@faicad/fai-cq-gears 0.13.0

package/dist/spur_gear.js

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+/**
+ * spur_gear — SpurGear 最小实体构造（P0/P1：裸齿轮，无 bore/hub/spokes/chamfer）
+ *
+ * 对应 `SpurGear._build_gear_faces()` + `make_shell` + `Solid.makeSolid`：
+ *
+ * ```
+ * ① 4 段齿廓 → 4 个齿面（spline-face 三方案可切换）
+ * ② 每个齿面绕 Z 旋转 tau*i，得到 z 个齿的 4z 个面
+ * ③ 顶/底面：取所有位于 z=0 / z=width 的边 → 组线 → 成面
+ * ④ sew(faces, shell_sewing_tol) → makeSolid(shell)
+ * ```
+ *
+ * cq 用 `Wire.combine(edges, tol)` 组线（带容差排序）；faijs 侧用
+ * `makeWire(edges)` + `healWire(wire, tol)` 复现，容差取同一个 `wire_comb_tol`。
+ */
+import { GEAR_BASE_CONSTANTS } from './profile.js';
+import { toothFaceGrids } from './profile.js';
+import { spurGearGeometry, hyperbolicGearGeometry } from './profile.js';
+import { buildSplineFace, DEFAULT_SPLINE_FACE_STRATEGY, } from './spline-face.js';
+import { connectEdgesToWires } from '@faicad/cq-compat';
+import { applyChamfer, applyBore, applyRecess, applyHub, applySpokes, applyMissingTeeth, } from './features.js';
+/** 判定「边是否落在某个 z 平面上」的容差（远小于 wire_comb_tol）。 */
+const PLANAR_PICK_TOL = 1e-6;
+/**
+ * 把一批面中位于 `z` 平面上的边界边收集成一个平面盖面。
+ *
+ * @throws 内核抛错时原样上抛
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param faces 齿面集合（已含 z 向厚度）
+ * @param z 目标平面高度
+ * @param wireCombTol 组线容差（mm）
+ * @returns 平面盖面（Face）
+ */
+export function planarCapAtZ(kernel, faces, z, wireCombTol = GEAR_BASE_CONSTANTS.wire_comb_tol) {
+    const edges = [];
+    for (const f of faces) {
+        for (const e of kernel.getSubShapes(f, 'edge')) {
+            const bb = kernel.getBoundingBox(e);
+            if (Math.abs(bb.zmin - z) <= PLANAR_PICK_TOL && Math.abs(bb.zmax - z) <= PLANAR_PICK_TOL) {
+                edges.push(e);
+            }
+        }
+    }
+    if (edges.length === 0) {
+        throw new Error(`planarCapAtZ: no boundary edges found at z=${z}`);
+    }
+    const wires = connectEdgesToWires(kernel, edges, wireCombTol);
+    if (wires.length !== 1) {
+        throw new Error(`planarCapAtZ: expected one closed loop at z=${z}, got ${wires.length} wires from ${edges.length} edges`);
+    }
+    return kernel.makeFace(kernel.healWire(wires[0], wireCombTol));
+}
+/** ①+②：4z 个齿面（不含顶/底面）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 齿轮几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 齿面列表（4z 个 Face）
+ */
+export function buildToothFaces(kernel, geom, strategy, options = {}) {
+    const grids = toothFaceGrids(geom);
+    const base = grids.map((grid) => buildSplineFace(kernel, grid, strategy, options));
+    const faces = [];
+    const axis = { point: { x: 0, y: 0, z: 0 }, direction: { x: 0, y: 0, z: 1 } };
+    for (let i = 0; i < geom.z; i++) {
+        const angle = geom.tau * i;
+        for (const f of base) {
+            faces.push(i === 0 ? f : kernel.rotate(f, axis, angle));
+        }
+    }
+    return faces;
+}
+/**
+ * ①+②：人字齿（Herringbone）的 8z 个齿面（上下两半 V 形）。
+ *
+ * 对应 cq_gears `HerringboneGear._build_tooth_faces`：调父类两次，
+ * 上半 `(0, +twist, 0, w/2)`、下半 `(+twist, 0, w/2, w/2)`，两半在 z=w/2 处
+ * 以相同扭转角衔接（点集重合，sew 自动并合）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 齿廓几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 齿面列表（8z 个 Face：4 段 × 2 半 × z 齿）
+ */
+export function buildHerringboneToothFaces(kernel, geom, strategy, options = {}) {
+    const w = geom.width;
+    // 上半：z ∈ [0, w/2]，扭转 0 → +twist；下半：z ∈ [w/2, w]，扭转 +twist → 0。
+    const grids1 = toothFaceGrids(geom, 0, geom.twistAngle, 0, w / 2);
+    const grids2 = toothFaceGrids(geom, geom.twistAngle, 0, w / 2, w / 2);
+    const base1 = grids1.map((grid) => buildSplineFace(kernel, grid, strategy, options));
+    const base2 = grids2.map((grid) => buildSplineFace(kernel, grid, strategy, options));
+    const faces = [];
+    const axis = { point: { x: 0, y: 0, z: 0 }, direction: { x: 0, y: 0, z: 1 } };
+    for (let i = 0; i < geom.z; i++) {
+        const angle = geom.tau * i;
+        for (const f of base1)
+            faces.push(i === 0 ? f : kernel.rotate(f, axis, angle));
+        for (const f of base2)
+            faces.push(i === 0 ? f : kernel.rotate(f, axis, angle));
+    }
+    return faces;
+}
+/** ③–④：由**已算好**的齿廓几何量构造裸齿轮实体（SpurGear 全族共用）。
+ *
+ * 与类无关：只吃 `SpurGearGeometry`（Spur / Herringbone / CrossedHelical 的齿廓布局
+ * 同构），所以子类（如 CrossedHelical）只要先用自己的公式算出 `geom`，即可复用它。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 齿廓几何量（`spurGearGeometry` / `crossedHelicalGearGeometry` 的产物）
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export function buildGearSolid(kernel, geom, build = {}) {
+    const strategy = build.strategy ?? DEFAULT_SPLINE_FACE_STRATEGY;
+    const faces = build.herringbone
+        ? buildHerringboneToothFaces(kernel, geom, strategy, build)
+        : buildToothFaces(kernel, geom, strategy, build);
+    const bottom = planarCapAtZ(kernel, faces, 0, build.wireCombTol);
+    const top = planarCapAtZ(kernel, faces, geom.width, build.wireCombTol);
+    const all = [...faces, top, bottom];
+    const shell = kernel.sew(all, build.shellSewingTol ?? GEAR_BASE_CONSTANTS.shell_sewing_tol);
+    const solid = kernel.makeSolid(shell);
+    // `sew` 不保证面朝向一致（实测 2026-09-08：loft 蒙皮得到的齿面法向朝内，
+    // 缝出的实体体积为 −1111.7107）。`fixFaceOrientations` 是拓扑朝向归一化，
+    // 不改变几何——用它而不是去改面的构造方式。
+    const oriented = kernel.fixFaceOrientations(solid);
+    if (!kernel.isSolid(oriented)) {
+        throw new Error(`buildGearSolid: result is not a solid (got ${String(kernel.getShapeType(oriented))})`);
+    }
+    // 镀铬特征：cq `_build` 顺序 chamfer → bore → missing_teeth → recess → hub → spokes，
+    // 全部是在完整体上的布尔差/并，故放在 sew+makeSolid 之后。
+    let result = oriented;
+    if (build.chamfer !== undefined || build.chamferTop !== undefined || build.chamferBottom !== undefined) {
+        result = applyChamfer(kernel, result, geom.ra, geom.width, build, false);
+    }
+    if (build.boreD !== undefined) {
+        result = applyBore(kernel, result, build.boreD, geom.width);
+    }
+    if (build.missingTeeth !== undefined && build.missingTeeth.length > 0) {
+        result = applyMissingTeeth(kernel, result, {
+            ra: geom.ra, rd: geom.rd, tau: geom.tau, width: geom.width, twistAngle: geom.twistAngle,
+        }, build.missingTeeth);
+    }
+    if (build.recess !== undefined || build.bottomRecess !== undefined) {
+        result = applyRecess(kernel, result, geom.width, build);
+    }
+    if (build.hubLength !== undefined) {
+        result = applyHub(kernel, result, geom.width, build);
+    }
+    if (build.nSpokes !== undefined) {
+        // cq 语义：spokes_id 缺省 = hub_d、spokes_od 缺省 = recess_d
+        result = applySpokes(kernel, result, geom.width, {
+            ...build,
+            spokesId: build.spokesId ?? build.hubD,
+            spokesOd: build.spokesOd ?? build.recessD,
+        });
+    }
+    if (!kernel.isSolid(result)) {
+        throw new Error(`buildGearSolid: result is not a solid after features (got ${String(kernel.getShapeType(result))})`);
+    }
+    return result;
+}
+/** ①–④：完整 SpurGear 实体（裸齿轮）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param params 齿轮参数
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export function buildSpurGearSolid(kernel, params, build = {}) {
+    return buildGearSolid(kernel, spurGearGeometry(params), build);
+}
+/** ①–④：完整 HerringboneGear 实体（人字齿，裸齿轮）。
+ *
+ * 齿廓数学与 SpurGear 同构（`gearGeometryForClass` 已分派到 `spurGearGeometry`），
+ * 差异只在建面阶段：齿面沿宽度拆成上下两半、反向螺旋形成 V 形，由
+ * `buildHerringboneToothFaces` 实现；顶/底盖面与 SpurGear 一致（z=0 与 z=width 处
+ * 截面均为基准渐开线，净扭转回零）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param params 齿轮参数（逐字沿用 Python 构造参数名）
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export function buildHerringboneGearSolid(kernel, params, build = {}) {
+    return buildGearSolid(kernel, spurGearGeometry(params), { ...build, herringbone: true });
+}
+/**
+ * ①–④：完整 HyperbolicGear 实体（双曲面齿轮，裸齿轮）。
+ *
+ * 齿廓数学与 SpurGear 同构，差异只在 `twist_angle` 来自显式构造参数（见
+ * `hyperbolicGearGeometry`）、`surfaceSplines=2`；实体构造完全复用通用的
+ * `buildGearSolid`。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param params 双曲面齿轮参数（逐字沿用 Python 构造参数名）
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export function buildHyperbolicGearSolid(kernel, params, build = {}) {
+    return buildGearSolid(kernel, hyperbolicGearGeometry(params), build);
+}
+//# sourceMappingURL=spur_gear.js.map

package/dist/spur_gear.js.map

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package/dist/worm_gear.d.ts

@@ -0,0 +1,78 @@
+/**
+ * worm_gear — Worm 蜗杆实体构造
+ *
+ * 对应 cq_gears `Worm._build_tooth_faces()` + `_build_gear_faces()` +
+ * `make_shell` + `Solid.makeSolid`（`worm_gear.py`）。蜗杆轴向沿 **X**，
+ * 齿面 = 齿条齿廓（与 RackGear 同构的梯形直线段）绕 X 轴的螺旋扫掠：
+ *
+ * ```
+ * ① 4 段齿廓 × 8 个螺旋站位 → 4 张 8×2 点阵 B-spline 面（t_faces）
+ * ② 每张面绕 X 转 −n·part_turn、平移 step_x·n（n=0,1）→ 8 张面（一个导程的 2 part）
+ * ③ 每头绕 X 转 tau·th（th=0..n_threads-1），再沿 X 以 step 为周期平移 turns 份 → nfaces
+ * ④ 端面 x=±length/2 处修剪越界面 + 由修剪边界边组端盖面
+ * ⑤ sew(g_faces, shell_sewing_tol) → makeSolid → fixFaceOrientations → bore
+ * ```
+ *
+ * 与 Python 的差异（有意为之，几何等价）：
+ * - 端面截面不用 `GeomAPI_IntSS` 曲面求交：修剪后的面在 x=±L/2 处的边界边
+ *   就是 IntSS 的交线，直接收集修剪面的平面边组线成面，曲线集相同。
+ * - 越界修剪用 `kernel.split`（BRepAlgoAPI_Splitter）复刻 `face.split`：
+ *   只在 bbox 越界时分割，按 Python 的选择规则取内侧片（左端取 xmax 最大片、
+ *   右端取 xmin 最小片）。
+ */
+import type { BrepHandle } from '@faicad/faijs';
+import type { GearKernel } from '@faicad/cq-compat';
+import { type WormGeometry, type WormParams } from './profile.js';
+import { type SplineFaceOptions, type SplineFaceStrategy } from './spline-face.js';
+/** Worm 实体构造选项。 */
+export interface BuildWormOptions extends SplineFaceOptions {
+    strategy?: SplineFaceStrategy;
+    /** 缝合容差（cq `shell_sewing_tol`，GearBase 默认 1e-2）。 */
+    shellSewingTol?: number;
+    /** 组线容差（cq `wire_comb_tol`，Worm 覆写为 0.1）。 */
+    wireCombTol?: number;
+    /** 轴孔直径（沿 X 轴贯穿，`Worm._make_bore`）。 */
+    boreD?: number;
+}
+/**
+ * ①+②：一个导程内 2 part × 4 段 = 8 张螺旋齿面。
+ *
+ * 复刻 `Worm._build_tooth_faces`：每段齿廓（2 点直线）沿螺旋站位
+ * `(tx, alpha) ~ linspace((start_x, 0), (start_x+step_x, part_turn), 8)`
+ * 平移 `(tx, r0, 0)` 后绕 X 旋转（行向量左乘约定，见 `math.ts` 顶部说明），
+ * 8×2 点阵建面；再按 part 拆分旋转/平移。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 蜗杆几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 8 张齿面（Face）
+ */
+export declare function buildWormToothFaces(kernel: GearKernel, geom: WormGeometry, strategy: SplineFaceStrategy, options?: SplineFaceOptions): BrepHandle[];
+/**
+ * ③+④：全齿面集合（多头 × 多圈 + 两端修剪 + 端盖面）。
+ *
+ * 复刻 `Worm._build_gear_faces`：
+ * - `step = π·m·n_threads`（轴向导程），`turns = ceil(length/step) + 2`，
+ *   起始平移 `step/2 + x_start + i·step`（x_start = −turns·step/2）；
+ * - 每头先绕 X 转 `tau·th`（tau = 2π/n_threads），再按圈平移；
+ * - x=±length/2 处修剪越界面（左端取 xmax 最大片 / 右端取 xmin 最小片，
+ *   与 Python `max(get_xmax)` / `min(get_xmin)` 一致），并补两端盖面。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 蜗杆几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 修剪后的全部面（含两端盖）
+ */
+export declare function buildWormGearFaces(kernel: GearKernel, geom: WormGeometry, strategy: SplineFaceStrategy, options?: SplineFaceOptions): BrepHandle[];
+/**
+ * ①–⑤：完整 Worm 实体（裸蜗杆，可选轴孔）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param params 蜗杆参数（逐字沿用 Python 构造参数名）
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export declare function buildWormSolid(kernel: GearKernel, params: WormParams, build?: BuildWormOptions): BrepHandle;
+//# sourceMappingURL=worm_gear.d.ts.map

package/dist/worm_gear.d.ts.map

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package/dist/worm_gear.js

@@ -0,0 +1,256 @@
+/**
+ * worm_gear — Worm 蜗杆实体构造
+ *
+ * 对应 cq_gears `Worm._build_tooth_faces()` + `_build_gear_faces()` +
+ * `make_shell` + `Solid.makeSolid`（`worm_gear.py`）。蜗杆轴向沿 **X**，
+ * 齿面 = 齿条齿廓（与 RackGear 同构的梯形直线段）绕 X 轴的螺旋扫掠：
+ *
+ * ```
+ * ① 4 段齿廓 × 8 个螺旋站位 → 4 张 8×2 点阵 B-spline 面（t_faces）
+ * ② 每张面绕 X 转 −n·part_turn、平移 step_x·n（n=0,1）→ 8 张面（一个导程的 2 part）
+ * ③ 每头绕 X 转 tau·th（th=0..n_threads-1），再沿 X 以 step 为周期平移 turns 份 → nfaces
+ * ④ 端面 x=±length/2 处修剪越界面 + 由修剪边界边组端盖面
+ * ⑤ sew(g_faces, shell_sewing_tol) → makeSolid → fixFaceOrientations → bore
+ * ```
+ *
+ * 与 Python 的差异（有意为之，几何等价）：
+ * - 端面截面不用 `GeomAPI_IntSS` 曲面求交：修剪后的面在 x=±L/2 处的边界边
+ *   就是 IntSS 的交线，直接收集修剪面的平面边组线成面，曲线集相同。
+ * - 越界修剪用 `kernel.split`（BRepAlgoAPI_Splitter）复刻 `face.split`：
+ *   只在 bbox 越界时分割，按 Python 的选择规则取内侧片（左端取 xmax 最大片、
+ *   右端取 xmin 最小片）。
+ */
+import { wormGeometry, } from './profile.js';
+import { rotateRows, vec3 } from './math.js';
+import { buildSplineFace, } from './spline-face.js';
+import { connectEdgesToWires } from '@faicad/cq-compat';
+/** Worm 覆写 GearBase 的类常量（`worm_gear.py` 类属性）。 */
+const WORM_SURFACE_SPLINES = 8;
+const WORM_WIRE_COMB_TOL = 0.1;
+const WORM_T_FACE_PARTS = 2;
+/** 判定「边是否落在某个 x 平面上」的容差（与 spur_gear 的 PLANAR_PICK_TOL 同级）。 */
+const PLANAR_PICK_TOL = 1e-6;
+/** 齿廓 4 段（顺序与 Python `_build_tooth_faces` 的循环一致）。 */
+const WORM_SEGMENTS = ['lflank', 'tip', 'rflank', 'root'];
+function segmentPoints(geom, seg) {
+    switch (seg) {
+        case 'lflank': return geom.t_lflank_pts;
+        case 'tip': return geom.t_tip_pts;
+        case 'rflank': return geom.t_rflank_pts;
+        case 'root': return geom.t_root_pts;
+    }
+}
+/**
+ * ①+②：一个导程内 2 part × 4 段 = 8 张螺旋齿面。
+ *
+ * 复刻 `Worm._build_tooth_faces`：每段齿廓（2 点直线）沿螺旋站位
+ * `(tx, alpha) ~ linspace((start_x, 0), (start_x+step_x, part_turn), 8)`
+ * 平移 `(tx, r0, 0)` 后绕 X 旋转（行向量左乘约定，见 `math.ts` 顶部说明），
+ * 8×2 点阵建面；再按 part 拆分旋转/平移。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 蜗杆几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 8 张齿面（Face）
+ */
+export function buildWormToothFaces(kernel, geom, strategy, options = {}) {
+    const ttx = geom.m * Math.PI * geom.nThreads;
+    const startX = -ttx / 2.0;
+    const stepX = ttx / WORM_T_FACE_PARTS;
+    const partTurn = (Math.PI * 2.0) / WORM_T_FACE_PARTS * Math.sign(geom.leadAngle);
+    // np.linspace((start_x, 0), (start_x + step_x, part_turn), surface_splines)
+    const stations = [];
+    for (let i = 0; i < WORM_SURFACE_SPLINES; i++) {
+        const f = i / (WORM_SURFACE_SPLINES - 1);
+        stations.push({ tx: startX + stepX * f, alpha: partTurn * f });
+    }
+    const axisX = { point: { x: 0, y: 0, z: 0 }, direction: { x: 1, y: 0, z: 0 } };
+    const tFaces = [];
+    for (const seg of WORM_SEGMENTS) {
+        const spline = segmentPoints(geom, seg);
+        // 每站位：spline + (tx, r0, 0)，再 @ rotation_matrix((1,0,0), alpha)
+        const rows = stations.map(({ tx, alpha }) => rotateRows(spline.map((p) => vec3(p.x + tx, p.y + geom.r0, p.z)), { x: 1, y: 0, z: 0 }, alpha));
+        const grid = { segment: seg, rows: rows.length, cols: rows[0].length, points: rows };
+        tFaces.push(buildSplineFace(kernel, grid, strategy, options));
+    }
+    // for n in range(t_face_parts): rotate(-n·part_turn).translate((step_x·n, 0, 0))
+    const faces = [];
+    for (let n = 0; n < WORM_T_FACE_PARTS; n++) {
+        for (const tf of tFaces) {
+            let f = tf;
+            if (n !== 0)
+                f = kernel.rotate(f, axisX, -n * partTurn);
+            if (n !== 0)
+                f = kernel.translate(f, stepX * n, 0, 0);
+            faces.push(f);
+        }
+    }
+    return faces;
+}
+/**
+ * ③+④：全齿面集合（多头 × 多圈 + 两端修剪 + 端盖面）。
+ *
+ * 复刻 `Worm._build_gear_faces`：
+ * - `step = π·m·n_threads`（轴向导程），`turns = ceil(length/step) + 2`，
+ *   起始平移 `step/2 + x_start + i·step`（x_start = −turns·step/2）；
+ * - 每头先绕 X 转 `tau·th`（tau = 2π/n_threads），再按圈平移；
+ * - x=±length/2 处修剪越界面（左端取 xmax 最大片 / 右端取 xmin 最小片，
+ *   与 Python `max(get_xmax)` / `min(get_xmin)` 一致），并补两端盖面。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param geom 蜗杆几何量
+ * @param strategy 齿面建面策略
+ * @param options 容差/次数选项
+ * @returns 修剪后的全部面（含两端盖）
+ */
+export function buildWormGearFaces(kernel, geom, strategy, options = {}) {
+    const step = Math.PI * geom.m * geom.nThreads;
+    const turns = Math.ceil(geom.length / step) + 2;
+    const xStart = (-turns * step) / 2.0;
+    const tau = (Math.PI * 2.0) / geom.nThreads;
+    const tFaces = buildWormToothFaces(kernel, geom, strategy, options);
+    const axisX = { point: { x: 0, y: 0, z: 0 }, direction: { x: 1, y: 0, z: 0 } };
+    // 每头旋转 tau·th，再按圈平移 → nfaces
+    // ⚠️ Python 是无条件 translate（含 i=0：dx = step/2 + x_start ≠ 0），
+    //    不能像旋转 tau·0=0 那样跳过，否则第一组齿面整体错位。
+    const nfaces = [];
+    for (let th = 0; th < geom.nThreads; th++) {
+        const rot = th === 0 ? tFaces : tFaces.map((f) => kernel.rotate(f, axisX, tau * th));
+        for (let i = 0; i < turns; i++) {
+            const dx = step / 2.0 + xStart + i * step;
+            for (const f of rot)
+                nfaces.push(kernel.translate(f, dx, 0, 0));
+        }
+    }
+    // 端面修剪：cp_size = ra·2+2 的方形截平面
+    const half = geom.ra + 1.0;
+    const cpX = geom.length / 2.0;
+    const cutPlaneAt = (x) => {
+        const c = vec3(x, -half, -half);
+        const edges = [
+            kernel.makeLineEdge(c, vec3(x, half, -half)),
+            kernel.makeLineEdge(vec3(x, half, -half), vec3(x, half, half)),
+            kernel.makeLineEdge(vec3(x, half, half), vec3(x, -half, half)),
+            kernel.makeLineEdge(vec3(x, -half, half), c),
+        ];
+        return kernel.makeFace(kernel.makeWire(edges));
+    };
+    const leftPlane = cutPlaneAt(-cpX);
+    const rightPlane = cutPlaneAt(cpX);
+    const gFaces = [];
+    for (const face of nfaces) {
+        const bb = kernel.getBoundingBox(face);
+        if (bb.xmin > -cpX && bb.xmax < cpX) {
+            gFaces.push(face);
+            continue;
+        }
+        // ⚠️ Python `face.split` 只在平面真正切到面时返回 Compound（isinstance 检查），
+        // 完全在端面之外的面被静默跳过——这里必须同样跳过，否则外部散面会撑破 shell。
+        if (bb.xmin < -cpX && bb.xmax > -cpX) {
+            // 左端越界：split 后取 xmax 最大的片（Python `max(list(cpd), key=get_xmax)`）
+            const pieces = kernel.getSubShapes(kernel.split(face, [leftPlane]), 'face');
+            let best;
+            let bestX = -Infinity;
+            for (const p of pieces) {
+                const x = kernel.getBoundingBox(p).xmax;
+                if (x > bestX) {
+                    bestX = x;
+                    best = p;
+                }
+            }
+            if (best)
+                gFaces.push(best);
+        }
+        else if (bb.xmax > cpX && bb.xmin < cpX) {
+            // 右端越界：取 xmin 最小的片（Python `min(list(cpd), key=get_xmin)`）
+            const pieces = kernel.getSubShapes(kernel.split(face, [rightPlane]), 'face');
+            let best;
+            let bestX = Infinity;
+            for (const p of pieces) {
+                const x = kernel.getBoundingBox(p).xmin;
+                if (x < bestX) {
+                    bestX = x;
+                    best = p;
+                }
+            }
+            if (best)
+                gFaces.push(best);
+        }
+    }
+    // 端盖面：从修剪后的保留面收集位于 x=±cpX 平面上的边界边 → 组线 → 成面。
+    // split 生成的切边界边共享顶点、几何精确，比 kernel.section（对右端平面
+    // 实测会漏交线）可靠；4 段 × 2 part 的截面曲线恰构成一条闭环。
+    const capAt = (x) => {
+        const edges = [];
+        for (const f of gFaces) {
+            for (const e of kernel.getSubShapes(f, 'edge')) {
+                const bb = kernel.getBoundingBox(e);
+                if (Math.abs(bb.xmin - x) <= PLANAR_PICK_TOL && Math.abs(bb.xmax - x) <= PLANAR_PICK_TOL) {
+                    edges.push(e);
+                }
+            }
+        }
+        if (edges.length === 0) {
+            throw new Error(`buildWormGearFaces: no boundary edges found at x=${x}`);
+        }
+        const wires = connectEdgesToWires(kernel, edges, WORM_WIRE_COMB_TOL);
+        if (wires.length === 0) {
+            throw new Error(`buildWormGearFaces: no closed loop at x=${x} from ${edges.length} edges`);
+        }
+        // 接缝处可能产生小碎环（两条 wire）；确定性取 bbox 面积最大的环（真实端面边界）
+        let cap = wires[0];
+        if (wires.length > 1) {
+            let bestArea = -1;
+            for (const w of wires) {
+                const bb = kernel.getBoundingBox(w);
+                const area = (bb.ymax - bb.ymin) * (bb.zmax - bb.zmin);
+                if (area > bestArea) {
+                    bestArea = area;
+                    cap = w;
+                }
+            }
+        }
+        return kernel.makeFace(kernel.healWire(cap, WORM_WIRE_COMB_TOL));
+    };
+    gFaces.push(capAt(-cpX));
+    gFaces.push(capAt(cpX));
+    return gFaces;
+}
+/**
+ * ①–⑤：完整 Worm 实体（裸蜗杆，可选轴孔）。
+ *
+ * @param kernel 原始 OCCT 内核
+ * @param params 蜗杆参数（逐字沿用 Python 构造参数名）
+ * @param build 构造选项（策略/容差覆盖）
+ * @returns 朝向归一化后的 solid
+ */
+export function buildWormSolid(kernel, params, build = {}) {
+    const geom = wormGeometry(params);
+    // cq `Face.makeSplineApprox` 对整块点阵一次性拟合 —— 与 grid-approx
+    // （GeomAPI_PointsToBSplineSurface）同族；逐行 loft 的行间误差在这里会被
+    // 螺旋面放大（实测 rel≈1.4e-3 vs 参考体积），故 Worm 默认用 grid-approx。
+    const strategy = build.strategy ?? 'grid-approx';
+    const faces = buildWormGearFaces(kernel, geom, strategy, build);
+    // 蜗杆齿面是逐段独立逼近的 B-spline 面，相邻面边界只有 ~spline_approx_tol
+    // （0.01）量级的贴合度，实测接缝间隙 ≈0.0105 恰好卡在 cq shell_sewing_tol=0.01
+    // 之上导致 sew 不封闭，故把缝合容差放宽到 0.05（几何不变，仅拓扑容差）。
+    const solid = kernel.sewAndSolidify(faces, build.shellSewingTol ?? 0.05);
+    const oriented = kernel.fixFaceOrientations(solid);
+    if (!kernel.isSolid(oriented)) {
+        throw new Error(`buildWormSolid: result is not a solid (got ${String(kernel.getShapeType(oriented))})`);
+    }
+    // `Worm._make_bore`：YZ 工作面圆 + cutThruAll ⇒ 沿 X 轴贯穿的圆柱差
+    let result = oriented;
+    if (build.boreD !== undefined) {
+        const eps = 0.1;
+        const cyl = kernel.makeCylinder(build.boreD / 2, geom.length + 2 * eps);
+        const alongX = kernel.rotate(cyl, { point: { x: 0, y: 0, z: 0 }, direction: { x: 0, y: 1, z: 0 } }, Math.PI / 2);
+        result = kernel.cut(result, kernel.translate(alongX, -(geom.length / 2 + eps), 0, 0));
+        if (!kernel.isSolid(result)) {
+            throw new Error('buildWormSolid: result is not a solid after bore');
+        }
+    }
+    return result;
+}
+//# sourceMappingURL=worm_gear.js.map

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package/package.json

@@ -0,0 +1,47 @@
+{
+  "name": "@faicad/fai-cq-gears",
+  "version": "0.13.0",
+  "type": "module",
+  "license": "MIT",
+  "repository": {
+    "type": "git",
+    "url": "git+https://gitcode.com/Faicad/faijs.git"
+  },
+  "description": "CadQuery gear extensions (spur, bevel, worm, rack, planetary) ported to faijs",
+  "keywords": [
+    "cad",
+    "faijs",
+    "cadquery",
+    "gear",
+    "spur",
+    "bevel",
+    "worm"
+  ],
+  "main": "./dist/index.js",
+  "types": "./dist/index.d.ts",
+  "exports": {
+    ".": { "types": "./dist/index.d.ts", "default": "./dist/index.js" }
+  },
+  "files": [
+    "dist"
+  ],
+  "dependencies": {},
+  "peerDependencies": {
+    "@faicad/faijs": "^0.13.0",
+    "occt-wasm": "^3.8.0"
+  },
+  "devDependencies": {
+    "@faicad/cq-compat": "file:../cq-compat",
+    "@faicad/faijs": "file:../core",
+    "typescript": "*",
+    "vitest": "*"
+  },
+  "scripts": {
+    "build": "tsc -p tsconfig.build.json && node ../../scripts/fix-import-extensions.mjs dist",
+    "typecheck": "tsc --noEmit",
+    "test": "vitest run",
+    "test:spike": "vitest run src/profile.test.ts",
+    "lint": "eslint src",
+    "gen-reference": "pwsh -NoProfile scripts/gen-reference.ps1"
+  }
+}