zevairouter 1.0.205 → 1.0.207

package/cli/app/CHANGELOG.md

@@ -1,5 +1,15 @@
 # Unreleased
 
+# v1.0.207 (2026-08-08)
+
+## Fixes
+- **Notion AI now repairs its native Chrome-TLS runtime on bounded installs and router startup**: minimal/VPS deployments no longer silently fall back to a transport that Notion rejects with an HTTP-200 in-band error.
+
+# v1.0.206 (2026-08-08)
+
+## Fixes
+- **Notion AI streaming failures are no longer reported as successful assistant text**: HTTP-200 error frames now become structured stream errors, update observability and account lifecycle state correctly, and skip false usage records.
+
 # v1.0.205 (2026-08-08)
 
 ## Fixes

package/cli/app/cli/hooks/notionTlsRuntime.js

@@ -35,14 +35,14 @@ function ensureRuntimeProject() {
   return runtimeDir;
 }
 
-function ensureNotionTlsRuntime({ silent = false } = {}) {
+function ensureNotionTlsRuntime({ silent = false, timeout = 300_000 } = {}) {
   if (hasNotionTlsRuntime()) return { ok: true, already: true };
 
   const runtimeDir = ensureRuntimeProject();
   const result = runNpmInstall({
     cwd: runtimeDir,
     pkgs: [`${TLS_CLIENT_NODE_PACKAGE}@${TLS_CLIENT_NODE_VERSION}`],
-    timeout: 300_000,
+    timeout,
   });
   if (!result.ok && !silent) {
     console.warn(`[zevai][runtime] Notion TLS install skipped: ${summarizeNpmError(result.stderr || result.stdout)}`);

package/cli/app/cli/hooks/postinstall.js

@@ -124,11 +124,9 @@ async function main() {
     warn(`Tray warm-up skipped: ${error.message}`);
   }
 
-  if (MINIMAL) {
-    log("Done (minimal). Automation downloads CloakBrowser on first use.");
-    return;
-  }
-
+  // Notion inference needs the Chrome-TLS transport even in bounded/minimal
+  // installs. It is a small provider runtime, not the browser automation
+  // bundle that MINIMAL intentionally defers.
   try {
     const notionTls = ensureNotionTlsRuntime({ silent: true });
     if (notionTls.ok) log("✓ Notion Chrome TLS transport ready");
@@ -137,6 +135,11 @@ async function main() {
     warn(`Notion TLS warm-up skipped: ${error.message}`);
   }
 
+  if (MINIMAL) {
+    log("Done (minimal). Automation downloads CloakBrowser on first use.");
+    return;
+  }
+
   try {
     const cloak = ensureCloakbrowserRuntime({ silent: true });
     if (!cloak.ok) {

package/cli/app/cli/hooks/startupRuntime.js

@@ -9,6 +9,7 @@ function prepareStartupRuntime({
   modules = builtinModules,
   loadSqliteRuntime = () => require("./sqliteRuntime"),
   loadTrayRuntime = () => require("./trayRuntime"),
+  loadNotionTlsRuntime = null,
 } = {}) {
   const sqliteRuntime = loadSqliteRuntime();
 
@@ -18,6 +19,15 @@ function prepareStartupRuntime({
     try { sqliteRuntime.ensureSqliteRuntime({ silent: true }); } catch {}
   }
 
+  // Repair interrupted/minimal installs before the router can dispatch a
+  // Notion request. Keep startup bounded when the registry is unavailable;
+  // notionTlsClient still has its HTTP fallback.
+  if (loadNotionTlsRuntime) {
+    try {
+      loadNotionTlsRuntime().ensureNotionTlsRuntime({ silent: true, timeout: 30_000 });
+    } catch {}
+  }
+
   if (trayMode) {
     try { loadTrayRuntime().ensureTrayRuntime({ silent: true }); } catch {}
   }

package/cli/app/package.json

@@ -1,6 +1,6 @@
 {
   "name": "zevairouter",
-  "version": "1.0.205",
+  "version": "1.0.207",
   "description": "Self-hosted AI router: many providers, one OpenAI-compatible /v1 endpoint and dashboard",
   "bin": {
     "zevai": "cli/cli.js"

package/cli/cli.js

@@ -778,7 +778,11 @@ WantedBy=multi-user.target
 // runtime installers or reach the update check. On normal launches, node:sqlite
 // is preferred and the tray helper is healed only for explicit tray mode.
 const { prepareStartupRuntime } = require("./hooks/startupRuntime");
-const { buildEnvWithRuntime } = prepareStartupRuntime({ trayMode });
+const { ensureNotionTlsRuntime } = require("./hooks/notionTlsRuntime");
+const { buildEnvWithRuntime } = prepareStartupRuntime({
+  trayMode,
+  loadNotionTlsRuntime: () => ({ ensureNotionTlsRuntime }),
+});
 
 // Headless VPS/server launch: NEVER flip into tray mode.
 // --no-browser / --log / --port / ZEVAI_SERVER_MODE mean "daemon", not tray.

package/cli/hooks/notionTlsRuntime.js

@@ -35,14 +35,14 @@ function ensureRuntimeProject() {
   return runtimeDir;
 }
 
-function ensureNotionTlsRuntime({ silent = false } = {}) {
+function ensureNotionTlsRuntime({ silent = false, timeout = 300_000 } = {}) {
   if (hasNotionTlsRuntime()) return { ok: true, already: true };
 
   const runtimeDir = ensureRuntimeProject();
   const result = runNpmInstall({
     cwd: runtimeDir,
     pkgs: [`${TLS_CLIENT_NODE_PACKAGE}@${TLS_CLIENT_NODE_VERSION}`],
-    timeout: 300_000,
+    timeout,
   });
   if (!result.ok && !silent) {
     console.warn(`[zevai][runtime] Notion TLS install skipped: ${summarizeNpmError(result.stderr || result.stdout)}`);

package/cli/hooks/postinstall.js

@@ -124,11 +124,9 @@ async function main() {
     warn(`Tray warm-up skipped: ${error.message}`);
   }
 
-  if (MINIMAL) {
-    log("Done (minimal). Automation downloads CloakBrowser on first use.");
-    return;
-  }
-
+  // Notion inference needs the Chrome-TLS transport even in bounded/minimal
+  // installs. It is a small provider runtime, not the browser automation
+  // bundle that MINIMAL intentionally defers.
   try {
     const notionTls = ensureNotionTlsRuntime({ silent: true });
     if (notionTls.ok) log("✓ Notion Chrome TLS transport ready");
@@ -137,6 +135,11 @@ async function main() {
     warn(`Notion TLS warm-up skipped: ${error.message}`);
   }
 
+  if (MINIMAL) {
+    log("Done (minimal). Automation downloads CloakBrowser on first use.");
+    return;
+  }
+
   try {
     const cloak = ensureCloakbrowserRuntime({ silent: true });
     if (!cloak.ok) {

package/cli/hooks/startupRuntime.js

@@ -9,6 +9,7 @@ function prepareStartupRuntime({
   modules = builtinModules,
   loadSqliteRuntime = () => require("./sqliteRuntime"),
   loadTrayRuntime = () => require("./trayRuntime"),
+  loadNotionTlsRuntime = null,
 } = {}) {
   const sqliteRuntime = loadSqliteRuntime();
 
@@ -18,6 +19,15 @@ function prepareStartupRuntime({
     try { sqliteRuntime.ensureSqliteRuntime({ silent: true }); } catch {}
   }
 
+  // Repair interrupted/minimal installs before the router can dispatch a
+  // Notion request. Keep startup bounded when the registry is unavailable;
+  // notionTlsClient still has its HTTP fallback.
+  if (loadNotionTlsRuntime) {
+    try {
+      loadNotionTlsRuntime().ensureNotionTlsRuntime({ silent: true, timeout: 30_000 });
+    } catch {}
+  }
+
   if (trayMode) {
     try { loadTrayRuntime().ensureTrayRuntime({ silent: true }); } catch {}
   }

package/cli/package.json

@@ -1,6 +1,6 @@
 {
   "name": "zevairouter-cli",
-  "version": "1.0.205",
+  "version": "1.0.207",
   "private": true,
   "description": "ZevaiRouter CLI - Start and manage ZevaiRouter server",
   "bin": {

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "zevairouter",
-  "version": "1.0.205",
+  "version": "1.0.207",
   "description": "Self-hosted AI router: many providers, one OpenAI-compatible /v1 endpoint and dashboard",
   "bin": {
     "zevai": "cli/cli.js"