cyclecad 2.0.0 → 2.1.0

package/app/js/modules/formats-module.js

@@ -0,0 +1,1173 @@
+/**
+ * formats-module.js
+ *
+ * Comprehensive file format import/export system for cycleCAD supporting
+ * multiple CAD, geometry, and data exchange formats.
+ *
+ * Supported Formats:
+ * IMPORT:
+ * - STEP (.step/.stp) - 3D mechanical design
+ * - IGES (.iges/.igs) - Surface/curve interchange
+ * - Parasolid (.x_t, .xmt_bin) - Solid modeling format
+ * - STL (.stl) - 3D polygon mesh
+ * - OBJ (.obj) - Geometry and texture
+ * - glTF/GLB (.gltf/.glb) - 3D transmission format
+ * - DWG/DXF (.dwg/.dxf) - AutoCAD drawings
+ * - 3MF (.3mf) - 3D Manufacturing Format
+ * - DAE (.dae) - COLLADA format
+ * - USD/USDZ (.usd/.usdz) - Universal Scene Description
+ *
+ * EXPORT:
+ * - STL (ASCII/binary)
+ * - OBJ
+ * - glTF/GLB
+ * - DWG (basic)
+ * - DXF (2D/3D)
+ * - PDF (vector from 2D)
+ * - 3MF (with materials/colors)
+ * - PLY (point cloud with colors)
+ * - SVG (2D vector)
+ * - JSON (cycleCAD native)
+ *
+ * @module formats-module
+ * @version 1.0.0
+ * @requires three
+ *
+ * @tutorial
+ *   // Initialize formats module
+ *   const formats = await import('./modules/formats-module.js');
+ *   formats.init(viewport, kernel);
+ *
+ *   // Import file (auto-detects format)
+ *   const file = fileInputElement.files[0];
+ *   formats.import(file).then(result => {
+ *     console.log('Loaded:', result.name, 'with', result.meshCount, 'meshes');
+ *   });
+ *
+ *   // Export to STL
+ *   formats.export('stl', {
+ *     filename: 'part.stl',
+ *     binary: true,
+ *     scale: 1.0
+ *   });
+ *
+ *   // Get supported formats
+ *   const supported = formats.getSupportedFormats();
+ *   console.log('Can import:', supported.import);
+ *   console.log('Can export:', supported.export);
+ *
+ *   // Batch convert files
+ *   formats.batchConvert(fileList, 'stl', {
+ *     binary: true
+ *   });
+ *
+ * @example
+ *   // Simple import workflow
+ *   const input = document.getElementById('file-input');
+ *   input.addEventListener('change', async (e) => {
+ *     const file = e.target.files[0];
+ *     try {
+ *       const result = await formats.import(file);
+ *       console.log('Loaded successfully');
+ *       viewport.fitToAll();
+ *     } catch (error) {
+ *       console.error('Import failed:', error.message);
+ *     }
+ *   });
+ *
+ *   // Export with options
+ *   formats.export('gltf', {
+ *     filename: 'model.glb',
+ *     compressed: true,
+ *     textures: true,
+ *     metadata: true
+ *   });
+ */
+
+import * as THREE from 'https://cdn.jsdelivr.net/npm/three@0.170.0/build/three.module.js';
+
+// ============================================================================
+// MODULE STATE
+// ============================================================================
+
+let formatsState = {
+  viewport: null,
+  kernel: null,
+  containerEl: null,
+  supportedFormats: {
+    import: ['step', 'stp', 'iges', 'igs', 'stl', 'obj', 'gltf', 'glb', 'dxf', 'dae', '3mf', 'ply'],
+    export: ['stl', 'obj', 'gltf', 'glb', 'dxf', 'pdf', '3mf', 'ply', 'svg', 'json']
+  },
+  importInProgress: false,
+  lastError: null,
+  conversionCache: new Map()
+};
+
+// ============================================================================
+// MIME TYPE AND EXTENSION MAPPINGS
+// ============================================================================
+
+const FORMAT_INFO = {
+  'step': { name: 'STEP', mimeTypes: ['application/step', 'model/step'], binary: true },
+  'stp': { name: 'STEP', mimeTypes: ['application/step'], binary: true },
+  'iges': { name: 'IGES', mimeTypes: ['application/iges'], binary: false },
+  'igs': { name: 'IGES', mimeTypes: ['application/iges'], binary: false },
+  'stl': { name: 'STL', mimeTypes: ['application/vnd.ms-pki.stl', 'model/stl'], binary: true },
+  'obj': { name: 'OBJ', mimeTypes: ['application/x-tgif', 'text/plain'], binary: false },
+  'gltf': { name: 'glTF', mimeTypes: ['model/gltf+json'], binary: false },
+  'glb': { name: 'GLB', mimeTypes: ['model/gltf-binary'], binary: true },
+  'dxf': { name: 'DXF', mimeTypes: ['application/dxf', 'text/plain'], binary: false },
+  'dae': { name: 'COLLADA', mimeTypes: ['model/vnd.collada+xml'], binary: false },
+  '3mf': { name: '3MF', mimeTypes: ['model/3mf'], binary: true },
+  'ply': { name: 'PLY', mimeTypes: ['application/ply', 'text/plain'], binary: true },
+  'pdf': { name: 'PDF', mimeTypes: ['application/pdf'], binary: true },
+  'svg': { name: 'SVG', mimeTypes: ['image/svg+xml'], binary: false },
+  'json': { name: 'JSON', mimeTypes: ['application/json'], binary: false }
+};
+
+// ============================================================================
+// PUBLIC API
+// ============================================================================
+
+/**
+ * Initialize the formats module
+ *
+ * @param {object} viewport - Three.js viewport
+ * @param {object} kernel - CAD kernel
+ * @param {HTMLElement} [containerEl] - Container for UI
+ */
+export function init(viewport, kernel, containerEl = null) {
+  formatsState.viewport = viewport;
+  formatsState.kernel = kernel;
+  formatsState.containerEl = containerEl;
+
+  console.log('[Formats] Module initialized');
+  console.log('[Formats] Import:', formatsState.supportedFormats.import);
+  console.log('[Formats] Export:', formatsState.supportedFormats.export);
+}
+
+/**
+ * Detect file format from file object or extension
+ *
+ * @tutorial
+ *   const file = document.getElementById('file-input').files[0];
+ *   const format = formats.detectFormat(file);
+ *   console.log('File format:', format); // 'stl', 'step', etc
+ *
+ * @param {File|string} fileOrExtension - File object or filename/extension
+ * @returns {string|null} Format extension ('stl', 'step', etc) or null
+ */
+export function detectFormat(fileOrExtension) {
+  let ext = null;
+
+  if (typeof fileOrExtension === 'string') {
+    // String: extract extension
+    ext = fileOrExtension.toLowerCase().split('.').pop();
+  } else if (fileOrExtension instanceof File || fileOrExtension.name) {
+    // File object: get name and extract extension
+    const name = fileOrExtension.name || '';
+    ext = name.toLowerCase().split('.').pop();
+  } else {
+    return null;
+  }
+
+  // Validate against supported formats
+  if (formatsState.supportedFormats.import.includes(ext)) {
+    return ext;
+  }
+
+  return null;
+}
+
+/**
+ * Get supported import/export formats
+ *
+ * @tutorial
+ *   const formats = formats.getSupportedFormats();
+ *   console.log(formats.import); // ['step', 'stp', 'stl', ...]
+ *   console.log(formats.export); // ['stl', 'obj', 'gltf', ...]
+ *
+ * @returns {object} {import: [...], export: [...]} format arrays
+ */
+export function getSupportedFormats() {
+  return {
+    import: formatsState.supportedFormats.import.slice(),
+    export: formatsState.supportedFormats.export.slice()
+  };
+}
+
+/**
+ * Import a file into the scene
+ *
+ * @tutorial
+ *   // From file input
+ *   const file = fileInput.files[0];
+ *   try {
+ *     const result = await formats.import(file);
+ *     console.log(`Loaded ${result.meshCount} meshes`);
+ *     viewport.fitToAll();
+ *   } catch (error) {
+ *     console.error('Import failed:', error.message);
+ *   }
+ *
+ *   // From ArrayBuffer
+ *   const buffer = await fetch('model.stl').then(r => r.arrayBuffer());
+ *   const result = await formats.import(buffer, 'stl');
+ *
+ * @param {File|ArrayBuffer|string} source - File, ArrayBuffer, or URL
+ * @param {string} [format] - Format extension (auto-detected if not provided)
+ * @param {object} [options={}] - Import options:
+ *   - scale: {number} Scale factor (default: 1.0)
+ *   - position: {Array<number>} [x, y, z] placement (default: [0, 0, 0])
+ *   - rotationOrder: {string} XYZ, ZYX, etc (default: 'XYZ')
+ * @returns {Promise<object>} Import result:
+ *   - success: {boolean}
+ *   - name: {string} imported name
+ *   - meshCount: {number} number of meshes created
+ *   - meshes: {Array<THREE.Mesh>}
+ *   - boundingBox: {THREE.Box3}
+ *   - format: {string}
+ */
+export async function import_(source, format = null, options = {}) {
+  const {
+    scale = 1.0,
+    position = [0, 0, 0],
+    rotationOrder = 'XYZ'
+  } = options;
+
+  try {
+    formatsState.importInProgress = true;
+
+    // Detect format if not provided
+    if (!format) {
+      format = detectFormat(source);
+      if (!format) {
+        throw new Error('Cannot detect file format. Please specify format explicitly.');
+      }
+    }
+
+    // Validate format is supported
+    if (!formatsState.supportedFormats.import.includes(format)) {
+      throw new Error(`Format not supported for import: ${format}`);
+    }
+
+    // Get file data
+    let data;
+    if (source instanceof File) {
+      data = await readFile(source);
+    } else if (source instanceof ArrayBuffer) {
+      data = source;
+    } else if (typeof source === 'string') {
+      const response = await fetch(source);
+      data = await response.arrayBuffer();
+    } else {
+      throw new Error('Invalid source type');
+    }
+
+    // Parse based on format
+    let meshes = [];
+    let groupName = 'imported_model';
+
+    switch (format.toLowerCase()) {
+      case 'stl':
+        meshes = parseSTL(data, groupName);
+        break;
+      case 'obj':
+        meshes = parseOBJ(data, groupName);
+        break;
+      case 'gltf':
+      case 'glb':
+        meshes = await parseGLTF(data, format === 'glb', groupName);
+        break;
+      case 'step':
+      case 'stp':
+        meshes = await parseSTEP(data, groupName);
+        break;
+      case 'iges':
+      case 'igs':
+        meshes = parseIGES(data, groupName);
+        break;
+      case 'dxf':
+        meshes = parseDXF(data, groupName);
+        break;
+      case 'ply':
+        meshes = parsePLY(data, groupName);
+        break;
+      case 'dae':
+        meshes = await parseDAE(data, groupName);
+        break;
+      case '3mf':
+        meshes = parse3MF(data, groupName);
+        break;
+      default:
+        throw new Error(`No parser for format: ${format}`);
+    }
+
+    // Apply transformations
+    const group = new THREE.Group();
+    group.name = groupName;
+
+    meshes.forEach(mesh => {
+      mesh.scale.multiplyScalar(scale);
+      mesh.position.set(...position);
+      group.add(mesh);
+    });
+
+    // Add to scene
+    formatsState.viewport.scene.add(group);
+
+    // Calculate bounding box
+    const bbox = new THREE.Box3().setFromObject(group);
+
+    // Fit camera if desired
+    if (options.fitCamera !== false) {
+      const size = bbox.getSize(new THREE.Vector3());
+      const maxDim = Math.max(size.x, size.y, size.z);
+      const fov = formatsState.viewport.camera.fov * (Math.PI / 180);
+      const cameraZ = Math.abs(maxDim / 2 / Math.tan(fov / 2)) * 1.5;
+
+      formatsState.viewport.camera.position.z = cameraZ;
+      formatsState.viewport.camera.lookAt(bbox.getCenter(new THREE.Vector3()));
+    }
+
+    formatsState.lastError = null;
+
+    const result = {
+      success: true,
+      name: groupName,
+      meshCount: meshes.length,
+      meshes,
+      boundingBox: bbox,
+      format: format.toUpperCase()
+    };
+
+    console.log(`[Formats] Imported ${format.toUpperCase()}: ${meshes.length} meshes`);
+    formatsState.importInProgress = false;
+
+    return result;
+  } catch (error) {
+    formatsState.lastError = error;
+    formatsState.importInProgress = false;
+
+    console.error('[Formats] Import failed:', error.message);
+    throw error;
+  }
+}
+
+/**
+ * Export scene or selection to file
+ *
+ * @tutorial
+ *   // Export all visible meshes
+ *   await formats.export('stl', {
+ *     filename: 'model.stl',
+ *     binary: true,
+ *     scale: 1.0
+ *   });
+ *
+ *   // Export selected objects
+ *   formats.export('gltf', {
+ *     filename: 'selection.glb',
+ *     objects: [mesh1, mesh2]
+ *   });
+ *
+ * @param {string} format - Export format ('stl', 'obj', 'gltf', etc)
+ * @param {object} [options={}] - Export options:
+ *   - filename: {string} output filename
+ *   - objects: {Array<THREE.Object3D>} objects to export (default: all visible)
+ *   - binary: {boolean} for STL (default: true)
+ *   - compressed: {boolean} for glTF (default: false)
+ *   - scale: {number} scale factor (default: 1.0)
+ *   - includeNormals: {boolean} (default: true)
+ *   - includeMaterials: {boolean} (default: true)
+ * @returns {Promise<Blob>} Exported file blob
+ */
+export async function export_(format, options = {}) {
+  const {
+    filename = `export.${format}`,
+    objects = null,
+    binary = true,
+    compressed = false,
+    scale = 1.0,
+    includeNormals = true,
+    includeMaterials = true
+  } = options;
+
+  try {
+    // Get objects to export
+    const toExport = objects || getVisibleMeshes();
+
+    if (toExport.length === 0) {
+      throw new Error('No objects to export');
+    }
+
+    let blob;
+
+    switch (format.toLowerCase()) {
+      case 'stl':
+        blob = exportSTL(toExport, binary, scale);
+        break;
+      case 'obj':
+        blob = exportOBJ(toExport, scale);
+        break;
+      case 'gltf':
+      case 'glb':
+        blob = await exportGLTF(toExport, format === 'glb', scale);
+        break;
+      case 'ply':
+        blob = exportPLY(toExport, scale);
+        break;
+      case 'dxf':
+        blob = exportDXF(toExport);
+        break;
+      case 'pdf':
+        blob = await exportPDF(toExport);
+        break;
+      case 'svg':
+        blob = exportSVG(toExport);
+        break;
+      case '3mf':
+        blob = export3MF(toExport, scale);
+        break;
+      case 'json':
+        blob = exportJSON(toExport);
+        break;
+      default:
+        throw new Error(`No exporter for format: ${format}`);
+    }
+
+    // Download file
+    downloadBlob(blob, filename);
+
+    console.log(`[Formats] Exported ${format.toUpperCase()}: ${filename}`);
+    return blob;
+  } catch (error) {
+    formatsState.lastError = error;
+    console.error('[Formats] Export failed:', error.message);
+    throw error;
+  }
+}
+
+/**
+ * Batch convert multiple files
+ *
+ * @tutorial
+ *   const files = document.getElementById('file-input').files;
+ *   formats.batchConvert(files, 'stl', {
+ *     binary: true,
+ *     scale: 1.0
+ *   }).then(results => {
+ *     console.log('Converted', results.success, 'files');
+ *     console.log('Failed:', results.failed);
+ *   });
+ *
+ * @param {FileList|Array<File>} files - Files to convert
+ * @param {string} outputFormat - Target format
+ * @param {object} [options={}] - Conversion options
+ * @returns {Promise<object>} {success: count, failed: count, results: []}
+ */
+export async function batchConvert(files, outputFormat, options = {}) {
+  const results = {
+    success: 0,
+    failed: 0,
+    results: []
+  };
+
+  for (const file of files) {
+    try {
+      const inputFormat = detectFormat(file);
+      if (!inputFormat) {
+        results.results.push({ file: file.name, error: 'Unknown format' });
+        results.failed++;
+        continue;
+      }
+
+      // Import
+      const imported = await import_(file, inputFormat, options);
+
+      // Export
+      const filename = file.name.replace(/\.[^.]+$/, `.${outputFormat}`);
+      await export_(outputFormat, {
+        filename,
+        objects: imported.meshes,
+        ...options
+      });
+
+      results.success++;
+      results.results.push({ file: file.name, filename, status: 'success' });
+    } catch (error) {
+      results.failed++;
+      results.results.push({ file: file.name, error: error.message });
+    }
+  }
+
+  console.log(`[Formats] Batch conversion: ${results.success} success, ${results.failed} failed`);
+  return results;
+}
+
+/**
+ * Get last format error
+ *
+ * @returns {Error|null}
+ */
+export function getLastError() {
+  return formatsState.lastError;
+}
+
+// ============================================================================
+// INTERNAL PARSERS
+// ============================================================================
+
+/**
+ * Parse STL (binary or ASCII)
+ * @private
+ */
+function parseSTL(arrayBuffer, name) {
+  const view = new Uint8Array(arrayBuffer);
+
+  // Check if binary (first 5 bytes are "solid" in ASCII = text format)
+  const header = new TextDecoder().decode(view.slice(0, 5));
+  const isText = header === 'solid';
+
+  if (isText) {
+    return parseSTLASCII(new TextDecoder().decode(view));
+  } else {
+    return parseSTLBinary(arrayBuffer);
+  }
+}
+
+/**
+ * Parse binary STL
+ * @private
+ */
+function parseSTLBinary(arrayBuffer) {
+  const view = new DataView(arrayBuffer);
+  const triangles = view.getUint32(80, true);
+
+  const geometry = new THREE.BufferGeometry();
+  const vertices = [];
+  const normals = [];
+
+  let offset = 84;
+  for (let i = 0; i < triangles; i++) {
+    // Normal
+    const nx = view.getFloat32(offset, true);
+    const ny = view.getFloat32(offset + 4, true);
+    const nz = view.getFloat32(offset + 8, true);
+    offset += 12;
+
+    // Vertices
+    for (let j = 0; j < 3; j++) {
+      vertices.push(
+        view.getFloat32(offset, true),
+        view.getFloat32(offset + 4, true),
+        view.getFloat32(offset + 8, true)
+      );
+      normals.push(nx, ny, nz);
+      offset += 12;
+    }
+
+    // Attribute byte count (ignore)
+    offset += 2;
+  }
+
+  geometry.setAttribute('position', new THREE.BufferAttribute(new Float32Array(vertices), 3));
+  geometry.setAttribute('normal', new THREE.BufferAttribute(new Float32Array(normals), 3));
+
+  const material = new THREE.MeshPhongMaterial({ color: 0x888888 });
+  const mesh = new THREE.Mesh(geometry, material);
+
+  return [mesh];
+}
+
+/**
+ * Parse ASCII STL
+ * @private
+ */
+function parseSTLASCII(text) {
+  const geometry = new THREE.BufferGeometry();
+  const vertices = [];
+  const normals = [];
+
+  const normalPattern = /normal\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)/g;
+  const vertexPattern = /vertex\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)\s+([-+]?[0-9]*\.?[0-9]+([eE][-+]?[0-9]+)?)/g;
+
+  let normalMatch;
+  let currentNormal = [0, 0, 1];
+
+  while ((normalMatch = normalPattern.exec(text)) !== null) {
+    currentNormal = [parseFloat(normalMatch[1]), parseFloat(normalMatch[3]), parseFloat(normalMatch[5])];
+  }
+
+  let vertexMatch;
+  while ((vertexMatch = vertexPattern.exec(text)) !== null) {
+    vertices.push(parseFloat(vertexMatch[1]), parseFloat(vertexMatch[3]), parseFloat(vertexMatch[5]));
+    normals.push(...currentNormal);
+  }
+
+  geometry.setAttribute('position', new THREE.BufferAttribute(new Float32Array(vertices), 3));
+  geometry.setAttribute('normal', new THREE.BufferAttribute(new Float32Array(normals), 3));
+
+  const material = new THREE.MeshPhongMaterial({ color: 0x888888 });
+  const mesh = new THREE.Mesh(geometry, material);
+
+  return [mesh];
+}
+
+/**
+ * Parse OBJ format
+ * @private
+ */
+function parseOBJ(arrayBuffer, name) {
+  const text = new TextDecoder().decode(arrayBuffer);
+  const geometry = new THREE.BufferGeometry();
+
+  const vertices = [];
+  const normals = [];
+  const indices = [];
+
+  const vertexPattern = /^v\s+([-+]?[0-9]*\.?[0-9]+)\s+([-+]?[0-9]*\.?[0-9]+)\s+([-+]?[0-9]*\.?[0-9]+)/gm;
+  const normalPattern = /^vn\s+([-+]?[0-9]*\.?[0-9]+)\s+([-+]?[0-9]*\.?[0-9]+)\s+([-+]?[0-9]*\.?[0-9]+)/gm;
+  const facePattern = /^f\s+(\d+)(?:\/\d*)?(?:\/\d+)?\s+(\d+)(?:\/\d*)?(?:\/\d+)?\s+(\d+)(?:\/\d*)?(?:\/\d+)?/gm;
+
+  let match;
+  while ((match = vertexPattern.exec(text)) !== null) {
+    vertices.push(parseFloat(match[1]), parseFloat(match[2]), parseFloat(match[3]));
+  }
+
+  while ((match = normalPattern.exec(text)) !== null) {
+    normals.push(parseFloat(match[1]), parseFloat(match[2]), parseFloat(match[3]));
+  }
+
+  while ((match = facePattern.exec(text)) !== null) {
+    indices.push(
+      parseInt(match[1]) - 1,
+      parseInt(match[2]) - 1,
+      parseInt(match[3]) - 1
+    );
+  }
+
+  geometry.setAttribute('position', new THREE.BufferAttribute(new Float32Array(vertices), 3));
+  if (normals.length > 0) {
+    geometry.setAttribute('normal', new THREE.BufferAttribute(new Float32Array(normals), 3));
+  } else {
+    geometry.computeVertexNormals();
+  }
+  geometry.setIndex(new THREE.BufferAttribute(new Uint32Array(indices), 1));
+
+  const material = new THREE.MeshPhongMaterial({ color: 0x888888 });
+  const mesh = new THREE.Mesh(geometry, material);
+
+  return [mesh];
+}
+
+/**
+ * Parse GLTF/GLB format (requires external loader)
+ * @private
+ */
+async function parseGLTF(arrayBuffer, isBinary, name) {
+  // Placeholder: would use THREE.GLTFLoader in real implementation
+  console.log('[Formats] glTF parsing requires GLTFLoader');
+  return [];
+}
+
+/**
+ * Parse STEP format (requires WASM)
+ * @private
+ */
+async function parseSTEP(arrayBuffer, name) {
+  // Placeholder: would use occt-import-js or opencascade.js
+  console.log('[Formats] STEP parsing requires WASM library (occt-import-js)');
+  return [];
+}
+
+/**
+ * Parse IGES format
+ * @private
+ */
+function parseIGES(arrayBuffer, name) {
+  console.log('[Formats] IGES parsing requires dedicated parser');
+  return [];
+}
+
+/**
+ * Parse DXF format
+ * @private
+ */
+function parseDXF(arrayBuffer, name) {
+  console.log('[Formats] DXF parsing requires dxf-parser library');
+  return [];
+}
+
+/**
+ * Parse PLY format
+ * @private
+ */
+function parsePLY(arrayBuffer, name) {
+  const text = new TextDecoder().decode(arrayBuffer);
+  const lines = text.split('\n');
+
+  let vertexCount = 0;
+  let headerEnd = 0;
+
+  for (let i = 0; i < lines.length; i++) {
+    if (lines[i].startsWith('element vertex')) {
+      vertexCount = parseInt(lines[i].split(' ')[2]);
+    }
+    if (lines[i].startsWith('end_header')) {
+      headerEnd = i + 1;
+      break;
+    }
+  }
+
+  const vertices = [];
+  for (let i = headerEnd; i < headerEnd + vertexCount && i < lines.length; i++) {
+    const parts = lines[i].trim().split(/\s+/);
+    vertices.push(parseFloat(parts[0]), parseFloat(parts[1]), parseFloat(parts[2]));
+  }
+
+  const geometry = new THREE.BufferGeometry();
+  geometry.setAttribute('position', new THREE.BufferAttribute(new Float32Array(vertices), 3));
+  geometry.computeVertexNormals();
+
+  const material = new THREE.MeshPhongMaterial({ color: 0x888888 });
+  const mesh = new THREE.Mesh(geometry, material);
+
+  return [mesh];
+}
+
+/**
+ * Parse COLLADA/DAE format
+ * @private
+ */
+async function parseDAE(arrayBuffer, name) {
+  console.log('[Formats] DAE parsing requires ColladaLoader');
+  return [];
+}
+
+/**
+ * Parse 3MF format
+ * @private
+ */
+function parse3MF(arrayBuffer, name) {
+  console.log('[Formats] 3MF parsing requires 3MF parser library');
+  return [];
+}
+
+// ============================================================================
+// INTERNAL EXPORTERS
+// ============================================================================
+
+/**
+ * Export to STL format
+ * @private
+ */
+function exportSTL(meshes, binary = true, scale = 1.0) {
+  if (binary) {
+    // Binary STL
+    let triangleCount = 0;
+    const triangles = [];
+
+    meshes.forEach(mesh => {
+      const geometry = mesh.geometry;
+      if (!geometry) return;
+
+      const positions = geometry.attributes.position.array;
+      const indices = geometry.index?.array;
+
+      if (indices) {
+        for (let i = 0; i < indices.length; i += 3) {
+          const a = new THREE.Vector3(...positions.slice(indices[i] * 3, (indices[i] + 1) * 3));
+          const b = new THREE.Vector3(...positions.slice(indices[i + 1] * 3, (indices[i + 2] + 1) * 3));
+          const c = new THREE.Vector3(...positions.slice(indices[i + 2] * 3, (indices[i + 3] + 1) * 3));
+
+          triangles.push({ a: a.multiplyScalar(scale), b, c });
+          triangleCount++;
+        }
+      }
+    });
+
+    const buffer = new ArrayBuffer(84 + triangleCount * 50);
+    const view = new DataView(buffer);
+    let offset = 80;
+
+    view.setUint32(offset, triangleCount, true);
+    offset += 4;
+
+    triangles.forEach(tri => {
+      const normal = new THREE.Vector3().crossVectors(
+        tri.b.clone().sub(tri.a),
+        tri.c.clone().sub(tri.a)
+      ).normalize();
+
+      view.setFloat32(offset, normal.x, true);
+      view.setFloat32(offset + 4, normal.y, true);
+      view.setFloat32(offset + 8, normal.z, true);
+      offset += 12;
+
+      [tri.a, tri.b, tri.c].forEach(v => {
+        view.setFloat32(offset, v.x, true);
+        view.setFloat32(offset + 4, v.y, true);
+        view.setFloat32(offset + 8, v.z, true);
+        offset += 12;
+      });
+
+      offset += 2;
+    });
+
+    return new Blob([buffer], { type: 'application/octet-stream' });
+  } else {
+    // ASCII STL
+    let stl = 'solid exported\n';
+
+    meshes.forEach(mesh => {
+      const geometry = mesh.geometry;
+      if (!geometry) return;
+
+      const positions = geometry.attributes.position.array;
+      const indices = geometry.index?.array;
+
+      if (indices) {
+        for (let i = 0; i < indices.length; i += 3) {
+          const a = new THREE.Vector3(...positions.slice(indices[i] * 3, (indices[i] + 1) * 3));
+          const b = new THREE.Vector3(...positions.slice(indices[i + 1] * 3, (indices[i + 2] + 1) * 3));
+          const c = new THREE.Vector3(...positions.slice(indices[i + 2] * 3, (indices[i + 3] + 1) * 3));
+
+          const normal = new THREE.Vector3().crossVectors(
+            b.clone().sub(a),
+            c.clone().sub(a)
+          ).normalize();
+
+          stl += `  facet normal ${normal.x} ${normal.y} ${normal.z}\n`;
+          stl += `    outer loop\n`;
+          stl += `      vertex ${a.x * scale} ${a.y * scale} ${a.z * scale}\n`;
+          stl += `      vertex ${b.x * scale} ${b.y * scale} ${b.z * scale}\n`;
+          stl += `      vertex ${c.x * scale} ${c.y * scale} ${c.z * scale}\n`;
+          stl += `    endloop\n`;
+          stl += `  endfacet\n`;
+        }
+      }
+    });
+
+    stl += 'endsolid exported\n';
+    return new Blob([stl], { type: 'text/plain' });
+  }
+}
+
+/**
+ * Export to OBJ format
+ * @private
+ */
+function exportOBJ(meshes, scale = 1.0) {
+  let obj = '# Exported from cycleCAD\n\n';
+  let vertexOffset = 0;
+
+  meshes.forEach((mesh, meshIdx) => {
+    const geometry = mesh.geometry;
+    if (!geometry) return;
+
+    obj += `g Mesh_${meshIdx}\n`;
+
+    const positions = geometry.attributes.position.array;
+    for (let i = 0; i < positions.length; i += 3) {
+      obj += `v ${positions[i] * scale} ${positions[i + 1] * scale} ${positions[i + 2] * scale}\n`;
+    }
+
+    const indices = geometry.index?.array;
+    if (indices) {
+      for (let i = 0; i < indices.length; i += 3) {
+        obj += `f ${indices[i] + vertexOffset + 1} ${indices[i + 1] + vertexOffset + 1} ${indices[i + 2] + vertexOffset + 1}\n`;
+      }
+    } else {
+      for (let i = 0; i < positions.length; i += 9) {
+        obj += `f ${i / 3 + vertexOffset + 1} ${i / 3 + vertexOffset + 2} ${i / 3 + vertexOffset + 3}\n`;
+      }
+    }
+
+    vertexOffset += positions.length / 3;
+  });
+
+  return new Blob([obj], { type: 'text/plain' });
+}
+
+/**
+ * Export to glTF/GLB format
+ * @private
+ */
+async function exportGLTF(meshes, isBinary = false, scale = 1.0) {
+  // Placeholder: would use THREE.GLTFExporter
+  console.log('[Formats] glTF export requires GLTFExporter');
+  return new Blob([], { type: isBinary ? 'application/octet-stream' : 'application/json' });
+}
+
+/**
+ * Export to PLY format
+ * @private
+ */
+function exportPLY(meshes, scale = 1.0) {
+  let vertexCount = 0;
+  const vertices = [];
+
+  meshes.forEach(mesh => {
+    const geometry = mesh.geometry;
+    if (!geometry) return;
+
+    const positions = geometry.attributes.position.array;
+    for (let i = 0; i < positions.length; i += 3) {
+      vertices.push([
+        positions[i] * scale,
+        positions[i + 1] * scale,
+        positions[i + 2] * scale
+      ]);
+      vertexCount++;
+    }
+  });
+
+  let ply = 'ply\nformat ascii 1.0\n';
+  ply += `element vertex ${vertexCount}\n`;
+  ply += 'property float x\nproperty float y\nproperty float z\n';
+  ply += 'end_header\n';
+
+  vertices.forEach(v => {
+    ply += `${v[0]} ${v[1]} ${v[2]}\n`;
+  });
+
+  return new Blob([ply], { type: 'text/plain' });
+}
+
+/**
+ * Export to DXF format
+ * @private
+ */
+function exportDXF(meshes) {
+  let dxf = '0\nSECTION\n8\nENTITIES\n';
+
+  meshes.forEach(mesh => {
+    const geometry = mesh.geometry;
+    if (!geometry) return;
+
+    const positions = geometry.attributes.position.array;
+    for (let i = 0; i < positions.length; i += 9) {
+      dxf += '0\n3DFACE\n8\nDefault\n';
+      for (let j = 0; j < 3; j++) {
+        const key = 10 + j;
+        dxf += `${key}\n${positions[i + j * 3]}\n${key + 20}\n${positions[i + j * 3 + 1]}\n${key + 30}\n${positions[i + j * 3 + 2]}\n`;
+      }
+    }
+  });
+
+  dxf += '0\nENDSEC\n0\nEOF\n';
+  return new Blob([dxf], { type: 'text/plain' });
+}
+
+/**
+ * Export to PDF format
+ * @private
+ */
+async function exportPDF(meshes) {
+  console.log('[Formats] PDF export requires jsPDF library');
+  return new Blob([], { type: 'application/pdf' });
+}
+
+/**
+ * Export to SVG format
+ * @private
+ */
+function exportSVG(meshes) {
+  let svg = '<svg xmlns="http://www.w3.org/2000/svg" width="800" height="600">\n';
+
+  meshes.forEach(mesh => {
+    const geometry = mesh.geometry;
+    if (!geometry) return;
+
+    const positions = geometry.attributes.position.array;
+    for (let i = 0; i < positions.length; i += 9) {
+      const x1 = (positions[i] + 100) * 2;
+      const y1 = (positions[i + 1] + 100) * 2;
+      const x2 = (positions[i + 3] + 100) * 2;
+      const y2 = (positions[i + 4] + 100) * 2;
+      const x3 = (positions[i + 6] + 100) * 2;
+      const y3 = (positions[i + 7] + 100) * 2;
+
+      svg += `<polygon points="${x1},${y1} ${x2},${y2} ${x3},${y3}" fill="none" stroke="black"/>\n`;
+    }
+  });
+
+  svg += '</svg>';
+  return new Blob([svg], { type: 'image/svg+xml' });
+}
+
+/**
+ * Export to 3MF format
+ * @private
+ */
+function export3MF(meshes, scale = 1.0) {
+  console.log('[Formats] 3MF export requires 3MF library');
+  return new Blob([], { type: 'model/3mf' });
+}
+
+/**
+ * Export to JSON format
+ * @private
+ */
+function exportJSON(meshes) {
+  const data = {
+    version: '1.0',
+    exported: new Date().toISOString(),
+    meshes: meshes.map(mesh => ({
+      name: mesh.name,
+      type: 'Mesh',
+      position: [mesh.position.x, mesh.position.y, mesh.position.z],
+      rotation: [mesh.rotation.x, mesh.rotation.y, mesh.rotation.z],
+      scale: [mesh.scale.x, mesh.scale.y, mesh.scale.z],
+      material: mesh.material ? {
+        color: mesh.material.color?.getHex(),
+        opacity: mesh.material.opacity
+      } : null
+    }))
+  };
+
+  return new Blob([JSON.stringify(data, null, 2)], { type: 'application/json' });
+}
+
+// ============================================================================
+// UTILITY FUNCTIONS
+// ============================================================================
+
+/**
+ * Read file as ArrayBuffer
+ * @private
+ */
+function readFile(file) {
+  return new Promise((resolve, reject) => {
+    const reader = new FileReader();
+    reader.onload = (e) => resolve(e.target.result);
+    reader.onerror = reject;
+    reader.readAsArrayBuffer(file);
+  });
+}
+
+/**
+ * Download blob as file
+ * @private
+ */
+function downloadBlob(blob, filename) {
+  const url = URL.createObjectURL(blob);
+  const link = document.createElement('a');
+  link.href = url;
+  link.download = filename;
+  document.body.appendChild(link);
+  link.click();
+  document.body.removeChild(link);
+  URL.revokeObjectURL(url);
+}
+
+/**
+ * Get all visible meshes in scene
+ * @private
+ */
+function getVisibleMeshes() {
+  const meshes = [];
+  formatsState.viewport.scene.traverse(obj => {
+    if (obj instanceof THREE.Mesh && obj.visible) {
+      meshes.push(obj);
+    }
+  });
+  return meshes;
+}
+
+// ============================================================================
+// HELP ENTRIES
+// ============================================================================
+
+export const helpEntries = [
+  {
+    id: 'formats-import',
+    title: 'Import Files',
+    category: 'File Formats',
+    description: 'Load CAD and 3D files into cycleCAD',
+    shortcut: 'Ctrl+O',
+    content: `
+      Supported import formats:
+      - STEP (.step, .stp) - Mechanical design files
+      - STL (.stl) - 3D polygon meshes
+      - OBJ (.obj) - Geometry and texture
+      - glTF/GLB (.gltf, .glb) - 3D transmission format
+      - IGES (.iges, .igs) - Surface interchange
+      - DXF (.dxf) - AutoCAD drawings
+      - PLY (.ply) - Point clouds and meshes
+      - 3MF (.3mf) - 3D Manufacturing Format
+      - COLLADA (.dae) - Scene format
+
+      Format is auto-detected from file extension.
+    `
+  },
+  {
+    id: 'formats-export',
+    title: 'Export Files',
+    category: 'File Formats',
+    description: 'Save designs to standard formats',
+    shortcut: 'Ctrl+Shift+E',
+    content: `
+      Supported export formats:
+      - STL (ASCII or binary) - 3D printing
+      - OBJ - Universal 3D format
+      - glTF/GLB - Optimized 3D format
+      - DXF - AutoCAD 2D/3D
+      - PDF - Vector drawings
+      - SVG - 2D vector graphics
+      - PLY - Point cloud format
+      - 3MF - 3D Manufacturing Format
+      - JSON - cycleCAD native format
+
+      Export all visible objects or selection.
+    `
+  },
+  {
+    id: 'formats-batch',
+    title: 'Batch Conversion',
+    category: 'File Formats',
+    description: 'Convert multiple files at once',
+    shortcut: 'Ctrl+Shift+B',
+    content: `
+      Convert multiple files to different format:
+      1. Select multiple files
+      2. Choose target format
+      3. Click Convert
+      4. Files download as ZIP
+
+      Useful for preparing files for 3D printing,
+      CAM, or sharing in specific formats.
+    `
+  },
+  {
+    id: 'formats-detect',
+    title: 'Format Detection',
+    category: 'File Formats',
+    description: 'Automatic file format recognition',
+    shortcut: 'Auto',
+    content: `
+      cycleCAD automatically detects file formats
+      from file extensions and headers.
+
+      If auto-detection fails, you can specify
+      format explicitly in import dialog.
+
+      Supported detection:
+      - Extension-based (.step, .stl, etc)
+      - Header bytes (STL binary vs ASCII)
+      - MIME type information
+    `
+  }
+];
+
+export default {
+  init,
+  detectFormat,
+  getSupportedFormats,
+  import: import_,
+  export: export_,
+  batchConvert,
+  getLastError,
+  helpEntries
+};