@seedtactics/insight-client 16.8.0 → 16.8.1

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Files changed (150) hide show
  1. package/README.md +23 -29
  2. package/dist/assets/index-BGjv3-QV.js +388 -0
  3. package/dist/cell-status/current-status.js +4 -1
  4. package/dist/cell-status/estimated-cycle-times.js +2 -1
  5. package/dist/cell-status/inspections.js +1 -1
  6. package/dist/cell-status/loading.js +1 -1
  7. package/dist/cell-status/material-summary.js +4 -2
  8. package/dist/cell-status/names.js +1 -1
  9. package/dist/cell-status/rebookings.js +3 -1
  10. package/dist/cell-status/scheduled-jobs.js +1 -1
  11. package/dist/cell-status/sim-production.js +6 -2
  12. package/dist/cell-status/station-cycles.js +3 -1
  13. package/dist/cell-status/tool-replacements.js +21 -7
  14. package/dist/cell-status/tool-usage.js +7 -2
  15. package/dist/components/App.d.ts +2 -2
  16. package/dist/components/App.js +13 -5
  17. package/dist/components/AxisAndGrid.d.ts +6 -6
  18. package/dist/components/BarcodeScanning.d.ts +2 -2
  19. package/dist/components/BarcodeScanning.js +8 -2
  20. package/dist/components/ChartTooltip.d.ts +2 -2
  21. package/dist/components/ChooseMode.js +6 -1
  22. package/dist/components/ChooseOperator.d.ts +1 -1
  23. package/dist/components/ErrorsAndLoading.d.ts +3 -3
  24. package/dist/components/LoadingIcon.d.ts +1 -1
  25. package/dist/components/LoadingIcon.js +1 -1
  26. package/dist/components/LogEntry.d.ts +2 -2
  27. package/dist/components/LogEntry.js +10 -8
  28. package/dist/components/ManualSerialEntry.d.ts +2 -2
  29. package/dist/components/MonthSelect.d.ts +1 -1
  30. package/dist/components/MonthSelect.js +3 -1
  31. package/dist/components/Navigation.d.ts +2 -2
  32. package/dist/components/Navigation.js +1 -1
  33. package/dist/components/VerboseLogging.d.ts +1 -1
  34. package/dist/components/analysis/AnalysisSelectToolbar.d.ts +1 -1
  35. package/dist/components/analysis/BasketCycleCards.d.ts +1 -1
  36. package/dist/components/analysis/BasketCycleCards.js +1 -1
  37. package/dist/components/analysis/BufferChart.d.ts +1 -1
  38. package/dist/components/analysis/BufferChart.js +23 -4
  39. package/dist/components/analysis/CostPerPiece.d.ts +2 -2
  40. package/dist/components/analysis/CostPerPiece.js +2 -2
  41. package/dist/components/analysis/CycleChart.d.ts +1 -1
  42. package/dist/components/analysis/CycleChart.js +17 -4
  43. package/dist/components/analysis/DataTable.js +4 -2
  44. package/dist/components/analysis/EfficiencyPage.d.ts +2 -2
  45. package/dist/components/analysis/EfficiencyPage.js +1 -1
  46. package/dist/components/analysis/HeatChart.d.ts +1 -1
  47. package/dist/components/analysis/HeatChart.js +12 -3
  48. package/dist/components/analysis/InspectionDataTable.d.ts +1 -1
  49. package/dist/components/analysis/InspectionDataTable.js +6 -1
  50. package/dist/components/analysis/InspectionSankey.d.ts +1 -1
  51. package/dist/components/analysis/InspectionSankey.js +16 -6
  52. package/dist/components/analysis/PalletCycleCards.d.ts +1 -1
  53. package/dist/components/analysis/PalletCycleCards.js +5 -3
  54. package/dist/components/analysis/PartCycleCards.d.ts +2 -2
  55. package/dist/components/analysis/PartCycleCards.js +16 -6
  56. package/dist/components/analysis/QualityPage.d.ts +1 -1
  57. package/dist/components/analysis/ScheduleHistory.d.ts +1 -1
  58. package/dist/components/analysis/ScheduleHistory.js +1 -1
  59. package/dist/components/analysis/StationDataTable.d.ts +1 -1
  60. package/dist/components/analysis/ToolReplacements.d.ts +1 -1
  61. package/dist/components/analysis/ToolReplacements.js +7 -3
  62. package/dist/components/operations/AllMaterial.d.ts +1 -1
  63. package/dist/components/operations/ChartRangeEdit.d.ts +1 -1
  64. package/dist/components/operations/ChartRangeEdit.js +13 -4
  65. package/dist/components/operations/CloseoutReport.js +1 -1
  66. package/dist/components/operations/CompletedParts.js +2 -2
  67. package/dist/components/operations/CurrentWorkorders.js +2 -2
  68. package/dist/components/operations/Dashboard.d.ts +2 -2
  69. package/dist/components/operations/OEEChart.d.ts +4 -4
  70. package/dist/components/operations/OEEChart.js +7 -2
  71. package/dist/components/operations/Outliers.d.ts +1 -1
  72. package/dist/components/operations/Programs.js +9 -4
  73. package/dist/components/operations/Rebookings.d.ts +1 -1
  74. package/dist/components/operations/Rebookings.js +3 -1
  75. package/dist/components/operations/RecentCycleChart.d.ts +1 -1
  76. package/dist/components/operations/RecentCycleChart.js +2 -2
  77. package/dist/components/operations/RecentProduction.js +3 -3
  78. package/dist/components/operations/RecentSchedules.js +3 -1
  79. package/dist/components/operations/RecentStationCycles.d.ts +1 -1
  80. package/dist/components/operations/RecentStationCycles.js +1 -1
  81. package/dist/components/operations/ShiftSettings.d.ts +1 -1
  82. package/dist/components/operations/SimDayUsage.d.ts +1 -1
  83. package/dist/components/operations/ToolReport.js +17 -6
  84. package/dist/components/operations/WorkorderGantt.d.ts +1 -1
  85. package/dist/components/quality/QualityMaterial.d.ts +2 -2
  86. package/dist/components/quality/QualityMaterial.js +1 -1
  87. package/dist/components/quality/QualityPaths.d.ts +1 -1
  88. package/dist/components/quality/RecentFailedInspections.d.ts +1 -1
  89. package/dist/components/routes.d.ts +1 -1
  90. package/dist/components/routes.js +1 -1
  91. package/dist/components/station-monitor/BulkRawMaterial.d.ts +2 -2
  92. package/dist/components/station-monitor/BulkRawMaterial.js +11 -5
  93. package/dist/components/station-monitor/Closeout.js +6 -2
  94. package/dist/components/station-monitor/Inspection.js +3 -1
  95. package/dist/components/station-monitor/InvalidateCycle.d.ts +3 -3
  96. package/dist/components/station-monitor/InvalidateCycle.js +10 -3
  97. package/dist/components/station-monitor/JobDetails.js +4 -2
  98. package/dist/components/station-monitor/LoadStation.d.ts +1 -1
  99. package/dist/components/station-monitor/LoadStation.js +6 -3
  100. package/dist/components/station-monitor/Material.d.ts +10 -10
  101. package/dist/components/station-monitor/Material.js +28 -20
  102. package/dist/components/station-monitor/Material.test.js +1 -1
  103. package/dist/components/station-monitor/MoveMaterialArrows.d.ts +2 -2
  104. package/dist/components/station-monitor/PrintedLabel.d.ts +3 -3
  105. package/dist/components/station-monitor/PrintedLabel.js +9 -4
  106. package/dist/components/station-monitor/QuarantineButton.d.ts +1 -1
  107. package/dist/components/station-monitor/QuarantineButton.js +4 -2
  108. package/dist/components/station-monitor/Queues.d.ts +2 -2
  109. package/dist/components/station-monitor/Queues.js +6 -4
  110. package/dist/components/station-monitor/QueuesAddMaterial.d.ts +3 -3
  111. package/dist/components/station-monitor/QueuesAddMaterial.js +20 -7
  112. package/dist/components/station-monitor/SelectInspType.d.ts +2 -2
  113. package/dist/components/station-monitor/SelectWorkorder.d.ts +1 -1
  114. package/dist/components/station-monitor/StationToolbar.d.ts +1 -1
  115. package/dist/components/station-monitor/StationToolbar.js +13 -3
  116. package/dist/components/station-monitor/SystemOverview.d.ts +4 -4
  117. package/dist/components/station-monitor/SystemOverview.js +36 -16
  118. package/dist/components/station-monitor/Whiteboard.d.ts +1 -1
  119. package/dist/data/all-material-bins.js +2 -1
  120. package/dist/data/cost-per-piece.js +3 -1
  121. package/dist/data/move-arrows.js +3 -1
  122. package/dist/data/part-summary.js +1 -1
  123. package/dist/data/results.cycles.js +13 -4
  124. package/dist/data/tools-programs.js +3 -2
  125. package/dist/index.html +1 -1
  126. package/dist/network/api.d.ts +18 -0
  127. package/dist/network/api.js +502 -371
  128. package/dist/util/chart-colors.js +12 -1
  129. package/docs/client-efficiency.md +226 -263
  130. package/docs/client-engineering.md +27 -28
  131. package/docs/client-launch.md +32 -33
  132. package/docs/client-operations.md +50 -53
  133. package/docs/client-quality.md +39 -43
  134. package/docs/client-sales.md +36 -40
  135. package/docs/client-scanners.md +27 -27
  136. package/docs/client-station-monitor.md +86 -96
  137. package/docs/client-tools-programs.md +47 -44
  138. package/docs/improve-fms.md +73 -78
  139. package/docs/makino.md +21 -25
  140. package/docs/material-quarantine.md +50 -64
  141. package/docs/material-tracking.md +162 -195
  142. package/docs/mazak.md +78 -91
  143. package/docs/niigata.md +145 -168
  144. package/docs/operator-procedures.md +72 -76
  145. package/docs/part-instructions.md +36 -36
  146. package/docs/security.md +87 -81
  147. package/docs/server-config.md +36 -45
  148. package/docs/server-errors.md +21 -22
  149. package/package.json +25 -24
  150. package/dist/assets/index-BwbaiELK.js +0 -364
package/docs/mazak.md CHANGED
@@ -2,114 +2,101 @@
2
2
  title: Mazak Palletech Integration
3
3
  nav: FMS Insight Server > Mazak
4
4
  description: >-
5
- FMS Insight works with all Palletech cell controller versions from Mazak:
6
- Version E, Web Version, and Smooth PMC. FMS Insight can read all events from
7
- the cell controller and can also edit almost all the data in the cell controller.
5
+ FMS Insight works with all Palletech cell controller versions from Mazak: Version E, Web Version,
6
+ and Smooth PMC. FMS Insight can read all events from the cell controller and can also edit almost
7
+ all the data in the cell controller.
8
8
  ---
9
9
 
10
10
  # FMS Insight Mazak Palletech Integration
11
11
 
12
- FMS Insight works with all Palletech cell controller versions from Mazak:
13
- Version E, Web Version, and Smooth PMC. FMS Insight can read all events from
14
- the cell controller and can also edit almost all the data in the cell controller.
12
+ FMS Insight works with all Palletech cell controller versions from Mazak: Version E, Web Version,
13
+ and Smooth PMC. FMS Insight can read all events from the cell controller and can also edit almost
14
+ all the data in the cell controller.
15
15
 
16
16
  ## Open Database Kit
17
17
 
18
- To facilitate the communication between FMS Insight and the Mazak cell
19
- controller, you must acquire a program called "Mazak Open Database Kit". This
20
- is a software program developed by Mazak which allows safe access to the data
21
- inside the cell controller. Please contact your Mazak representative and ask
22
- to obtain "Open Database Kit" that matches the specific cell controller
23
- (Version E, Web, or Smooth PMC).
18
+ To facilitate the communication between FMS Insight and the Mazak cell controller, you must acquire
19
+ a program called "Mazak Open Database Kit". This is a software program developed by Mazak which
20
+ allows safe access to the data inside the cell controller. Please contact your Mazak representative
21
+ and ask to obtain "Open Database Kit" that matches the specific cell controller (Version E, Web, or
22
+ Smooth PMC).
24
23
 
25
24
  ## Enable Log CSV
26
25
 
27
- For Mazak Web and Mazak Smooth PMC, you must enable a setting in the Mazak cell controller
28
- which will cause the Mazak cell controller to create log files of all events (pallet movements,
29
- machine cycles, etc.) in the `c:\Mazak\FMS\Log` directory. Once enabled, FMS Insight will
30
- automatically find any log entries from this directory.
26
+ For Mazak Web and Mazak Smooth PMC, you must enable a setting in the Mazak cell controller which
27
+ will cause the Mazak cell controller to create log files of all events (pallet movements, machine
28
+ cycles, etc.) in the `c:\Mazak\FMS\Log` directory. Once enabled, FMS Insight will automatically find
29
+ any log entries from this directory.
31
30
 
32
- To enable, go to the `c:\Mazak\FMS` directory. Rename the file `log-parameters.ini.sample` to `log-parameters.ini` and restart the Mazak Palletech software. The `log-parameters.ini` file
33
- contains settings for the path to use and how often to delete, but FMS Insight works fine with
34
- the default settings. If you want, you can change the log directory in `log-parameters.ini`
35
- and then specify the same folder in the FMS Insight server configuration file.
31
+ To enable, go to the `c:\Mazak\FMS` directory. Rename the file `log-parameters.ini.sample` to
32
+ `log-parameters.ini` and restart the Mazak Palletech software. The `log-parameters.ini` file
33
+ contains settings for the path to use and how often to delete, but FMS Insight works fine with the
34
+ default settings. If you want, you can change the log directory in `log-parameters.ini` and then
35
+ specify the same folder in the FMS Insight server configuration file.
36
36
 
37
37
  ## Load Instructions
38
38
 
39
- On Version E and MazakWeb, one parameter must be changed. If you are using Mazak Smooth PMC, this step can be
40
- skipped! Open the Mazak Palletech software, go to the parameter
41
- edit screen, select `X`, and scroll to the setting `X-31`. Set the `X-31` setting from 0 to 1.
42
- This setting will cause CSV files describing the current load and unload operation at the load
43
- station to be output to the `c:\Mazak\FMS\LDS` directory. FMS Insight monitors this directory
44
- and uses the CSV files to display the parts being loaded and unloaded from each pallet at
45
- the load station.
39
+ On Version E and MazakWeb, one parameter must be changed. If you are using Mazak Smooth PMC, this
40
+ step can be skipped! Open the Mazak Palletech software, go to the parameter edit screen, select `X`,
41
+ and scroll to the setting `X-31`. Set the `X-31` setting from 0 to 1. This setting will cause CSV
42
+ files describing the current load and unload operation at the load station to be output to the
43
+ `c:\Mazak\FMS\LDS` directory. FMS Insight monitors this directory and uses the CSV files to display
44
+ the parts being loaded and unloaded from each pallet at the load station.
46
45
 
47
46
  ## Simulation Lab
48
47
 
49
- The Mazak Palletech cell controller software has a great ability to be run in a
50
- simulation mode without any machines or carts attached. In this mode, the
51
- Mazak cell controller software has all features active but instead of sending
52
- commands to the actual machines and carts, just simulates their operation.
53
-
54
- We recommend that you set up what we call a simulation lab, which consists of
55
- two computers in an office. One computer will run the Mazak cell controller
56
- software in simulation mode, Open Database Kit, and the FMS Insight server.
57
- The second computer will run a browser and access the FMS Insight client.
58
- This mimics the actual layout in operations, where the cell controller
59
- computer runs Open Database Kit and the FMS Insight server and a separate
60
- computer on the factory floor or in the office runs the client views.
61
-
62
- A simulation lab allows testing, training, and experimentation. You can set
63
- up some dummy orders, create a schedule, copy the schedule into the Mazak
64
- cell controller, run the schedule inside the Mazak cell controller, see the
65
- assigned serial numbers, view inspection decisions, and examine efficiency
66
- reports of cell operations, all without impacting the real system.
67
-
68
- The simulation lab is also great for training before the machines are even
69
- installed, testing out new scheduling or inspection signaling techniques, or
70
- training new operators and managers.
48
+ The Mazak Palletech cell controller software has a great ability to be run in a simulation mode
49
+ without any machines or carts attached. In this mode, the Mazak cell controller software has all
50
+ features active but instead of sending commands to the actual machines and carts, just simulates
51
+ their operation.
52
+
53
+ We recommend that you set up what we call a simulation lab, which consists of two computers in an
54
+ office. One computer will run the Mazak cell controller software in simulation mode, Open Database
55
+ Kit, and the FMS Insight server. The second computer will run a browser and access the FMS Insight
56
+ client. This mimics the actual layout in operations, where the cell controller computer runs Open
57
+ Database Kit and the FMS Insight server and a separate computer on the factory floor or in the
58
+ office runs the client views.
59
+
60
+ A simulation lab allows testing, training, and experimentation. You can set up some dummy orders,
61
+ create a schedule, copy the schedule into the Mazak cell controller, run the schedule inside the
62
+ Mazak cell controller, see the assigned serial numbers, view inspection decisions, and examine
63
+ efficiency reports of cell operations, all without impacting the real system.
64
+
65
+ The simulation lab is also great for training before the machines are even installed, testing out
66
+ new scheduling or inspection signaling techniques, or training new operators and managers.
71
67
 
72
68
  ## Starting Offset and Decrement Priority
73
69
 
74
- The Mazak [config.ini](server-config) contains a setting `Use Starting Offset`
75
- which control how new schedules are added into the cell controller.
76
-
77
- When `Use Starting Offset` is enabled, new Mazak schedules will
78
- be created with a "Due Date" and "Priority" field based on the
79
- simulation's prediction of its actual start time. If disabled, a due
80
- date of January 1, 2008 and priority of 91 is used for all Mazak schedules, effectively
81
- disabling the use of due dates. Since Mazak uses due dates to decide which
82
- part or pallet to start producing first, due dates can help smooth production
83
- flow.
84
-
85
- The main downside to using due dates and priorities is that Mazak will empty out a pallet
86
- before switching schedules. For example, consider a situation where you have
87
- a part PPP with two processes and a fixture which can hold one process 1
88
- material and one process 2 material. Also, consider there are two schedules
89
- for part PPP; a schedule AAA for today's production and a schedule BBB for
90
- tomorrow's production. Say that the AAA and BBB schedules have different due
91
- dates (say AAA has the earlier due date). Then Mazak will first run the
92
- entire AAA schedule. In particular, the very last cycle of AAA will run with
93
- a process 2 part and an empty process 1 location. Instead, if the due dates
94
- of AAA and BBB are the same, Mazak will not empty out the pallet and instead
95
- on the very last cycle of AAA in the process 2 location will add the very
96
- first cycle of BBB in the process 1 location.
97
-
98
- In our opinion, due dates and priorities should be enabled; the pallet
99
- running empty is not typically that big of a deal. The primary goal of the
100
- system is to keep the machines busy and a pallet with an empty location will
101
- return to the load station after cutting just the material on the pallet (as
102
- long as each process has a separate program). This increases slightly the
103
- burden on the cart and load station, but these are not the bottleneck and
104
- there should be enough work in the system to keep the machines busy. In
105
- addition, occasionally a pallet will empty out in any case because today's
106
- schedule had a limited quantity to allow a different part some time on the
107
- machines. Finally, occasionally emptying out a pallet seems to help
108
- tremendously with preventing traffic jams.
109
-
110
- Finally, when FMS Insight adds a new day's schedule into the cell controller,
111
- then FMS Insight will first decrement the priority on all existing
112
- uncompleted schedules. Since each day a new schedule is downloaded, if
113
- priorities of existing schedules are first decrement then any unfinished work
114
- from the previous day gains higher priority and will finish before today's
115
- schedule starts.
70
+ The Mazak [config.ini](server-config) contains a setting `Use Starting Offset` which control how new
71
+ schedules are added into the cell controller.
72
+
73
+ When `Use Starting Offset` is enabled, new Mazak schedules will be created with a "Due Date" and
74
+ "Priority" field based on the simulation's prediction of its actual start time. If disabled, a due
75
+ date of January 1, 2008 and priority of 91 is used for all Mazak schedules, effectively disabling
76
+ the use of due dates. Since Mazak uses due dates to decide which part or pallet to start producing
77
+ first, due dates can help smooth production flow.
78
+
79
+ The main downside to using due dates and priorities is that Mazak will empty out a pallet before
80
+ switching schedules. For example, consider a situation where you have a part PPP with two processes
81
+ and a fixture which can hold one process 1 material and one process 2 material. Also, consider there
82
+ are two schedules for part PPP; a schedule AAA for today's production and a schedule BBB for
83
+ tomorrow's production. Say that the AAA and BBB schedules have different due dates (say AAA has the
84
+ earlier due date). Then Mazak will first run the entire AAA schedule. In particular, the very last
85
+ cycle of AAA will run with a process 2 part and an empty process 1 location. Instead, if the due
86
+ dates of AAA and BBB are the same, Mazak will not empty out the pallet and instead on the very last
87
+ cycle of AAA in the process 2 location will add the very first cycle of BBB in the process 1
88
+ location.
89
+
90
+ In our opinion, due dates and priorities should be enabled; the pallet running empty is not
91
+ typically that big of a deal. The primary goal of the system is to keep the machines busy and a
92
+ pallet with an empty location will return to the load station after cutting just the material on the
93
+ pallet (as long as each process has a separate program). This increases slightly the burden on the
94
+ cart and load station, but these are not the bottleneck and there should be enough work in the
95
+ system to keep the machines busy. In addition, occasionally a pallet will empty out in any case
96
+ because today's schedule had a limited quantity to allow a different part some time on the machines.
97
+ Finally, occasionally emptying out a pallet seems to help tremendously with preventing traffic jams.
98
+
99
+ Finally, when FMS Insight adds a new day's schedule into the cell controller, then FMS Insight will
100
+ first decrement the priority on all existing uncompleted schedules. Since each day a new schedule is
101
+ downloaded, if priorities of existing schedules are first decrement then any unfinished work from
102
+ the previous day gains higher priority and will finish before today's schedule starts.
package/docs/niigata.md CHANGED
@@ -2,227 +2,204 @@
2
2
  title: Niigata ICC Integration
3
3
  nav: FMS Insight Server > Niigata
4
4
  description: >-
5
- FMS Insight works with the recent Niigata ICC Cell Controller
6
- FMS Insight can monitor the events from the cell controller and can also set
7
- routes and control each pallet.
5
+ FMS Insight works with the recent Niigata ICC Cell Controller FMS Insight can monitor the events
6
+ from the cell controller and can also set routes and control each pallet.
8
7
  ---
9
8
 
10
9
  # FMS Insight Niigata ICC Cell Controller
11
10
 
12
- FMS Insight works with a modified version of the Niigata ICC Cell Controller.
13
- Contact your Niigata Sales or Support Representative to request more information
14
- about using FMS Insight with the Niigata ICC Cell Controller.
11
+ FMS Insight works with a modified version of the Niigata ICC Cell Controller. Contact your Niigata
12
+ Sales or Support Representative to request more information about using FMS Insight with the Niigata
13
+ ICC Cell Controller.
15
14
 
16
15
  ## Configuration
17
16
 
18
17
  #### Reclamp Stations
19
18
 
20
- By default, all machine stops in the downloaded jobs are assumed to be machines.
21
- To support reclamp stops, a specific name of the reclamp stop can be defined
22
- in the FMS Insight [config.ini](server-config) file. Once defined,
23
- any machine stop in the downloaded jobs which match this configured name will
24
- be treated as reclamp stops.
19
+ By default, all machine stops in the downloaded jobs are assumed to be machines. To support reclamp
20
+ stops, a specific name of the reclamp stop can be defined in the FMS Insight
21
+ [config.ini](server-config) file. Once defined, any machine stop in the downloaded jobs which match
22
+ this configured name will be treated as reclamp stops.
25
23
 
26
24
  #### Custom Machine Names
27
25
 
28
- By default, ICC machine numbers are mapped to the identical machine number in
29
- the downloaded jobs. That is, ICC machine 1 is mapped to MC1 in the jobs,
30
- ICC machine 2 is mapped to MC2, and so on. The [config.ini](server-config) file can
31
- specify an alternative job machine name and number to be assigned to each ICC machine
32
- number. This allows different types of machines to be named differently in the
33
- flexibility plan and jobs.
26
+ By default, ICC machine numbers are mapped to the identical machine number in the downloaded jobs.
27
+ That is, ICC machine 1 is mapped to MC1 in the jobs, ICC machine 2 is mapped to MC2, and so on. The
28
+ [config.ini](server-config) file can specify an alternative job machine name and number to be
29
+ assigned to each ICC machine number. This allows different types of machines to be named differently
30
+ in the flexibility plan and jobs.
34
31
 
35
32
  #### Machine IP Addresses
36
33
 
37
- If specified, FMS Insight will use the Machine IP addresses and ports to load
38
- tooling data from the machines, record it as part of the log of events, and display some
39
- [summary reports](client-tools-programs) of tooling data. FMS Insight does not
40
- require the IP addresses to be specified; if they are missing, no tool data is loaded
41
- but all other functions of FMS Insight work (managing jobs, logging events, etc.).
34
+ If specified, FMS Insight will use the Machine IP addresses and ports to load tooling data from the
35
+ machines, record it as part of the log of events, and display some
36
+ [summary reports](client-tools-programs) of tooling data. FMS Insight does not require the IP
37
+ addresses to be specified; if they are missing, no tool data is loaded but all other functions of
38
+ FMS Insight work (managing jobs, logging events, etc.).
42
39
 
43
40
  #### Sized Queues
44
41
 
45
- FMS Insight supports specifying a size for each queue defined in the config file.
46
- FMS Insight will then hold and unhold pallets that are waiting to be unloaded so that
47
- the queue does not exceed the configured size. Note that by using the
48
- [queues page](client-station-monitor), an operator can manually insert more material
49
- into the queue beyond the configured size. The configured size is only used for holding
50
- and unholding pallets.
42
+ FMS Insight supports specifying a size for each queue defined in the config file. FMS Insight will
43
+ then hold and unhold pallets that are waiting to be unloaded so that the queue does not exceed the
44
+ configured size. Note that by using the [queues page](client-station-monitor), an operator can
45
+ manually insert more material into the queue beyond the configured size. The configured size is only
46
+ used for holding and unholding pallets.
51
47
 
52
48
  ## Operations
53
49
 
54
- FMS Insight translates the jobs into the Niigata ICC Cell Controller
55
- via three mechanisms: adding programs, setting pallet master routes, and controlling
56
- a few flags on the pallet tracking.
50
+ FMS Insight translates the jobs into the Niigata ICC Cell Controller via three mechanisms: adding
51
+ programs, setting pallet master routes, and controlling a few flags on the pallet tracking.
57
52
 
58
53
  #### Programs
59
54
 
60
- The jobs can optionally contain the program content for each process and machining stop.
61
- If the job does not contain the program content, FMS Insight assumes the program has
62
- already been manually registered with the Niigata ICC.
63
-
64
- If the program content is included, FMS Insight will manage revisions and register
65
- the program with the Niigata ICC. FMS Insight will compare the program content from
66
- the newly created jobs and the already existing program. If they are the same, the
67
- existing program is reused. If they are different, a new revision is created by
68
- selecting a new program number and registering the new program content with the
69
- Niigata ICC. This leaves the old program revision unchanged so both the old and
70
- new revisions are simultaneously in the cell controller. FMS Insight tracks all
71
- material and will use either the old revision or the new program revision
72
- based on which material is currently loaded onto the pallet. Once the old
73
- job completes, FMS Insight will remove the old program revision from the Niigata
74
- ICC. Program revisions and Niigata ICC program numbers can be seen on the
55
+ The jobs can optionally contain the program content for each process and machining stop. If the job
56
+ does not contain the program content, FMS Insight assumes the program has already been manually
57
+ registered with the Niigata ICC.
58
+
59
+ If the program content is included, FMS Insight will manage revisions and register the program with
60
+ the Niigata ICC. FMS Insight will compare the program content from the newly created jobs and the
61
+ already existing program. If they are the same, the existing program is reused. If they are
62
+ different, a new revision is created by selecting a new program number and registering the new
63
+ program content with the Niigata ICC. This leaves the old program revision unchanged so both the old
64
+ and new revisions are simultaneously in the cell controller. FMS Insight tracks all material and
65
+ will use either the old revision or the new program revision based on which material is currently
66
+ loaded onto the pallet. Once the old job completes, FMS Insight will remove the old program revision
67
+ from the Niigata ICC. Program revisions and Niigata ICC program numbers can be seen on the
75
68
  [program report page](client-tools-programs).
76
69
 
77
70
  #### Pallet Master
78
71
 
79
- For each pallet, the Niigata ICC stores the "Pallet Master", a list of stops that
80
- the pallet visits. The route starts with LD (load), has a sequence of MC (machining)
81
- and RC (reclamp) stops, and ends with a UL (unload). Each load, unload, or reclamp stop
82
- contains a list of load station numbers to use. Each machining stop contains the
83
- machines to use plus a list of program to run.
84
-
85
- FMS Insight sets the pallet master steps based on the data in the created jobs. For
86
- each available pallet, FMS Insight sorts the jobs by date and priority and decides
87
- which job should run on the pallet. FMS Insight then uses the job data to completely
88
- replace the pallet master with the sequence of steps from the job. FMS Insight
89
- uses the comment field to keep track of which job is currently assigned to the
90
- pallet. FMS Insight continuously updates the pallet master data as jobs
91
- complete and other jobs are assigned to the pallet; FMS Insight will only update
92
- a pallet if it is waiting in the stocker with the "No Work" flag set (see below for
93
- more information about the No Work flag).
72
+ For each pallet, the Niigata ICC stores the "Pallet Master", a list of stops that the pallet visits.
73
+ The route starts with LD (load), has a sequence of MC (machining) and RC (reclamp) stops, and ends
74
+ with a UL (unload). Each load, unload, or reclamp stop contains a list of load station numbers to
75
+ use. Each machining stop contains the machines to use plus a list of program to run.
76
+
77
+ FMS Insight sets the pallet master steps based on the data in the created jobs. For each available
78
+ pallet, FMS Insight sorts the jobs by date and priority and decides which job should run on the
79
+ pallet. FMS Insight then uses the job data to completely replace the pallet master with the sequence
80
+ of steps from the job. FMS Insight uses the comment field to keep track of which job is currently
81
+ assigned to the pallet. FMS Insight continuously updates the pallet master data as jobs complete and
82
+ other jobs are assigned to the pallet; FMS Insight will only update a pallet if it is waiting in the
83
+ stocker with the "No Work" flag set (see below for more information about the No Work flag).
94
84
 
95
85
  #### Pallet Location and Status
96
86
 
97
- For each pallet, the Niigata ICC stores the "Tracking Data", consisting of the current
98
- pallet location, currently executing step, count of remaining pallet cycles, and a
99
- couple of boolean flags.
100
-
101
- FMS Insight reads but does NOT have write access to the current pallet location and
102
- currently executing step (Before-LD, After-LD, Before-MC, etc.). The Niigata ICC
103
- keeps these fields updated as the pallet moves through the route defined in the
104
- pallet master. FMS Insight watches these values change and uses them to create
105
- a log of what happens. The Niigata ICC does allow the user (but not FMS Insight)
106
- to override the pallet location or current step, which can be used in emergencies;
107
- overriding the pallet location and current step is not required during normal
108
- operation. FMS Insight uses the transitions of pallet locations and currently
109
- executing step to create log entries, so if they are manually edited by
110
- the user, FMS Insight may miss log entries for the current cycle. FMS Insight
111
- will recover once a new pallet cycle starts.
87
+ For each pallet, the Niigata ICC stores the "Tracking Data", consisting of the current pallet
88
+ location, currently executing step, count of remaining pallet cycles, and a couple of boolean flags.
89
+
90
+ FMS Insight reads but does NOT have write access to the current pallet location and currently
91
+ executing step (Before-LD, After-LD, Before-MC, etc.). The Niigata ICC keeps these fields updated as
92
+ the pallet moves through the route defined in the pallet master. FMS Insight watches these values
93
+ change and uses them to create a log of what happens. The Niigata ICC does allow the user (but not
94
+ FMS Insight) to override the pallet location or current step, which can be used in emergencies;
95
+ overriding the pallet location and current step is not required during normal operation. FMS Insight
96
+ uses the transitions of pallet locations and currently executing step to create log entries, so if
97
+ they are manually edited by the user, FMS Insight may miss log entries for the current cycle. FMS
98
+ Insight will recover once a new pallet cycle starts.
112
99
 
113
100
  #### Pallet Cycle Count
114
101
 
115
- For each pallet, the Niigata ICC tracks a count of remaining pallet cycles. The Niigata
116
- ICC decrements this on the completion of the UL (unload) step. If it is greater
117
- than zero and the operator presses the LOAD button, the Niigata ICC switches to the
118
- After-LD (load) step and thus starts the route again. If the count is zero OR the
119
- operator presses the button Niigata calls UNLOAD but might more accurately be translated
120
- "NOT LOADED", the Niigata ICC places the "No Work" flag onto the pallet, which
121
- causes the pallet to route to the stocker. (See below for more about the No Work flag.)
122
-
123
- FMS Insight always keeps the cycle count at 1 and increments it when the pallet arrives
124
- to be unloaded if needed. That is, consider when a pallet arrives to be unloaded. The
125
- current remaining cycle count is 1. FMS Insight will check the available material in the
126
- [queues](material-tracking) to determine if there is a piece of material to be loaded.
127
- If no material is available, FMS Insight will do nothing; the Niigata ICC will then
128
- decrement the cycle count from 1 to 0 and send the pallet to the stocker no matter if the
129
- operator presses the LOAD or UNLOAD/NOT LOADED button. Instead, if there is available
130
- material to be loaded, FMS Insight will increment the remaining pallet cycles to 2. When
131
- the operator presses the LOAD button, the Niigata ICC will then set the status to After-LD
132
- (load) and proceed to route the pallet back through the pallet master steps. If instead
133
- the operator presses the UNLOAD/NOT LOADED button, the Niigata ICC will set the No Work
134
- flag and route the pallet to the stocker.
135
-
136
- The FMS Insight [load station page](client-station-monitor) will always contain the
137
- expected operations to occur at the load station.
102
+ For each pallet, the Niigata ICC tracks a count of remaining pallet cycles. The Niigata ICC
103
+ decrements this on the completion of the UL (unload) step. If it is greater than zero and the
104
+ operator presses the LOAD button, the Niigata ICC switches to the After-LD (load) step and thus
105
+ starts the route again. If the count is zero OR the operator presses the button Niigata calls UNLOAD
106
+ but might more accurately be translated "NOT LOADED", the Niigata ICC places the "No Work" flag onto
107
+ the pallet, which causes the pallet to route to the stocker. (See below for more about the No Work
108
+ flag.)
109
+
110
+ FMS Insight always keeps the cycle count at 1 and increments it when the pallet arrives to be
111
+ unloaded if needed. That is, consider when a pallet arrives to be unloaded. The current remaining
112
+ cycle count is 1. FMS Insight will check the available material in the [queues](material-tracking)
113
+ to determine if there is a piece of material to be loaded. If no material is available, FMS Insight
114
+ will do nothing; the Niigata ICC will then decrement the cycle count from 1 to 0 and send the pallet
115
+ to the stocker no matter if the operator presses the LOAD or UNLOAD/NOT LOADED button. Instead, if
116
+ there is available material to be loaded, FMS Insight will increment the remaining pallet cycles
117
+ to 2. When the operator presses the LOAD button, the Niigata ICC will then set the status to
118
+ After-LD (load) and proceed to route the pallet back through the pallet master steps. If instead the
119
+ operator presses the UNLOAD/NOT LOADED button, the Niigata ICC will set the No Work flag and route
120
+ the pallet to the stocker.
121
+
122
+ The FMS Insight [load station page](client-station-monitor) will always contain the expected
123
+ operations to occur at the load station.
138
124
 
139
125
  #### No Work and Skip
140
126
 
141
127
  For each pallet, the Niigata ICC stores two boolean flags: "No Work" and "Skip".
142
128
 
143
- The "Skip" flag, also called hold, causes the Niigata ICC to move the pallet to
144
- the stocker and then ignore it. FMS Insight uses the "Skip" flag to implement
145
- sized queues. If there is an in-process queue with a specific size, FMS Insight
146
- will set the "Skip" flag on all pallets destined to be unloaded into this queue.
147
- FMS Insight then removes the "Skip" flag on only a single pallet at a time and only
148
- when the unload would not increase the number of parts beyond the size of the queue.
149
-
150
- The "No Work" flag is used to override the "Remaining Pallet Cycles" count. If the
151
- No Work flag is set, the Niigata ICC assumes that the pallet is empty, sends the
152
- pallet to the stocker, and ignores it. While similar to Skip, Skip is used to
153
- hold a pallet in the middle of the route while No Work is used to not start the
154
- pallet route at all. When the remaining pallet cycle count drops to zero, the
155
- Niigata ICC sets the No Work flag when the pallet is unloaded. Also, if the
156
- operator presses the UNLOAD/NOT LOADED button, the No Work flag is set
157
- no matter what the remaining pallet cycle count is.
158
-
159
- FMS Insight uses the No Work flag on a pallet in the stocker to trigger its
160
- check for new jobs to assign to the pallet. For each pallet in the stocker
161
- with No Work set, FMS Insight will sort the available jobs by date and
162
- priority. For each job, FMS Insight checks if there is available material
163
- to be loaded. If a piece of material for some job is found, FMS Insight
164
- will clear the No Work flag (and also optionally update the pallet master
165
- data for the new job, if required).
129
+ The "Skip" flag, also called hold, causes the Niigata ICC to move the pallet to the stocker and then
130
+ ignore it. FMS Insight uses the "Skip" flag to implement sized queues. If there is an in-process
131
+ queue with a specific size, FMS Insight will set the "Skip" flag on all pallets destined to be
132
+ unloaded into this queue. FMS Insight then removes the "Skip" flag on only a single pallet at a time
133
+ and only when the unload would not increase the number of parts beyond the size of the queue.
134
+
135
+ The "No Work" flag is used to override the "Remaining Pallet Cycles" count. If the No Work flag is
136
+ set, the Niigata ICC assumes that the pallet is empty, sends the pallet to the stocker, and ignores
137
+ it. While similar to Skip, Skip is used to hold a pallet in the middle of the route while No Work is
138
+ used to not start the pallet route at all. When the remaining pallet cycle count drops to zero, the
139
+ Niigata ICC sets the No Work flag when the pallet is unloaded. Also, if the operator presses the
140
+ UNLOAD/NOT LOADED button, the No Work flag is set no matter what the remaining pallet cycle count
141
+ is.
142
+
143
+ FMS Insight uses the No Work flag on a pallet in the stocker to trigger its check for new jobs to
144
+ assign to the pallet. For each pallet in the stocker with No Work set, FMS Insight will sort the
145
+ available jobs by date and priority. For each job, FMS Insight checks if there is available material
146
+ to be loaded. If a piece of material for some job is found, FMS Insight will clear the No Work flag
147
+ (and also optionally update the pallet master data for the new job, if required).
166
148
 
167
149
  ## Operator Procedures
168
150
 
169
151
  #### Load Station Normal Operation
170
152
 
171
153
  FMS Insight's [load station page](client-station-monitor) will display what the Niigata ICC is
172
- expecting to happen at the load station. Specifically, the page will display the material
173
- to load, the material to unload, and the material to transfer between faces (if the pallet has
174
- multiple faces). If the operator performs all the tasks as specified, the operator presses
175
- the "LOAD" button. The Niigata ICC will then begin the route on the pallet for the material
176
- that was just loaded. (Note that if the instructions specify that nothing is to be loaded,
177
- the operator can press either "LOAD" or "UNLOAD/NOT LOADED", both will preform the same
178
- action.)
154
+ expecting to happen at the load station. Specifically, the page will display the material to load,
155
+ the material to unload, and the material to transfer between faces (if the pallet has multiple
156
+ faces). If the operator performs all the tasks as specified, the operator presses the "LOAD" button.
157
+ The Niigata ICC will then begin the route on the pallet for the material that was just loaded. (Note
158
+ that if the instructions specify that nothing is to be loaded, the operator can press either "LOAD"
159
+ or "UNLOAD/NOT LOADED", both will preform the same action.)
179
160
 
180
161
  #### Material which is unloaded must be reworked or scrapped
181
162
 
182
- Consider when the operator unloads a piece of material which cannot continue with the normal
183
- flow but must be set aside to be reworked or possibly scrapped. If this is on the final process,
184
- nothing needs to be specified. If instead this is an in-process piece of material, it
185
- can be signaled to be quarantined after the unload completes. To do so, on the
186
- load station page, click the material card for the piece of material. The dialog that
187
- opens will contain a "Signal For Quarantine" action. Once clicked, FMS Insight will move
188
- the material to the quarantine queue once the unload finishes.
189
-
190
- If the material has already been unloaded without clicking the "Signal for Quarantine" action,
191
- FMS Insight will add the material that was unloaded
192
- into the in-process queue, visible on either the
193
- [load station or queues pages](client-station-monitor).
194
- To remove the material, the operator must click on the material card and then
195
- click either the "Remove From System" or "Quarantine Material" action
196
- (depending on if [quarantine queues](material-quarantine) are configured).
197
- This will either remove the material from the system completely or remove it
198
- from the active FMS Insight queue and place it in a special quarantine queue.
199
- In either case, once the material is no longer in the queue, FMS Insight will
200
- not set pallet master or tracking data into the Niigata ICC for this material.
201
-
202
- Note that depending on timing and pallet availability, it may be the case that a
203
- pallet has already been activated by the time the operator removes the material.
204
- The operator must still remove the material from the queue as specified above,
205
- and then reject the load as specified in the next section.
163
+ Consider when the operator unloads a piece of material which cannot continue with the normal flow
164
+ but must be set aside to be reworked or possibly scrapped. If this is on the final process, nothing
165
+ needs to be specified. If instead this is an in-process piece of material, it can be signaled to be
166
+ quarantined after the unload completes. To do so, on the load station page, click the material card
167
+ for the piece of material. The dialog that opens will contain a "Signal For Quarantine" action. Once
168
+ clicked, FMS Insight will move the material to the quarantine queue once the unload finishes.
169
+
170
+ If the material has already been unloaded without clicking the "Signal for Quarantine" action, FMS
171
+ Insight will add the material that was unloaded into the in-process queue, visible on either the
172
+ [load station or queues pages](client-station-monitor). To remove the material, the operator must
173
+ click on the material card and then click either the "Remove From System" or "Quarantine Material"
174
+ action (depending on if [quarantine queues](material-quarantine) are configured). This will either
175
+ remove the material from the system completely or remove it from the active FMS Insight queue and
176
+ place it in a special quarantine queue. In either case, once the material is no longer in the queue,
177
+ FMS Insight will not set pallet master or tracking data into the Niigata ICC for this material.
178
+
179
+ Note that depending on timing and pallet availability, it may be the case that a pallet has already
180
+ been activated by the time the operator removes the material. The operator must still remove the
181
+ material from the queue as specified above, and then reject the load as specified in the next
182
+ section.
206
183
 
207
184
  #### Load Station Material Can't Be Loaded
208
185
 
209
186
  Consider that a pallet arrives at the load station, the Niigata ICC is expecting something to be
210
- loaded, but the material is not available to be loaded. This could be because the material was removed
211
- from the queue as described in the previous section but because of the timing a pallet had already been
212
- activated. It could also be because the operator forgot to remove the material from the queue, or didn't
213
- notice that the material was bad until the load operation started.
187
+ loaded, but the material is not available to be loaded. This could be because the material was
188
+ removed from the queue as described in the previous section but because of the timing a pallet had
189
+ already been activated. It could also be because the operator forgot to remove the material from the
190
+ queue, or didn't notice that the material was bad until the load operation started.
214
191
 
215
- In any case, the operator should first confirm that the material is removed from the FMS Insight queue
216
- and then press the UNLOAD/NOT LOADED button. This will cause the Niigata ICC to route the empty pallet
217
- back to the stocker and as long as there is no material in the FMS Insight queues, FMS Insight will not
218
- reactivate the pallet until more material enters the queue.
192
+ In any case, the operator should first confirm that the material is removed from the FMS Insight
193
+ queue and then press the UNLOAD/NOT LOADED button. This will cause the Niigata ICC to route the
194
+ empty pallet back to the stocker and as long as there is no material in the FMS Insight queues, FMS
195
+ Insight will not reactivate the pallet until more material enters the queue.
219
196
 
220
197
  #### Reworked material is ready to re-enter the flow
221
198
 
222
- Consider when material was removed from the system or placed into [quarantine queues](material-quarantine)
223
- as described above, and now the material has been successfully fixed and is ready to complete the remainder of
224
- the process. Once the material arrives back at the load station and is ready to go, the operator adds the material
225
- back into the in-process queue. To do so, the operator clicks a button on the queues page, enters
226
- or scans the serial number of the material to be added, and then verifies the job and process number. The
227
- material will then be placed into the queue and FMS Insight will then activate the appropriate pallets
228
- in the Niigata ICC.
199
+ Consider when material was removed from the system or placed into
200
+ [quarantine queues](material-quarantine) as described above, and now the material has been
201
+ successfully fixed and is ready to complete the remainder of the process. Once the material arrives
202
+ back at the load station and is ready to go, the operator adds the material back into the in-process
203
+ queue. To do so, the operator clicks a button on the queues page, enters or scans the serial number
204
+ of the material to be added, and then verifies the job and process number. The material will then be
205
+ placed into the queue and FMS Insight will then activate the appropriate pallets in the Niigata ICC.