super-subagents 1.3.13 → 1.3.14

package/build/services/sdk-client-manager.d.ts

@@ -19,22 +19,12 @@ declare class SDKClientManager {
     private pendingClients;
     private isShuttingDown;
     private staleSessionTimer;
+    private sweepCycle;
     /**
      * Initialize the client manager (call on MCP connect).
      * Initializes the account manager and resets to first token.
      */
     initialize(): void;
-    /**
-     * Start periodic sweeper that detects and destroys orphaned sessions.
-     * A session is orphaned if it's tracked in a client entry but its corresponding
-     * task is in a terminal state or no longer exists.
-     */
-    private startStaleSessionSweeper;
-    /**
-     * Sweep and destroy orphaned sessions across all client entries.
-     * This is the safety net that catches sessions missed by normal lifecycle cleanup.
-     */
-    private sweepStaleSessions;
     /**
      * Reset the client manager (call on MCP reconnect).
      * Clears all clients and resets account rotation to first token.
@@ -89,6 +79,33 @@ declare class SDKClientManager {
      * Prevents gradual resource leak from accumulated stale clients after rotation.
      */
     private cleanupStaleClients;
+    /**
+     * Start the periodic stale-session sweeper. Timer is unref()'d so it
+     * doesn't prevent the process from exiting.
+     */
+    private startStaleSessionSweeper;
+    /**
+     * Ping each client to detect dead/crashed CLI processes. Removes dead
+     * clients from the pool and force-stops them.
+     */
+    private checkClientHealth;
+    /**
+     * Sweep all tracked sessions. If the corresponding task (looked up by
+     * sessionId which equals taskId by convention) is terminal or missing,
+     * destroy the session with a timeout. Then recycle PTY leakers.
+     */
+    private sweepStaleSessions;
+    /**
+     * Detect server-side sessions that we're not tracking locally (orphaned from
+     * crashes). Uses listSessions() and deletes any not in our tracking map.
+     */
+    private detectOrphanedSessions;
+    /**
+     * For each client entry, check PTY FD count via lsof. If count exceeds
+     * threshold and no active sessions remain, recycle the client (stop it
+     * and remove from map so the next getClient() creates a fresh one).
+     */
+    private recyclePtyLeakers;
     /**
      * Check if rotation should happen based on error.
      */

package/build/services/sdk-client-manager.d.ts.map

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+{"version":3,"file":"sdk-client-manager.d.ts","sourceRoot":"","sources":["../../src/services/sdk-client-manager.ts"],"names":[],"mappings":"AAAA;;;;;;;;;;;;;;GAcG;AAEH,OAAO,EAAE,aAAa,EAA6B,KAAK,cAAc,EAAE,KAAK,aAAa,EAAiD,MAAM,qBAAqB,CAAC;AA2FvK,cAAM,gBAAgB;IACpB,OAAO,CAAC,OAAO,CAAuC;IACtD,OAAO,CAAC,cAAc,CAAkD;IACxE,OAAO,CAAC,cAAc,CAAS;IAC/B,OAAO,CAAC,iBAAiB,CAA+C;IACxE,OAAO,CAAC,UAAU,CAAK;IAEvB;;;OAGG;IACH,UAAU,IAAI,IAAI;IAMlB;;;OAGG;IACG,KAAK,IAAI,OAAO,CAAC,IAAI,CAAC;IAqB5B;;;OAGG;IACG,SAAS,CAAC,GAAG,EAAE,MAAM,GAAG,OAAO,CAAC,aAAa,CAAC;IAiDpD;;OAEG;YACW,YAAY;IAoB1B;;;OAGG;IACG,aAAa,CACjB,GAAG,EAAE,MAAM,EACX,SAAS,EAAE,MAAM,EACjB,MAAM,EAAE,IAAI,CAAC,aAAa,EAAE,WAAW,CAAC,EACxC,MAAM,CAAC,EAAE,MAAM,GACd,OAAO,CAAC,cAAc,CAAC;IA6B1B;;;OAGG;IACG,aAAa,CACjB,GAAG,EAAE,MAAM,EACX,SAAS,EAAE,MAAM,EACjB,MAAM,CAAC,EAAE,OAAO,CAAC,aAAa,CAAC,EAC/B,MAAM,CAAC,EAAE,MAAM,GACd,OAAO,CAAC,cAAc,CAAC;IA4B1B;;OAEG;IACH,UAAU,CAAC,SAAS,EAAE,MAAM,GAAG,cAAc,GAAG,SAAS;IAUzD;;OAEG;IACG,cAAc,CAAC,SAAS,EAAE,MAAM,GAAG,OAAO,CAAC,OAAO,CAAC;IAiBzD;;OAEG;IACG,YAAY,CAAC,SAAS,EAAE,MAAM,GAAG,OAAO,CAAC,OAAO,CAAC;IAavD;;;;;;OAMG;IACG,aAAa,CAAC,GAAG,EAAE,MAAM,EAAE,MAAM,EAAE,MAAM,GAAG,OAAO,CAAC;QAAE,OAAO,EAAE,OAAO,CAAC;QAAC,MAAM,CAAC,EAAE,aAAa,CAAC;QAAC,KAAK,CAAC,EAAE,MAAM,CAAC;QAAC,YAAY,CAAC,EAAE,OAAO,CAAA;KAAE,CAAC;IA+B/I;;;OAGG;IACH,OAAO,CAAC,mBAAmB;IAW3B;;;OAGG;IACH,OAAO,CAAC,wBAAwB;IAWhC;;;OAGG;YACW,iBAAiB;IAiB/B;;;;OAIG;YACW,kBAAkB;IAyChC;;;OAGG;YACW,sBAAsB;IAmBpC;;;;OAIG;YACW,iBAAiB;IAyC/B;;OAEG;IACH,mBAAmB,CAAC,UAAU,CAAC,EAAE,MAAM,EAAE,YAAY,CAAC,EAAE,MAAM,GAAG,OAAO;IAIxE;;OAEG;IACG,eAAe,CAAC,GAAG,EAAE,MAAM,GAAG,OAAO,CAAC;QAAE,eAAe,EAAE,OAAO,CAAC;QAAC,KAAK,CAAC,EAAE,MAAM,CAAC;QAAC,UAAU,EAAE,MAAM,CAAA;KAAE,CAAC;IAe7G;;OAEG;IACG,UAAU,CAAC,GAAG,EAAE,MAAM,GAAG,OAAO,CAAC,KAAK,CAAC;QAAE,EAAE,EAAE,MAAM,CAAC;QAAC,IAAI,EAAE,MAAM,CAAA;KAAE,CAAC,CAAC;IAW3E;;OAEG;IACG,QAAQ,IAAI,OAAO,CAAC,IAAI,CAAC;IAmC/B;;OAEG;IACH,QAAQ,IAAI;QACV,KAAK,EAAE,MAAM,CAAC;QACd,OAAO,EAAE,MAAM,CAAC;QAChB,QAAQ,EAAE,MAAM,CAAC;QACjB,QAAQ,EAAE;YACR,KAAK,EAAE,MAAM,CAAC;YACd,OAAO,EAAE,MAAM,CAAC;YAChB,SAAS,EAAE,MAAM,CAAC;YAClB,SAAS,EAAE,MAAM,CAAC;SACnB,CAAC;KACH;CAqBF;AAED,eAAO,MAAM,gBAAgB,kBAAyB,CAAC"}

package/build/services/sdk-client-manager.js

@@ -14,28 +14,50 @@
  * - Forwards questions to QuestionRegistry for MCP client handling
  */
 import { CopilotClient } from '@github/copilot-sdk';
+import { execSync } from 'node:child_process';
 import { accountManager } from './account-manager.js';
 import { questionRegistry } from './question-registry.js';
 import { createSessionHooks } from './session-hooks.js';
-import { taskManager } from './task-manager.js';
-import { TERMINAL_STATUSES } from '../types.js';
+import { taskManager, TERMINAL_STATUSES } from './task-manager.js';
 const COPILOT_PATH = process.env.COPILOT_PATH || '/opt/homebrew/bin/copilot';
-// Timeouts for SDK operations that can hang
+const PTY_RECYCLE_THRESHOLD = 80;
 const DESTROY_SESSION_TIMEOUT_MS = 10_000;
 const CLIENT_START_TIMEOUT_MS = 30_000;
-const SHUTDOWN_DESTROY_TIMEOUT_MS = 5_000;
+const CLIENT_HEALTH_CHECK_TIMEOUT_MS = 5_000;
+const RECYCLE_STOP_TIMEOUT_MS = 10_000;
+const SHUTDOWN_STOP_TIMEOUT_MS = 15_000;
+const STALE_SESSION_CLEANUP_INTERVAL_MS = 60_000;
 /**
- * Race a promise against a timeout. Rejects with a descriptive error if the timeout fires first.
- * Clears the timeout when the promise resolves to prevent timer leaks.
+ * Generic timeout wrapper for SDK operations that can hang.
  */
 function withTimeout(promise, ms, label) {
-    let timer;
-    return Promise.race([
-        promise.then((v) => { clearTimeout(timer); return v; }, (e) => { clearTimeout(timer); throw e; }),
-        new Promise((_, reject) => {
-            timer = setTimeout(() => reject(new Error(`${label} timed out after ${ms}ms`)), ms);
-        }),
-    ]);
+    return new Promise((resolve, reject) => {
+        const timer = setTimeout(() => reject(new Error(`${label} timed out after ${ms}ms`)), ms);
+        promise.then((v) => { clearTimeout(timer); resolve(v); }, (e) => { clearTimeout(timer); reject(e); });
+    });
+}
+/**
+ * Retry-with-backoff wrapper for session.destroy(), matching the SDK's own
+ * 3-attempt exponential backoff pattern used in stop().
+ */
+async function destroySessionWithRetry(session, sessionId, totalTimeoutMs) {
+    return withTimeout((async () => {
+        const MAX_ATTEMPTS = 3;
+        let lastError = null;
+        for (let attempt = 1; attempt <= MAX_ATTEMPTS; attempt++) {
+            try {
+                await session.destroy();
+                return;
+            }
+            catch (err) {
+                lastError = err instanceof Error ? err : new Error(String(err));
+                if (attempt < MAX_ATTEMPTS) {
+                    await new Promise(r => setTimeout(r, 100 * Math.pow(2, attempt - 1)));
+                }
+            }
+        }
+        throw lastError;
+    })(), totalTimeoutMs, `destroy session ${sessionId} (with retries)`);
 }
 /**
  * Create a user input handler that forwards questions to the QuestionRegistry.
@@ -49,13 +71,12 @@ function createUserInputHandler(taskId) {
         return response;
     };
 }
-// Interval for periodic stale session cleanup (every 60 seconds)
-const STALE_SESSION_CLEANUP_INTERVAL_MS = 60_000;
 class SDKClientManager {
     clients = new Map();
     pendingClients = new Map(); // RC-3: Dedup concurrent getClient calls
     isShuttingDown = false;
     staleSessionTimer = null;
+    sweepCycle = 0;
     /**
      * Initialize the client manager (call on MCP connect).
      * Initializes the account manager and resets to first token.
@@ -65,72 +86,28 @@ class SDKClientManager {
         this.startStaleSessionSweeper();
         console.error(`[sdk-client-manager] Initialized with ${accountManager.getTokenCount()} account(s)`);
     }
-    /**
-     * Start periodic sweeper that detects and destroys orphaned sessions.
-     * A session is orphaned if it's tracked in a client entry but its corresponding
-     * task is in a terminal state or no longer exists.
-     */
-    startStaleSessionSweeper() {
-        if (this.staleSessionTimer) {
-            clearInterval(this.staleSessionTimer);
-        }
-        this.staleSessionTimer = setInterval(() => {
-            this.sweepStaleSessions();
-        }, STALE_SESSION_CLEANUP_INTERVAL_MS);
-        this.staleSessionTimer.unref();
-    }
-    /**
-     * Sweep and destroy orphaned sessions across all client entries.
-     * This is the safety net that catches sessions missed by normal lifecycle cleanup.
-     */
-    sweepStaleSessions() {
-        if (this.isShuttingDown)
-            return;
-        let destroyed = 0;
-        for (const [clientKey, entry] of this.clients) {
-            for (const [sessionId, session] of entry.sessions) {
-                // Check if any active (non-terminal) task references this session
-                const task = taskManager.getTask(sessionId); // sessionId === taskId by convention
-                const isOrphaned = !task || TERMINAL_STATUSES.has(task.status);
-                if (isOrphaned) {
-                    // Remove from tracking first, then fire-and-forget destroy with timeout
-                    entry.sessions.delete(sessionId);
-                    withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `sweeper:destroy(${sessionId})`).catch((err) => {
-                        console.error(`[sdk-client-manager] Sweeper: failed to destroy session ${sessionId}:`, err);
-                    });
-                    destroyed++;
-                }
-            }
-        }
-        if (destroyed > 0) {
-            console.error(`[sdk-client-manager] Sweeper: destroyed ${destroyed} orphaned session(s)`);
-            // Now that sessions are cleared, try to clean up stale clients too
-            this.cleanupStaleClients();
-        }
-    }
     /**
      * Reset the client manager (call on MCP reconnect).
      * Clears all clients and resets account rotation to first token.
      */
     async reset() {
-        // Invalidate any in-flight client creations before stopping existing clients
         this.pendingClients.clear();
-        // Destroy all sessions first, then stop clients
-        for (const [key, entry] of this.clients) {
-            // Destroy sessions in parallel to release PTY FDs (with timeout so hung sessions don't block reset)
-            await Promise.allSettled([...entry.sessions.entries()].map(([sessionId, session]) => withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `reset:destroy(${sessionId})`)
-                .catch(err => console.error(`[sdk-client-manager] Error destroying session ${sessionId} during reset:`, err))));
+        // Clear our tracking first — let SDK stop() handle session cleanup
+        for (const entry of this.clients.values()) {
             entry.sessions.clear();
-            // Then stop the client
+        }
+        for (const [key, entry] of this.clients) {
             try {
-                await entry.client.stop();
+                await withTimeout(entry.client.stop(), SHUTDOWN_STOP_TIMEOUT_MS, `stop client ${key}`);
             }
-            catch (err) {
-                console.error(`[sdk-client-manager] Error stopping client ${key}:`, err);
+            catch {
+                try {
+                    await entry.client.forceStop();
+                }
+                catch { /* ignore */ }
             }
         }
         this.clients.clear();
-        // Reset account manager to first token
         accountManager.reset();
         console.error('[sdk-client-manager] Reset complete - all clients cleared, starting from first account');
     }
@@ -190,7 +167,8 @@ class SDKClientManager {
             cwd,
             logLevel: 'error',
             autoStart: true,
-            autoRestart: false, // RC-4 fix: Disable auto-restart to prevent unbounded CLI respawning and PTY accumulation
+            autoRestart: false,
+            useStdio: false, // TCP mode: avoids macOS stdio pipe destruction race
         };
         if (githubToken) {
             options.githubToken = githubToken;
@@ -271,10 +249,10 @@ class SDKClientManager {
         for (const entry of this.clients.values()) {
             const session = entry.sessions.get(sessionId);
             if (session) {
-                // Remove from tracking first to prevent double-destroy from sweeper
+                // Delete from tracking first to prevent double-destroy race with sweeper
                 entry.sessions.delete(sessionId);
                 try {
-                    await withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `destroySession(${sessionId})`);
+                    await destroySessionWithRetry(session, sessionId, DESTROY_SESSION_TIMEOUT_MS);
                 }
                 catch (err) {
                     console.error(`[sdk-client-manager] Failed to destroy session ${sessionId}:`, err);
@@ -348,6 +326,152 @@ class SDKClientManager {
             }
         }
     }
+    /**
+     * Start the periodic stale-session sweeper. Timer is unref()'d so it
+     * doesn't prevent the process from exiting.
+     */
+    startStaleSessionSweeper() {
+        if (this.staleSessionTimer)
+            return;
+        this.staleSessionTimer = setInterval(() => {
+            this.sweepStaleSessions().catch((err) => {
+                console.error('[sdk-client-manager] Sweeper error:', err);
+            });
+        }, STALE_SESSION_CLEANUP_INTERVAL_MS);
+        this.staleSessionTimer.unref();
+        console.error('[sdk-client-manager] Stale-session sweeper started');
+    }
+    /**
+     * Ping each client to detect dead/crashed CLI processes. Removes dead
+     * clients from the pool and force-stops them.
+     */
+    async checkClientHealth() {
+        for (const [key, entry] of this.clients.entries()) {
+            try {
+                await withTimeout(entry.client.ping('health'), CLIENT_HEALTH_CHECK_TIMEOUT_MS, `ping client ${key}`);
+            }
+            catch {
+                console.error(`[sdk-client-manager] Health check failed for client ${key}, removing dead client`);
+                entry.sessions.clear();
+                this.clients.delete(key);
+                try {
+                    await entry.client.forceStop();
+                }
+                catch { /* already dead */ }
+            }
+        }
+    }
+    /**
+     * Sweep all tracked sessions. If the corresponding task (looked up by
+     * sessionId which equals taskId by convention) is terminal or missing,
+     * destroy the session with a timeout. Then recycle PTY leakers.
+     */
+    async sweepStaleSessions() {
+        // Remove dead clients first so we don't try to destroy sessions on them
+        await this.checkClientHealth();
+        let destroyed = 0;
+        for (const entry of this.clients.values()) {
+            for (const [sessionId, session] of entry.sessions) {
+                const task = taskManager.getTask(sessionId);
+                if (!task || TERMINAL_STATUSES.has(task.status)) {
+                    entry.sessions.delete(sessionId);
+                    try {
+                        await withTimeout(entry.client.deleteSession(sessionId), DESTROY_SESSION_TIMEOUT_MS, `delete session ${sessionId}`);
+                    }
+                    catch {
+                        // Fall back to local destroy if deleteSession fails
+                        try {
+                            await destroySessionWithRetry(session, sessionId, DESTROY_SESSION_TIMEOUT_MS);
+                        }
+                        catch (err) {
+                            console.error(`[sdk-client-manager] Sweeper: destroy failed for ${sessionId}: ${err}`);
+                        }
+                    }
+                    destroyed++;
+                }
+            }
+        }
+        if (destroyed > 0) {
+            console.error(`[sdk-client-manager] Sweeper: destroyed ${destroyed} stale session(s)`);
+        }
+        // Every 5th sweep cycle, detect and clean up orphaned server-side sessions
+        this.sweepCycle++;
+        if (this.sweepCycle % 5 === 0) {
+            await this.detectOrphanedSessions();
+        }
+        await this.recyclePtyLeakers();
+    }
+    /**
+     * Detect server-side sessions that we're not tracking locally (orphaned from
+     * crashes). Uses listSessions() and deletes any not in our tracking map.
+     */
+    async detectOrphanedSessions() {
+        for (const [key, entry] of this.clients.entries()) {
+            try {
+                const serverSessions = await withTimeout(entry.client.listSessions(), CLIENT_HEALTH_CHECK_TIMEOUT_MS, `listSessions ${key}`);
+                const trackedIds = new Set(entry.sessions.keys());
+                for (const meta of serverSessions) {
+                    if (!trackedIds.has(meta.sessionId)) {
+                        console.error(`[sdk-client-manager] Sweeper: deleting orphaned session ${meta.sessionId}`);
+                        try {
+                            await entry.client.deleteSession(meta.sessionId);
+                        }
+                        catch { /* best effort */ }
+                    }
+                }
+            }
+            catch { /* listSessions failure is non-fatal */ }
+        }
+    }
+    /**
+     * For each client entry, check PTY FD count via lsof. If count exceeds
+     * threshold and no active sessions remain, recycle the client (stop it
+     * and remove from map so the next getClient() creates a fresh one).
+     */
+    async recyclePtyLeakers() {
+        for (const [key, entry] of this.clients.entries()) {
+            // Skip dead clients — health check will handle cleanup
+            try {
+                await withTimeout(entry.client.ping('recycle-check'), 3_000, `ping ${key}`);
+            }
+            catch {
+                continue;
+            }
+            // SDK has no public API for process PID or FD count.
+            // cliProcess is private (client.ts:121). This cast is the only way
+            // to count ptmx FDs until the SDK adds a resource health endpoint.
+            const pid = entry.client.cliProcess?.pid;
+            if (!pid)
+                continue;
+            let ptmxCount = 0;
+            try {
+                const output = execSync(`lsof -p ${pid} 2>/dev/null | grep -c ptmx`, {
+                    encoding: 'utf8',
+                    timeout: 5_000,
+                });
+                ptmxCount = parseInt(output.trim(), 10) || 0;
+            }
+            catch {
+                // grep returns exit code 1 when no matches → ptmxCount stays 0
+                continue;
+            }
+            if (ptmxCount > PTY_RECYCLE_THRESHOLD && entry.sessions.size === 0) {
+                console.error(`[sdk-client-manager] Sweeper: recycling client ${key} (${ptmxCount} ptmx FDs, 0 active sessions)`);
+                // Escalating shutdown: graceful → force
+                try {
+                    await withTimeout(entry.client.stop(), RECYCLE_STOP_TIMEOUT_MS, `stop client ${key}`);
+                }
+                catch (stopErr) {
+                    console.error(`[sdk-client-manager] Sweeper: graceful stop failed for ${key}, forcing: ${stopErr}`);
+                    try {
+                        await entry.client.forceStop();
+                    }
+                    catch { /* ignore */ }
+                }
+                this.clients.delete(key);
+            }
+        }
+    }
     /**
      * Check if rotation should happen based on error.
      */
@@ -392,28 +516,29 @@ class SDKClientManager {
     async shutdown() {
         this.isShuttingDown = true;
         this.pendingClients.clear();
-        // Stop the stale session sweeper
         if (this.staleSessionTimer) {
             clearInterval(this.staleSessionTimer);
             this.staleSessionTimer = null;
         }
         const errors = [];
-        for (const [key, entry] of this.clients) {
-            // Destroy all sessions in parallel (with timeout so one hung session doesn't block shutdown)
-            const results = await Promise.allSettled([...entry.sessions.entries()].map(([sessionId, session]) => withTimeout(session.destroy(), SHUTDOWN_DESTROY_TIMEOUT_MS, `shutdown:destroy(${sessionId})`)));
-            for (const r of results) {
-                if (r.status === 'rejected') {
-                    errors.push(r.reason instanceof Error ? r.reason : new Error(String(r.reason)));
-                }
-            }
+        // Clear our tracking first (prevents sweeper interference)
+        for (const entry of this.clients.values()) {
             entry.sessions.clear();
-            // Stop the client
+        }
+        // Let SDK stop() handle cleanup with its own retry+backoff, with forceStop fallback
+        for (const [key, entry] of this.clients) {
             try {
-                const clientErrors = await entry.client.stop();
+                const clientErrors = await withTimeout(entry.client.stop(), SHUTDOWN_STOP_TIMEOUT_MS, `stop client ${key}`);
                 errors.push(...clientErrors);
             }
             catch (err) {
-                errors.push(new Error(`Failed to stop client for ${key}: ${err}`));
+                console.error(`[sdk-client-manager] Shutdown: stop timed out for ${key}, forcing`);
+                try {
+                    await entry.client.forceStop();
+                }
+                catch (e) {
+                    errors.push(new Error(`Failed to force-stop client ${key}: ${e}`));
+                }
             }
         }
         this.clients.clear();

package/build/services/sdk-client-manager.js.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "super-subagents",
-  "version": "1.3.13",
+  "version": "1.3.14",
   "description": "MCP server for spawning and managing GitHub Copilot CLI tasks",
   "type": "module",
   "main": "build/index.js",
@@ -11,7 +11,8 @@
     "build": "tsc --noEmitOnError false; cp src/templates/*.mdx build/templates/; mkdir -p build/templates/overlays && cp src/templates/overlays/*.mdx build/templates/overlays/",
     "dev": "tsx watch src/index.ts",
     "start": "node build/index.js",
-    "clean": "rm -rf build"
+    "clean": "rm -rf build",
+    "mcp:smoke": "node scripts/mcp-stdio-smoke.mjs"
   },
   "keywords": [
     "mcp",

package/scripts/mcp-stdio-smoke.mjs

@@ -0,0 +1,300 @@
+#!/usr/bin/env node
+
+import fs from 'node:fs/promises';
+import { createHash } from 'node:crypto';
+import { homedir } from 'node:os';
+import path from 'node:path';
+import process from 'node:process';
+import { setTimeout as sleep } from 'node:timers/promises';
+import { Client } from '@modelcontextprotocol/sdk/client/index.js';
+import { StdioClientTransport } from '@modelcontextprotocol/sdk/client/stdio.js';
+
+const TERMINAL_STATUSES = new Set([
+  'completed',
+  'failed',
+  'cancelled',
+  'rate_limited',
+  'timed_out',
+]);
+
+const DEFAULT_TASK_TIMEOUT_MS = 45_000;
+const DEFAULT_WAIT_TIMEOUT_MS = 180_000;
+const POLL_INTERVAL_MS = 2_000;
+const DEFAULT_SCENARIO = 'basic';
+
+function log(message) {
+  process.stdout.write(`[mcp-smoke] ${message}\n`);
+}
+
+function assert(condition, message) {
+  if (!condition) {
+    throw new Error(message);
+  }
+}
+
+function extractText(result) {
+  const chunks = Array.isArray(result?.content) ? result.content : [];
+  return chunks
+    .filter((item) => item && item.type === 'text' && typeof item.text === 'string')
+    .map((item) => item.text)
+    .join('\n');
+}
+
+function extractTaskId(toolResultText) {
+  const backtickMatch = toolResultText.match(/task_id:\s*`([^`]+)`/i);
+  if (backtickMatch) return backtickMatch[1];
+
+  const plainMatch = toolResultText.match(/task_id:\s*([A-Za-z0-9-]+)/i);
+  if (plainMatch) return plainMatch[1];
+
+  throw new Error(`Could not parse task_id from tool response:\n${toolResultText}`);
+}
+
+function parseResourceJson(readResult, uri) {
+  const first = readResult?.contents?.[0];
+  if (!first || typeof first.text !== 'string') {
+    throw new Error(`Resource ${uri} did not return text content`);
+  }
+  try {
+    return JSON.parse(first.text);
+  } catch (error) {
+    throw new Error(`Failed to parse JSON from ${uri}: ${error}`);
+  }
+}
+
+function resolveProvider(task) {
+  return task?.provider ?? task?.sessionMetrics?.provider ?? 'n/a';
+}
+
+async function loadPersistedTaskMap(cwd) {
+  const hash = createHash('md5').update(cwd).digest('hex');
+  const storagePath = path.join(homedir(), '.super-agents', `${hash}.json`);
+  let raw = '[]';
+
+  try {
+    raw = await fs.readFile(storagePath, 'utf8');
+  } catch {
+    return new Map();
+  }
+
+  let parsed;
+  try {
+    parsed = JSON.parse(raw);
+  } catch {
+    return new Map();
+  }
+
+  const map = new Map();
+  if (Array.isArray(parsed)) {
+    for (const task of parsed) {
+      if (task && typeof task.id === 'string') {
+        map.set(task.id, task);
+      }
+    }
+  }
+  return map;
+}
+
+function mergeTaskFromPersisted(task, persistedTask) {
+  if (!persistedTask) return task;
+  return {
+    ...task,
+    provider: task?.provider ?? persistedTask.provider,
+    sessionMetrics: {
+      ...(task?.sessionMetrics ?? {}),
+      ...(persistedTask?.sessionMetrics ?? {}),
+    },
+  };
+}
+
+async function waitForTerminalStatus(client, taskId, waitTimeoutMs) {
+  const startedAt = Date.now();
+  let lastStatus = '<unknown>';
+
+  while (Date.now() - startedAt < waitTimeoutMs) {
+    const taskRead = await client.readResource({ uri: `task:///${taskId}` });
+    const task = parseResourceJson(taskRead, `task:///${taskId}`);
+    const status = task?.status;
+
+    if (status !== lastStatus) {
+      log(`task ${taskId} status: ${status}`);
+      lastStatus = status;
+    }
+
+    if (TERMINAL_STATUSES.has(status)) {
+      return task;
+    }
+
+    await sleep(POLL_INTERVAL_MS);
+  }
+
+  throw new Error(`Timed out waiting for terminal status on task ${taskId}`);
+}
+
+async function spawnAndWait(client, cwd, index, prompt, taskTimeoutMs, waitTimeoutMs) {
+
+  const spawnResult = await client.callTool({
+    name: 'spawn_task',
+    arguments: {
+      prompt,
+      task_type: 'super-coder',
+      cwd,
+      timeout: taskTimeoutMs,
+      autonomous: true,
+      model: 'claude-haiku-4.5',
+      labels: ['mcp-smoke', `case-${index}`],
+    },
+  });
+
+  const spawnText = extractText(spawnResult);
+  const taskId = extractTaskId(spawnText);
+  log(`spawned task #${index}: ${taskId}`);
+
+  // Must be readable immediately in the same persistent session.
+  await client.readResource({ uri: `task:///${taskId}` });
+
+  const finalTask = await waitForTerminalStatus(client, taskId, waitTimeoutMs);
+  assert(finalTask.status, `Task ${taskId} returned without status`);
+
+  if (finalTask.timeoutReason === 'server_restart') {
+    throw new Error(`Task ${taskId} ended with server_restart (persistent session check failed)`);
+  }
+
+  log(`task ${taskId} terminal: ${finalTask.status}`);
+  return finalTask;
+}
+
+async function main() {
+  const cwd = path.resolve(process.argv[2] || process.cwd());
+  const serverEntry = path.join(cwd, 'build', 'index.js');
+  const taskTimeoutMs = Number(process.env.MCP_SMOKE_TASK_TIMEOUT_MS || DEFAULT_TASK_TIMEOUT_MS);
+  const waitTimeoutMs = Number(process.env.MCP_SMOKE_WAIT_TIMEOUT_MS || DEFAULT_WAIT_TIMEOUT_MS);
+  const scenario = process.env.MCP_SMOKE_SCENARIO || DEFAULT_SCENARIO;
+  const requireCompleted = process.env.MCP_SMOKE_REQUIRE_COMPLETED === 'true';
+  const expectedProvider = process.env.MCP_SMOKE_EXPECT_PROVIDER;
+  const expectFallbackActivated = process.env.MCP_SMOKE_EXPECT_FALLBACK_ACTIVATED;
+  const loremPath = path.join(cwd, 'lorem.txt');
+
+  const client = new Client(
+    { name: 'mcp-stdio-smoke-client', version: '1.0.0' },
+    { capabilities: { tools: {}, resources: {}, prompts: {} } },
+  );
+
+  const transport = new StdioClientTransport({
+    command: process.execPath,
+    args: [serverEntry],
+    cwd,
+    env: process.env,
+    stderr: 'pipe',
+  });
+
+  if (transport.stderr) {
+    transport.stderr.on('data', (chunk) => {
+      const text = String(chunk).trim();
+      if (text.length > 0) {
+        process.stderr.write(`[mcp-server] ${text}\n`);
+      }
+    });
+  }
+
+  try {
+    log(`connecting to stdio server: ${serverEntry}`);
+    await client.connect(transport);
+    log('connected');
+
+    const tools = await client.listTools();
+    assert(Array.isArray(tools.tools), 'tools/list did not return a tools array');
+    assert(tools.tools.some((t) => t.name === 'spawn_task'), 'spawn_task tool not found');
+    assert(tools.tools.some((t) => t.name === 'cancel_task'), 'cancel_task tool not found');
+    log(`tools/list ok (${tools.tools.length} tools)`);
+
+    const resources = await client.listResources();
+    assert(Array.isArray(resources.resources), 'resources/list did not return resources array');
+    log(`resources/list ok (${resources.resources.length} resources)`);
+
+    const systemStatus = await client.readResource({ uri: 'system:///status' });
+    const systemJson = parseResourceJson(systemStatus, 'system:///status');
+    log(`system/status ok (accounts.total=${systemJson?.accounts?.total ?? 'n/a'})`);
+
+    // Start from a clean workspace state.
+    await client.callTool({
+      name: 'cancel_task',
+      arguments: { task_id: 'all', clear: true, confirm: true },
+    });
+    log('cleared previous tasks');
+
+    let firstPrompt =
+      'MCP smoke test #1. Print exactly one short line that contains MCP_SMOKE_OK and then stop.';
+    let secondPrompt =
+      'MCP smoke test #2. Print exactly one short line that contains MCP_SMOKE_OK and then stop.';
+
+    if (scenario === 'lorem') {
+      await fs.rm(loremPath, { force: true });
+      firstPrompt =
+        'Create a file named lorem.txt in the current working directory with exactly one line: LOREM_AGENT_1. Then stop.';
+      secondPrompt =
+        'Append a new line to lorem.txt in the current working directory with exactly: LOREM_AGENT_2. Then stop.';
+      log(`scenario=lorem (target=${loremPath})`);
+    } else {
+      log(`scenario=${scenario}`);
+    }
+
+    const first = await spawnAndWait(client, cwd, 1, firstPrompt, taskTimeoutMs, waitTimeoutMs);
+    const second = await spawnAndWait(client, cwd, 2, secondPrompt, taskTimeoutMs, waitTimeoutMs);
+
+    const persistedMap = await loadPersistedTaskMap(cwd);
+    const mergedFirst = mergeTaskFromPersisted(first, persistedMap.get(first.id));
+    const mergedSecond = mergeTaskFromPersisted(second, persistedMap.get(second.id));
+
+    const allTasksRead = await client.readResource({ uri: 'task:///all' });
+    const allTasks = parseResourceJson(allTasksRead, 'task:///all');
+    assert(Array.isArray(allTasks.tasks), 'task:///all did not return tasks array');
+    log(`task:///all visible in-session (count=${allTasks.count})`);
+
+    log('final task outcomes:');
+    log(`- ${mergedFirst.id}: ${mergedFirst.status}`);
+    log(`- ${mergedSecond.id}: ${mergedSecond.status}`);
+    const firstProvider = resolveProvider(mergedFirst);
+    const secondProvider = resolveProvider(mergedSecond);
+    log(`- ${mergedFirst.id} provider: ${firstProvider} fallbackActivated: ${mergedFirst.sessionMetrics?.fallbackActivated ?? false}`);
+    log(`- ${mergedSecond.id} provider: ${secondProvider} fallbackActivated: ${mergedSecond.sessionMetrics?.fallbackActivated ?? false}`);
+
+    if (requireCompleted) {
+      assert(mergedFirst.status === 'completed', `Task ${mergedFirst.id} not completed (status=${mergedFirst.status})`);
+      assert(mergedSecond.status === 'completed', `Task ${mergedSecond.id} not completed (status=${mergedSecond.status})`);
+      log('requireCompleted=true check passed');
+    }
+
+    if (expectedProvider) {
+      assert(firstProvider === expectedProvider, `Task ${mergedFirst.id} provider mismatch: expected=${expectedProvider} actual=${firstProvider}`);
+      assert(secondProvider === expectedProvider, `Task ${mergedSecond.id} provider mismatch: expected=${expectedProvider} actual=${secondProvider}`);
+      log(`expectedProvider=${expectedProvider} check passed`);
+    }
+
+    if (expectFallbackActivated === 'true') {
+      assert(mergedFirst.sessionMetrics?.fallbackActivated === true, `Task ${mergedFirst.id} fallbackActivated was not true`);
+      assert(mergedSecond.sessionMetrics?.fallbackActivated === true, `Task ${mergedSecond.id} fallbackActivated was not true`);
+      log('expectFallbackActivated=true check passed');
+    } else if (expectFallbackActivated === 'false') {
+      assert(mergedFirst.sessionMetrics?.fallbackActivated !== true, `Task ${mergedFirst.id} fallbackActivated unexpectedly true`);
+      assert(mergedSecond.sessionMetrics?.fallbackActivated !== true, `Task ${mergedSecond.id} fallbackActivated unexpectedly true`);
+      log('expectFallbackActivated=false check passed');
+    }
+
+    if (scenario === 'lorem') {
+      const lorem = await fs.readFile(loremPath, 'utf8');
+      assert(lorem.includes('LOREM_AGENT_1'), 'lorem.txt missing LOREM_AGENT_1');
+      assert(lorem.includes('LOREM_AGENT_2'), 'lorem.txt missing LOREM_AGENT_2');
+      log(`lorem.txt verification passed (${loremPath})`);
+    }
+
+    log('PASS: persistent MCP stdio session handled back-to-back task lifecycle without server_restart');
+  } finally {
+    await client.close().catch(() => {});
+  }
+}
+
+main().catch((error) => {
+  process.stderr.write(`[mcp-smoke] FAIL: ${error instanceof Error ? error.message : String(error)}\n`);
+  process.exit(1);
+});

package/src/services/sdk-client-manager.ts

@@ -15,35 +15,21 @@
  */
 
 import { CopilotClient, type CopilotClientOptions, type CopilotSession, type SessionConfig, type UserInputRequest, type UserInputResponse } from '@github/copilot-sdk';
+import { execSync } from 'node:child_process';
 import { accountManager } from './account-manager.js';
 import { questionRegistry } from './question-registry.js';
 import { createSessionHooks } from './session-hooks.js';
-import { taskManager } from './task-manager.js';
-import { TERMINAL_STATUSES } from '../types.js';
+import { taskManager, TERMINAL_STATUSES } from './task-manager.js';
 
 const COPILOT_PATH = process.env.COPILOT_PATH || '/opt/homebrew/bin/copilot';
 
-// Timeouts for SDK operations that can hang
+const PTY_RECYCLE_THRESHOLD = 80;
 const DESTROY_SESSION_TIMEOUT_MS = 10_000;
 const CLIENT_START_TIMEOUT_MS = 30_000;
-const SHUTDOWN_DESTROY_TIMEOUT_MS = 5_000;
-
-/**
- * Race a promise against a timeout. Rejects with a descriptive error if the timeout fires first.
- * Clears the timeout when the promise resolves to prevent timer leaks.
- */
-function withTimeout<T>(promise: Promise<T>, ms: number, label: string): Promise<T> {
-  let timer: NodeJS.Timeout;
-  return Promise.race([
-    promise.then(
-      (v) => { clearTimeout(timer); return v; },
-      (e) => { clearTimeout(timer); throw e; },
-    ),
-    new Promise<never>((_, reject) => {
-      timer = setTimeout(() => reject(new Error(`${label} timed out after ${ms}ms`)), ms);
-    }),
-  ]);
-}
+const CLIENT_HEALTH_CHECK_TIMEOUT_MS = 5_000;
+const RECYCLE_STOP_TIMEOUT_MS = 10_000;
+const SHUTDOWN_STOP_TIMEOUT_MS = 15_000;
+const STALE_SESSION_CLEANUP_INTERVAL_MS = 60_000;
 
 interface ClientEntry {
   client: CopilotClient;
@@ -54,6 +40,50 @@ interface ClientEntry {
   sessions: Map<string, CopilotSession>;
 }
 
+/**
+ * Generic timeout wrapper for SDK operations that can hang.
+ */
+function withTimeout<T>(promise: Promise<T>, ms: number, label: string): Promise<T> {
+  return new Promise<T>((resolve, reject) => {
+    const timer = setTimeout(() => reject(new Error(`${label} timed out after ${ms}ms`)), ms);
+    promise.then(
+      (v) => { clearTimeout(timer); resolve(v); },
+      (e) => { clearTimeout(timer); reject(e); },
+    );
+  });
+}
+
+/**
+ * Retry-with-backoff wrapper for session.destroy(), matching the SDK's own
+ * 3-attempt exponential backoff pattern used in stop().
+ */
+async function destroySessionWithRetry(
+  session: CopilotSession,
+  sessionId: string,
+  totalTimeoutMs: number,
+): Promise<void> {
+  return withTimeout(
+    (async () => {
+      const MAX_ATTEMPTS = 3;
+      let lastError: Error | null = null;
+      for (let attempt = 1; attempt <= MAX_ATTEMPTS; attempt++) {
+        try {
+          await session.destroy();
+          return;
+        } catch (err) {
+          lastError = err instanceof Error ? err : new Error(String(err));
+          if (attempt < MAX_ATTEMPTS) {
+            await new Promise(r => setTimeout(r, 100 * Math.pow(2, attempt - 1)));
+          }
+        }
+      }
+      throw lastError!;
+    })(),
+    totalTimeoutMs,
+    `destroy session ${sessionId} (with retries)`,
+  );
+}
+
 /**
  * Create a user input handler that forwards questions to the QuestionRegistry.
  * This enables SDK's ask_user tool to pause and wait for MCP client response.
@@ -75,14 +105,12 @@ function createUserInputHandler(taskId: string): (request: UserInputRequest, inv
   };
 }
 
-// Interval for periodic stale session cleanup (every 60 seconds)
-const STALE_SESSION_CLEANUP_INTERVAL_MS = 60_000;
-
 class SDKClientManager {
   private clients: Map<string, ClientEntry> = new Map();
   private pendingClients: Map<string, Promise<CopilotClient>> = new Map(); // RC-3: Dedup concurrent getClient calls
   private isShuttingDown = false;
-  private staleSessionTimer: NodeJS.Timeout | null = null;
+  private staleSessionTimer: ReturnType<typeof setInterval> | null = null;
+  private sweepCycle = 0;
 
   /**
    * Initialize the client manager (call on MCP connect).
@@ -94,82 +122,27 @@ class SDKClientManager {
     console.error(`[sdk-client-manager] Initialized with ${accountManager.getTokenCount()} account(s)`);
   }
 
-  /**
-   * Start periodic sweeper that detects and destroys orphaned sessions.
-   * A session is orphaned if it's tracked in a client entry but its corresponding
-   * task is in a terminal state or no longer exists.
-   */
-  private startStaleSessionSweeper(): void {
-    if (this.staleSessionTimer) {
-      clearInterval(this.staleSessionTimer);
-    }
-    this.staleSessionTimer = setInterval(() => {
-      this.sweepStaleSessions();
-    }, STALE_SESSION_CLEANUP_INTERVAL_MS);
-    this.staleSessionTimer.unref();
-  }
-
-  /**
-   * Sweep and destroy orphaned sessions across all client entries.
-   * This is the safety net that catches sessions missed by normal lifecycle cleanup.
-   */
-  private sweepStaleSessions(): void {
-    if (this.isShuttingDown) return;
-
-    let destroyed = 0;
-    for (const [clientKey, entry] of this.clients) {
-      for (const [sessionId, session] of entry.sessions) {
-        // Check if any active (non-terminal) task references this session
-        const task = taskManager.getTask(sessionId); // sessionId === taskId by convention
-        const isOrphaned = !task || TERMINAL_STATUSES.has(task.status);
-
-        if (isOrphaned) {
-          // Remove from tracking first, then fire-and-forget destroy with timeout
-          entry.sessions.delete(sessionId);
-          withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `sweeper:destroy(${sessionId})`).catch((err) => {
-            console.error(`[sdk-client-manager] Sweeper: failed to destroy session ${sessionId}:`, err);
-          });
-          destroyed++;
-        }
-      }
-    }
-
-    if (destroyed > 0) {
-      console.error(`[sdk-client-manager] Sweeper: destroyed ${destroyed} orphaned session(s)`);
-      // Now that sessions are cleared, try to clean up stale clients too
-      this.cleanupStaleClients();
-    }
-  }
-
   /**
    * Reset the client manager (call on MCP reconnect).
    * Clears all clients and resets account rotation to first token.
    */
   async reset(): Promise<void> {
-    // Invalidate any in-flight client creations before stopping existing clients
     this.pendingClients.clear();
 
-    // Destroy all sessions first, then stop clients
-    for (const [key, entry] of this.clients) {
-      // Destroy sessions in parallel to release PTY FDs (with timeout so hung sessions don't block reset)
-      await Promise.allSettled(
-        [...entry.sessions.entries()].map(([sessionId, session]) =>
-          withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `reset:destroy(${sessionId})`)
-            .catch(err => console.error(`[sdk-client-manager] Error destroying session ${sessionId} during reset:`, err))
-        )
-      );
+    // Clear our tracking first — let SDK stop() handle session cleanup
+    for (const entry of this.clients.values()) {
       entry.sessions.clear();
+    }
 
-      // Then stop the client
+    for (const [key, entry] of this.clients) {
       try {
-        await entry.client.stop();
-      } catch (err) {
-        console.error(`[sdk-client-manager] Error stopping client ${key}:`, err);
+        await withTimeout(entry.client.stop(), SHUTDOWN_STOP_TIMEOUT_MS, `stop client ${key}`);
+      } catch {
+        try { await entry.client.forceStop(); } catch { /* ignore */ }
       }
     }
     this.clients.clear();
 
-    // Reset account manager to first token
     accountManager.reset();
     console.error('[sdk-client-manager] Reset complete - all clients cleared, starting from first account');
   }
@@ -236,7 +209,8 @@ class SDKClientManager {
       cwd,
       logLevel: 'error',
       autoStart: true,
-      autoRestart: false, // RC-4 fix: Disable auto-restart to prevent unbounded CLI respawning and PTY accumulation
+      autoRestart: false,
+      useStdio: false,  // TCP mode: avoids macOS stdio pipe destruction race
     };
 
     if (githubToken) {
@@ -344,10 +318,10 @@ class SDKClientManager {
     for (const entry of this.clients.values()) {
       const session = entry.sessions.get(sessionId);
       if (session) {
-        // Remove from tracking first to prevent double-destroy from sweeper
+        // Delete from tracking first to prevent double-destroy race with sweeper
         entry.sessions.delete(sessionId);
         try {
-          await withTimeout(session.destroy(), DESTROY_SESSION_TIMEOUT_MS, `destroySession(${sessionId})`);
+          await destroySessionWithRetry(session, sessionId, DESTROY_SESSION_TIMEOUT_MS);
         } catch (err) {
           console.error(`[sdk-client-manager] Failed to destroy session ${sessionId}:`, err);
         }
@@ -426,6 +400,157 @@ class SDKClientManager {
     }
   }
 
+  /**
+   * Start the periodic stale-session sweeper. Timer is unref()'d so it
+   * doesn't prevent the process from exiting.
+   */
+  private startStaleSessionSweeper(): void {
+    if (this.staleSessionTimer) return;
+    this.staleSessionTimer = setInterval(() => {
+      this.sweepStaleSessions().catch((err) => {
+        console.error('[sdk-client-manager] Sweeper error:', err);
+      });
+    }, STALE_SESSION_CLEANUP_INTERVAL_MS);
+    this.staleSessionTimer.unref();
+    console.error('[sdk-client-manager] Stale-session sweeper started');
+  }
+
+  /**
+   * Ping each client to detect dead/crashed CLI processes. Removes dead
+   * clients from the pool and force-stops them.
+   */
+  private async checkClientHealth(): Promise<void> {
+    for (const [key, entry] of this.clients.entries()) {
+      try {
+        await withTimeout(
+          entry.client.ping('health'),
+          CLIENT_HEALTH_CHECK_TIMEOUT_MS,
+          `ping client ${key}`,
+        );
+      } catch {
+        console.error(`[sdk-client-manager] Health check failed for client ${key}, removing dead client`);
+        entry.sessions.clear();
+        this.clients.delete(key);
+        try { await entry.client.forceStop(); } catch { /* already dead */ }
+      }
+    }
+  }
+
+  /**
+   * Sweep all tracked sessions. If the corresponding task (looked up by
+   * sessionId which equals taskId by convention) is terminal or missing,
+   * destroy the session with a timeout. Then recycle PTY leakers.
+   */
+  private async sweepStaleSessions(): Promise<void> {
+    // Remove dead clients first so we don't try to destroy sessions on them
+    await this.checkClientHealth();
+
+    let destroyed = 0;
+    for (const entry of this.clients.values()) {
+      for (const [sessionId, session] of entry.sessions) {
+        const task = taskManager.getTask(sessionId);
+        if (!task || TERMINAL_STATUSES.has(task.status as any)) {
+          entry.sessions.delete(sessionId);
+          try {
+            await withTimeout(
+              entry.client.deleteSession(sessionId),
+              DESTROY_SESSION_TIMEOUT_MS,
+              `delete session ${sessionId}`,
+            );
+          } catch {
+            // Fall back to local destroy if deleteSession fails
+            try {
+              await destroySessionWithRetry(session, sessionId, DESTROY_SESSION_TIMEOUT_MS);
+            } catch (err) {
+              console.error(`[sdk-client-manager] Sweeper: destroy failed for ${sessionId}: ${err}`);
+            }
+          }
+          destroyed++;
+        }
+      }
+    }
+    if (destroyed > 0) {
+      console.error(`[sdk-client-manager] Sweeper: destroyed ${destroyed} stale session(s)`);
+    }
+
+    // Every 5th sweep cycle, detect and clean up orphaned server-side sessions
+    this.sweepCycle++;
+    if (this.sweepCycle % 5 === 0) {
+      await this.detectOrphanedSessions();
+    }
+
+    await this.recyclePtyLeakers();
+  }
+
+  /**
+   * Detect server-side sessions that we're not tracking locally (orphaned from
+   * crashes). Uses listSessions() and deletes any not in our tracking map.
+   */
+  private async detectOrphanedSessions(): Promise<void> {
+    for (const [key, entry] of this.clients.entries()) {
+      try {
+        const serverSessions = await withTimeout(
+          entry.client.listSessions(),
+          CLIENT_HEALTH_CHECK_TIMEOUT_MS,
+          `listSessions ${key}`,
+        );
+        const trackedIds = new Set(entry.sessions.keys());
+        for (const meta of serverSessions) {
+          if (!trackedIds.has(meta.sessionId)) {
+            console.error(`[sdk-client-manager] Sweeper: deleting orphaned session ${meta.sessionId}`);
+            try { await entry.client.deleteSession(meta.sessionId); } catch { /* best effort */ }
+          }
+        }
+      } catch { /* listSessions failure is non-fatal */ }
+    }
+  }
+
+  /**
+   * For each client entry, check PTY FD count via lsof. If count exceeds
+   * threshold and no active sessions remain, recycle the client (stop it
+   * and remove from map so the next getClient() creates a fresh one).
+   */
+  private async recyclePtyLeakers(): Promise<void> {
+    for (const [key, entry] of this.clients.entries()) {
+      // Skip dead clients — health check will handle cleanup
+      try {
+        await withTimeout(entry.client.ping('recycle-check'), 3_000, `ping ${key}`);
+      } catch {
+        continue;
+      }
+
+      // SDK has no public API for process PID or FD count.
+      // cliProcess is private (client.ts:121). This cast is the only way
+      // to count ptmx FDs until the SDK adds a resource health endpoint.
+      const pid = (entry.client as any).cliProcess?.pid as number | undefined;
+      if (!pid) continue;
+
+      let ptmxCount = 0;
+      try {
+        const output = execSync(`lsof -p ${pid} 2>/dev/null | grep -c ptmx`, {
+          encoding: 'utf8',
+          timeout: 5_000,
+        });
+        ptmxCount = parseInt(output.trim(), 10) || 0;
+      } catch {
+        // grep returns exit code 1 when no matches → ptmxCount stays 0
+        continue;
+      }
+
+      if (ptmxCount > PTY_RECYCLE_THRESHOLD && entry.sessions.size === 0) {
+        console.error(`[sdk-client-manager] Sweeper: recycling client ${key} (${ptmxCount} ptmx FDs, 0 active sessions)`);
+        // Escalating shutdown: graceful → force
+        try {
+          await withTimeout(entry.client.stop(), RECYCLE_STOP_TIMEOUT_MS, `stop client ${key}`);
+        } catch (stopErr) {
+          console.error(`[sdk-client-manager] Sweeper: graceful stop failed for ${key}, forcing: ${stopErr}`);
+          try { await entry.client.forceStop(); } catch { /* ignore */ }
+        }
+        this.clients.delete(key);
+      }
+    }
+  }
+
   /**
    * Check if rotation should happen based on error.
    */
@@ -472,7 +597,6 @@ class SDKClientManager {
     this.isShuttingDown = true;
     this.pendingClients.clear();
 
-    // Stop the stale session sweeper
     if (this.staleSessionTimer) {
       clearInterval(this.staleSessionTimer);
       this.staleSessionTimer = null;
@@ -480,31 +604,25 @@ class SDKClientManager {
 
     const errors: Error[] = [];
 
-    for (const [key, entry] of this.clients) {
-      // Destroy all sessions in parallel (with timeout so one hung session doesn't block shutdown)
-      const results = await Promise.allSettled(
-        [...entry.sessions.entries()].map(([sessionId, session]) =>
-          withTimeout(session.destroy(), SHUTDOWN_DESTROY_TIMEOUT_MS, `shutdown:destroy(${sessionId})`)
-        )
-      );
-      for (const r of results) {
-        if (r.status === 'rejected') {
-          errors.push(r.reason instanceof Error ? r.reason : new Error(String(r.reason)));
-        }
-      }
+    // Clear our tracking first (prevents sweeper interference)
+    for (const entry of this.clients.values()) {
       entry.sessions.clear();
+    }
 
-      // Stop the client
+    // Let SDK stop() handle cleanup with its own retry+backoff, with forceStop fallback
+    for (const [key, entry] of this.clients) {
       try {
-        const clientErrors = await entry.client.stop();
+        const clientErrors = await withTimeout(entry.client.stop(), SHUTDOWN_STOP_TIMEOUT_MS, `stop client ${key}`);
         errors.push(...clientErrors);
       } catch (err) {
-        errors.push(new Error(`Failed to stop client for ${key}: ${err}`));
+        console.error(`[sdk-client-manager] Shutdown: stop timed out for ${key}, forcing`);
+        try { await entry.client.forceStop(); } catch (e) {
+          errors.push(new Error(`Failed to force-stop client ${key}: ${e}`));
+        }
       }
     }
 
     this.clients.clear();
-
     if (errors.length > 0) {
       console.error('[sdk-client-manager] Shutdown errors:', errors);
     }