the parent edge endpoint (a partial/offset\n * flange). Without it the parent material tears at the corner where the bend\n * terminates mid-edge. Each slot is `width` (≈ thickness) along the parent edge by\n * `depth` (≈ developed length + clearance) into the parent flat, cut from the 3D\n * solid and recorded so {@link unfold} replays the 2D notch.\n *\n * A relief is a recorded feature replayed by unfold — exactly the pattern\n * {@link autoMiterCorner} establishes for corner miters.\n *\n * @param part - the sheet metal part to cut.\n * @param flangeId - the flange (bend) ID to relieve.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with the bend relief recorded, or an error.\n */\nexport async function addBendRelief(\n  part: SheetMetalPart,\n  flangeId: string,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Promise<Result<SheetMetalPart>> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'addBendRelief: part has no folded solid to cut'));\n  }\n  const flange = part.flanges.find((f) => f.id === flangeId);\n  const bend = part.bends.find((b) => b.id === flangeId);\n  if (flange === undefined || bend === undefined) {\n    return err(validationError('UNKNOWN_FLANGE', `addBendRelief: flange '${flangeId}' not found`));\n  }\n\n  const dims = reliefDims(spec, part.thickness, devOf(bend, part.thickness));\n  if (!dims.ok) return dims;\n  const { width, depth } = dims.value;\n\n  let geo: BendReliefGeometry | undefined;\n  let solid = part.solid;\n  try {\n    geo = await bendReliefGeometry(part, flange, bend, width, depth);\n    if (geo === undefined) {\n      return err(\n        validationError(\n          'BEND_RELIEF_NOT_NEEDED',\n          `addBendRelief: bend '${flangeId}' spans its full parent edge; no relief end to cut`\n        )\n      );\n    }\n    for (const tool of geo.tools3d) {\n      solid = normalizeSolid((await cut(solid, tool)) as Solid);\n    }\n  } catch (e) {\n    return err(kernelError('CUT_FAILED', `bend relief: ${e instanceof Error ? e.message : String(e)}`));\n  }\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'RELIEF_SEVERED_SOLID',\n        `addBendRelief: slot (width ${width}, depth ${depth}) severs flange '${flangeId}' into multiple bodies; reduce width/depth`\n      )\n    );\n  }\n\n  const feature: ReliefFeature = {\n    kind: 'bend',\n    shape: spec.shape,\n    flangeA: flangeId,\n    width,\n    depth,\n    notches: geo.notches2d,\n  };\n\n  return ok({ ...part, solid, reliefs: [...(part.reliefs ?? []), feature] });\n}\n\n/**\n * Add a bend relief to every partial-span bend (a flange that does not span its\n * full parent edge). Full-span flanges are skipped — they have no mid-edge bend\n * terminus to relieve. Convenience over calling {@link addBendRelief} per flange.\n *\n * @param part - the sheet metal part to process.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with all needed bend reliefs, or an error.\n */\nexport async function autoBendReliefs(\n  part: SheetMetalPart,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Promise<Result<SheetMetalPart>> {\n  let current = part;\n  for (const flange of part.flanges) {\n    // Let addBendRelief own the needed/not-needed decision rather than recomputing\n    // the relief geometry here just to peek (which also allocated throwaway tools).\n    const next = await addBendRelief(current, flange.id, spec);\n    if (!next.ok) {\n      if (next.error.code === 'BEND_RELIEF_NOT_NEEDED') continue;\n      return next;\n    }\n    current = next.value;\n  }\n  return ok(current);\n}\n\n/**\n * Corner relief between two adjacent flanges: a notch cut at their shared corner so\n * the two upright flanges clear each other once folded — the alternative to a 45°\n * miter for the same corner {@link autoMiterCorner} handles. The notch is cut from\n * the solid and recorded as a {@link ReliefFeature}; the corner is also recorded in\n * `miters` (gap 0) so the collision check treats the interference as resolved.\n *\n * @param part - the sheet metal part to cut.\n * @param flangeIdA - the first flange ID.\n * @param flangeIdB - the second flange ID.\n * @param spec - the relief specification (default rectangular).\n * @returns the updated part with the corner relief recorded, or an error.\n */\nexport async function cornerRelief(\n  part: SheetMetalPart,\n  flangeIdA: string,\n  flangeIdB: string,\n  spec: ReliefSpec = { shape: 'rectangular' }\n): Promise<Result<SheetMetalPart>> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'cornerRelief: part has no folded solid'));\n  }\n  const bendA = part.bends.find((b) => b.id === flangeIdA);\n  const bendB = part.bends.find((b) => b.id === flangeIdB);\n  if (bendA === undefined || bendB === undefined) {\n    return err(\n      validationError('UNKNOWN_FLANGE', `cornerRelief: flange '${flangeIdA}' or '${flangeIdB}' not found`)\n    );\n  }\n  const axisA = vecNormalize(bendA.axisDir);\n  const axisB = vecNormalize(bendB.axisDir);\n  if (Math.hypot(...vecCross(axisA, axisB)) < EPS) {\n    return err(\n      validationError('PARALLEL_FLANGES', 'cornerRelief: flange bend axes are parallel; no corner to relieve')\n    );\n  }\n\n  const devClearance = Math.max(devOf(bendA, part.thickness), devOf(bendB, part.thickness));\n  const dims = reliefDims(spec, part.thickness, devClearance);\n  if (!dims.ok) return dims;\n  const { depth } = dims.value;\n\n  // The corner notch is a square; its side is the user's `width` when given, else\n  // the depth clearance. Both recorded dims are the actual side so a consumer\n  // reading width/depth reconstructs the real cut (not a stale clearance value).\n  const side = spec.width ?? depth;\n\n  const flangeA = part.flanges.find((f) => f.id === flangeIdA);\n  const flangeB = part.flanges.find((f) => f.id === flangeIdB);\n  const geo = cornerReliefGeometry(part, axisA, axisB, bendA, bendB, side, flangeA, flangeB);\n  let solid: Solid;\n  try {\n    const tool = await squareTool(part.solid, geo.cornerXY, side);\n    solid = normalizeSolid((await cut(part.solid, tool)) as Solid);\n  } catch (e) {\n    return err(kernelError('CUT_FAILED', `corner relief: ${e instanceof Error ? e.message : String(e)}`));\n  }\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'RELIEF_SEVERED_SOLID',\n        `cornerRelief: notch (side ${side}) severs the part into multiple bodies; reduce width/depth`\n      )\n    );\n  }\n\n  const feature: ReliefFeature = {\n    kind: 'corner',\n    shape: spec.shape,\n    flangeA: flangeIdA,\n    flangeB: flangeIdB,\n    width: side,\n    depth: side,\n    notches: [geo.notch2d],\n  };\n\n  return ok({\n    ...part,\n    solid,\n    reliefs: [...(part.reliefs ?? []), feature],\n    miters: [...(part.miters ?? []), { flangeA: flangeIdA, flangeB: flangeIdB, gap: 0 }],\n  });\n}\n\n/**\n * Developed strip width of a bend, via the canonical {@link developedLength} so the\n * default relief depth tracks the same neutral-axis arc length the unfold uses.\n * Falls back to the inner radius if the rule is degenerate (the depth is only a\n * heuristic clearance, so a positive fallback keeps a valid default tool).\n */\nfunction devOf(bend: BendFeature, thickness: number): number {\n  const dev = developedLength(bend.angleDeg, thickness, bend.rule);\n  return dev.ok ? dev.value : bend.rule.innerRadius;\n}\n\n/** Resolve relief width/depth from the spec, defaulting to thickness / (dev + T). */\nfunction reliefDims(\n  spec: ReliefSpec,\n  thickness: number,\n  dev: number\n): Result<{ width: number; depth: number }> {\n  const width = spec.width ?? thickness;\n  const depth = spec.depth ?? dev + thickness;\n  if (!Number.isFinite(width) || width <= 0) {\n    return err(validationError('INVALID_RELIEF_WIDTH', `relief width must be positive, got ${width}`));\n  }\n  if (!Number.isFinite(depth) || depth <= 0) {\n    return err(validationError('INVALID_RELIEF_DEPTH', `relief depth must be positive, got ${depth}`));\n  }\n  return ok({ width, depth });\n}\n\ninterface BendReliefGeometry {\n  tools3d: Solid[];\n  notches2d: NotchRect[];\n}\n\n/**\n * Build the 3D cut tools and 2D developed-plane notch rectangles for a bend relief.\n * In 3D each slot straddles a bend-line end on the parent edge and cuts inward\n * (toward the parent interior) by `depth`, full thickness. In 2D the slot sits at\n * the corresponding bend-line endpoint and cuts into the parent rectangle the same\n * way. Returns `undefined` when the flange spans its full parent edge (no mid-edge\n * end to relieve).\n */\nasync function bendReliefGeometry(\n  part: SheetMetalPart,\n  flange: FlangeFeature,\n  bend: BendFeature,\n  width: number,\n  depth: number\n): Promise<BendReliefGeometry | undefined> {\n  if (part.solid === undefined) return undefined;\n\n  const axis = vecNormalize(bend.axisDir);\n  const span = flange.span;\n  const offset = flange.offset ?? flange.baseEdge.offset ?? 0;\n  const edgeLen = parentEdgeLength(part, flange);\n\n  const atStart = offset > EPS;\n  const atEnd = offset + span < edgeLen - EPS;\n  if (!atStart && !atEnd) return undefined;\n\n  const b = getBounds(part.solid);\n  const center: Vec3 = [(b.xMin + b.xMax) / 2, (b.yMin + b.yMax) / 2, 0];\n  const inward = inwardRun(bend.axisOrigin, axis, center);\n  const edgeBase: Vec3 = [bend.axisOrigin[0], bend.axisOrigin[1], 0];\n\n  const tools3d: Solid[] = [];\n  const ends: number[] = [];\n  if (atStart) ends.push(0);\n  if (atEnd) ends.push(span);\n  for (const s of ends) {\n    const at = vecAdd(edgeBase, vecScale(axis, s));\n    tools3d.push(await slotTool3d(at, axis, inward, width, depth, part.thickness));\n  }\n\n  const notches2d = bendNotches2d(part, flange, width, depth, atStart, atEnd);\n  return { tools3d, notches2d };\n}\n\n/**\n * Developed-plane notch rectangles for a bend relief, located at the bend-line ends\n * and cutting into the PARENT rectangle (opposite the develop-out direction). The\n * unfold is the source of truth for 2D placement, so we read the developed bend\n * line straight from it and offset inward.\n */\nfunction bendNotches2d(\n  part: SheetMetalPart,\n  flange: FlangeFeature,\n  width: number,\n  depth: number,\n  atStart: boolean,\n  atEnd: boolean\n): NotchRect[] {\n  const placed = developedBendLine(part, flange);\n  if (placed === undefined) return [];\n  const { bendA, bendB, inward } = placed;\n  const len = Math.max(dist2(bendA, bendB), EPS);\n  const along: Pt2 = [(bendB[0] - bendA[0]) / len, (bendB[1] - bendA[1]) / len];\n  const half = width / 2;\n  const make = (p: Pt2): NotchRect => {\n    const c0: Pt2 = [p[0] - along[0] * half, p[1] - along[1] * half];\n    const c1: Pt2 = [\n      p[0] + along[0] * half + inward[0] * depth,\n      p[1] + along[1] * half + inward[1] * depth,\n    ];\n    return [Math.min(c0[0], c1[0]), Math.min(c0[1], c1[1]), Math.max(c0[0], c1[0]), Math.max(c0[1], c1[1])];\n  };\n  const notches: NotchRect[] = [];\n  if (atStart) notches.push(make(bendA));\n  if (atEnd) notches.push(make(bendB));\n  return notches;\n}\n\ninterface DevelopedBendLine {\n  bendA: Pt2;\n  bendB: Pt2;\n  inward: Pt2;\n}\n\n/**\n * Locate a flange's bend line in the developed plane by re-running the unfold and\n * matching by flange id — the unfold owns 2D placement, so the notch always\n * coincides with the real developed geometry. Matching by id (not by geometric\n * signature) keeps placement correct when several flanges share the same\n * span/angle/direction, as in {@link autoBendReliefs}.\n */\nfunction developedBendLine(part: SheetMetalPart, flange: FlangeFeature): DevelopedBendLine | undefined {\n  const unfolded = unfold({ ...part, reliefs: undefined });\n  if (!unfolded.ok) return undefined;\n  const bl = unfolded.value.pattern.bendLines.find((b) => b.id === flange.id);\n  if (bl === undefined) return undefined;\n  const a = toPt2(curveStartPoint(bl.line));\n  const b = toPt2(curveEndPoint(bl.line));\n  return { bendA: a, bendB: b, inward: bl.inward };\n}\n\ninterface CornerReliefGeometry {\n  cornerXY: Pt2;\n  notch2d: NotchRect;\n}\n\n/**\n * Corner relief geometry: the shared-corner point of the two flanges' bend lines in\n * world XY, plus a square developed-plane notch CENTRED on the reflex corner of the\n * two flanges (`(baseLength, width)` for the classic +X/+Y L). Centring the square\n * on the corner bites the base and both flange roots equally, so the developed\n * outline stays a single closed loop (a notch landing its far corner exactly on the\n * reflex vertex would pinch the boundary).\n */\nfunction cornerReliefGeometry(\n  part: SheetMetalPart,\n  axisA: Vec3,\n  axisB: Vec3,\n  bendA: BendFeature,\n  bendB: BendFeature,\n  side: number,\n  flangeA: FlangeFeature | undefined,\n  flangeB: FlangeFeature | undefined\n): CornerReliefGeometry {\n  const corner = cornerPoint(bendA.axisOrigin, axisA, bendB.axisOrigin, axisB);\n  const [cx, cy] = developedCorner(part, flangeA, flangeB);\n  const h = side / 2;\n  const notch2d: NotchRect = [cx - h, cy - h, cx + h, cy + h];\n  return { cornerXY: [corner[0], corner[1]], notch2d };\n}\n\n/**\n * Developed-plane base corner shared by two perpendicular base flanges, picked from\n * their sides: an `xmax` flange's corner x is `baseLength`, an `xmin`'s is `0`; a\n * `ymax`'s corner y is `width`, a `ymin`'s is `0`. Defaults to the +X/+Y corner.\n */\nfunction developedCorner(\n  part: SheetMetalPart,\n  flangeA: FlangeFeature | undefined,\n  flangeB: FlangeFeature | undefined\n): Pt2 {\n  let cx = part.baseLength;\n  let cy = part.width;\n  for (const f of [flangeA, flangeB]) {\n    const side = f?.baseEdge.side;\n    if (side === 'xmin') cx = 0;\n    else if (side === 'xmax') cx = part.baseLength;\n    else if (side === 'ymin') cy = 0;\n    else if (side === 'ymax') cy = part.width;\n  }\n  return [cx, cy];\n}\n\n/** Point on bend A's line closest to bend B's line (their shared corner). */\nfunction cornerPoint(originA: Vec3, dirA: Vec3, originB: Vec3, dirB: Vec3): Vec3 {\n  const w0 = vecSub(originA, originB);\n  const a = vecDot(dirA, dirA);\n  const b = vecDot(dirA, dirB);\n  const c = vecDot(dirB, dirB);\n  const d = vecDot(dirA, w0);\n  const e = vecDot(dirB, w0);\n  const denom = a * c - b * b;\n  if (Math.abs(denom) < 1e-9) return originA;\n  const sc = (b * e - c * d) / denom;\n  return vecAdd(originA, vecScale(dirA, sc));\n}\n\n/** In-plane perpendicular to `axis` pointing toward the part center (into the parent). */\nfunction inwardRun(axisOrigin: Vec3, axis: Vec3, center: Vec3): Vec3 {\n  const perp = vecNormalize(vecCross(axis, Z_AXIS));\n  const toCenter: Vec3 = [center[0] - axisOrigin[0], center[1] - axisOrigin[1], 0];\n  const dot = perp[0] * toCenter[0] + perp[1] * toCenter[1];\n  return dot >= 0 ? perp : [-perp[0], -perp[1], -perp[2]];\n}\n\n/** Parent-edge length the flange folds off (base edge for root flanges). */\nfunction parentEdgeLength(part: SheetMetalPart, flange: FlangeFeature): number {\n  const side = flange.baseEdge.side ?? 'xmax';\n  const onWidthEdge = side === 'xmax' || side === 'xmin';\n  const parentId = flange.baseEdge.parentId;\n  if (parentId === undefined || parentId === 'root' || parentId === 'face-0') {\n    return onWidthEdge ? part.width : part.baseLength;\n  }\n  const parent = part.flanges.find((f) => f.id === parentId);\n  if (parent === undefined) return onWidthEdge ? part.width : part.baseLength;\n  return onWidthEdge ? parent.length : parent.span;\n}\n\n/**\n * A box tool for a bend-relief slot: a `width × depth × (thickness + margins)` block\n * whose `width` axis runs along the parent edge and `depth` axis points inward,\n * placed so it straddles the edge point `at` and cuts through the parent surface.\n */\nasync function slotTool3d(\n  at: Vec3,\n  along: Vec3,\n  inward: Vec3,\n  width: number,\n  depth: number,\n  thickness: number\n): Promise<Solid> {\n  const margin = thickness + 2;\n  // Canonical: width along +X, depth along +Y, height along +Z (cuts through Z).\n  // Rotating by `deg` sends +X→along and +Y→(along rotated +90° = [-along.y, along.x]).\n  // If that rotated +Y opposes `inward`, build the block extending in −Y so it cuts\n  // into the parent rather than out into the flange.\n  const rotPerp: Vec3 = [-along[1], along[0], 0];\n  const y0 = vecDot(rotPerp, inward) >= 0 ? 0 : -depth;\n  let tool: Solid = (await box({ width, depth, height: thickness + 2 * margin })) as Solid;\n  tool = (await translate(tool, [-width / 2, y0, -margin])) as Solid;\n  tool = await orientXY(tool, along);\n  return (await translate(tool, [at[0], at[1], 0])) as Solid;\n}\n\n/**\n * Square corner-relief tool: a `side × side × (height + margins)` block CENTRED on\n * the corner point in XY and spanning the full part height, so it removes material\n * from the base corner and both flange roots. Corner reliefs sit at axis-aligned\n * base corners for the supported perpendicular flange shapes, so the tool stays\n * axis-aligned.\n */\nasync function squareTool(solid: Solid, cornerXY: Pt2, side: number): Promise<Solid> {\n  const b = getBounds(solid);\n  const margin = 2;\n  const h = side / 2;\n  const tool = (await box({ width: side, depth: side, height: b.zMax - b.zMin + 2 * margin })) as Solid;\n  return (await translate(tool, [cornerXY[0] - h, cornerXY[1] - h, b.zMin - margin])) as Solid;\n}\n\n/** Rotate a shape about +Z so its local +X axis points along `xT` (in the XY plane). */\nasync function orientXY(shape: Solid, xT: Vec3): Promise<Solid> {\n  const deg = (Math.atan2(xT[1], xT[0]) * 180) / Math.PI;\n  if (Math.abs(deg) < 1e-9) return shape;\n  return (await rotate(shape, deg, { at: [0, 0, 0], axis: Z_AXIS })) as Solid;\n}\n\nfunction toPt2(v: Vec3): Pt2 {\n  return [v[0], v[1]];\n}\n\nfunction dist2(a: Pt2, b: Pt2): number {\n  return Math.hypot(a[0] - b[0], a[1] - b[1]);\n}\n"]}

package/dist/reportFns.d.ts

@@ -1,4 +1,4 @@
-import { type Result } from '@faicad/faijs/brepjs-compat';
+import { type Result } from '@faicad/faijs/api';
 import type { BendReport, SheetMetalPart, UnfoldResult } from './types.js';
 /**
  * Build the bend-table JSON report directly from an authored part. Walks the

package/dist/reportFns.d.ts.map

@@ -1 +1 @@
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package/dist/reportFns.js

@@ -1,4 +1,4 @@
-import { ok, err, validationError } from '@faicad/faijs/brepjs-compat';
+import { ok, err, validationError } from '@faicad/faijs/api';
 import { featureTree } from './featureTreeFns.js';
 import { layoutTree, reportFromLayout } from './unfoldFns.js';
 /**

package/dist/reportFns.js.map

@@ -1 +1 @@
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Walks the\n * same tree layout the unfold consumes so the per-bend values and the total flat\n * size agree with the flat pattern. `allowance` is the consumed neutral-axis arc\n * length (the bend allowance); `flatLength` is the straight flange leg past the\n * bend — distinct values a downstream nesting/cut-list tool needs separately.\n *\n * @param part - the authored part to build the report from.\n * @returns the bend-table report, or an error if the part tree or layout cannot\n * be built.\n */\nexport function buildReport(part: SheetMetalPart): Result<BendReport> {\n  const treeResult = featureTree(part);\n  if (!treeResult.ok) return treeResult;\n  const tree = treeResult.value;\n\n  const baseLength = part.baseLength;\n  if (!Number.isFinite(baseLength) || baseLength <= 0) {\n    return err(validationError('INVALID_BASE_LENGTH', `part baseLength must be positive, got ${baseLength}`));\n  }\n  const width = part.width;\n  if (!Number.isFinite(width) || width <= 0) {\n    return err(validationError('INVALID_WIDTH', `part width must be positive, got ${width}`));\n  }\n\n  const layout = layoutTree(part, tree, baseLength, width);\n  if (!layout.ok) return layout;\n  return ok(reportFromLayout(layout.value));\n}\n\n/**\n * Project the report already computed by `unfold` into the standalone\n * `BendReport` shape, defensively re-validating its numeric fields. This keeps\n * the report a pure function of a previously-unfolded result without re-walking\n * the tree.\n *\n * @param result - the unfold result whose report is projected.\n * @returns the standalone `BendReport`, or an error if a numeric field is not\n * finite or positive.\n */\nexport function reportFromUnfold(result: UnfoldResult): Result<BendReport> {\n  const { report } = result;\n  for (const bend of report.bends) {\n    if (!Number.isFinite(bend.allowance) || bend.allowance < 0) {\n      return err(\n        validationError('INVALID_ALLOWANCE', `bend '${bend.id}' allowance must be finite, non-negative, got ${bend.allowance}`)\n      );\n    }\n    if (!Number.isFinite(bend.flatLength) || bend.flatLength < 0) {\n      return err(\n        validationError('INVALID_FLAT_LENGTH', `bend '${bend.id}' flatLength must be finite, non-negative, got ${bend.flatLength}`)\n      );\n    }\n  }\n\n  const [run, width] = report.totalFlatSize;\n  if (!Number.isFinite(run) || run <= 0 || !Number.isFinite(width) || width <= 0) {\n    return err(\n      validationError('INVALID_FLAT_SIZE', `totalFlatSize must be finite with positive dimensions, got [${run}, ${width}]`)\n    );\n  }\n\n  return ok({\n    bends: report.bends.map((bend) => ({ ...bend })),\n    totalFlatSize: [run, width],\n  });\n}\n\n/**\n * Serialize a `BendReport` to a stable, pretty-printed JSON string.\n *\n * @param report - the bend report to serialize.\n * @returns the pretty-printed JSON string.\n */\nexport function reportToJSON(report: BendReport): string {\n  return JSON.stringify(report, null, 2);\n}\n"]}
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Walks the\n * same tree layout the unfold consumes so the per-bend values and the total flat\n * size agree with the flat pattern. `allowance` is the consumed neutral-axis arc\n * length (the bend allowance); `flatLength` is the straight flange leg past the\n * bend — distinct values a downstream nesting/cut-list tool needs separately.\n *\n * @param part - the authored part to build the report from.\n * @returns the bend-table report, or an error if the part tree or layout cannot\n * be built.\n */\nexport function buildReport(part: SheetMetalPart): Result<BendReport> {\n  const treeResult = featureTree(part);\n  if (!treeResult.ok) return treeResult;\n  const tree = treeResult.value;\n\n  const baseLength = part.baseLength;\n  if (!Number.isFinite(baseLength) || baseLength <= 0) {\n    return err(validationError('INVALID_BASE_LENGTH', `part baseLength must be positive, got ${baseLength}`));\n  }\n  const width = part.width;\n  if (!Number.isFinite(width) || width <= 0) {\n    return err(validationError('INVALID_WIDTH', `part width must be positive, got ${width}`));\n  }\n\n  const layout = layoutTree(part, tree, baseLength, width);\n  if (!layout.ok) return layout;\n  return ok(reportFromLayout(layout.value));\n}\n\n/**\n * Project the report already computed by `unfold` into the standalone\n * `BendReport` shape, defensively re-validating its numeric fields. This keeps\n * the report a pure function of a previously-unfolded result without re-walking\n * the tree.\n *\n * @param result - the unfold result whose report is projected.\n * @returns the standalone `BendReport`, or an error if a numeric field is not\n * finite or positive.\n */\nexport function reportFromUnfold(result: UnfoldResult): Result<BendReport> {\n  const { report } = result;\n  for (const bend of report.bends) {\n    if (!Number.isFinite(bend.allowance) || bend.allowance < 0) {\n      return err(\n        validationError('INVALID_ALLOWANCE', `bend '${bend.id}' allowance must be finite, non-negative, got ${bend.allowance}`)\n      );\n    }\n    if (!Number.isFinite(bend.flatLength) || bend.flatLength < 0) {\n      return err(\n        validationError('INVALID_FLAT_LENGTH', `bend '${bend.id}' flatLength must be finite, non-negative, got ${bend.flatLength}`)\n      );\n    }\n  }\n\n  const [run, width] = report.totalFlatSize;\n  if (!Number.isFinite(run) || run <= 0 || !Number.isFinite(width) || width <= 0) {\n    return err(\n      validationError('INVALID_FLAT_SIZE', `totalFlatSize must be finite with positive dimensions, got [${run}, ${width}]`)\n    );\n  }\n\n  return ok({\n    bends: report.bends.map((bend) => ({ ...bend })),\n    totalFlatSize: [run, width],\n  });\n}\n\n/**\n * Serialize a `BendReport` to a stable, pretty-printed JSON string.\n *\n * @param report - the bend report to serialize.\n * @returns the pretty-printed JSON string.\n */\nexport function reportToJSON(report: BendReport): string {\n  return JSON.stringify(report, null, 2);\n}\n"]}

package/dist/tabFns.d.ts

@@ -1,4 +1,4 @@
-import { type Result } from '@faicad/faijs/brepjs-compat';
+import { type Result } from '@faicad/faijs/api';
 import type { TabSpec, SheetMetalPart } from './types.js';
 /**
  * Fuse a rectangular tab onto a named flat region's edge — additive material (the
@@ -14,7 +14,7 @@ import type { TabSpec, SheetMetalPart } from './types.js';
  * @param spec - the tab specification.
  * @returns the updated part with the tab feature recorded, or an error.
  */
-export declare function addTab(part: SheetMetalPart, spec: TabSpec): Result<SheetMetalPart>;
+export declare function addTab(part: SheetMetalPart, spec: TabSpec): Promise<Result<SheetMetalPart>>;
 /** The mating-slot placement for a {@link tabAndSlot} joint. */
 export interface SlotPlacement {
     region: string;
@@ -39,5 +39,5 @@ export interface SlotPlacement {
  * @param slot - the slot placement.
  * @returns the updated part with the tab-and-slot feature recorded, or an error.
  */
-export declare function tabAndSlot(part: SheetMetalPart, tab: TabSpec, slot: SlotPlacement): Result<SheetMetalPart>;
+export declare function tabAndSlot(part: SheetMetalPart, tab: TabSpec, slot: SlotPlacement): Promise<Result<SheetMetalPart>>;
 //# sourceMappingURL=tabFns.d.ts.map

package/dist/tabFns.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"tabFns.d.ts","sourceRoot":"","sources":["../src/tabFns.ts"],"names":[],"mappings":"AACA,OAAO,EAAC,KAAK,MAAM,EAA4I,MAAM,mBAAmB,CAAC;AACzL,OAAO,KAAK,EAAE,OAAO,EAAc,cAAc,EAAE,MAAM,YAAY,CAAC;AAUtE;;;;;;;;;;;;;GAaG;AACH,wBAAsB,MAAM,CAAC,IAAI,EAAE,cAAc,EAAE,IAAI,EAAE,OAAO,GAAG,OAAO,CAAC,MAAM,CAAC,cAAc,CAAC,CAAC,CA2DjG;AAED,gEAAgE;AAChE,MAAM,WAAW,aAAa;IAC5B,MAAM,EAAE,MAAM,CAAC;IACf,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,SAAS,CAAC,EAAE,MAAM,GAAG,SAAS,CAAC;IAC/B;;0EAEsE;IACtE,QAAQ,CAAC,EAAE,MAAM,GAAG,SAAS,CAAC;CAC/B;AAED;;;;;;;;;;;;GAYG;AACH,wBAAsB,UAAU,CAC9B,IAAI,EAAE,cAAc,EACpB,GAAG,EAAE,OAAO,EACZ,IAAI,EAAE,aAAa,GAClB,OAAO,CAAC,MAAM,CAAC,cAAc,CAAC,CAAC,CAqBjC"}

package/dist/tabFns.js

@@ -1,4 +1,4 @@
-import { ok, err, validationError, line, wireLoop, face, extrude, fuse, getSolids, isValid, isPlanarWire, vecAdd, vecScale, } from '@faicad/faijs/brepjs-compat';
+import { ok, err, kernelError, validationError, line, wireLoop, face, extrude, fuse, getSolids, isValid, isPlanarWire, vecAdd, vecScale } from '@faicad/faijs/api';
 import { normalizeSolid } from './internal.js';
 import { regionFrames, regionDevExtent, mapToFrame2, addSlot } from './cutoutFns.js';
 const EPS = 1e-6;
@@ -16,7 +16,7 @@ const EPS = 1e-6;
  * @param spec - the tab specification.
  * @returns the updated part with the tab feature recorded, or an error.
  */
-export function addTab(part, spec) {
+export async function addTab(part, spec) {
     if (part.solid === undefined) {
         return err(validationError('NO_SOLID', 'addTab: part has no folded solid to fuse onto'));
     }
@@ -41,13 +41,16 @@ export function addTab(part, spec) {
         return err(validationError('TAB_OUT_OF_BOUNDS', `tab [${spec.offset}, ${spec.offset + spec.width}] on side '${spec.side}' exceeds edge length ${edgeLen}`));
     }
     const local = tabLocalRect(spec, ext);
-    const tool = buildTabSolid(local, world, part.thickness);
-    if (!tool.ok)
-        return tool;
-    const fused = fuse(part.solid, tool.value);
-    if (!fused.ok)
-        return fused;
-    const solid = normalizeSolid(fused.value);
+    let solid;
+    try {
+        const tool = await buildTabSolid(local, world, part.thickness);
+        if (!tool.ok)
+            return tool;
+        solid = normalizeSolid((await fuse(part.solid, tool.value)));
+    }
+    catch (e) {
+        return err(kernelError('FUSE_FAILED', `tab: ${e instanceof Error ? e.message : String(e)}`));
+    }
     if (!isValid(solid) || getSolids(solid).length > 1) {
         return err(validationError('TAB_INVALID_SOLID', `addTab: tab on region '${spec.region}' did not fuse into a single valid body`));
     }
@@ -73,12 +76,12 @@ export function addTab(part, spec) {
  * @param slot - the slot placement.
  * @returns the updated part with the tab-and-slot feature recorded, or an error.
  */
-export function tabAndSlot(part, tab, slot) {
+export async function tabAndSlot(part, tab, slot) {
     const clearance = slot.clearance ?? 0.1;
     if (!Number.isFinite(clearance) || clearance < 0) {
         return err(validationError('INVALID_CLEARANCE', `clearance must be non-negative, got ${clearance}`));
     }
-    const withTab = addTab(part, tab);
+    const withTab = await addTab(part, tab);
     if (!withTab.ok)
         return withTab;
     // The tab's inserted cross-section is `width` (along the edge) by `thickness`
@@ -135,7 +138,7 @@ function tabLocalRect(spec, ext) {
     }
 }
 /** Extrude the region-local tab rectangle through the sheet via the region world frame. */
-function buildTabSolid(local, f, thickness) {
+async function buildTabSolid(local, f, thickness) {
     const worldPts = local.map(([x, y]) => vecAdd(vecAdd(f.origin, vecScale(f.u, x)), vecScale(f.v, y)));
     const edges = [];
     for (let i = 0; i < worldPts.length; i += 1) {
@@ -155,7 +158,12 @@ function buildTabSolid(local, f, thickness) {
     const profile = face(wire.value);
     if (!profile.ok)
         return profile;
-    return extrude(profile.value, [f.n[0] * thickness, f.n[1] * thickness, f.n[2] * thickness]);
+    try {
+        return ok((await extrude(profile.value, [f.n[0] * thickness, f.n[1] * thickness, f.n[2] * thickness])));
+    }
+    catch (e) {
+        return err(kernelError('TAB_TOOL_FAILED', `extrude tab: ${e instanceof Error ? e.message : String(e)}`));
+    }
 }
 /** Developed-plane axis-aligned rectangle `[x0,y0,x1,y1]` of the local tab rect. */
 function devRect(local, dev) {

package/dist/tabFns.js.map

@@ -1 +1 @@
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{\n  type Result,\n  type Vec3,\n  type Solid,\n  ok,\n  err,\n  validationError,\n  line,\n  wireLoop,\n  face,\n  extrude,\n  fuse,\n  getSolids,\n  isValid,\n  isPlanarWire,\n  vecAdd,\n  vecScale,\n} from '@faicad/faijs/brepjs-compat';\nimport type { TabSpec, TabFeature, SheetMetalPart } from './types.js';\nimport { normalizeSolid } from './internal.js';\nimport type { FlatFrame } from './authorFns.js';\nimport type { Frame2 } from './unfoldFns.js';\nimport { regionFrames, regionDevExtent, mapToFrame2, addSlot } from './cutoutFns.js';\n\nconst EPS = 1e-6;\n\ntype Pt2 = [number, number];\n\n/**\n * Fuse a rectangular tab onto a named flat region's edge — additive material (the\n * counterpart of a cutout). The tab is built as a region-local rectangle just past\n * the chosen `side`, placed onto the correct folded face via the region's world\n * {@link FlatFrame}, extruded through the sheet thickness and fused to the solid. The\n * same local rectangle, mapped through the region's developed {@link Frame2}, is\n * recorded as a {@link TabFeature} so {@link unfold} extends the OUTER outline by the\n * protrusion (tabs add material, so the developed area grows). Guards a valid,\n * single-bodied solid.\n *\n * @param part - the sheet metal part to attach a tab to.\n * @param spec - the tab specification.\n * @returns the updated part with the tab feature recorded, or an error.\n */\nexport function addTab(part: SheetMetalPart, spec: TabSpec): Result<SheetMetalPart> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'addTab: part has no folded solid to fuse onto'));\n  }\n  if (!Number.isFinite(spec.width) || spec.width <= 0) {\n    return err(validationError('INVALID_TAB', `tab width must be positive, got ${spec.width}`));\n  }\n  if (!Number.isFinite(spec.length) || spec.length <= 0) {\n    return err(validationError('INVALID_TAB', `tab length must be positive, got ${spec.length}`));\n  }\n  if (!Number.isFinite(spec.offset) || spec.offset < -EPS) {\n    return err(validationError('INVALID_TAB', `tab offset must be non-negative, got ${spec.offset}`));\n  }\n\n  const framesResult = regionFrames(part, spec.region);\n  if (!framesResult.ok) return framesResult;\n  const { regionId, world, dev } = framesResult.value;\n\n  const ext = regionDevExtent(part, regionId, world);\n  // The tab attaches to a region edge and runs `width` ALONG it; that span must lie\n  // within the edge's length, or the protrusion overhangs the region.\n  const edgeLen = spec.side === 'xmax' || spec.side === 'xmin' ? ext.vMax : ext.uMax;\n  if (spec.offset + spec.width > edgeLen + EPS) {\n    return err(\n      validationError(\n        'TAB_OUT_OF_BOUNDS',\n        `tab [${spec.offset}, ${spec.offset + spec.width}] on side '${spec.side}' exceeds edge length ${edgeLen}`\n      )\n    );\n  }\n\n  const local = tabLocalRect(spec, ext);\n\n  const tool = buildTabSolid(local, world, part.thickness);\n  if (!tool.ok) return tool;\n\n  const fused = fuse(part.solid, tool.value);\n  if (!fused.ok) return fused;\n  const solid = normalizeSolid(fused.value);\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'TAB_INVALID_SOLID',\n        `addTab: tab on region '${spec.region}' did not fuse into a single valid body`\n      )\n    );\n  }\n\n  const rect = devRect(local, dev);\n  const feature: TabFeature = {\n    spec,\n    region: regionId,\n    rect,\n    area: spec.width * spec.length,\n  };\n\n  return ok({ ...part, solid, tabs: [...(part.tabs ?? []), feature] });\n}\n\n/** The mating-slot placement for a {@link tabAndSlot} joint. */\nexport interface SlotPlacement {\n  region: string;\n  x: number;\n  y: number;\n  clearance?: number | undefined;\n  /** In-plane rotation of the slot (deg, CCW) in the mating region's local frame.\n   * Default 0 = slot length along the region's +x (bend-axis) direction; set this\n   * when the tab meets the slot region at a non-default orientation. */\n  angleDeg?: number | undefined;\n}\n\n/**\n * Self-fixturing tab-and-slot joint: fuse a tab on one region and punch a matching\n * SLOT CUTOUT on the mating region, sized so the tab's cross-section\n * (`width × thickness`) inserts into the slot. The slot is `tab.width + clearance`\n * long by `thickness + clearance` wide, centred at the mating region's local\n * `(x, y)`. The slot is always strictly larger than the tab cross-section, so the\n * joint mates (verified numerically by callers). Clearance defaults to `0.1` mm.\n *\n * @param part - the sheet metal part to process.\n * @param tab - the tab specification.\n * @param slot - the slot placement.\n * @returns the updated part with the tab-and-slot feature recorded, or an error.\n */\nexport function tabAndSlot(\n  part: SheetMetalPart,\n  tab: TabSpec,\n  slot: SlotPlacement\n): Result<SheetMetalPart> {\n  const clearance = slot.clearance ?? 0.1;\n  if (!Number.isFinite(clearance) || clearance < 0) {\n    return err(validationError('INVALID_CLEARANCE', `clearance must be non-negative, got ${clearance}`));\n  }\n\n  const withTab = addTab(part, tab);\n  if (!withTab.ok) return withTab;\n\n  // The tab's inserted cross-section is `width` (along the edge) by `thickness`\n  // (through the sheet); the slot must clear both, so it's sized + clearance.\n  const slotLength = tab.width + clearance;\n  const slotWidth = part.thickness + clearance;\n\n  return addSlot(withTab.value, slot.region, {\n    x: slot.x,\n    y: slot.y,\n    length: slotLength,\n    width: slotWidth,\n    ...(slot.angleDeg !== undefined ? { angleDeg: slot.angleDeg } : {}),\n  });\n}\n\n/**\n * Region-local rectangle of the tab as four corners (CCW), extending OUTWARD past\n * the chosen edge by `length`, spanning `[offset, offset+width]` along the edge.\n */\nfunction tabLocalRect(spec: TabSpec, ext: { uMax: number; vMax: number }): Pt2[] {\n  const o = spec.offset;\n  const w = o + spec.width;\n  const l = spec.length;\n  switch (spec.side) {\n    case 'xmax':\n      return [\n        [ext.uMax, o],\n        [ext.uMax + l, o],\n        [ext.uMax + l, w],\n        [ext.uMax, w],\n      ];\n    case 'xmin':\n      return [\n        [-l, o],\n        [0, o],\n        [0, w],\n        [-l, w],\n      ];\n    case 'ymax':\n      return [\n        [o, ext.vMax],\n        [w, ext.vMax],\n        [w, ext.vMax + l],\n        [o, ext.vMax + l],\n      ];\n    case 'ymin':\n      return [\n        [o, -l],\n        [w, -l],\n        [w, 0],\n        [o, 0],\n      ];\n    default:\n      return spec.side satisfies never;\n  }\n}\n\n/** Extrude the region-local tab rectangle through the sheet via the region world frame. */\nfunction buildTabSolid(local: Pt2[], f: FlatFrame, thickness: number): Result<Solid> {\n  const worldPts: Vec3[] = local.map(([x, y]) =>\n    vecAdd(vecAdd(f.origin, vecScale(f.u, x)), vecScale(f.v, y))\n  );\n  const edges = [];\n  for (let i = 0; i < worldPts.length; i += 1) {\n    const a = worldPts[i];\n    const b = worldPts[(i + 1) % worldPts.length];\n    if (a === undefined || b === undefined) {\n      return err(validationError('TAB_TOOL_FAILED', 'failed to index tab rectangle points'));\n    }\n    edges.push(line(a, b));\n  }\n  const wire = wireLoop(edges);\n  if (!wire.ok) return wire;\n  if (!isPlanarWire(wire.value)) {\n    return err(validationError('TAB_TOOL_FAILED', 'tab profile wire is not planar'));\n  }\n  const profile = face(wire.value);\n  if (!profile.ok) return profile;\n  return extrude(profile.value, [f.n[0] * thickness, f.n[1] * thickness, f.n[2] * thickness]);\n}\n\n/** Developed-plane axis-aligned rectangle `[x0,y0,x1,y1]` of the local tab rect. */\nfunction devRect(local: Pt2[], dev: Frame2): [number, number, number, number] {\n  let x0 = Infinity;\n  let y0 = Infinity;\n  let x1 = -Infinity;\n  let y1 = -Infinity;\n  for (const p of local) {\n    const [x, y] = mapToFrame2(p, dev);\n    if (x < x0) x0 = x;\n    if (x > x1) x1 = x;\n    if (y < y0) y0 = y;\n    if (y > y1) y1 = y;\n  }\n  return [x0, y0, x1, y1];\n}\n"]}
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type { Solid } from './types.js';\nimport {type Result, type Vec3, ok, err, kernelError, validationError, line, wireLoop, face, extrude, fuse, getSolids, isValid, isPlanarWire, vecAdd, vecScale} from '@faicad/faijs/api';\nimport type { TabSpec, TabFeature, SheetMetalPart } from './types.js';\nimport { normalizeSolid } from './internal.js';\nimport type { FlatFrame } from './authorFns.js';\nimport type { Frame2 } from './unfoldFns.js';\nimport { regionFrames, regionDevExtent, mapToFrame2, addSlot } from './cutoutFns.js';\n\nconst EPS = 1e-6;\n\ntype Pt2 = [number, number];\n\n/**\n * Fuse a rectangular tab onto a named flat region's edge — additive material (the\n * counterpart of a cutout). The tab is built as a region-local rectangle just past\n * the chosen `side`, placed onto the correct folded face via the region's world\n * {@link FlatFrame}, extruded through the sheet thickness and fused to the solid. The\n * same local rectangle, mapped through the region's developed {@link Frame2}, is\n * recorded as a {@link TabFeature} so {@link unfold} extends the OUTER outline by the\n * protrusion (tabs add material, so the developed area grows). Guards a valid,\n * single-bodied solid.\n *\n * @param part - the sheet metal part to attach a tab to.\n * @param spec - the tab specification.\n * @returns the updated part with the tab feature recorded, or an error.\n */\nexport async function addTab(part: SheetMetalPart, spec: TabSpec): Promise<Result<SheetMetalPart>> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', 'addTab: part has no folded solid to fuse onto'));\n  }\n  if (!Number.isFinite(spec.width) || spec.width <= 0) {\n    return err(validationError('INVALID_TAB', `tab width must be positive, got ${spec.width}`));\n  }\n  if (!Number.isFinite(spec.length) || spec.length <= 0) {\n    return err(validationError('INVALID_TAB', `tab length must be positive, got ${spec.length}`));\n  }\n  if (!Number.isFinite(spec.offset) || spec.offset < -EPS) {\n    return err(validationError('INVALID_TAB', `tab offset must be non-negative, got ${spec.offset}`));\n  }\n\n  const framesResult = regionFrames(part, spec.region);\n  if (!framesResult.ok) return framesResult;\n  const { regionId, world, dev } = framesResult.value;\n\n  const ext = regionDevExtent(part, regionId, world);\n  // The tab attaches to a region edge and runs `width` ALONG it; that span must lie\n  // within the edge's length, or the protrusion overhangs the region.\n  const edgeLen = spec.side === 'xmax' || spec.side === 'xmin' ? ext.vMax : ext.uMax;\n  if (spec.offset + spec.width > edgeLen + EPS) {\n    return err(\n      validationError(\n        'TAB_OUT_OF_BOUNDS',\n        `tab [${spec.offset}, ${spec.offset + spec.width}] on side '${spec.side}' exceeds edge length ${edgeLen}`\n      )\n    );\n  }\n\n  const local = tabLocalRect(spec, ext);\n\n  let solid: Solid;\n  try {\n    const tool = await buildTabSolid(local, world, part.thickness);\n    if (!tool.ok) return tool;\n    solid = normalizeSolid((await fuse(part.solid, tool.value)) as Solid);\n  } catch (e) {\n    return err(kernelError('FUSE_FAILED', `tab: ${e instanceof Error ? e.message : String(e)}`));\n  }\n  if (!isValid(solid) || getSolids(solid).length > 1) {\n    return err(\n      validationError(\n        'TAB_INVALID_SOLID',\n        `addTab: tab on region '${spec.region}' did not fuse into a single valid body`\n      )\n    );\n  }\n\n  const rect = devRect(local, dev);\n  const feature: TabFeature = {\n    spec,\n    region: regionId,\n    rect,\n    area: spec.width * spec.length,\n  };\n\n  return ok({ ...part, solid, tabs: [...(part.tabs ?? []), feature] });\n}\n\n/** The mating-slot placement for a {@link tabAndSlot} joint. */\nexport interface SlotPlacement {\n  region: string;\n  x: number;\n  y: number;\n  clearance?: number | undefined;\n  /** In-plane rotation of the slot (deg, CCW) in the mating region's local frame.\n   * Default 0 = slot length along the region's +x (bend-axis) direction; set this\n   * when the tab meets the slot region at a non-default orientation. */\n  angleDeg?: number | undefined;\n}\n\n/**\n * Self-fixturing tab-and-slot joint: fuse a tab on one region and punch a matching\n * SLOT CUTOUT on the mating region, sized so the tab's cross-section\n * (`width × thickness`) inserts into the slot. The slot is `tab.width + clearance`\n * long by `thickness + clearance` wide, centred at the mating region's local\n * `(x, y)`. The slot is always strictly larger than the tab cross-section, so the\n * joint mates (verified numerically by callers). Clearance defaults to `0.1` mm.\n *\n * @param part - the sheet metal part to process.\n * @param tab - the tab specification.\n * @param slot - the slot placement.\n * @returns the updated part with the tab-and-slot feature recorded, or an error.\n */\nexport async function tabAndSlot(\n  part: SheetMetalPart,\n  tab: TabSpec,\n  slot: SlotPlacement\n): Promise<Result<SheetMetalPart>> {\n  const clearance = slot.clearance ?? 0.1;\n  if (!Number.isFinite(clearance) || clearance < 0) {\n    return err(validationError('INVALID_CLEARANCE', `clearance must be non-negative, got ${clearance}`));\n  }\n\n  const withTab = await addTab(part, tab);\n  if (!withTab.ok) return withTab;\n\n  // The tab's inserted cross-section is `width` (along the edge) by `thickness`\n  // (through the sheet); the slot must clear both, so it's sized + clearance.\n  const slotLength = tab.width + clearance;\n  const slotWidth = part.thickness + clearance;\n\n  return addSlot(withTab.value, slot.region, {\n    x: slot.x,\n    y: slot.y,\n    length: slotLength,\n    width: slotWidth,\n    ...(slot.angleDeg !== undefined ? { angleDeg: slot.angleDeg } : {}),\n  });\n}\n\n/**\n * Region-local rectangle of the tab as four corners (CCW), extending OUTWARD past\n * the chosen edge by `length`, spanning `[offset, offset+width]` along the edge.\n */\nfunction tabLocalRect(spec: TabSpec, ext: { uMax: number; vMax: number }): Pt2[] {\n  const o = spec.offset;\n  const w = o + spec.width;\n  const l = spec.length;\n  switch (spec.side) {\n    case 'xmax':\n      return [\n        [ext.uMax, o],\n        [ext.uMax + l, o],\n        [ext.uMax + l, w],\n        [ext.uMax, w],\n      ];\n    case 'xmin':\n      return [\n        [-l, o],\n        [0, o],\n        [0, w],\n        [-l, w],\n      ];\n    case 'ymax':\n      return [\n        [o, ext.vMax],\n        [w, ext.vMax],\n        [w, ext.vMax + l],\n        [o, ext.vMax + l],\n      ];\n    case 'ymin':\n      return [\n        [o, -l],\n        [w, -l],\n        [w, 0],\n        [o, 0],\n      ];\n    default:\n      return spec.side satisfies never;\n  }\n}\n\n/** Extrude the region-local tab rectangle through the sheet via the region world frame. */\nasync function buildTabSolid(local: Pt2[], f: FlatFrame, thickness: number): Promise<Result<Solid>> {\n  const worldPts: Vec3[] = local.map(([x, y]) =>\n    vecAdd(vecAdd(f.origin, vecScale(f.u, x)), vecScale(f.v, y))\n  );\n  const edges = [];\n  for (let i = 0; i < worldPts.length; i += 1) {\n    const a = worldPts[i];\n    const b = worldPts[(i + 1) % worldPts.length];\n    if (a === undefined || b === undefined) {\n      return err(validationError('TAB_TOOL_FAILED', 'failed to index tab rectangle points'));\n    }\n    edges.push(line(a, b));\n  }\n  const wire = wireLoop(edges);\n  if (!wire.ok) return wire;\n  if (!isPlanarWire(wire.value)) {\n    return err(validationError('TAB_TOOL_FAILED', 'tab profile wire is not planar'));\n  }\n  const profile = face(wire.value);\n  if (!profile.ok) return profile;\n  try {\n    return ok((await extrude(profile.value, [f.n[0] * thickness, f.n[1] * thickness, f.n[2] * thickness])) as Solid);\n  } catch (e) {\n    return err(kernelError('TAB_TOOL_FAILED', `extrude tab: ${e instanceof Error ? e.message : String(e)}`));\n  }\n}\n\n/** Developed-plane axis-aligned rectangle `[x0,y0,x1,y1]` of the local tab rect. */\nfunction devRect(local: Pt2[], dev: Frame2): [number, number, number, number] {\n  let x0 = Infinity;\n  let y0 = Infinity;\n  let x1 = -Infinity;\n  let y1 = -Infinity;\n  for (const p of local) {\n    const [x, y] = mapToFrame2(p, dev);\n    if (x < x0) x0 = x;\n    if (x > x1) x1 = x;\n    if (y < y0) y0 = y;\n    if (y > y1) y1 = y;\n  }\n  return [x0, y0, x1, y1];\n}\n"]}

package/dist/types.d.ts

@@ -1,4 +1,24 @@
-import type { Solid, Wire, Edge, Bounds3D } from '@faicad/faijs/brepjs-compat';
+import type { SolidShape, CurveShape } from '@faicad/faijs/api';
+/** faijs 建模链产物（core-decouple wrapup §2.2）：brepjs `Solid` 的 faijs 等价。
+ * 建模 op 均为 faijs 异步 op，产物统一为 `SolidShape`。 */
+export type Solid = SolidShape;
+/** 有效实体别名（断言实体性的调用点保留，等价 `SolidShape`）。 */
+export type ValidSolid = SolidShape;
+/** faijs 曲线形状（edge / wire）——brepjs `Wire` 的 faijs 等价。 */
+export type Wire = CurveShape;
+/** faijs 曲线形状（edge）——brepjs `Edge` 的 faijs 等价。 */
+export type Edge = CurveShape;
+/** faijs 面（携带面句柄的 solid shape）——brepjs `Face` 的 faijs 等价。 */
+export type Face = SolidShape;
+/** 轴对齐包围盒（大写字段形态；由 faijs `bounds3D`（brep 引擎包围盒）组合，见 geometryOps.getBounds）。 */
+export interface Bounds3D {
+    xMin: number;
+    xMax: number;
+    yMin: number;
+    yMax: number;
+    zMin: number;
+    zMax: number;
+}
 /** Which edge of a flat a child flange folds off. */
 export type FlatSide = 'xmin' | 'xmax' | 'ymin' | 'ymax';
 /**