foodforthought-cli 0.2.7__py3-none-any.whl → 0.2.8__py3-none-any.whl

ate/robot/calibration.py

@@ -0,0 +1,583 @@
+"""
+Visual calibration system for robot servo mapping.
+
+Provides:
+- ate robot calibrate - Interactive servo discovery and range mapping
+- Visual feedback using webcam/robot camera
+- Pose library management for semantic skill development
+
+The goal is to eliminate manual servo value guessing by:
+1. Auto-discovering servo IDs and their ranges
+2. Using camera to visually confirm poses
+3. Creating semantic mappings (e.g., "gripper_open" -> servo 11 @ 2500)
+"""
+
+import json
+import time
+import os
+from dataclasses import dataclass, field, asdict
+from typing import Dict, List, Optional, Tuple, Any, Callable
+from pathlib import Path
+from enum import Enum
+
+
+class JointType(Enum):
+    """Types of joints/servos."""
+    UNKNOWN = "unknown"
+    # Locomotion
+    HIP_ROLL = "hip_roll"
+    HIP_PITCH = "hip_pitch"
+    KNEE = "knee"
+    ANKLE = "ankle"
+    # Arm
+    SHOULDER_PAN = "shoulder_pan"
+    SHOULDER_LIFT = "shoulder_lift"
+    ELBOW = "elbow"
+    WRIST_ROLL = "wrist_roll"
+    WRIST_PITCH = "wrist_pitch"
+    # Gripper
+    GRIPPER = "gripper"
+    # Body
+    HEAD_PAN = "head_pan"
+    HEAD_TILT = "head_tilt"
+    BODY_PITCH = "body_pitch"
+    BODY_ROLL = "body_roll"
+
+
+@dataclass
+class ServoCalibration:
+    """Calibration data for a single servo."""
+    servo_id: int
+    name: str                           # Human-readable name
+    joint_type: JointType = JointType.UNKNOWN
+
+    # Range discovered during calibration
+    min_value: int = 0
+    max_value: int = 4096
+    center_value: int = 2048
+
+    # Semantic positions (name -> value)
+    positions: Dict[str, int] = field(default_factory=dict)
+
+    # Physical properties
+    inverted: bool = False              # True if positive = clockwise
+    speed_limit: int = 1000             # Max speed in ms per movement
+
+    # Visual confirmation images (base64 or paths)
+    position_images: Dict[str, str] = field(default_factory=dict)
+
+    def get_position(self, name: str) -> Optional[int]:
+        """Get servo value for a named position."""
+        return self.positions.get(name)
+
+    def set_position(self, name: str, value: int, image_path: Optional[str] = None):
+        """Set a named position for this servo."""
+        self.positions[name] = value
+        if image_path:
+            self.position_images[name] = image_path
+
+
+@dataclass
+class Pose:
+    """A named pose consisting of multiple servo positions."""
+    name: str
+    description: str = ""
+    servo_positions: Dict[int, int] = field(default_factory=dict)  # servo_id -> value
+    transition_time_ms: int = 500
+    image_path: Optional[str] = None
+
+    def to_dict(self) -> dict:
+        return {
+            "name": self.name,
+            "description": self.description,
+            "servo_positions": self.servo_positions,
+            "transition_time_ms": self.transition_time_ms,
+            "image_path": self.image_path,
+        }
+
+    @classmethod
+    def from_dict(cls, data: dict) -> "Pose":
+        return cls(
+            name=data["name"],
+            description=data.get("description", ""),
+            servo_positions={int(k): v for k, v in data["servo_positions"].items()},
+            transition_time_ms=data.get("transition_time_ms", 500),
+            image_path=data.get("image_path"),
+        )
+
+
+@dataclass
+class RobotCalibration:
+    """Complete calibration for a robot."""
+    robot_model: str
+    robot_name: str
+
+    # Servo calibrations by ID
+    servos: Dict[int, ServoCalibration] = field(default_factory=dict)
+
+    # Named poses
+    poses: Dict[str, Pose] = field(default_factory=dict)
+
+    # Camera configuration
+    camera_url: Optional[str] = None
+    camera_type: str = "wifi"  # wifi, usb, none
+
+    # Connection info
+    serial_port: Optional[str] = None
+    baud_rate: int = 115200
+
+    # Metadata
+    calibrated_at: Optional[str] = None
+    notes: str = ""
+
+    def get_servo(self, servo_id: int) -> Optional[ServoCalibration]:
+        return self.servos.get(servo_id)
+
+    def get_pose(self, name: str) -> Optional[Pose]:
+        return self.poses.get(name)
+
+    def add_pose(self, pose: Pose):
+        self.poses[pose.name] = pose
+
+    def save(self, path: Path):
+        """Save calibration to JSON file."""
+        data = {
+            "robot_model": self.robot_model,
+            "robot_name": self.robot_name,
+            "servos": {
+                str(sid): {
+                    "servo_id": s.servo_id,
+                    "name": s.name,
+                    "joint_type": s.joint_type.value,
+                    "min_value": s.min_value,
+                    "max_value": s.max_value,
+                    "center_value": s.center_value,
+                    "positions": s.positions,
+                    "inverted": s.inverted,
+                    "speed_limit": s.speed_limit,
+                }
+                for sid, s in self.servos.items()
+            },
+            "poses": {name: pose.to_dict() for name, pose in self.poses.items()},
+            "camera_url": self.camera_url,
+            "camera_type": self.camera_type,
+            "serial_port": self.serial_port,
+            "baud_rate": self.baud_rate,
+            "calibrated_at": self.calibrated_at,
+            "notes": self.notes,
+        }
+
+        path.parent.mkdir(parents=True, exist_ok=True)
+        with open(path, "w") as f:
+            json.dump(data, f, indent=2)
+
+    @classmethod
+    def load(cls, path: Path) -> "RobotCalibration":
+        """Load calibration from JSON file."""
+        with open(path) as f:
+            data = json.load(f)
+
+        cal = cls(
+            robot_model=data["robot_model"],
+            robot_name=data["robot_name"],
+            camera_url=data.get("camera_url"),
+            camera_type=data.get("camera_type", "wifi"),
+            serial_port=data.get("serial_port"),
+            baud_rate=data.get("baud_rate", 115200),
+            calibrated_at=data.get("calibrated_at"),
+            notes=data.get("notes", ""),
+        )
+
+        # Load servos
+        for sid, sdata in data.get("servos", {}).items():
+            cal.servos[int(sid)] = ServoCalibration(
+                servo_id=sdata["servo_id"],
+                name=sdata["name"],
+                joint_type=JointType(sdata.get("joint_type", "unknown")),
+                min_value=sdata.get("min_value", 0),
+                max_value=sdata.get("max_value", 4096),
+                center_value=sdata.get("center_value", 2048),
+                positions=sdata.get("positions", {}),
+                inverted=sdata.get("inverted", False),
+                speed_limit=sdata.get("speed_limit", 1000),
+            )
+
+        # Load poses
+        for name, pdata in data.get("poses", {}).items():
+            cal.poses[name] = Pose.from_dict(pdata)
+
+        return cal
+
+
+class VisualCalibrator:
+    """
+    Interactive calibration wizard with visual feedback.
+
+    Usage:
+        calibrator = VisualCalibrator(serial_port="/dev/cu.usbserial-10")
+        calibrator.set_camera("http://192.168.50.98:80/capture")
+        calibration = calibrator.run_interactive()
+        calibration.save(Path("~/.ate/calibrations/mechdog.json"))
+    """
+
+    def __init__(
+        self,
+        serial_port: str,
+        baud_rate: int = 115200,
+        robot_model: str = "unknown",
+        robot_name: str = "robot",
+    ):
+        self.serial_port = serial_port
+        self.baud_rate = baud_rate
+        self.robot_model = robot_model
+        self.robot_name = robot_name
+
+        self._serial = None
+        self._camera_url = None
+        self._camera_capture = None  # Function to capture image
+
+        self.calibration = RobotCalibration(
+            robot_model=robot_model,
+            robot_name=robot_name,
+            serial_port=serial_port,
+            baud_rate=baud_rate,
+        )
+
+    def set_camera(self, camera_url: str):
+        """Set camera URL for visual feedback."""
+        self._camera_url = camera_url
+        self.calibration.camera_url = camera_url
+
+    def set_camera_capture(self, capture_fn: Callable[[], bytes]):
+        """Set custom camera capture function."""
+        self._camera_capture = capture_fn
+
+    def connect(self) -> bool:
+        """Connect to robot via serial."""
+        try:
+            import serial
+            self._serial = serial.Serial(self.serial_port, self.baud_rate, timeout=2.0)
+            time.sleep(0.5)
+            self._serial.reset_input_buffer()
+
+            # Get to REPL
+            self._serial.write(b'\x03')
+            time.sleep(0.3)
+            self._serial.write(b'\x02')
+            time.sleep(0.3)
+            self._serial.read(self._serial.in_waiting or 1)
+
+            return True
+        except Exception as e:
+            print(f"Failed to connect: {e}")
+            return False
+
+    def disconnect(self):
+        """Disconnect from robot."""
+        if self._serial and self._serial.is_open:
+            self._serial.close()
+
+    def send_command(self, cmd: str, wait: float = 0.3) -> str:
+        """Send command and return response."""
+        if not self._serial:
+            raise RuntimeError("Not connected")
+
+        self._serial.write(f"{cmd}\r\n".encode())
+        time.sleep(wait)
+        response = self._serial.read(self._serial.in_waiting or 1)
+        return response.decode("utf-8", errors="replace")
+
+    def capture_image(self, save_path: Optional[str] = None) -> Optional[bytes]:
+        """Capture image from camera."""
+        if self._camera_capture:
+            img_data = self._camera_capture()
+        elif self._camera_url:
+            import requests
+            try:
+                response = requests.get(self._camera_url, timeout=5)
+                if response.status_code == 200:
+                    img_data = response.content
+                else:
+                    return None
+            except Exception:
+                return None
+        else:
+            return None
+
+        if save_path and img_data:
+            with open(save_path, "wb") as f:
+                f.write(img_data)
+
+        return img_data
+
+    def read_servo(self, servo_id: int) -> Optional[int]:
+        """Read current servo position."""
+        response = self.send_command(f"dog.read_servo({servo_id})")
+        # Parse response for integer value
+        for line in response.split("\n"):
+            line = line.strip()
+            if line.isdigit():
+                return int(line)
+            try:
+                return int(line)
+            except ValueError:
+                continue
+        return None
+
+    def set_servo(self, servo_id: int, value: int, time_ms: int = 500) -> bool:
+        """Set servo to position."""
+        response = self.send_command(
+            f"dog.set_servo({servo_id}, {value}, {time_ms})",
+            wait=time_ms / 1000 + 0.3
+        )
+        return "True" in response
+
+    def discover_servos(self, max_id: int = 16) -> List[int]:
+        """Discover which servo IDs are active."""
+        active = []
+        print(f"Scanning servos 1-{max_id}...")
+
+        for servo_id in range(1, max_id + 1):
+            pos = self.read_servo(servo_id)
+            if pos is not None:
+                active.append(servo_id)
+                print(f"  Found servo {servo_id} at position {pos}")
+
+        return active
+
+    def calibrate_servo_range(
+        self,
+        servo_id: int,
+        name: str = "",
+        test_values: List[int] = None,
+    ) -> ServoCalibration:
+        """
+        Interactively calibrate a single servo.
+
+        Moves servo through range while user confirms safe limits.
+        """
+        if test_values is None:
+            test_values = [500, 1000, 1500, 2000, 2500]
+
+        print(f"\n=== Calibrating Servo {servo_id} ===")
+        if not name:
+            name = input(f"Name for servo {servo_id} (e.g., 'gripper', 'arm_elbow'): ").strip()
+            if not name:
+                name = f"servo_{servo_id}"
+
+        cal = ServoCalibration(servo_id=servo_id, name=name)
+
+        # Test range
+        print(f"\nTesting positions: {test_values}")
+        print("Watch the servo and note safe range...")
+
+        working_values = []
+        for val in test_values:
+            print(f"  Moving to {val}...", end=" ", flush=True)
+            success = self.set_servo(servo_id, val)
+            if success:
+                print("OK")
+                working_values.append(val)
+            else:
+                print("FAILED")
+            time.sleep(0.5)
+
+        if working_values:
+            cal.min_value = min(working_values)
+            cal.max_value = max(working_values)
+            cal.center_value = working_values[len(working_values) // 2]
+            print(f"\nRange: {cal.min_value} - {cal.max_value}")
+
+        return cal
+
+    def record_pose(self, name: str, description: str = "") -> Pose:
+        """
+        Record current robot position as a named pose.
+
+        Reads all known servos and saves their positions.
+        """
+        pose = Pose(name=name, description=description)
+
+        for servo_id in self.calibration.servos:
+            pos = self.read_servo(servo_id)
+            if pos is not None:
+                pose.servo_positions[servo_id] = pos
+
+        # Capture image if camera available
+        if self._camera_url:
+            img_dir = Path.home() / ".ate" / "calibrations" / "images"
+            img_dir.mkdir(parents=True, exist_ok=True)
+            img_path = img_dir / f"{self.robot_name}_{name}.jpg"
+            self.capture_image(str(img_path))
+            pose.image_path = str(img_path)
+
+        self.calibration.add_pose(pose)
+        return pose
+
+    def apply_pose(self, pose: Pose, sequential: bool = True) -> bool:
+        """
+        Apply a saved pose to the robot.
+
+        Args:
+            pose: The pose to apply
+            sequential: If True, move servos one at a time with waits
+        """
+        success = True
+
+        for servo_id, value in pose.servo_positions.items():
+            result = self.set_servo(servo_id, value, pose.transition_time_ms)
+            if not result:
+                success = False
+
+            if sequential:
+                time.sleep(pose.transition_time_ms / 1000 + 0.2)
+
+        return success
+
+    def run_interactive(self) -> RobotCalibration:
+        """
+        Run full interactive calibration wizard.
+
+        Returns:
+            Complete RobotCalibration object
+        """
+        from datetime import datetime
+
+        print("\n" + "=" * 50)
+        print("  FoodforThought Robot Calibration Wizard")
+        print("=" * 50)
+
+        # Connect
+        print("\nConnecting to robot...")
+        if not self.connect():
+            raise RuntimeError("Failed to connect to robot")
+        print("Connected!")
+
+        # Initialize robot
+        print("\nInitializing robot...")
+        self.send_command("from HW_MechDog import MechDog; dog = MechDog()", wait=1.5)
+
+        # Discover servos
+        print("\n--- Servo Discovery ---")
+        active_servos = self.discover_servos()
+        print(f"\nFound {len(active_servos)} active servos: {active_servos}")
+
+        # Calibrate each servo
+        print("\n--- Servo Calibration ---")
+        print("For each servo, we'll test its range.")
+        print("Press Enter to continue or 'skip' to skip a servo.\n")
+
+        for servo_id in active_servos:
+            skip = input(f"Calibrate servo {servo_id}? [Enter/skip]: ").strip().lower()
+            if skip == "skip":
+                continue
+
+            cal = self.calibrate_servo_range(servo_id)
+            self.calibration.servos[servo_id] = cal
+
+        # Record key poses
+        print("\n--- Pose Recording ---")
+        print("Now let's record some key poses.")
+        print("Manually position the robot and type a pose name to save it.")
+        print("Type 'done' when finished.\n")
+
+        while True:
+            pose_name = input("Pose name (or 'done'): ").strip()
+            if pose_name.lower() == "done":
+                break
+            if not pose_name:
+                continue
+
+            desc = input("Description: ").strip()
+            pose = self.record_pose(pose_name, desc)
+            print(f"Recorded pose '{pose_name}' with {len(pose.servo_positions)} servos")
+
+        # Finalize
+        self.calibration.calibrated_at = datetime.now().isoformat()
+        self.disconnect()
+
+        print("\n" + "=" * 50)
+        print("  Calibration Complete!")
+        print("=" * 50)
+        print(f"Servos: {len(self.calibration.servos)}")
+        print(f"Poses: {len(self.calibration.poses)}")
+
+        return self.calibration
+
+
+# =============================================================================
+# Quick calibration functions for common scenarios
+# =============================================================================
+
+def quick_gripper_calibration(
+    serial_port: str,
+    gripper_servo_id: int = 11,
+    test_open: int = 2500,
+    test_closed: int = 200,
+) -> ServoCalibration:
+    """
+    Quick calibration for just a gripper servo.
+
+    Usage:
+        gripper = quick_gripper_calibration("/dev/cu.usbserial-10")
+        print(f"Open: {gripper.positions['open']}, Closed: {gripper.positions['closed']}")
+    """
+    calibrator = VisualCalibrator(serial_port)
+
+    if not calibrator.connect():
+        raise RuntimeError("Failed to connect")
+
+    try:
+        calibrator.send_command("from HW_MechDog import MechDog; dog = MechDog()", wait=1.5)
+
+        gripper = ServoCalibration(
+            servo_id=gripper_servo_id,
+            name="gripper",
+            joint_type=JointType.GRIPPER,
+        )
+
+        # Test open
+        print("Opening gripper...")
+        calibrator.set_servo(gripper_servo_id, test_open)
+        time.sleep(1.5)
+        actual_open = calibrator.read_servo(gripper_servo_id)
+        gripper.positions["open"] = actual_open or test_open
+        gripper.max_value = gripper.positions["open"]
+
+        # Test closed
+        print("Closing gripper...")
+        calibrator.set_servo(gripper_servo_id, test_closed)
+        time.sleep(1.5)
+        actual_closed = calibrator.read_servo(gripper_servo_id)
+        gripper.positions["closed"] = actual_closed or test_closed
+        gripper.min_value = gripper.positions["closed"]
+
+        # Center
+        gripper.center_value = (gripper.min_value + gripper.max_value) // 2
+
+        return gripper
+    finally:
+        calibrator.disconnect()
+
+
+def load_calibration(robot_name: str) -> Optional[RobotCalibration]:
+    """Load calibration from default location."""
+    path = Path.home() / ".ate" / "calibrations" / f"{robot_name}.json"
+    if path.exists():
+        return RobotCalibration.load(path)
+    return None
+
+
+def save_calibration(calibration: RobotCalibration):
+    """Save calibration to default location."""
+    path = Path.home() / ".ate" / "calibrations" / f"{calibration.robot_name}.json"
+    calibration.save(path)
+    print(f"Saved calibration to: {path}")
+
+
+def list_calibrations() -> List[str]:
+    """List available calibrations."""
+    cal_dir = Path.home() / ".ate" / "calibrations"
+    if not cal_dir.exists():
+        return []
+    return [p.stem for p in cal_dir.glob("*.json")]