@faicad/sheetmetal 0.13.0

package/dist/jogFns.js.map

@@ -0,0 +1 @@
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{ type Result, type Solid, ok, err, validationError } from '@faicad/faijs/brepjs-compat';\nimport type {\n  BendFeature,\n  BendRule,\n  JogFeature,\n  JogSpec,\n  SheetMetalPart,\n} from './types.js';\nimport { normalizeSolid } from './internal.js';\nimport { developedLength } from './allowanceFns.js';\nimport { worldFrames } from './authorFns.js';\nimport { ROOT_FLAT_ID } from './featureTreeFns.js';\nimport {\n  type SegmentFrame,\n  buildLineLeg,\n  buildArcBend,\n  regionEdge,\n  initialSegmentFrame,\n} from './contourFlangeFns.js';\n\n/**\n * Author a jog (joggle): two opposite bends (`+θ` then `−θ`) that step a flat by\n * `offsetHeight` perpendicular to its plane, then continue parallel past the step.\n * Built on the contour-flange chainer: a flat position leg, a `+θ` up bend\n * (`jog::<id>::0`), the connecting step run, a `−θ` down bend (`jog::<id>::1`), and\n * a flat run-out leg. The development is EXACT (Σ legs + Σ bend allowances, via the\n * table-aware {@link developedLength}). The connecting step run is\n * `offsetHeight / sin(θ)` so the two bends realize the requested perpendicular step;\n * the result is guarded to a valid single solid. OCCT-WASM-safe construction only.\n *\n * @param part - the sheet metal part to attach a jog to.\n * @param spec - the jog specification.\n * @returns the updated part with the jog feature recorded, or an error.\n */\nexport function jog(part: SheetMetalPart, spec: JogSpec): Result<SheetMetalPart> {\n  if (part.solid === undefined) {\n    return err(validationError('NO_SOLID', `part has no solid to attach jog '${jogId(spec)}'`));\n  }\n  const id = jogId(spec);\n  if (id.includes('::')) {\n    return err(validationError('INVALID_JOG_ID', `jog id must not contain '::', got '${id}'`));\n  }\n  for (const existing of part.jogs ?? []) {\n    if (existing.id === id) {\n      return err(validationError('DUPLICATE_JOG', `duplicate jog id '${id}'`));\n    }\n  }\n\n  const thickness = part.thickness;\n  if (!Number.isFinite(spec.offsetHeight) || spec.offsetHeight <= 0) {\n    return err(validationError('INVALID_JOG_OFFSET', `jog offsetHeight must be positive, got ${spec.offsetHeight}`));\n  }\n  if (!Number.isFinite(spec.position) || spec.position <= 0) {\n    return err(validationError('INVALID_JOG_POSITION', `jog position must be positive, got ${spec.position}`));\n  }\n  const angleDeg = spec.angle ?? 45;\n  if (!Number.isFinite(angleDeg) || angleDeg <= 0 || angleDeg >= 90) {\n    return err(validationError('INVALID_JOG_ANGLE', `jog angle must be in (0, 90), got ${angleDeg}`));\n  }\n  const radius = spec.radius ?? thickness;\n  if (!Number.isFinite(radius) || radius <= 0) {\n    return err(validationError('INVALID_JOG_RADIUS', `jog radius must be positive, got ${radius}`));\n  }\n  const runOut = spec.runOut ?? spec.position;\n  if (!Number.isFinite(runOut) || runOut <= 0) {\n    return err(validationError('INVALID_JOG_RUNOUT', `jog runOut must be positive, got ${runOut}`));\n  }\n\n  const framesResult = worldFrames(part);\n  if (!framesResult.ok) return framesResult;\n  const regionId = resolveRegion(spec.region);\n  const regionFrame = framesResult.value.get(regionId);\n  if (regionFrame === undefined) {\n    return err(validationError('UNKNOWN_REGION', `jog '${id}' references unknown region '${spec.region}'`));\n  }\n\n  const edge = regionEdge(regionFrame, spec.side);\n  const offset = spec.offset ?? 0;\n  const span = spec.width ?? edge.length;\n  if (!Number.isFinite(offset) || offset < -1e-9) {\n    return err(validationError('INVALID_OFFSET', `jog '${id}' offset must be non-negative`));\n  }\n  if (!Number.isFinite(span) || span <= 0) {\n    return err(validationError('INVALID_JOG_WIDTH', `jog '${id}' width must be positive`));\n  }\n  if (offset + span > edge.length + 1e-6) {\n    return err(\n      validationError('JOG_OUT_OF_BOUNDS', `jog '${id}' [${offset}, ${offset + span}] exceeds region edge length ${edge.length}`)\n    );\n  }\n\n  const rule: BendRule = spec.rule ?? { innerRadius: radius, kFactor: 0.44 };\n  // The connecting step run carries the flat across the offset at angle θ. The two\n  // arcs themselves each rise (T+2r)/2·(1−cosθ) perpendicular to the plane (the\n  // up-bend rises (T+r)(1−cosθ), the down-bend r(1−cosθ)); the step run adds\n  // L·sinθ. Solving for the total perpendicular rise = offsetHeight gives this L, so\n  // the run-out bottom face sits exactly offsetHeight above the base bottom face.\n  const theta = (angleDeg * Math.PI) / 180;\n  const arcRise = (thickness + 2 * radius) * (1 - Math.cos(theta));\n  const stepRun = (spec.offsetHeight - arcRise) / Math.sin(theta);\n  if (!(stepRun > 0)) {\n    return err(\n      validationError(\n        'JOG_OFFSET_TOO_SMALL',\n        `jog offsetHeight ${spec.offsetHeight} is too small for radius ${radius} at ${angleDeg}° (the bends alone rise ${arcRise.toFixed(3)}); increase offsetHeight or reduce radius/angle`\n      )\n    );\n  }\n\n  let frame: SegmentFrame = initialSegmentFrame(edge, regionFrame.n, offset);\n  let solid: Solid = part.solid;\n  const bends: BendFeature[] = [];\n  const segments: JogFeature['segments'] = [];\n  const bendIds: string[] = [];\n  let devTotal = 0;\n\n  // 1) Flat position leg out to the first bend.\n  {\n    const built = buildLineLeg(solid, frame, span, thickness, spec.position);\n    if (!built.ok) return built;\n    solid = built.value.solid;\n    frame = built.value.frame;\n    segments.push({ kind: 'line', dev: spec.position });\n    devTotal += spec.position;\n  }\n\n  // 2) Up bend (+θ), 3) step run, 4) down bend (−θ): the two opposite bends.\n  const order: { dir: 'up' | 'down'; step?: number }[] = [\n    { dir: 'up', step: stepRun },\n    { dir: 'down' },\n  ];\n  for (let i = 0; i < order.length; i += 1) {\n    const o = order[i];\n    if (o === undefined) continue;\n    const built = buildArcBend(solid, frame, span, thickness, {\n      kind: 'arc',\n      radius,\n      angleDeg,\n      direction: o.dir,\n    });\n    if (!built.ok) return built;\n    solid = built.value.solid;\n    frame = built.value.frame;\n\n    const devResult = developedLength(angleDeg, thickness, { ...rule, innerRadius: radius });\n    if (!devResult.ok) return devResult;\n    const dev = devResult.value;\n\n    const bendId = `jog::${id}::${i}`;\n    bendIds.push(bendId);\n    bends.push({\n      id: bendId,\n      axisOrigin: [built.value.axisOrigin[0], built.value.axisOrigin[1], built.value.axisOrigin[2]],\n      axisDir: [edge.dir[0], edge.dir[1], edge.dir[2]],\n      angleDeg,\n      direction: o.dir,\n      rule: { ...rule, innerRadius: radius },\n    });\n    segments.push({ kind: 'arc', dev, angleDeg, direction: o.dir, bendId });\n    devTotal += dev;\n\n    if (o.step !== undefined) {\n      const stepBuilt = buildLineLeg(solid, frame, span, thickness, o.step);\n      if (!stepBuilt.ok) return stepBuilt;\n      solid = stepBuilt.value.solid;\n      frame = stepBuilt.value.frame;\n      segments.push({ kind: 'line', dev: o.step });\n      devTotal += o.step;\n    }\n  }\n\n  // 5) Flat run-out leg, parallel to the original plane, offset by offsetHeight.\n  {\n    const built = buildLineLeg(solid, frame, span, thickness, runOut);\n    if (!built.ok) return built;\n    solid = built.value.solid;\n    segments.push({ kind: 'line', dev: runOut });\n    devTotal += runOut;\n  }\n\n  const feature: JogFeature = {\n    id,\n    region: regionId,\n    side: spec.side,\n    offset,\n    span,\n    offsetHeight: spec.offsetHeight,\n    angleDeg,\n    developedLength: devTotal,\n    bends: bendIds,\n    segments,\n  };\n\n  return ok({\n    ...part,\n    solid: normalizeSolid(solid),\n    bends: [...part.bends, ...bends],\n    jogs: [...(part.jogs ?? []), feature],\n  });\n}\n\nfunction jogId(spec: JogSpec): string {\n  return spec.id ?? `jog-${spec.region}-${spec.side}`;\n}\n\nfunction resolveRegion(region: string): string {\n  return region === 'base' || region === 'face-0' ? ROOT_FLAT_ID : region;\n}\n"]}

package/dist/loftedFlangeFns.d.ts

@@ -0,0 +1,23 @@
+import { type Result } from '@faicad/faijs/brepjs-compat';
+import type { LoftedFlangeSpec, SheetMetalPart } from './types.js';
+/**
+ * Author a lofted / ruled transition flange between two parallel OPEN profiles.
+ * The two profiles are lofted (ruled, straight generators) into a transition surface
+ * and thickened to a valid solid; the result is fused onto the part. The developed
+ * pattern is produced by TRIANGULATION (the standard transition development): each
+ * quad between consecutive vertex pairs is split into two triangles laid flat
+ * edge-length-preserving and accumulated into a developed boundary.
+ *
+ * The triangulated development is EXACT (to tolerance) when the ruled surface is
+ * developable — every quad is planar, so the two triangles share their diagonal in
+ * 3D and the flat layout preserves all lengths and angles. When a quad is non-planar
+ * (twisted ruling) the surface is not developable and the flat layout is an
+ * approximation; {@link approximate} is set and the unfold emits a
+ * `DEVELOPMENT_APPROXIMATE` warning.
+ *
+ * @param part - the sheet metal part to attach a lofted flange to.
+ * @param spec - the lofted flange specification.
+ * @returns the updated part with the lofted flange feature recorded, or an error.
+ */
+export declare function authorLoftedFlange(part: SheetMetalPart, spec: LoftedFlangeSpec): Result<SheetMetalPart>;
+//# sourceMappingURL=loftedFlangeFns.d.ts.map

package/dist/loftedFlangeFns.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"loftedFlangeFns.d.ts","sourceRoot":"","sources":["../src/loftedFlangeFns.ts"],"names":[],"mappings":"AAAA,OAAO,EACL,KAAK,MAAM,EAeZ,MAAM,6BAA6B,CAAC;AACrC,OAAO,KAAK,EAAuB,gBAAgB,EAAE,cAAc,EAAE,MAAM,YAAY,CAAC;AAexF;;;;;;;;;;;;;;;;;;GAkBG;AACH,wBAAgB,kBAAkB,CAChC,IAAI,EAAE,cAAc,EACpB,IAAI,EAAE,gBAAgB,GACrB,MAAM,CAAC,cAAc,CAAC,CAkExB"}

package/dist/loftedFlangeFns.js

@@ -0,0 +1,306 @@
+import { ok, err, validationError, line, wireLoop, extrude, face, fuse, isPlanarWire, isSolid, getSolids, } from '@faicad/faijs/brepjs-compat';
+/**
+ * Relative out-of-plane tolerance for the per-quad developability test: a quad is
+ * twisted (non-developable) when its far corner sits off the diagonal-triangle plane
+ * by more than this fraction of the quad's own size. Relative — not absolute — so a
+ * genuinely flat quad is not false-flagged on a large part (numerical noise scales
+ * with coordinates), nor a real twist missed on a tiny one.
+ */
+const DEVELOPABLE_REL_TOL = 1e-6;
+/** Floor on the size scale so a degenerate (near-zero-size) quad keeps a sane tolerance. */
+const DEVELOPABLE_MIN_SCALE = 1e-9;
+/**
+ * Author a lofted / ruled transition flange between two parallel OPEN profiles.
+ * The two profiles are lofted (ruled, straight generators) into a transition surface
+ * and thickened to a valid solid; the result is fused onto the part. The developed
+ * pattern is produced by TRIANGULATION (the standard transition development): each
+ * quad between consecutive vertex pairs is split into two triangles laid flat
+ * edge-length-preserving and accumulated into a developed boundary.
+ *
+ * The triangulated development is EXACT (to tolerance) when the ruled surface is
+ * developable — every quad is planar, so the two triangles share their diagonal in
+ * 3D and the flat layout preserves all lengths and angles. When a quad is non-planar
+ * (twisted ruling) the surface is not developable and the flat layout is an
+ * approximation; {@link approximate} is set and the unfold emits a
+ * `DEVELOPMENT_APPROXIMATE` warning.
+ *
+ * @param part - the sheet metal part to attach a lofted flange to.
+ * @param spec - the lofted flange specification.
+ * @returns the updated part with the lofted flange feature recorded, or an error.
+ */
+export function authorLoftedFlange(part, spec) {
+    if (spec.id === '' || spec.id.includes('::')) {
+        return err(validationError('INVALID_LOFTED_ID', `lofted flange id must be non-empty and must not contain '::', got '${spec.id}'`));
+    }
+    for (const existing of part.loftedFlanges ?? []) {
+        if (existing.id === spec.id) {
+            return err(validationError('DUPLICATE_LOFTED', `duplicate lofted flange id '${spec.id}'`));
+        }
+    }
+    if (spec.profileA.length < 2 || spec.profileB.length < 2) {
+        return err(validationError('INVALID_LOFTED_PROFILE', `lofted flange '${spec.id}' profiles need ≥ 2 points each`));
+    }
+    if (spec.profileA.length !== spec.profileB.length) {
+        return err(validationError('PROFILE_VERTEX_MISMATCH', `lofted flange '${spec.id}' profiles must have equal vertex counts (${spec.profileA.length} vs ${spec.profileB.length}) to pair into ruling triangles`));
+    }
+    if (!Number.isFinite(spec.height) || spec.height <= 0) {
+        return err(validationError('INVALID_LOFTED_HEIGHT', `lofted flange '${spec.id}' height must be positive, got ${spec.height}`));
+    }
+    const thickness = spec.thickness ?? part.thickness;
+    if (!Number.isFinite(thickness) || thickness <= 0) {
+        return err(validationError('INVALID_THICKNESS', `lofted flange '${spec.id}' thickness must be positive`));
+    }
+    // 3D profile points: profileA in the z=0 plane, profileB at z=height.
+    const a3 = spec.profileA.map(([x, y]) => [x, y, 0]);
+    const b3 = spec.profileB.map(([x, y]) => [x, y, spec.height]);
+    const solidResult = buildLoftedSolid(spec.id, a3, b3, thickness);
+    if (!solidResult.ok)
+        return solidResult;
+    const dev = developRuled(a3, b3);
+    const loopResult = closedLoopWire(dev.loop);
+    if (!loopResult.ok)
+        return loopResult;
+    const feature = {
+        id: spec.id,
+        developedLoop: dev.loop,
+        developedArea: dev.area,
+        approximate: dev.approximate,
+    };
+    // The lofted transition is an independent body fused to the part; like a contour
+    // flange it carries no straight-bend tree entry (its development is the
+    // triangulated loop, not a rectilinear strip).
+    if (part.solid === undefined) {
+        return ok({
+            ...part,
+            solid: solidResult.value,
+            loftedFlanges: [...(part.loftedFlanges ?? []), feature],
+        });
+    }
+    const fused = fuse(part.solid, solidResult.value);
+    if (!fused.ok)
+        return fused;
+    return ok({
+        ...part,
+        solid: normalize(fused.value),
+        loftedFlanges: [...(part.loftedFlanges ?? []), feature],
+    });
+}
+function normalize(shape) {
+    if (isSolid(shape))
+        return shape;
+    const solids = getSolids(shape);
+    return solids.length === 1 ? solids[0] : shape;
+}
+/**
+ * Build the thickened ruled transition solid as the union of per-quad plates. Each
+ * quad of the ruled surface is triangulated and each triangle extruded by
+ * `thickness` along its own normal, then all plates are fused. This per-triangle
+ * construction is robust on OCCT-WASM for both planar (developable) and twisted
+ * (non-developable) transitions, where a single lofted-then-shelled surface can fail
+ * to sew.
+ */
+function buildLoftedSolid(id, a, b, thickness) {
+    let solid;
+    for (let i = 0; i + 1 < a.length; i += 1) {
+        const a0 = a[i];
+        const a1 = a[i + 1];
+        const b0 = b[i];
+        const b1 = b[i + 1];
+        if (a0 === undefined || a1 === undefined || b0 === undefined || b1 === undefined) {
+            return err(validationError('LOFTED_QUAD_FAILED', `lofted flange '${id}' failed to index quad ${i}`));
+        }
+        const plate = buildQuadPlate(id, a0, a1, b1, b0, thickness);
+        if (!plate.ok)
+            return plate;
+        if (solid === undefined) {
+            solid = plate.value;
+        }
+        else {
+            const fused = fuse(solid, plate.value);
+            if (!fused.ok)
+                return fused;
+            solid = normalize(fused.value);
+        }
+    }
+    if (solid === undefined) {
+        return err(validationError('LOFTED_EMPTY', `lofted flange '${id}' produced no quads`));
+    }
+    return ok(solid);
+}
+/**
+ * One quad of the ruled surface (corners a0→a1→b1→b0), thickened into a plate. The
+ * quad is split along its a0–b1 diagonal into two triangles lofted to the same
+ * triangles offset by `thickness` along the quad normal — robust on a non-planar
+ * (twisted) quad where a single planar face would fail. We loft each triangle face
+ * pair; for the common planar quad this is exact, for a twisted quad it is the
+ * faceted plate matching the triangulated development.
+ */
+function buildQuadPlate(id, a0, a1, b1, b0, thickness) {
+    const t1 = buildTrianglePlate(id, a0, a1, b1, thickness);
+    if (!t1.ok)
+        return t1;
+    const t2 = buildTrianglePlate(id, a0, b1, b0, thickness);
+    if (!t2.ok)
+        return t2;
+    const fused = fuse(t1.value, t2.value);
+    if (!fused.ok)
+        return fused;
+    return ok(normalize(fused.value));
+}
+/** A flat triangle (p0,p1,p2) extruded by `thickness` along its own normal. */
+function buildTrianglePlate(id, p0, p1, p2, thickness) {
+    const e0 = line(p0, p1);
+    const e1 = line(p1, p2);
+    const e2 = line(p2, p0);
+    const loopResult = wireLoop([e0, e1, e2]);
+    if (!loopResult.ok)
+        return loopResult;
+    const loop = loopResult.value;
+    if (!isPlanarWire(loop)) {
+        return err(validationError('LOFTED_TRIANGLE_NONPLANAR', `lofted flange '${id}' triangle is not planar`));
+    }
+    const faceResult = face(loop);
+    if (!faceResult.ok)
+        return faceResult;
+    const n = triangleNormal(p0, p1, p2);
+    const dir = [n[0] * thickness, n[1] * thickness, n[2] * thickness];
+    const extruded = extrude(faceResult.value, dir);
+    if (!extruded.ok)
+        return extruded;
+    return ok(normalize(extruded.value));
+}
+function triangleNormal(p0, p1, p2) {
+    const u = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];
+    const v = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];
+    const c = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];
+    const len = Math.hypot(c[0], c[1], c[2]) || 1;
+    return [c[0] / len, c[1] / len, c[2] / len];
+}
+/**
+ * Triangulated development of a ruled transition between two equal-length vertex
+ * lists `a` (z=0) and `b` (z=height). Each quad (a[i],a[i+1],b[i+1],b[i]) is split
+ * along the a[i]–b[i+1] diagonal into two triangles; the triangles are laid out
+ * flat one strip at a time, hinging each new triangle onto the previously-placed
+ * shared edge with its true 3D edge lengths preserved. The developed boundary is the
+ * `a` chain laid along the bottom and the `b` chain returning along the top.
+ *
+ * Developable check: a quad is developable iff its two triangles, sharing the
+ * diagonal, are coplanar — equivalently the far corner b[i] lies in the plane of
+ * (a[i],a[i+1],b[i+1]). Any quad failing this within tolerance flags the whole
+ * development approximate.
+ */
+function developRuled(a, b) {
+    const aFlat = [];
+    const bFlat = [];
+    let area = 0;
+    let approximate = false;
+    // Place the first ruling (a[0]–b[0]) vertically: a[0] at origin, b[0] straight up
+    // by its true 3D length, so the developed strip grows along +x.
+    const d0 = dist(a[0], b[0]);
+    let aPrev = [0, 0];
+    let bPrev = [0, d0];
+    aFlat.push(aPrev);
+    bFlat.push(bPrev);
+    for (let i = 0; i + 1 < a.length; i += 1) {
+        const A0 = a[i];
+        const A1 = a[i + 1];
+        const B0 = b[i];
+        const B1 = b[i + 1];
+        // True 3D edge lengths of this quad. Diagonal A0–B1 splits it into
+        // T1=(A0,A1,B1) and T2=(A0,B1,B0).
+        const lBottom = dist(A0, A1); // A0→A1
+        const lTop = dist(B0, B1); // B0→B1
+        const lDiag = dist(A0, B1); // shared diagonal A0→B1
+        const lRight = dist(A1, B1); // right ruling A1→B1 (= next quad's left ruling)
+        // Developable test: is B0 coplanar with (A0, A1, B1)? If not, the quad is
+        // twisted and the flat layout cannot preserve all edges — mark approximate.
+        // Tolerance is relative to the quad's size so the check is scale-invariant.
+        const scale = Math.max(lBottom, lTop, lDiag, lRight, DEVELOPABLE_MIN_SCALE);
+        if (planeDistance(A0, A1, B1, B0) > DEVELOPABLE_REL_TOL * scale)
+            approximate = true;
+        // Place B1 from the known A0(=aPrev, dist=lDiag) and B0(=bPrev, dist=lTop).
+        const b1Flat = placeFrom(aPrev, bPrev, lDiag, lTop);
+        // Place A1 from A0(=aPrev, dist=lBottom) and the just-placed B1(dist=lRight),
+        // preserving the right ruling so it equals the next quad's left ruling exactly.
+        const a1Flat = placeFrom(aPrev, b1Flat, lBottom, lRight);
+        aFlat.push(a1Flat);
+        bFlat.push(b1Flat);
+        area += triArea3(A0, A1, B1) + triArea3(A0, B1, B0);
+        aPrev = a1Flat;
+        bPrev = b1Flat;
+    }
+    // Developed boundary: a-chain forward, b-chain back.
+    const loop = [...aFlat, ...[...bFlat].reverse()];
+    return { loop, area, approximate };
+}
+/**
+ * Place a new point at distance `r1` from `p1` and `r2` from `p2` in 2D, choosing
+ * the solution on the +x side of the directed line p1→p2 (the strip grows toward +x,
+ * so successive rulings advance rightward). Falls back to the midpoint if the circles
+ * do not intersect (degenerate strip).
+ */
+function placeFrom(p1, p2, r1, r2) {
+    const dx = p2[0] - p1[0];
+    const dy = p2[1] - p1[1];
+    const d = Math.hypot(dx, dy);
+    if (d < 1e-12)
+        return [p1[0] + r1, p1[1]];
+    const a = (r1 * r1 - r2 * r2 + d * d) / (2 * d);
+    const h2 = r1 * r1 - a * a;
+    const h = h2 > 0 ? Math.sqrt(h2) : 0;
+    const mx = p1[0] + (a * dx) / d;
+    const my = p1[1] + (a * dy) / d;
+    // Perpendicular toward +x: pick the offset whose x is larger.
+    const ox = (-dy / d) * h;
+    const oy = (dx / d) * h;
+    const s1 = [mx + ox, my + oy];
+    const s2 = [mx - ox, my - oy];
+    return s1[0] >= s2[0] ? s1 : s2;
+}
+function dist(p, q) {
+    return Math.hypot(p[0] - q[0], p[1] - q[1], p[2] - q[2]);
+}
+function triArea3(p0, p1, p2) {
+    const u = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];
+    const v = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];
+    const c = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];
+    return Math.hypot(c[0], c[1], c[2]) / 2;
+}
+/** Perpendicular distance of `q` from the plane through (p0,p1,p2). */
+function planeDistance(p0, p1, p2, q) {
+    const u = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];
+    const v = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];
+    const c = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];
+    const len = Math.hypot(c[0], c[1], c[2]);
+    if (len < 1e-12)
+        return 0;
+    const w = [q[0] - p0[0], q[1] - p0[1], q[2] - p0[2]];
+    return Math.abs((w[0] * c[0] + w[1] * c[1] + w[2] * c[2]) / len);
+}
+/** Trace a closed developed-plane loop (≥ 3 points) into a morph {@link Wire}. */
+function closedLoopWire(loop) {
+    const deduped = [];
+    for (const p of loop) {
+        const last = deduped[deduped.length - 1];
+        if (last === undefined || Math.hypot(p[0] - last[0], p[1] - last[1]) > 1e-9)
+            deduped.push(p);
+    }
+    // Drop a trailing point coincident with the first (the loop closes implicitly).
+    if (deduped.length > 1) {
+        const first = deduped[0];
+        const last = deduped[deduped.length - 1];
+        if (Math.hypot(first[0] - last[0], first[1] - last[1]) < 1e-9)
+            deduped.pop();
+    }
+    if (deduped.length < 3) {
+        return err(validationError('LOFTED_LOOP_TOO_SMALL', `developed loop has ${deduped.length} points, need ≥ 3`));
+    }
+    const edges = [];
+    for (let i = 0; i < deduped.length; i += 1) {
+        const p = deduped[i];
+        const next = deduped[(i + 1) % deduped.length];
+        edges.push(line([p[0], p[1], 0], [next[0], next[1], 0]));
+    }
+    return wireLoop(edges);
+}
+//# sourceMappingURL=loftedFlangeFns.js.map

package/dist/loftedFlangeFns.js.map

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{\n  type Result,\n  type Vec3,\n  type Wire,\n  type Solid,\n  ok,\n  err,\n  validationError,\n  line,\n  wireLoop,\n  extrude,\n  face,\n  fuse,\n  isPlanarWire,\n  isSolid,\n  getSolids,\n} from '@faicad/faijs/brepjs-compat';\nimport type { LoftedFlangeFeature, LoftedFlangeSpec, SheetMetalPart } from './types.js';\n\ntype Pt2 = [number, number];\n\n/**\n * Relative out-of-plane tolerance for the per-quad developability test: a quad is\n * twisted (non-developable) when its far corner sits off the diagonal-triangle plane\n * by more than this fraction of the quad's own size. Relative — not absolute — so a\n * genuinely flat quad is not false-flagged on a large part (numerical noise scales\n * with coordinates), nor a real twist missed on a tiny one.\n */\nconst DEVELOPABLE_REL_TOL = 1e-6;\n/** Floor on the size scale so a degenerate (near-zero-size) quad keeps a sane tolerance. */\nconst DEVELOPABLE_MIN_SCALE = 1e-9;\n\n/**\n * Author a lofted / ruled transition flange between two parallel OPEN profiles.\n * The two profiles are lofted (ruled, straight generators) into a transition surface\n * and thickened to a valid solid; the result is fused onto the part. The developed\n * pattern is produced by TRIANGULATION (the standard transition development): each\n * quad between consecutive vertex pairs is split into two triangles laid flat\n * edge-length-preserving and accumulated into a developed boundary.\n *\n * The triangulated development is EXACT (to tolerance) when the ruled surface is\n * developable — every quad is planar, so the two triangles share their diagonal in\n * 3D and the flat layout preserves all lengths and angles. When a quad is non-planar\n * (twisted ruling) the surface is not developable and the flat layout is an\n * approximation; {@link approximate} is set and the unfold emits a\n * `DEVELOPMENT_APPROXIMATE` warning.\n *\n * @param part - the sheet metal part to attach a lofted flange to.\n * @param spec - the lofted flange specification.\n * @returns the updated part with the lofted flange feature recorded, or an error.\n */\nexport function authorLoftedFlange(\n  part: SheetMetalPart,\n  spec: LoftedFlangeSpec\n): Result<SheetMetalPart> {\n  if (spec.id === '' || spec.id.includes('::')) {\n    return err(\n      validationError('INVALID_LOFTED_ID', `lofted flange id must be non-empty and must not contain '::', got '${spec.id}'`)\n    );\n  }\n  for (const existing of part.loftedFlanges ?? []) {\n    if (existing.id === spec.id) {\n      return err(validationError('DUPLICATE_LOFTED', `duplicate lofted flange id '${spec.id}'`));\n    }\n  }\n  if (spec.profileA.length < 2 || spec.profileB.length < 2) {\n    return err(\n      validationError('INVALID_LOFTED_PROFILE', `lofted flange '${spec.id}' profiles need ≥ 2 points each`)\n    );\n  }\n  if (spec.profileA.length !== spec.profileB.length) {\n    return err(\n      validationError('PROFILE_VERTEX_MISMATCH', `lofted flange '${spec.id}' profiles must have equal vertex counts (${spec.profileA.length} vs ${spec.profileB.length}) to pair into ruling triangles`)\n    );\n  }\n  if (!Number.isFinite(spec.height) || spec.height <= 0) {\n    return err(validationError('INVALID_LOFTED_HEIGHT', `lofted flange '${spec.id}' height must be positive, got ${spec.height}`));\n  }\n\n  const thickness = spec.thickness ?? part.thickness;\n  if (!Number.isFinite(thickness) || thickness <= 0) {\n    return err(validationError('INVALID_THICKNESS', `lofted flange '${spec.id}' thickness must be positive`));\n  }\n\n  // 3D profile points: profileA in the z=0 plane, profileB at z=height.\n  const a3: Vec3[] = spec.profileA.map(([x, y]) => [x, y, 0]);\n  const b3: Vec3[] = spec.profileB.map(([x, y]) => [x, y, spec.height]);\n\n  const solidResult = buildLoftedSolid(spec.id, a3, b3, thickness);\n  if (!solidResult.ok) return solidResult;\n\n  const dev = developRuled(a3, b3);\n  const loopResult = closedLoopWire(dev.loop);\n  if (!loopResult.ok) return loopResult;\n\n  const feature: LoftedFlangeFeature = {\n    id: spec.id,\n    developedLoop: dev.loop,\n    developedArea: dev.area,\n    approximate: dev.approximate,\n  };\n\n  // The lofted transition is an independent body fused to the part; like a contour\n  // flange it carries no straight-bend tree entry (its development is the\n  // triangulated loop, not a rectilinear strip).\n  if (part.solid === undefined) {\n    return ok({\n      ...part,\n      solid: solidResult.value,\n      loftedFlanges: [...(part.loftedFlanges ?? []), feature],\n    });\n  }\n  const fused = fuse(part.solid, solidResult.value);\n  if (!fused.ok) return fused;\n\n  return ok({\n    ...part,\n    solid: normalize(fused.value),\n    loftedFlanges: [...(part.loftedFlanges ?? []), feature],\n  });\n}\n\nfunction normalize(shape: Solid): Solid {\n  if (isSolid(shape)) return shape;\n  const solids = getSolids(shape);\n  return solids.length === 1 ? (solids[0] as Solid) : shape;\n}\n\n/**\n * Build the thickened ruled transition solid as the union of per-quad plates. Each\n * quad of the ruled surface is triangulated and each triangle extruded by\n * `thickness` along its own normal, then all plates are fused. This per-triangle\n * construction is robust on OCCT-WASM for both planar (developable) and twisted\n * (non-developable) transitions, where a single lofted-then-shelled surface can fail\n * to sew.\n */\nfunction buildLoftedSolid(id: string, a: Vec3[], b: Vec3[], thickness: number): Result<Solid> {\n  let solid: Solid | undefined;\n  for (let i = 0; i + 1 < a.length; i += 1) {\n    const a0 = a[i];\n    const a1 = a[i + 1];\n    const b0 = b[i];\n    const b1 = b[i + 1];\n    if (a0 === undefined || a1 === undefined || b0 === undefined || b1 === undefined) {\n      return err(validationError('LOFTED_QUAD_FAILED', `lofted flange '${id}' failed to index quad ${i}`));\n    }\n    const plate = buildQuadPlate(id, a0, a1, b1, b0, thickness);\n    if (!plate.ok) return plate;\n    if (solid === undefined) {\n      solid = plate.value;\n    } else {\n      const fused = fuse(solid, plate.value);\n      if (!fused.ok) return fused;\n      solid = normalize(fused.value);\n    }\n  }\n  if (solid === undefined) {\n    return err(validationError('LOFTED_EMPTY', `lofted flange '${id}' produced no quads`));\n  }\n  return ok(solid);\n}\n\n/**\n * One quad of the ruled surface (corners a0→a1→b1→b0), thickened into a plate. The\n * quad is split along its a0–b1 diagonal into two triangles lofted to the same\n * triangles offset by `thickness` along the quad normal — robust on a non-planar\n * (twisted) quad where a single planar face would fail. We loft each triangle face\n * pair; for the common planar quad this is exact, for a twisted quad it is the\n * faceted plate matching the triangulated development.\n */\nfunction buildQuadPlate(id: string, a0: Vec3, a1: Vec3, b1: Vec3, b0: Vec3, thickness: number): Result<Solid> {\n  const t1 = buildTrianglePlate(id, a0, a1, b1, thickness);\n  if (!t1.ok) return t1;\n  const t2 = buildTrianglePlate(id, a0, b1, b0, thickness);\n  if (!t2.ok) return t2;\n  const fused = fuse(t1.value, t2.value);\n  if (!fused.ok) return fused;\n  return ok(normalize(fused.value));\n}\n\n/** A flat triangle (p0,p1,p2) extruded by `thickness` along its own normal. */\nfunction buildTrianglePlate(id: string, p0: Vec3, p1: Vec3, p2: Vec3, thickness: number): Result<Solid> {\n  const e0 = line(p0, p1);\n  const e1 = line(p1, p2);\n  const e2 = line(p2, p0);\n  const loopResult = wireLoop([e0, e1, e2]);\n  if (!loopResult.ok) return loopResult;\n  const loop = loopResult.value;\n  if (!isPlanarWire(loop)) {\n    return err(validationError('LOFTED_TRIANGLE_NONPLANAR', `lofted flange '${id}' triangle is not planar`));\n  }\n  const faceResult = face(loop);\n  if (!faceResult.ok) return faceResult;\n  const n = triangleNormal(p0, p1, p2);\n  const dir: Vec3 = [n[0] * thickness, n[1] * thickness, n[2] * thickness];\n  const extruded = extrude(faceResult.value, dir);\n  if (!extruded.ok) return extruded;\n  return ok(normalize(extruded.value));\n}\n\nfunction triangleNormal(p0: Vec3, p1: Vec3, p2: Vec3): Vec3 {\n  const u: Vec3 = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];\n  const v: Vec3 = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];\n  const c: Vec3 = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];\n  const len = Math.hypot(c[0], c[1], c[2]) || 1;\n  return [c[0] / len, c[1] / len, c[2] / len];\n}\n\ninterface Development {\n  loop: Pt2[];\n  area: number;\n  approximate: boolean;\n}\n\n/**\n * Triangulated development of a ruled transition between two equal-length vertex\n * lists `a` (z=0) and `b` (z=height). Each quad (a[i],a[i+1],b[i+1],b[i]) is split\n * along the a[i]–b[i+1] diagonal into two triangles; the triangles are laid out\n * flat one strip at a time, hinging each new triangle onto the previously-placed\n * shared edge with its true 3D edge lengths preserved. The developed boundary is the\n * `a` chain laid along the bottom and the `b` chain returning along the top.\n *\n * Developable check: a quad is developable iff its two triangles, sharing the\n * diagonal, are coplanar — equivalently the far corner b[i] lies in the plane of\n * (a[i],a[i+1],b[i+1]). Any quad failing this within tolerance flags the whole\n * development approximate.\n */\nfunction developRuled(a: Vec3[], b: Vec3[]): Development {\n  const aFlat: Pt2[] = [];\n  const bFlat: Pt2[] = [];\n  let area = 0;\n  let approximate = false;\n\n  // Place the first ruling (a[0]–b[0]) vertically: a[0] at origin, b[0] straight up\n  // by its true 3D length, so the developed strip grows along +x.\n  const d0 = dist(a[0] as Vec3, b[0] as Vec3);\n  let aPrev: Pt2 = [0, 0];\n  let bPrev: Pt2 = [0, d0];\n  aFlat.push(aPrev);\n  bFlat.push(bPrev);\n\n  for (let i = 0; i + 1 < a.length; i += 1) {\n    const A0 = a[i] as Vec3;\n    const A1 = a[i + 1] as Vec3;\n    const B0 = b[i] as Vec3;\n    const B1 = b[i + 1] as Vec3;\n\n    // True 3D edge lengths of this quad. Diagonal A0–B1 splits it into\n    // T1=(A0,A1,B1) and T2=(A0,B1,B0).\n    const lBottom = dist(A0, A1); // A0→A1\n    const lTop = dist(B0, B1); // B0→B1\n    const lDiag = dist(A0, B1); // shared diagonal A0→B1\n    const lRight = dist(A1, B1); // right ruling A1→B1 (= next quad's left ruling)\n\n    // Developable test: is B0 coplanar with (A0, A1, B1)? If not, the quad is\n    // twisted and the flat layout cannot preserve all edges — mark approximate.\n    // Tolerance is relative to the quad's size so the check is scale-invariant.\n    const scale = Math.max(lBottom, lTop, lDiag, lRight, DEVELOPABLE_MIN_SCALE);\n    if (planeDistance(A0, A1, B1, B0) > DEVELOPABLE_REL_TOL * scale) approximate = true;\n\n    // Place B1 from the known A0(=aPrev, dist=lDiag) and B0(=bPrev, dist=lTop).\n    const b1Flat = placeFrom(aPrev, bPrev, lDiag, lTop);\n    // Place A1 from A0(=aPrev, dist=lBottom) and the just-placed B1(dist=lRight),\n    // preserving the right ruling so it equals the next quad's left ruling exactly.\n    const a1Flat = placeFrom(aPrev, b1Flat, lBottom, lRight);\n\n    aFlat.push(a1Flat);\n    bFlat.push(b1Flat);\n\n    area += triArea3(A0, A1, B1) + triArea3(A0, B1, B0);\n    aPrev = a1Flat;\n    bPrev = b1Flat;\n  }\n\n  // Developed boundary: a-chain forward, b-chain back.\n  const loop: Pt2[] = [...aFlat, ...[...bFlat].reverse()];\n  return { loop, area, approximate };\n}\n\n/**\n * Place a new point at distance `r1` from `p1` and `r2` from `p2` in 2D, choosing\n * the solution on the +x side of the directed line p1→p2 (the strip grows toward +x,\n * so successive rulings advance rightward). Falls back to the midpoint if the circles\n * do not intersect (degenerate strip).\n */\nfunction placeFrom(p1: Pt2, p2: Pt2, r1: number, r2: number): Pt2 {\n  const dx = p2[0] - p1[0];\n  const dy = p2[1] - p1[1];\n  const d = Math.hypot(dx, dy);\n  if (d < 1e-12) return [p1[0] + r1, p1[1]];\n  const a = (r1 * r1 - r2 * r2 + d * d) / (2 * d);\n  const h2 = r1 * r1 - a * a;\n  const h = h2 > 0 ? Math.sqrt(h2) : 0;\n  const mx = p1[0] + (a * dx) / d;\n  const my = p1[1] + (a * dy) / d;\n  // Perpendicular toward +x: pick the offset whose x is larger.\n  const ox = (-dy / d) * h;\n  const oy = (dx / d) * h;\n  const s1: Pt2 = [mx + ox, my + oy];\n  const s2: Pt2 = [mx - ox, my - oy];\n  return s1[0] >= s2[0] ? s1 : s2;\n}\n\nfunction dist(p: Vec3, q: Vec3): number {\n  return Math.hypot(p[0] - q[0], p[1] - q[1], p[2] - q[2]);\n}\n\nfunction triArea3(p0: Vec3, p1: Vec3, p2: Vec3): number {\n  const u: Vec3 = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];\n  const v: Vec3 = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];\n  const c: Vec3 = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];\n  return Math.hypot(c[0], c[1], c[2]) / 2;\n}\n\n/** Perpendicular distance of `q` from the plane through (p0,p1,p2). */\nfunction planeDistance(p0: Vec3, p1: Vec3, p2: Vec3, q: Vec3): number {\n  const u: Vec3 = [p1[0] - p0[0], p1[1] - p0[1], p1[2] - p0[2]];\n  const v: Vec3 = [p2[0] - p0[0], p2[1] - p0[1], p2[2] - p0[2]];\n  const c: Vec3 = [u[1] * v[2] - u[2] * v[1], u[2] * v[0] - u[0] * v[2], u[0] * v[1] - u[1] * v[0]];\n  const len = Math.hypot(c[0], c[1], c[2]);\n  if (len < 1e-12) return 0;\n  const w: Vec3 = [q[0] - p0[0], q[1] - p0[1], q[2] - p0[2]];\n  return Math.abs((w[0] * c[0] + w[1] * c[1] + w[2] * c[2]) / len);\n}\n\n/** Trace a closed developed-plane loop (≥ 3 points) into a morph {@link Wire}. */\nfunction closedLoopWire(loop: Pt2[]): Result<Wire> {\n  const deduped: Pt2[] = [];\n  for (const p of loop) {\n    const last = deduped[deduped.length - 1];\n    if (last === undefined || Math.hypot(p[0] - last[0], p[1] - last[1]) > 1e-9) deduped.push(p);\n  }\n  // Drop a trailing point coincident with the first (the loop closes implicitly).\n  if (deduped.length > 1) {\n    const first = deduped[0] as Pt2;\n    const last = deduped[deduped.length - 1] as Pt2;\n    if (Math.hypot(first[0] - last[0], first[1] - last[1]) < 1e-9) deduped.pop();\n  }\n  if (deduped.length < 3) {\n    return err(validationError('LOFTED_LOOP_TOO_SMALL', `developed loop has ${deduped.length} points, need ≥ 3`));\n  }\n  const edges = [];\n  for (let i = 0; i < deduped.length; i += 1) {\n    const p = deduped[i] as Pt2;\n    const next = deduped[(i + 1) % deduped.length] as Pt2;\n    edges.push(line([p[0], p[1], 0], [next[0], next[1], 0]));\n  }\n  return wireLoop(edges);\n}\n"]}

package/dist/materials.d.ts

@@ -0,0 +1,16 @@
+import type { MaterialSpec } from './types.js';
+/** Default K-factor applied when a material does not specify one. */
+export declare const DEFAULT_K_FACTOR = 0.44;
+/** Standard steel sheet gauges, keyed by gauge name. */
+export declare const STEEL_GAUGES: Readonly<Record<string, MaterialSpec>>;
+/** Standard aluminum sheet gauges, keyed by gauge name. */
+export declare const ALUMINUM_GAUGES: Readonly<Record<string, MaterialSpec>>;
+/** All available materials, merged from the steel and aluminum gauge sets. */
+export declare const MATERIALS: Readonly<Record<string, MaterialSpec>>;
+/**
+ * Look up a material by its name.
+ * @param name - The material name to look up.
+ * @returns The matching material spec, or undefined if not found.
+ */
+export declare function getMaterial(name: string): MaterialSpec | undefined;
+//# sourceMappingURL=materials.d.ts.map

package/dist/materials.d.ts.map

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package/dist/materials.js

@@ -0,0 +1,44 @@
+/** Default K-factor applied when a material does not specify one. */
+export const DEFAULT_K_FACTOR = 0.44;
+function gauge(name, thickness, kFactor = DEFAULT_K_FACTOR) {
+    return {
+        name,
+        thickness,
+        defaultRule: { innerRadius: thickness, kFactor },
+    };
+}
+/** Standard steel sheet gauges, keyed by gauge name. */
+export const STEEL_GAUGES = {
+    'steel-24ga': gauge('steel-24ga', 0.61),
+    'steel-22ga': gauge('steel-22ga', 0.76),
+    'steel-20ga': gauge('steel-20ga', 0.91),
+    'steel-18ga': gauge('steel-18ga', 1.21),
+    'steel-16ga': gauge('steel-16ga', 1.52),
+    'steel-14ga': gauge('steel-14ga', 1.9),
+    'steel-12ga': gauge('steel-12ga', 2.66),
+    'steel-10ga': gauge('steel-10ga', 3.42),
+};
+/** Standard aluminum sheet gauges, keyed by gauge name. */
+export const ALUMINUM_GAUGES = {
+    'aluminum-22ga': gauge('aluminum-22ga', 0.64),
+    'aluminum-20ga': gauge('aluminum-20ga', 0.81),
+    'aluminum-18ga': gauge('aluminum-18ga', 1.02),
+    'aluminum-16ga': gauge('aluminum-16ga', 1.29),
+    'aluminum-14ga': gauge('aluminum-14ga', 1.63),
+    'aluminum-12ga': gauge('aluminum-12ga', 2.05),
+    'aluminum-10ga': gauge('aluminum-10ga', 2.59),
+};
+/** All available materials, merged from the steel and aluminum gauge sets. */
+export const MATERIALS = {
+    ...STEEL_GAUGES,
+    ...ALUMINUM_GAUGES,
+};
+/**
+ * Look up a material by its name.
+ * @param name - The material name to look up.
+ * @returns The matching material spec, or undefined if not found.
+ */
+export function getMaterial(name) {
+    return MATERIALS[name];
+}
+//# sourceMappingURL=materials.js.map

package/dist/materials.js.map

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package/dist/miterFns.d.ts

@@ -0,0 +1,31 @@
+import { type Result, type Vec3 } from '@faicad/faijs/brepjs-compat';
+import type { SheetMetalPart } from './types.js';
+/** An oriented cutting plane: material on the `+normal` side is removed. */
+export interface MiterPlane {
+    origin: Vec3;
+    normal: Vec3;
+}
+/**
+ * General miter primitive: cut a sheet-metal part by a plane, removing the
+ * material on the `+normal` side. The tool is a half-space block sized to the
+ * part's bounding box, so the cut is exact regardless of part extent.
+ *
+ * @param part - the sheet metal part to cut.
+ * @param plane - the miter plane definition.
+ * @returns the updated part with the miter cut applied, or an error.
+ */
+export declare function miterCut(part: SheetMetalPart, plane: MiterPlane): Result<SheetMetalPart>;
+/**
+ * Auto corner-miter between two adjacent flanges. The miter plane bisects the two
+ * flanges' fold-up directions at their shared corner and is offset by half the gap,
+ * so the cut falls on the flat/flange regions and never crosses a bend patch. The
+ * single bisector cut trims both flanges to a clean mitered corner.
+ *
+ * @param part - the sheet metal part to miter.
+ * @param flangeIdA - the first flange ID.
+ * @param flangeIdB - the second flange ID.
+ * @param gap - the gap between flanges (default 0).
+ * @returns the updated part with the miter corner applied, or an error.
+ */
+export declare function autoMiterCorner(part: SheetMetalPart, flangeIdA: string, flangeIdB: string, gap?: number): Result<SheetMetalPart>;
+//# sourceMappingURL=miterFns.d.ts.map

package/dist/miterFns.d.ts.map

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