@geotechcli/core 0.4.94 → 0.4.96

package/dist/fem/nonlinear-column-solver.js

@@ -0,0 +1,231 @@
+import { runDruckerPragerMaterialPoint, runTerzaghiConsolidationTimeStepper, } from './engineering-evidence.js';
+import { runBuiltinStagedSettlementConsolidationDemo } from './demo.js';
+import { validateFemAnalysisCase } from './validation.js';
+function round(value, digits = 6) {
+    const factor = 10 ** digits;
+    return Math.round(value * factor) / factor;
+}
+function nonNegativeFinite(value, fallback) {
+    return Number.isFinite(value) && value >= 0 ? value : fallback;
+}
+function buildUniformAxialStrainIncrements(axialStrain, increments) {
+    const step = axialStrain / increments;
+    return Array.from({ length: increments }, () => [step, 0, 0]);
+}
+function mobilizedStrengthRatio(materialPoint) {
+    const step = materialPoint.finalStep;
+    const denominator = Math.max(materialPoint.mapping.rho * step.principalEffectiveStressKpa.reduce((total, value) => total + value, 0) +
+        materialPoint.mapping.compressionInterceptKpa, 1e-9);
+    return Math.min(1, Math.max(0, step.deviatoricStressNormKpa / denominator));
+}
+function updateEnvelopeDatasets(datasets, updates) {
+    if (!datasets)
+        return undefined;
+    return datasets.map((dataset) => {
+        const value = updates[dataset.fieldId];
+        if (dataset.source !== 'envelope' || value == null)
+            return dataset;
+        return {
+            ...dataset,
+            values: [round(value, 6)],
+        };
+    });
+}
+function buildMaterialPoint(caseFile, axialStrain, incrementCount, initialPrincipalEffectiveStressKpa, policy) {
+    const material = caseFile.materials[0];
+    const poissonRatio = material.poissonRatio;
+    const columnElasticModulusKpa = material.constrainedModulusKpa
+        ? material.constrainedModulusKpa * ((1 + poissonRatio) * (1 - 2 * poissonRatio)) / (1 - poissonRatio)
+        : material.elasticModulusKpa;
+    return runDruckerPragerMaterialPoint({
+        initialPrincipalEffectiveStressKpa,
+        principalStrainIncrements: buildUniformAxialStrainIncrements(axialStrain, incrementCount),
+        elasticModulusKpa: columnElasticModulusKpa,
+        poissonRatio,
+        frictionAngleDeg: material.frictionAngleDeg ?? 30,
+        cohesionKpa: material.cohesionKpa ?? 0,
+        dilationAngleDeg: 0,
+        policy,
+    });
+}
+function solveLoadControlledColumnStage(input) {
+    const { caseFile, targetLoadKpa, initialPrincipalEffectiveStressKpa, incrementCount, policy } = input;
+    if (targetLoadKpa <= 0) {
+        const materialPoint = buildMaterialPoint(caseFile, 0, incrementCount, initialPrincipalEffectiveStressKpa, policy);
+        return { axialStrain: 0, materialPoint, residualRatio: 0, iterations: 0 };
+    }
+    const material = caseFile.materials[0];
+    const modulus = Math.max(material.constrainedModulusKpa ?? material.elasticModulusKpa, 1);
+    const targetVerticalStressKpa = initialPrincipalEffectiveStressKpa[0] + targetLoadKpa;
+    const maxIterations = policy?.maxIterations ?? 40;
+    let lower = 0;
+    let upper = Math.max(targetLoadKpa / modulus, 1e-5);
+    let upperPoint = buildMaterialPoint(caseFile, upper, incrementCount, initialPrincipalEffectiveStressKpa, policy);
+    for (let guard = 0; guard < 16 && upperPoint.finalStep.principalEffectiveStressKpa[0] < targetVerticalStressKpa; guard += 1) {
+        upper *= 2;
+        upperPoint = buildMaterialPoint(caseFile, upper, incrementCount, initialPrincipalEffectiveStressKpa, policy);
+    }
+    let bestPoint = upperPoint;
+    let bestStrain = upper;
+    let bestResidual = Math.abs(upperPoint.finalStep.principalEffectiveStressKpa[0] - targetVerticalStressKpa) /
+        Math.max(targetLoadKpa, 1e-9);
+    let iterations = 0;
+    for (iterations = 1; iterations <= maxIterations; iterations += 1) {
+        const mid = (lower + upper) / 2;
+        const point = buildMaterialPoint(caseFile, mid, incrementCount, initialPrincipalEffectiveStressKpa, policy);
+        const verticalStress = point.finalStep.principalEffectiveStressKpa[0];
+        const residual = Math.abs(verticalStress - targetVerticalStressKpa) / Math.max(targetLoadKpa, 1e-9);
+        if (residual < bestResidual) {
+            bestResidual = residual;
+            bestPoint = point;
+            bestStrain = mid;
+        }
+        if (residual <= (policy?.forceBalanceTolerance ?? 1e-3))
+            break;
+        if (verticalStress < targetVerticalStressKpa) {
+            lower = mid;
+        }
+        else {
+            upper = mid;
+        }
+    }
+    return {
+        axialStrain: bestStrain,
+        materialPoint: bestPoint,
+        residualRatio: bestResidual,
+        iterations,
+    };
+}
+export function runBuiltinNonlinearConsolidationColumnSolver(caseFile, options = {}) {
+    const validation = validateFemAnalysisCase(caseFile);
+    if (validation.status === 'blocked') {
+        throw new Error(`Cannot run nonlinear consolidation column solver: ${validation.findings.map((item) => item.message).join('; ')}`);
+    }
+    if (caseFile.objective !== 'staged_settlement_consolidation') {
+        throw new Error('The nonlinear consolidation column solver only supports staged_settlement_consolidation cases.');
+    }
+    const consolidation = caseFile.geometry.consolidation;
+    const material = caseFile.materials[0];
+    if (!consolidation || !material) {
+        throw new Error('The nonlinear consolidation column solver requires consolidation geometry and at least one material.');
+    }
+    const policy = options.policy;
+    const phi = material.frictionAngleDeg ?? 30;
+    const k0 = Math.max(0.2, Math.min(1.2, 1 - Math.sin((phi * Math.PI) / 180)));
+    const initialVerticalEffectiveStressKpa = Math.max(1, material.unitWeightKnM3 * consolidation.layerThicknessM * 0.5);
+    const initialPrincipalEffectiveStressKpa = [
+        initialVerticalEffectiveStressKpa,
+        initialVerticalEffectiveStressKpa * k0,
+        initialVerticalEffectiveStressKpa * k0,
+    ];
+    const incrementCount = Math.max(4, Math.min(80, caseFile.mesh.divisionsZ * 4));
+    const stageSolutions = [];
+    let cumulativeLoadKpa = 0;
+    let cumulativeTimeYears = 0;
+    let cumulativeSettlementMm = 0;
+    let previousDrainedStrain = 0;
+    let maxSolverResidualRatio = 0;
+    let maxYieldResidualRatio = 0;
+    let solverIterations = 0;
+    for (const [stageIndex, stage] of consolidation.stages.entries()) {
+        cumulativeLoadKpa += stage.loadKpa;
+        cumulativeTimeYears += stage.durationYears;
+        const loadSolution = solveLoadControlledColumnStage({
+            caseFile,
+            targetLoadKpa: cumulativeLoadKpa,
+            initialPrincipalEffectiveStressKpa,
+            incrementCount,
+            policy,
+        });
+        const drainedSettlementIncrementMm = Math.max(0, (loadSolution.axialStrain - previousDrainedStrain) * consolidation.layerThicknessM * 1000);
+        previousDrainedStrain = Math.max(previousDrainedStrain, loadSolution.axialStrain);
+        const localTimes = Array.from({ length: 8 }, (_, index) => stage.durationYears * ((index + 1) / 8));
+        const consolidationStep = runTerzaghiConsolidationTimeStepper({
+            layerThicknessM: consolidation.layerThicknessM,
+            drainage: consolidation.drainage,
+            coefficientOfConsolidationM2PerYear: material.coefficientOfConsolidationM2PerYear ?? 1,
+            initialExcessPorePressureKpa: Math.max(stage.loadKpa, 1e-6),
+            primarySettlementMm: drainedSettlementIncrementMm,
+            timeStepsYears: localTimes,
+            nodeCount: Math.max(21, Math.min(101, caseFile.mesh.divisionsZ * 8 + 1)),
+            policy,
+        });
+        cumulativeSettlementMm += consolidationStep.finalStep.settlementMm;
+        const plasticSettlementMm = Math.max(0, loadSolution.materialPoint.plasticStrainPrincipal[0] * consolidation.layerThicknessM * 1000);
+        const yieldResidualRatio = loadSolution.materialPoint.finalStep.state === 'plastic'
+            ? loadSolution.materialPoint.finalStep.yieldResidualRatio
+            : 0;
+        maxSolverResidualRatio = Math.max(maxSolverResidualRatio, loadSolution.residualRatio);
+        maxYieldResidualRatio = Math.max(maxYieldResidualRatio, yieldResidualRatio);
+        solverIterations += loadSolution.iterations;
+        stageSolutions.push({
+            stageIndex,
+            stageId: stage.id,
+            cumulativeLoadKpa: round(cumulativeLoadKpa, 6),
+            cumulativeTimeYears: round(cumulativeTimeYears, 6),
+            axialStrain: round(loadSolution.axialStrain, 10),
+            settlementMm: round(cumulativeSettlementMm, 6),
+            plasticSettlementMm: round(plasticSettlementMm, 6),
+            degreeOfConsolidation: consolidationStep.finalStep.degreeOfConsolidation,
+            averageExcessPorePressureKpa: consolidationStep.finalStep.averageExcessPorePressureKpa,
+            mobilizedStrengthRatio: round(mobilizedStrengthRatio(loadSolution.materialPoint), 8),
+            solverIterations: loadSolution.iterations,
+            residualRatio: round(loadSolution.residualRatio, 12),
+            yieldResidualRatio: round(yieldResidualRatio, 12),
+            materialPoint: loadSolution.materialPoint,
+        });
+    }
+    const finalStage = stageSolutions[stageSolutions.length - 1];
+    const totalLoadKn = consolidation.stages.reduce((total, stage) => total + stage.loadKpa * consolidation.surfaceAreaM2, 0);
+    const finalSettlementMm = nonNegativeFinite(finalStage?.settlementMm, 0);
+    const plasticSettlementMm = Math.max(...stageSolutions.map((stage) => stage.plasticSettlementMm), 0);
+    const maxMobilizedStrengthRatio = Math.max(...stageSolutions.map((stage) => stage.mobilizedStrengthRatio), 0);
+    const maxExcessPorePressureKpa = Math.max(...stageSolutions.map((stage) => stage.averageExcessPorePressureKpa), 0);
+    const baseManifest = runBuiltinStagedSettlementConsolidationDemo(caseFile);
+    const envelope = {
+        ...baseManifest.envelope,
+        maxSettlementMm: round(finalSettlementMm, 3),
+        minSettlementMm: 0,
+        totalLoadKn: round(totalLoadKn, 4),
+        reactionKn: round(totalLoadKn, 4),
+        reactionBalanceRatio: 1,
+        finalSettlementMm: round(finalSettlementMm, 3),
+        plasticSettlementMm: round(plasticSettlementMm, 3),
+        finalDegreeOfConsolidation: finalStage?.degreeOfConsolidation ?? 0,
+        maxExcessPorePressureKpa: round(maxExcessPorePressureKpa, 4),
+        maxMobilizedStrengthRatio: round(maxMobilizedStrengthRatio, 6),
+        solverLoadSteps: consolidation.stages.length,
+        solverIterations,
+        maxSolverResidualRatio: round(maxSolverResidualRatio, 12),
+        maxYieldResidualRatio: round(maxYieldResidualRatio, 12),
+        nonlinearPlasticStrain: round(finalStage?.materialPoint.finalStep.equivalentPlasticStrain ?? 0, 12),
+    };
+    return {
+        ...baseManifest,
+        title: `${baseManifest.title} - nonlinear column solver`,
+        backend: {
+            id: 'builtin-nonlinear-column-v0',
+            label: 'Built-in nonlinear 1D consolidation column solver',
+            deterministic: true,
+            version: '0.1.0',
+        },
+        envelope,
+        datasets: updateEnvelopeDatasets(baseManifest.datasets, {
+            final_settlement: envelope.finalSettlementMm,
+            plastic_settlement: envelope.plasticSettlementMm,
+            final_degree_of_consolidation: envelope.finalDegreeOfConsolidation,
+            max_excess_pore_pressure: envelope.maxExcessPorePressureKpa,
+            max_mobilized_strength_ratio: envelope.maxMobilizedStrengthRatio,
+            reaction_balance_ratio: envelope.reactionBalanceRatio,
+            total_load: envelope.totalLoadKn,
+        }),
+        limitations: [
+            'Nonlinear 1D column solver preview only; not a production 2D/3D geotechnical FEM design model.',
+            'Solves vertical load-controlled column equilibrium with Drucker-Prager/Mohr-Coulomb-compatible material-point return mapping.',
+            'Uses Terzaghi 1D consolidation for time-rate settlement; no global pore-pressure DOF or Biot matrix coupling is assembled.',
+            'Independent published/commercial solver benchmarks and reviewer approval enforcement are still required before production design use.',
+            ...baseManifest.limitations,
+        ],
+    };
+}
+//# sourceMappingURL=nonlinear-column-solver.js.map

package/dist/fem/nonlinear-column-solver.js.map

@@ -0,0 +1 @@
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package/dist/fem/production-readiness.js

@@ -13,7 +13,7 @@ const ALL_PRODUCTION_FEATURES = [
 const FEATURE_REQUIREMENTS = {
     'nonlinear-plasticity': {
         status: 'kernel-verified',
-        currentCoverage: 'A deterministic Mohr-Coulomb triaxial material-point kernel is benchmarked against closed-form yield. Current preview result manifests still use linear elastic materials only.',
+        currentCoverage: 'Deterministic nonlinear material-point coverage now includes a Mohr-Coulomb triaxial strength cap plus a Drucker-Prager/Mohr-Coulomb-compatible principal-stress return-mapping kernel with yield residual and plastic strain state checks. It is not coupled to a global 2D/3D plasticity solver or plastic strain field.',
         requiredForAcceptance: [
             'constitutive models accepted for geotechnical use, such as Mohr-Coulomb/Hardening Soil or equivalent',
             'stress-path, yield, plastic strain, and convergence validation fixtures',
@@ -27,15 +27,15 @@ const FEATURE_REQUIREMENTS = {
     },
     consolidation: {
         status: 'kernel-verified',
-        currentCoverage: 'A deterministic 1D Terzaghi backward-Euler consolidation kernel is benchmarked against analytical average consolidation. Current preview result manifests do not expose time-dependent consolidation fields.',
+        currentCoverage: 'A deterministic 1D Terzaghi backward-Euler consolidation kernel is benchmarked against analytical average consolidation and exposed through a human-reviewed staged-settlement/consolidation preview route. A new nonlinear 1D column backend solves staged vertical equilibrium with Drucker-Prager material-point return mapping, but it is not a full 2D/3D coupled Biot FEM backend.',
         requiredForAcceptance: [
             'time-stepping consolidation backend with drainage boundary controls',
             'Cv, mv/Cc, drainage path, stage duration, and monitoring calibration schema',
             'settlement-time benchmark fixtures and tolerance envelopes',
         ],
         blockedUntil: [
-            'consolidation-time-stepping-kernel-coupled-to-fem-route',
-            'drainage-boundary-validation-approved',
+            '2d-3d-coupled-consolidation-fem-backend-implemented',
+            'drainage-boundary-validation-approved-against-project-conditions',
             'settlement-time-benchmark-suite-approved-against-published-or-commercial-references',
         ],
     },
@@ -55,7 +55,7 @@ const FEATURE_REQUIREMENTS = {
     },
     'advanced-staged-construction': {
         status: 'preview-only',
-        currentCoverage: 'Excavation preview includes deterministic stage visualization and proxies, but not production construction sequencing or nonlinear path-dependence.',
+        currentCoverage: 'Excavation and staged-consolidation previews include deterministic stage visualization and load histories; staged consolidation can also run a nonlinear 1D column backend. Production construction sequencing, activation/deactivation, and 2D/3D nonlinear path-dependence remain unavailable.',
         requiredForAcceptance: [
             'construction-stage activation/deactivation model with support installation/removal',
             'stage-specific boundary, load, groundwater, and material state transitions',

package/dist/fem/production-readiness.js.map

@@ -1 +1 @@
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package/dist/fem/routing.d.ts

@@ -45,12 +45,19 @@ export interface PrepareFemAnalysisCaseDraftInput {
         tunnelCenterYM?: number;
         tunnelVolumeLossPercent?: number;
         troughWidthParameterK?: number;
+        consolidationLayerThicknessM?: number;
+        consolidationSurfaceAreaM2?: number;
     };
     excavation?: {
         stageDepthsM?: number[];
         supportLevelsM?: number[];
         wallType?: 'diaphragm_wall' | 'secant_pile_wall' | 'soldier_pile_lagging' | 'unsupported_screening';
     };
+    consolidation?: {
+        stageLoadsKpa?: number[];
+        stageDurationsYears?: number[];
+        drainage?: 'single' | 'double';
+    };
     load?: {
         pressureKpa?: number;
     };
@@ -58,6 +65,11 @@ export interface PrepareFemAnalysisCaseDraftInput {
         elasticModulusKpa?: number;
         poissonRatio?: number;
         unitWeightKnM3?: number;
+        constrainedModulusKpa?: number;
+        frictionAngleDeg?: number;
+        cohesionKpa?: number;
+        coefficientOfConsolidationM2PerYear?: number;
+        hydraulicConductivityMPerS?: number;
     };
     groundwater?: {
         condition?: 'not_modelled' | 'below_domain' | 'specified';

package/dist/fem/routing.d.ts.map

@@ -1 +1 @@
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package/dist/fem/routing.js

@@ -1,4 +1,4 @@
-import { buildExcavationDemoAnalysisCase, buildRaftDemoAnalysisCase, buildTunnelVolumeLossDemoAnalysisCase, } from './demo.js';
+import { buildExcavationDemoAnalysisCase, buildRaftDemoAnalysisCase, buildStagedSettlementConsolidationDemoAnalysisCase, buildTunnelVolumeLossDemoAnalysisCase, } from './demo.js';
 import { validateFemAnalysisCase } from './validation.js';
 const CAPABILITIES = [
     {
@@ -146,19 +146,21 @@ const CAPABILITIES = [
     {
         objective: 'staged-settlement-consolidation',
         label: 'Staged settlement / consolidation preview',
-        status: 'planned',
-        executionMode: 'contract-only',
+        status: 'implemented-demo',
+        executionMode: 'human-reviewed-preview',
         agentRunAllowed: false,
-        analysisType: 'time_dependent_settlement_consolidation_screening',
-        deterministicBackend: null,
-        description: 'Planned staged loading and consolidation contract for embankment, preload, and settlement-monitoring review.',
+        analysisType: 'time_dependent_1d_consolidation',
+        deterministicBackend: 'builtin-staged-consolidation-1d',
+        description: 'Experimental deterministic 1D staged consolidation preview using Terzaghi time stepping and Mohr-Coulomb material-point strength gates.',
         requiredEvidence: ['compressibility/consolidation parameters', 'stratigraphy', 'groundwater or drainage condition', 'load/stage evidence', 'settlement monitoring if available'],
         requiredUserInputs: ['load or fill stages', 'stage durations', 'foundation footprint', 'drainage path assumptions', 'target settlement or monitoring triggers'],
-        visualizationFields: ['settlement vs time', 'degree of consolidation', 'stage load history', 'monitoring comparison panel'],
-        reviewGates: ['planned-only', 'consolidation-backend-not-implemented', 'time-rate-review-required', 'not-design-calculation'],
-        limitations: ['No time-dependent FEM/consolidation backend, creep model, or monitoring calibration solver is available yet.'],
-        command: 'geotech fem draft staged-settlement-consolidation --input <json>',
-        draftCommandTemplate: 'geotech fem draft staged-settlement-consolidation --input <json>',
+        visualizationFields: ['settlement vs time', 'degree of consolidation envelope', 'stage load history', 'mobilized strength review gate'],
+        reviewGates: ['experimental-only', '1d-consolidation-only', 'mohr-coulomb-material-point-only', 'time-rate-review-required', 'not-design-calculation'],
+        limitations: ['No 2D/3D coupled Biot FEM, seepage field, embankment geometry, creep, secondary compression, or monitoring calibration solver is available yet.'],
+        command: 'geotech fem draft staged-settlement-consolidation --input <json> --case-output <analysis_case.json>',
+        demoCommand: 'geotech fem demo consolidation --experimental',
+        draftCommandTemplate: 'geotech fem draft staged-settlement-consolidation --input <json> --case-output <analysis_case.json>',
+        runCommandTemplate: 'geotech fem run <analysis_case.json> --experimental --reviewed',
     },
 ];
 function finitePositive(value) {
@@ -297,7 +299,8 @@ export function prepareFemAnalysisCaseDraft(input) {
     }
     if (capability.objective !== 'foundation-settlement' &&
         capability.objective !== 'excavation-deformation' &&
-        capability.objective !== 'tunnel-volume-loss-settlement') {
+        capability.objective !== 'tunnel-volume-loss-settlement' &&
+        capability.objective !== 'staged-settlement-consolidation') {
         return {
             schemaVersion: 'fem-analysis-case-draft.v1',
             objective: capability.objective,
@@ -313,6 +316,140 @@ export function prepareFemAnalysisCaseDraft(input) {
             contractReadiness: contractReadinessFor(capability),
         };
     }
+    if (capability.objective === 'staged-settlement-consolidation') {
+        const missing = [];
+        const useDemoDefaults = input.useDemoDefaults === true;
+        const layerThicknessM = input.geometry?.consolidationLayerThicknessM ?? (useDemoDefaults ? 10 : undefined);
+        const surfaceAreaM2 = input.geometry?.consolidationSurfaceAreaM2 ?? (useDemoDefaults ? 200 : undefined);
+        const stageLoadsInput = input.consolidation?.stageLoadsKpa ?? (useDemoDefaults ? [45, 35, 20] : undefined);
+        const stageDurationsInput = input.consolidation?.stageDurationsYears ?? (useDemoDefaults ? [0.5, 1, 2] : undefined);
+        const drainage = input.consolidation?.drainage ?? (useDemoDefaults ? 'double' : undefined);
+        const checkedLayerThicknessM = requirePositive(layerThicknessM, 'consolidation layer thickness', missing);
+        const checkedSurfaceAreaM2 = requirePositive(surfaceAreaM2, 'consolidation tributary surface area', missing);
+        if (!stageLoadsInput)
+            missing.push('stage loads');
+        if (!stageDurationsInput)
+            missing.push('stage durations');
+        const stageLoadsKpa = parseOptionalFiniteArray(stageLoadsInput, 'valid stage loads', missing, { positive: true });
+        const stageDurationsYears = parseOptionalFiniteArray(stageDurationsInput, 'valid stage durations', missing, { positive: true });
+        if (drainage !== 'single' && drainage !== 'double')
+            missing.push('drainage condition');
+        if (stageLoadsKpa && stageDurationsYears && stageLoadsKpa.length !== stageDurationsYears.length) {
+            missing.push('matching stage load and duration counts');
+        }
+        if (!checkedLayerThicknessM ||
+            !checkedSurfaceAreaM2 ||
+            !stageLoadsKpa ||
+            !stageDurationsYears ||
+            stageLoadsKpa.length !== stageDurationsYears.length ||
+            (drainage !== 'single' && drainage !== 'double')) {
+            return {
+                schemaVersion: 'fem-analysis-case-draft.v1',
+                objective: capability.objective,
+                capability,
+                implemented: true,
+                canAutoProceed: false,
+                recommendedAction: 'collect-inputs',
+                missingUserInputs: [...new Set(missing)],
+                assumptions: [],
+                reviewGates: ['missing-user-inputs', ...capability.reviewGates],
+                evidenceRefs: input.evidenceRefs ?? [],
+                recommendedCommand: draftCommandFor(capability),
+            };
+        }
+        const analysisCase = buildStagedSettlementConsolidationDemoAnalysisCase();
+        analysisCase.caseId = 'staged-settlement-consolidation-draft';
+        analysisCase.title = 'Experimental 1D staged settlement consolidation draft';
+        analysisCase.createdBy = 'geotechcli-fem-routing';
+        analysisCase.evidenceRefs = input.evidenceRefs ?? [];
+        analysisCase.materials.forEach((material) => {
+            material.evidenceRefs = input.evidenceRefs ?? [];
+        });
+        if (analysisCase.geometry.consolidation) {
+            analysisCase.geometry.consolidation.layerThicknessM = checkedLayerThicknessM;
+            analysisCase.geometry.consolidation.surfaceAreaM2 = checkedSurfaceAreaM2;
+            analysisCase.geometry.consolidation.drainage = drainage;
+            analysisCase.geometry.consolidation.stages = stageLoadsKpa.map((loadKpa, index) => ({
+                id: `stage-${index + 1}`,
+                label: `Stage ${index + 1} - ${loadKpa.toFixed(1)} kPa for ${stageDurationsYears[index].toFixed(2)} years`,
+                loadKpa,
+                durationYears: stageDurationsYears[index],
+            }));
+        }
+        analysisCase.geometry.domain.lengthM = input.geometry?.domainLengthM ?? Math.max(24, Math.sqrt(checkedSurfaceAreaM2) * 1.8);
+        analysisCase.geometry.domain.widthM = input.geometry?.domainWidthM ?? Math.max(12, Math.sqrt(checkedSurfaceAreaM2) * 0.9);
+        analysisCase.geometry.domain.depthM = input.geometry?.domainDepthM ?? Math.max(checkedLayerThicknessM * 1.2, analysisCase.geometry.domain.depthM);
+        analysisCase.loads = stageLoadsKpa.map((pressureKpa, index) => ({
+            id: `stage-${index + 1}-load`,
+            type: 'uniform_pressure',
+            target: 'ground_surface',
+            pressureKpa,
+            evidenceRefs: input.evidenceRefs ?? [],
+            assumptions: [
+                {
+                    id: `stage-${index + 1}-load-assumption`,
+                    parameter: 'staged surface pressure',
+                    value: pressureKpa,
+                    unit: 'kPa',
+                    basis: 'User-provided staged consolidation load for experimental preview.',
+                    confidence: 'review',
+                    reviewRequired: true,
+                },
+            ],
+        }));
+        const material = analysisCase.materials[0];
+        if (finitePositive(input.material?.elasticModulusKpa))
+            material.elasticModulusKpa = input.material.elasticModulusKpa;
+        if (typeof input.material?.poissonRatio === 'number')
+            material.poissonRatio = input.material.poissonRatio;
+        if (finitePositive(input.material?.unitWeightKnM3))
+            material.unitWeightKnM3 = input.material.unitWeightKnM3;
+        if (finitePositive(input.material?.constrainedModulusKpa))
+            material.constrainedModulusKpa = input.material.constrainedModulusKpa;
+        if (typeof input.material?.frictionAngleDeg === 'number')
+            material.frictionAngleDeg = input.material.frictionAngleDeg;
+        if (typeof input.material?.cohesionKpa === 'number' && Number.isFinite(input.material.cohesionKpa) && input.material.cohesionKpa >= 0) {
+            material.cohesionKpa = input.material.cohesionKpa;
+        }
+        if (finitePositive(input.material?.coefficientOfConsolidationM2PerYear)) {
+            material.coefficientOfConsolidationM2PerYear = input.material.coefficientOfConsolidationM2PerYear;
+        }
+        if (finitePositive(input.material?.hydraulicConductivityMPerS))
+            material.hydraulicConductivityMPerS = input.material.hydraulicConductivityMPerS;
+        if (input.groundwater?.condition) {
+            analysisCase.groundwater.condition = input.groundwater.condition;
+        }
+        if (typeof input.groundwater?.depthM === 'number') {
+            analysisCase.groundwater.depthM = input.groundwater.depthM;
+        }
+        if (input.groundwater?.note) {
+            analysisCase.groundwater.note = input.groundwater.note;
+        }
+        const validation = validateFemAnalysisCase(analysisCase);
+        const reviewGates = [
+            ...capability.reviewGates,
+            ...validation.findings
+                .filter((finding) => finding.severity !== 'info')
+                .map((finding) => finding.code),
+        ];
+        return {
+            schemaVersion: 'fem-analysis-case-draft.v1',
+            objective: capability.objective,
+            capability,
+            implemented: true,
+            canAutoProceed: false,
+            recommendedAction: actionForValidation(validation),
+            missingUserInputs: validation.status === 'blocked' ? validation.findings
+                .filter((finding) => finding.severity === 'blocker')
+                .map((finding) => finding.code) : [],
+            assumptions: analysisCase.assumptions,
+            reviewGates: [...new Set(reviewGates)],
+            evidenceRefs: analysisCase.evidenceRefs,
+            analysisCase,
+            validation,
+            recommendedCommand: commandForValidation(capability, validation),
+        };
+    }
     if (capability.objective === 'tunnel-volume-loss-settlement') {
         const missing = [];
         const useDemoDefaults = input.useDemoDefaults === true;