formulab 0.1.11 → 0.5.1

package/dist/machining/radialChipThinning.d.ts

@@ -0,0 +1,18 @@
+import type { RadialChipThinningInput, RadialChipThinningResult } from './types.js';
+/**
+ * Calculate adjusted feed per tooth to compensate for radial chip thinning.
+ *
+ * When ae < D/2, the actual chip thickness is less than the programmed fz.
+ * This function computes the adjusted (higher) fz needed to maintain the target chip load.
+ *
+ * @formula
+ *   chipThinningFactor = D / (2 × √(ae × (D − ae)))
+ *   adjustedFz = fz_target × chipThinningFactor
+ *
+ * @reference Harvey Tool — Radial Chip Thinning guide.
+ *
+ * @param input - Chip thinning parameters
+ * @returns RadialChipThinningResult with adjusted feed and thinning factor
+ */
+export declare function radialChipThinning(input: RadialChipThinningInput): RadialChipThinningResult;
+//# sourceMappingURL=radialChipThinning.d.ts.map

package/dist/machining/radialChipThinning.d.ts.map

@@ -0,0 +1 @@
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package/dist/machining/radialChipThinning.js

@@ -0,0 +1,30 @@
+import { roundTo } from '../utils.js';
+/**
+ * Calculate adjusted feed per tooth to compensate for radial chip thinning.
+ *
+ * When ae < D/2, the actual chip thickness is less than the programmed fz.
+ * This function computes the adjusted (higher) fz needed to maintain the target chip load.
+ *
+ * @formula
+ *   chipThinningFactor = D / (2 × √(ae × (D − ae)))
+ *   adjustedFz = fz_target × chipThinningFactor
+ *
+ * @reference Harvey Tool — Radial Chip Thinning guide.
+ *
+ * @param input - Chip thinning parameters
+ * @returns RadialChipThinningResult with adjusted feed and thinning factor
+ */
+export function radialChipThinning(input) {
+    const { toolDiameter, radialDepthOfCut, chipLoadTarget } = input;
+    const D = toolDiameter;
+    const ae = radialDepthOfCut;
+    // Factor = D / (2 × √(ae × (D - ae)))
+    const factor = D / (2 * Math.sqrt(ae * (D - ae)));
+    const adjustedFz = chipLoadTarget * factor;
+    return {
+        adjustedFeedPerTooth: roundTo(adjustedFz, 4),
+        chipThinningFactor: roundTo(factor, 4),
+        effectiveChipLoad: roundTo(chipLoadTarget, 4),
+    };
+}
+//# sourceMappingURL=radialChipThinning.js.map

package/dist/machining/radialChipThinning.js.map

@@ -0,0 +1 @@
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package/dist/machining/sineBarHeight.d.ts

@@ -0,0 +1,16 @@
+import type { SineBarHeightInput, SineBarHeightResult } from './types.js';
+/**
+ * Calculate the gauge block height for a sine bar setup.
+ *
+ * @formula
+ *   H = L × sin(θ)
+ *   actualAngle = arcsin(roundedH / L)
+ *   error = actualAngle − θ
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Sine Bar section.
+ *
+ * @param input - Sine bar parameters
+ * @returns SineBarHeightResult with exact and optionally rounded height
+ */
+export declare function sineBarHeight(input: SineBarHeightInput): SineBarHeightResult;
+//# sourceMappingURL=sineBarHeight.d.ts.map

package/dist/machining/sineBarHeight.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"sineBarHeight.d.ts","sourceRoot":"","sources":["../../src/machining/sineBarHeight.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,kBAAkB,EAAE,mBAAmB,EAAE,MAAM,YAAY,CAAC;AAE1E;;;;;;;;;;;;GAYG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAqB5E"}

package/dist/machining/sineBarHeight.js

@@ -0,0 +1,32 @@
+import { roundTo } from '../utils.js';
+/**
+ * Calculate the gauge block height for a sine bar setup.
+ *
+ * @formula
+ *   H = L × sin(θ)
+ *   actualAngle = arcsin(roundedH / L)
+ *   error = actualAngle − θ
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Sine Bar section.
+ *
+ * @param input - Sine bar parameters
+ * @returns SineBarHeightResult with exact and optionally rounded height
+ */
+export function sineBarHeight(input) {
+    const { angle, sineBarLength, roundToBlock } = input;
+    const angleRad = (angle * Math.PI) / 180;
+    const height = sineBarLength * Math.sin(angleRad);
+    const result = {
+        height: roundTo(height, 4),
+    };
+    if (roundToBlock !== undefined && roundToBlock > 0) {
+        const rounded = Math.round(height / roundToBlock) * roundToBlock;
+        result.roundedHeight = roundTo(rounded, 4);
+        const actualAngleRad = Math.asin(rounded / sineBarLength);
+        const actualAngleDeg = (actualAngleRad * 180) / Math.PI;
+        result.actualAngle = roundTo(actualAngleDeg, 6);
+        result.angleError = roundTo(actualAngleDeg - angle, 6);
+    }
+    return result;
+}
+//# sourceMappingURL=sineBarHeight.js.map

package/dist/machining/sineBarHeight.js.map

@@ -0,0 +1 @@
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package/dist/machining/threadOverWires.d.ts

@@ -0,0 +1,21 @@
+import type { ThreadOverWiresInput, ThreadOverWiresResult } from './types.js';
+/**
+ * Calculate thread measurement over wires (3-wire method).
+ *
+ * @formula (for 60° thread angle — metric/unified):
+ *   bestWire = P / √3 ≈ 0.57735 × P
+ *   d₂ = d − 0.6495 × P  (pitch diameter for 60°)
+ *   M = d₂ + 3W − 1.5155 × P
+ *
+ * General formula:
+ *   bestWire = P / (2 × cos(α/2))
+ *   For 55° (Whitworth): bestWire = P / (2 × cos(27.5°))
+ *   For 29° (Acme): bestWire = P / (2 × cos(14.5°))
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Thread measurement.
+ *
+ * @param input - Thread over wires parameters
+ * @returns ThreadOverWiresResult with measurement, best wire, and pitch diameter
+ */
+export declare function threadOverWires(input: ThreadOverWiresInput): ThreadOverWiresResult;
+//# sourceMappingURL=threadOverWires.d.ts.map

package/dist/machining/threadOverWires.d.ts.map

@@ -0,0 +1 @@
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package/dist/machining/threadOverWires.js

@@ -0,0 +1,54 @@
+import { roundTo } from '../utils.js';
+/**
+ * Calculate thread measurement over wires (3-wire method).
+ *
+ * @formula (for 60° thread angle — metric/unified):
+ *   bestWire = P / √3 ≈ 0.57735 × P
+ *   d₂ = d − 0.6495 × P  (pitch diameter for 60°)
+ *   M = d₂ + 3W − 1.5155 × P
+ *
+ * General formula:
+ *   bestWire = P / (2 × cos(α/2))
+ *   For 55° (Whitworth): bestWire = P / (2 × cos(27.5°))
+ *   For 29° (Acme): bestWire = P / (2 × cos(14.5°))
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Thread measurement.
+ *
+ * @param input - Thread over wires parameters
+ * @returns ThreadOverWiresResult with measurement, best wire, and pitch diameter
+ */
+export function threadOverWires(input) {
+    const { majorDiameter, pitch, threadAngle = 60 } = input;
+    const halfAngleRad = ((threadAngle / 2) * Math.PI) / 180;
+    const cosHalfAngle = Math.cos(halfAngleRad);
+    // Best wire size
+    const bestWire = pitch / (2 * cosHalfAngle);
+    const wireSize = input.wireSize ?? bestWire;
+    // Pitch diameter
+    let pitchDiameter;
+    if (threadAngle === 60) {
+        pitchDiameter = majorDiameter - 0.6495 * pitch;
+    }
+    else if (threadAngle === 55) {
+        pitchDiameter = majorDiameter - 0.6403 * pitch;
+    }
+    else if (threadAngle === 29) {
+        pitchDiameter = majorDiameter - 0.5 * pitch;
+    }
+    else {
+        // 30° (trapezoidal)
+        pitchDiameter = majorDiameter - 0.5 * pitch;
+    }
+    // Measurement over wires (M)
+    // General: M = d₂ + W × (1 + 1/sin(α/2)) - P × cot(α/2) / 2
+    // For 60°: M = d₂ + 3W - 1.5155P
+    const sinHalfAngle = Math.sin(halfAngleRad);
+    const M = pitchDiameter + wireSize * (1 + 1 / sinHalfAngle) - (pitch * cosHalfAngle) / (2 * sinHalfAngle);
+    return {
+        measurementOverWires: roundTo(M, 4),
+        bestWireSize: roundTo(bestWire, 4),
+        pitchDiameter: roundTo(pitchDiameter, 4),
+        wireSize: roundTo(wireSize, 4),
+    };
+}
+//# sourceMappingURL=threadOverWires.js.map

package/dist/machining/threadOverWires.js.map

@@ -0,0 +1 @@
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package/dist/machining/toolDeflection.d.ts

@@ -0,0 +1,16 @@
+import type { ToolDeflectionInput, ToolDeflectionResult } from './types.js';
+/**
+ * Calculate end mill deflection using cantilever beam theory.
+ *
+ * @formula
+ *   I = π × d⁴ / 64
+ *   δ = F × L³ / (3 × E × I)
+ *   k = F / δ
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Beam deflection.
+ *
+ * @param input - Tool deflection parameters
+ * @returns ToolDeflectionResult with deflection, inertia, and stiffness
+ */
+export declare function toolDeflection(input: ToolDeflectionInput): ToolDeflectionResult;
+//# sourceMappingURL=toolDeflection.d.ts.map

package/dist/machining/toolDeflection.d.ts.map

@@ -0,0 +1 @@
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package/dist/machining/toolDeflection.js

@@ -0,0 +1,36 @@
+import { roundTo } from '../utils.js';
+/**
+ * Young's modulus for common tool materials (GPa)
+ */
+const TOOL_MODULUS = {
+    carbide: 550,
+    hss: 200,
+};
+/**
+ * Calculate end mill deflection using cantilever beam theory.
+ *
+ * @formula
+ *   I = π × d⁴ / 64
+ *   δ = F × L³ / (3 × E × I)
+ *   k = F / δ
+ *
+ * @reference Oberg, E. et al. "Machinery's Handbook", 31st Ed. — Beam deflection.
+ *
+ * @param input - Tool deflection parameters
+ * @returns ToolDeflectionResult with deflection, inertia, and stiffness
+ */
+export function toolDeflection(input) {
+    const { toolDiameter, stickout, cuttingForce, material = 'carbide' } = input;
+    const E = input.youngsModulus ?? TOOL_MODULUS[material];
+    const E_MPa = E * 1000; // GPa → MPa (N/mm²)
+    const I = (Math.PI * Math.pow(toolDiameter, 4)) / 64;
+    const delta = (cuttingForce * Math.pow(stickout, 3)) / (3 * E_MPa * I);
+    const stiffness = delta > 0 ? cuttingForce / delta : Infinity;
+    return {
+        deflection: roundTo(delta, 6),
+        momentOfInertia: roundTo(I, 4),
+        stiffness: roundTo(stiffness, 2),
+        youngsModulus: E,
+    };
+}
+//# sourceMappingURL=toolDeflection.js.map

package/dist/machining/toolDeflection.js.map

@@ -0,0 +1 @@
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package/dist/machining/triangleSolver.d.ts

@@ -0,0 +1,21 @@
+import type { TriangleSolverInput, TriangleSolverResult } from './types.js';
+/**
+ * Solve a triangle given at least 3 known values (sides/angles).
+ *
+ * Supported cases:
+ * - SSS: three sides → law of cosines
+ * - SAS: two sides + included angle → law of cosines
+ * - ASA/AAS: two angles + one side → law of sines
+ * - SSA: two sides + non-included angle → law of sines (ambiguous case)
+ *
+ * @formula
+ *   Law of cosines: c² = a² + b² − 2ab·cos(C)
+ *   Law of sines: a/sin(A) = b/sin(B) = c/sin(C)
+ *   Area (Heron): √(s(s−a)(s−b)(s−c)), s = (a+b+c)/2
+ *
+ * @param input - Triangle sides and/or angles (degrees)
+ * @returns TriangleSolverResult with all sides, angles, area, and perimeter
+ * @throws Error if insufficient or invalid input
+ */
+export declare function triangleSolver(input: TriangleSolverInput): TriangleSolverResult;
+//# sourceMappingURL=triangleSolver.d.ts.map

package/dist/machining/triangleSolver.d.ts.map

@@ -0,0 +1 @@
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package/dist/machining/triangleSolver.js

@@ -0,0 +1,120 @@
+import { roundTo } from '../utils.js';
+const DEG = Math.PI / 180;
+const RAD = 180 / Math.PI;
+/**
+ * Solve a triangle given at least 3 known values (sides/angles).
+ *
+ * Supported cases:
+ * - SSS: three sides → law of cosines
+ * - SAS: two sides + included angle → law of cosines
+ * - ASA/AAS: two angles + one side → law of sines
+ * - SSA: two sides + non-included angle → law of sines (ambiguous case)
+ *
+ * @formula
+ *   Law of cosines: c² = a² + b² − 2ab·cos(C)
+ *   Law of sines: a/sin(A) = b/sin(B) = c/sin(C)
+ *   Area (Heron): √(s(s−a)(s−b)(s−c)), s = (a+b+c)/2
+ *
+ * @param input - Triangle sides and/or angles (degrees)
+ * @returns TriangleSolverResult with all sides, angles, area, and perimeter
+ * @throws Error if insufficient or invalid input
+ */
+export function triangleSolver(input) {
+    let { a, b, c, A, B, C } = input;
+    // Count known values
+    const knownSides = [a, b, c].filter(v => v !== undefined).length;
+    const knownAngles = [A, B, C].filter(v => v !== undefined).length;
+    // If two angles known, compute the third
+    if (knownAngles === 2) {
+        if (A === undefined)
+            A = 180 - B - C;
+        else if (B === undefined)
+            B = 180 - A - C;
+        else if (C === undefined)
+            C = 180 - A - B;
+    }
+    // SSS: three sides known
+    if (knownSides === 3 && a !== undefined && b !== undefined && c !== undefined) {
+        A = Math.acos((b * b + c * c - a * a) / (2 * b * c)) * RAD;
+        B = Math.acos((a * a + c * c - b * b) / (2 * a * c)) * RAD;
+        C = 180 - A - B;
+    }
+    // SAS: two sides + included angle
+    else if (knownSides === 2 && knownAngles >= 1) {
+        if (a !== undefined && b !== undefined && C !== undefined) {
+            c = Math.sqrt(a * a + b * b - 2 * a * b * Math.cos(C * DEG));
+            A = Math.asin((a * Math.sin(C * DEG)) / c) * RAD;
+            B = 180 - A - C;
+        }
+        else if (a !== undefined && c !== undefined && B !== undefined) {
+            b = Math.sqrt(a * a + c * c - 2 * a * c * Math.cos(B * DEG));
+            A = Math.asin((a * Math.sin(B * DEG)) / b) * RAD;
+            C = 180 - A - B;
+        }
+        else if (b !== undefined && c !== undefined && A !== undefined) {
+            a = Math.sqrt(b * b + c * c - 2 * b * c * Math.cos(A * DEG));
+            B = Math.asin((b * Math.sin(A * DEG)) / a) * RAD;
+            C = 180 - A - B;
+        }
+        // SSA (ambiguous): two sides + non-included angle
+        else if (a !== undefined && b !== undefined && A !== undefined) {
+            const sinB = (b * Math.sin(A * DEG)) / a;
+            if (sinB > 1)
+                throw new Error('No valid triangle exists');
+            B = Math.asin(sinB) * RAD;
+            C = 180 - A - B;
+            c = (a * Math.sin(C * DEG)) / Math.sin(A * DEG);
+        }
+        else if (a !== undefined && c !== undefined && A !== undefined) {
+            const sinC = (c * Math.sin(A * DEG)) / a;
+            if (sinC > 1)
+                throw new Error('No valid triangle exists');
+            C = Math.asin(sinC) * RAD;
+            B = 180 - A - C;
+            b = (a * Math.sin(B * DEG)) / Math.sin(A * DEG);
+        }
+        else if (b !== undefined && c !== undefined && B !== undefined) {
+            const sinC = (c * Math.sin(B * DEG)) / b;
+            if (sinC > 1)
+                throw new Error('No valid triangle exists');
+            C = Math.asin(sinC) * RAD;
+            A = 180 - B - C;
+            a = (b * Math.sin(A * DEG)) / Math.sin(B * DEG);
+        }
+    }
+    // ASA/AAS: two angles + one side (third angle already computed above)
+    else if (knownSides === 1 && knownAngles >= 2) {
+        if (A !== undefined && B !== undefined && C !== undefined) {
+            if (a !== undefined) {
+                b = (a * Math.sin(B * DEG)) / Math.sin(A * DEG);
+                c = (a * Math.sin(C * DEG)) / Math.sin(A * DEG);
+            }
+            else if (b !== undefined) {
+                a = (b * Math.sin(A * DEG)) / Math.sin(B * DEG);
+                c = (b * Math.sin(C * DEG)) / Math.sin(B * DEG);
+            }
+            else if (c !== undefined) {
+                a = (c * Math.sin(A * DEG)) / Math.sin(C * DEG);
+                b = (c * Math.sin(B * DEG)) / Math.sin(C * DEG);
+            }
+        }
+    }
+    if (a === undefined || b === undefined || c === undefined ||
+        A === undefined || B === undefined || C === undefined) {
+        throw new Error('Insufficient data to solve triangle');
+    }
+    // Heron's formula for area
+    const s = (a + b + c) / 2;
+    const area = Math.sqrt(s * (s - a) * (s - b) * (s - c));
+    return {
+        a: roundTo(a, 4),
+        b: roundTo(b, 4),
+        c: roundTo(c, 4),
+        A: roundTo(A, 4),
+        B: roundTo(B, 4),
+        C: roundTo(C, 4),
+        area: roundTo(area, 4),
+        perimeter: roundTo(a + b + c, 4),
+    };
+}
+//# sourceMappingURL=triangleSolver.js.map

package/dist/machining/triangleSolver.js.map

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package/dist/machining/truePosition.d.ts

@@ -0,0 +1,19 @@
+import type { TruePositionInput, TruePositionResult } from './types.js';
+/**
+ * Calculate GD&T True Position (diametral method).
+ *
+ * @formula
+ *   Δx = actualX − nominalX
+ *   Δy = actualY − nominalY
+ *   radial = √(Δx² + Δy²)
+ *   TP = 2 × radial
+ *   MMC bonus = featureSize − mmcSize (when feature is larger than MMC)
+ *   effectiveTol = tolerance + bonus
+ *
+ * @reference ASME Y14.5-2018 — Positional tolerance.
+ *
+ * @param input - True position parameters
+ * @returns TruePositionResult with TP value and optional tolerance evaluation
+ */
+export declare function truePosition(input: TruePositionInput): TruePositionResult;
+//# sourceMappingURL=truePosition.d.ts.map

package/dist/machining/truePosition.d.ts.map

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package/dist/machining/truePosition.js

@@ -0,0 +1,44 @@
+import { roundTo } from '../utils.js';
+/**
+ * Calculate GD&T True Position (diametral method).
+ *
+ * @formula
+ *   Δx = actualX − nominalX
+ *   Δy = actualY − nominalY
+ *   radial = √(Δx² + Δy²)
+ *   TP = 2 × radial
+ *   MMC bonus = featureSize − mmcSize (when feature is larger than MMC)
+ *   effectiveTol = tolerance + bonus
+ *
+ * @reference ASME Y14.5-2018 — Positional tolerance.
+ *
+ * @param input - True position parameters
+ * @returns TruePositionResult with TP value and optional tolerance evaluation
+ */
+export function truePosition(input) {
+    const { actualX, actualY, nominalX, nominalY, tolerance, featureSize, mmcSize } = input;
+    const dx = actualX - nominalX;
+    const dy = actualY - nominalY;
+    const radial = Math.sqrt(dx * dx + dy * dy);
+    const tp = 2 * radial;
+    const result = {
+        truePosition: roundTo(tp, 4),
+        deviationX: roundTo(dx, 4),
+        deviationY: roundTo(dy, 4),
+        radialDeviation: roundTo(radial, 4),
+    };
+    if (featureSize !== undefined && mmcSize !== undefined) {
+        const bonus = Math.max(0, featureSize - mmcSize);
+        result.mmcBonus = roundTo(bonus, 4);
+        if (tolerance !== undefined) {
+            const effectiveTol = tolerance + bonus;
+            result.effectiveTolerance = roundTo(effectiveTol, 4);
+            result.inTolerance = tp <= effectiveTol;
+        }
+    }
+    else if (tolerance !== undefined) {
+        result.inTolerance = tp <= tolerance;
+    }
+    return result;
+}
+//# sourceMappingURL=truePosition.js.map

package/dist/machining/truePosition.js.map

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