pcb-scene3d-viewer 1.1.47 → 1.1.49

package/src/PcbScene3dCopperFillMeshBuilder.mjs

@@ -1,5 +1,7 @@
 import earcut from 'earcut'
 import { PcbAssemblyFillGeometryResolver } from './PcbAssemblyFillGeometryResolver.mjs'
+import { PcbScene3dCopperFillAreaClipper } from './PcbScene3dCopperFillAreaClipper.mjs'
+import { PcbScene3dCopperFillPolygonBoolean } from './PcbScene3dCopperFillPolygonBoolean.mjs'
 import { PcbScene3dCopperOcclusionClipper } from './PcbScene3dCopperOcclusionClipper.mjs'
 
 /**
@@ -18,6 +20,7 @@ export class PcbScene3dCopperFillMeshBuilder {
      * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
      * @param {any} material Copper material.
      * @param {{ x: number, y: number }[][]} [cutouts] Optional normalized overlay cutouts.
+     * @param {{ surfaceOnly?: boolean, clipContainedFillOverlaps?: boolean }} [options] Optional mesh options.
      * @returns {any | null}
      */
     static build(
@@ -28,22 +31,41 @@ export class PcbScene3dCopperFillMeshBuilder {
         normalizeBoardPoint,
         mirrorY,
         material,
-        cutouts = []
+        cutouts = [],
+        options = {}
     ) {
         const positions = []
         const halfThickness = Math.max(Number(thickness || 0), 0.001) / 2
         const bottomZ = Number(z || 0) - halfThickness
         const topZ = Number(z || 0) + halfThickness
 
-        for (const fill of fills || []) {
-            PcbScene3dCopperFillMeshBuilder.#appendFillPositions(
+        if (
+            PcbScene3dCopperFillMeshBuilder.#shouldClipContainedFillOverlaps(
+                options
+            )
+        ) {
+            PcbScene3dCopperFillMeshBuilder.#appendClippedFillPositions(
+                THREE,
                 positions,
-                fill,
+                fills,
                 bottomZ,
                 topZ,
                 normalizeBoardPoint,
-                mirrorY
+                mirrorY,
+                options
             )
+        } else {
+            for (const fill of fills || []) {
+                PcbScene3dCopperFillMeshBuilder.#appendFillPositions(
+                    positions,
+                    fill,
+                    bottomZ,
+                    topZ,
+                    normalizeBoardPoint,
+                    mirrorY,
+                    options
+                )
+            }
         }
 
         if (!positions.length) {
@@ -93,6 +115,7 @@ export class PcbScene3dCopperFillMeshBuilder {
      * @param {number} topZ Upper Z.
      * @param {(x: number, y: number) => { x: number, y: number }} normalizeBoardPoint Board normalizer.
      * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
+     * @param {{ surfaceOnly?: boolean }} options Mesh options.
      * @returns {void}
      */
     static #appendFillPositions(
@@ -101,7 +124,8 @@ export class PcbScene3dCopperFillMeshBuilder {
         bottomZ,
         topZ,
         normalizeBoardPoint,
-        mirrorY
+        mirrorY,
+        options
     ) {
         for (const loops of PcbAssemblyFillGeometryResolver.resolveAll(fill)) {
             PcbScene3dCopperFillMeshBuilder.#appendLoopSetPositions(
@@ -110,11 +134,216 @@ export class PcbScene3dCopperFillMeshBuilder {
                 bottomZ,
                 topZ,
                 normalizeBoardPoint,
-                mirrorY
+                mirrorY,
+                options
             )
         }
     }
 
+    /**
+     * Appends fill positions while removing duplicate overlap surfaces.
+     * @param {any} THREE Three.js namespace.
+     * @param {number[]} positions Position buffer.
+     * @param {object[]} fills Filled copper primitives.
+     * @param {number} bottomZ Lower Z.
+     * @param {number} topZ Upper Z.
+     * @param {(x: number, y: number) => { x: number, y: number }} normalizeBoardPoint Board normalizer.
+     * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
+     * @param {{ surfaceOnly?: boolean, clipContainedFillOverlaps?: boolean }} options Mesh options.
+     * @returns {void}
+     */
+    static #appendClippedFillPositions(
+        THREE,
+        positions,
+        fills,
+        bottomZ,
+        topZ,
+        normalizeBoardPoint,
+        mirrorY,
+        options
+    ) {
+        const loopSets = PcbScene3dCopperFillMeshBuilder.#resolveLoopSets(
+            fills,
+            normalizeBoardPoint,
+            mirrorY
+        )
+        const emittedPolygons = []
+        const emittedLoopSets = []
+
+        for (const loopSet of loopSets) {
+            const remainingLoopSets =
+                PcbScene3dCopperFillPolygonBoolean.resolveRemainingLoopSets(
+                    loopSet,
+                    emittedPolygons
+                )
+
+            if (remainingLoopSets) {
+                for (const remainingLoopSet of remainingLoopSets) {
+                    PcbScene3dCopperFillMeshBuilder.#appendNormalizedLoopSetPositions(
+                        positions,
+                        remainingLoopSet,
+                        bottomZ,
+                        topZ,
+                        options
+                    )
+                }
+            } else {
+                PcbScene3dCopperFillMeshBuilder.#appendTriangleClippedLoopSet(
+                    THREE,
+                    positions,
+                    loopSet,
+                    emittedLoopSets,
+                    bottomZ,
+                    topZ,
+                    options
+                )
+            }
+
+            emittedLoopSets.push(loopSet)
+            emittedPolygons.push(
+                ...PcbScene3dCopperFillPolygonBoolean.resolveNormalizedPolygons(
+                    loopSet
+                )
+            )
+        }
+    }
+
+    /**
+     * Appends one loop set using the older triangle clipper fallback.
+     * @param {any} THREE Three.js namespace.
+     * @param {number[]} positions Position buffer.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }} loopSet Candidate loop set.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }[]} emittedLoopSets Already emitted loop sets.
+     * @param {number} bottomZ Lower Z.
+     * @param {number} topZ Upper Z.
+     * @param {{ surfaceOnly?: boolean, clipContainedFillOverlaps?: boolean }} options Mesh options.
+     * @returns {void}
+     */
+    static #appendTriangleClippedLoopSet(
+        THREE,
+        positions,
+        loopSet,
+        emittedLoopSets,
+        bottomZ,
+        topZ,
+        options
+    ) {
+        if (
+            emittedLoopSets.some((emittedLoopSet) =>
+                PcbScene3dCopperFillMeshBuilder.#containsLoopSet(
+                    emittedLoopSet,
+                    loopSet
+                )
+            )
+        ) {
+            return
+        }
+
+        const loopPositions = []
+        PcbScene3dCopperFillMeshBuilder.#appendNormalizedLoopSetPositions(
+            loopPositions,
+            loopSet,
+            bottomZ,
+            topZ,
+            options
+        )
+        PcbScene3dCopperFillMeshBuilder.#appendPositions(
+            positions,
+            PcbScene3dCopperFillMeshBuilder.#clipPositionsAgainstLoopSets(
+                THREE,
+                loopPositions,
+                PcbScene3dCopperFillMeshBuilder.#resolveClipLoopSets(
+                    loopSet,
+                    emittedLoopSets
+                )
+            )
+        )
+    }
+
+    /**
+     * Resolves earlier loop sets that can actually overlap a candidate.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }} candidate Candidate loop set.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }[]} loopSets Emitted loop sets.
+     * @returns {{ outer: number[][], holes: number[][][], bounds: object }[]}
+     */
+    static #resolveClipLoopSets(candidate, loopSets) {
+        return loopSets.filter(
+            (loopSet) =>
+                PcbScene3dCopperFillMeshBuilder.#boundsOverlap(
+                    candidate.bounds,
+                    loopSet.bounds
+                ) &&
+                !PcbScene3dCopperFillMeshBuilder.#isInsideAnyHole(
+                    candidate,
+                    loopSet
+                )
+        )
+    }
+
+    /**
+     * Appends a potentially large position array without using argument spread.
+     * @param {number[]} target Target position buffer.
+     * @param {number[]} source Source positions.
+     * @returns {void}
+     */
+    static #appendPositions(target, source) {
+        for (const value of source) {
+            target.push(value)
+        }
+    }
+
+    /**
+     * Clips position triangles against already-emitted fill loop sets.
+     * @param {any} THREE Three.js namespace.
+     * @param {number[]} positions Candidate triangle positions.
+     * @param {{ outer: number[][], holes: number[][][] }[]} loopSets Filled areas already represented.
+     * @returns {number[]}
+     */
+    static #clipPositionsAgainstLoopSets(THREE, positions, loopSets) {
+        if (!positions.length || !loopSets.length) {
+            return positions
+        }
+
+        const geometry = new THREE.BufferGeometry()
+        geometry.setAttribute(
+            'position',
+            new THREE.Float32BufferAttribute(positions, 3)
+        )
+        const mesh = new THREE.Mesh(geometry)
+        const clippedMesh = PcbScene3dCopperFillAreaClipper.filter(
+            THREE,
+            mesh,
+            PcbScene3dCopperFillMeshBuilder.#loopSetsToFills(loopSets),
+            (x, y) => ({ x, y }),
+            false
+        )
+        if (!clippedMesh) {
+            return []
+        }
+
+        return Array.from(clippedMesh.geometry.attributes.position.array)
+    }
+
+    /**
+     * Converts normalized loop sets back to fill primitives for shared clipping.
+     * @param {{ outer: number[][], holes: number[][][] }[]} loopSets Loop sets.
+     * @returns {object[]}
+     */
+    static #loopSetsToFills(loopSets) {
+        return loopSets.map((loopSet) => ({
+            points: loopSet.outer.map((point) => ({
+                x: point[0],
+                y: point[1]
+            })),
+            holes: (loopSet.holes || []).map((hole) =>
+                hole.map((point) => ({
+                    x: point[0],
+                    y: point[1]
+                }))
+            )
+        }))
+    }
+
     /**
      * Appends one fill island loop set to a shared position buffer.
      * @param {number[]} positions Position buffer.
@@ -123,6 +352,7 @@ export class PcbScene3dCopperFillMeshBuilder {
      * @param {number} topZ Upper Z.
      * @param {(x: number, y: number) => { x: number, y: number }} normalizeBoardPoint Board normalizer.
      * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
+     * @param {{ surfaceOnly?: boolean }} options Mesh options.
      * @returns {void}
      */
     static #appendLoopSetPositions(
@@ -131,7 +361,8 @@ export class PcbScene3dCopperFillMeshBuilder {
         bottomZ,
         topZ,
         normalizeBoardPoint,
-        mirrorY
+        mirrorY,
+        options
     ) {
         const outer = PcbScene3dCopperFillMeshBuilder.#normalizeLoop(
             loops.outer,
@@ -154,6 +385,33 @@ export class PcbScene3dCopperFillMeshBuilder {
             return
         }
 
+        PcbScene3dCopperFillMeshBuilder.#appendNormalizedLoopSetPositions(
+            positions,
+            { outer, holes },
+            bottomZ,
+            topZ,
+            options
+        )
+    }
+
+    /**
+     * Appends one already-normalized fill island loop set.
+     * @param {number[]} positions Position buffer.
+     * @param {{ outer: number[][], holes: number[][][] }} loops Fill loop set.
+     * @param {number} bottomZ Lower Z.
+     * @param {number} topZ Upper Z.
+     * @param {{ surfaceOnly?: boolean, clipContainedFillOverlaps?: boolean }} options Mesh options.
+     * @returns {void}
+     */
+    static #appendNormalizedLoopSetPositions(
+        positions,
+        loops,
+        bottomZ,
+        topZ,
+        options
+    ) {
+        const outer = loops.outer
+        const holes = loops.holes || []
         const { points, flat, holeIndexes } =
             PcbScene3dCopperFillMeshBuilder.#flattenLoops(outer, holes)
         const triangles = earcut(flat, holeIndexes, 2)
@@ -168,6 +426,10 @@ export class PcbScene3dCopperFillMeshBuilder {
             topZ,
             false
         )
+        if (PcbScene3dCopperFillMeshBuilder.#isSurfaceOnly(options)) {
+            return
+        }
+
         PcbScene3dCopperFillMeshBuilder.#appendSurfaceTriangles(
             positions,
             points,
@@ -191,6 +453,132 @@ export class PcbScene3dCopperFillMeshBuilder {
         }
     }
 
+    /**
+     * Resolves normalized fill loop sets.
+     * @param {object[]} fills Filled copper primitives.
+     * @param {(x: number, y: number) => { x: number, y: number }} normalizeBoardPoint Board normalizer.
+     * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
+     * @returns {{ outer: number[][], holes: number[][][], bounds: object }[]}
+     */
+    static #resolveLoopSets(fills, normalizeBoardPoint, mirrorY) {
+        return (fills || []).flatMap((fill) =>
+            PcbAssemblyFillGeometryResolver.resolveAll(fill)
+                .map((loops) =>
+                    PcbScene3dCopperFillMeshBuilder.#normalizeLoopSet(
+                        loops,
+                        normalizeBoardPoint,
+                        mirrorY
+                    )
+                )
+                .filter(Boolean)
+        )
+    }
+
+    /**
+     * Normalizes one fill loop set.
+     * @param {{ outer: number[][], holes: number[][][] }} loops Source loops.
+     * @param {(x: number, y: number) => { x: number, y: number }} normalizeBoardPoint Board normalizer.
+     * @param {boolean} mirrorY Whether to mirror underside Y coordinates.
+     * @returns {{ outer: number[][], holes: number[][][], bounds: object } | null}
+     */
+    static #normalizeLoopSet(loops, normalizeBoardPoint, mirrorY) {
+        const outer = PcbScene3dCopperFillMeshBuilder.#normalizeLoop(
+            loops.outer,
+            normalizeBoardPoint,
+            mirrorY
+        )
+        if (!PcbScene3dCopperFillMeshBuilder.#isValidLoop(outer)) {
+            return null
+        }
+
+        const holes = (loops.holes || [])
+            .map((loop) =>
+                PcbScene3dCopperFillMeshBuilder.#normalizeLoop(
+                    loop,
+                    normalizeBoardPoint,
+                    mirrorY
+                )
+            )
+            .filter((loop) =>
+                PcbScene3dCopperFillMeshBuilder.#isValidLoop(loop)
+            )
+
+        return {
+            outer,
+            holes,
+            bounds: PcbScene3dCopperFillMeshBuilder.#loopBounds(outer)
+        }
+    }
+
+    /**
+     * Resolves later fill loops fully contained by an earlier loop set.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }} loopSet Current loop set.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }[]} loopSets All loop sets.
+     * @param {number} currentIndex Current loop-set index.
+     * @returns {number[][][]}
+     */
+    static #containedLaterLoops(loopSet, loopSets, currentIndex) {
+        return loopSets
+            .slice(currentIndex + 1)
+            .filter((candidate) =>
+                PcbScene3dCopperFillMeshBuilder.#containsLoopSet(
+                    loopSet,
+                    candidate
+                )
+            )
+            .map((candidate) => candidate.outer)
+    }
+
+    /**
+     * Checks whether one loop set contains another fill loop.
+     * @param {{ outer: number[][], holes: number[][][], bounds: object }} outerSet Outer loop set.
+     * @param {{ outer: number[][], bounds: object }} candidate Candidate loop set.
+     * @returns {boolean}
+     */
+    static #containsLoopSet(outerSet, candidate) {
+        const representative =
+            PcbScene3dCopperFillMeshBuilder.#representativePoint(
+                candidate.outer
+            )
+
+        return (
+            PcbScene3dCopperFillMeshBuilder.#boundsContainBounds(
+                outerSet.bounds,
+                candidate.bounds
+            ) &&
+            candidate.outer.every((point) =>
+                PcbScene3dCopperFillMeshBuilder.#pointInPolygon(
+                    point,
+                    outerSet.outer
+                )
+            ) &&
+            !outerSet.holes.some((hole) =>
+                PcbScene3dCopperFillMeshBuilder.#pointInPolygon(
+                    representative,
+                    hole
+                )
+            )
+        )
+    }
+
+    /**
+     * Checks whether a fill should be represented by only its visible face.
+     * @param {{ surfaceOnly?: boolean } | undefined} options Mesh options.
+     * @returns {boolean}
+     */
+    static #isSurfaceOnly(options) {
+        return options?.surfaceOnly === true
+    }
+
+    /**
+     * Checks whether contained fill overlaps should be removed before meshing.
+     * @param {{ clipContainedFillOverlaps?: boolean } | undefined} options Mesh options.
+     * @returns {boolean}
+     */
+    static #shouldClipContainedFillOverlaps(options) {
+        return options?.clipContainedFillOverlaps === true
+    }
+
     /**
      * Normalizes one loop into local copper-side coordinates.
      * @param {number[][]} loop Source loop.
@@ -376,6 +764,140 @@ export class PcbScene3dCopperFillMeshBuilder {
         )
     }
 
+    /**
+     * Computes axis-aligned bounds for one loop.
+     * @param {number[][]} loop Candidate loop.
+     * @returns {{ minX: number, minY: number, maxX: number, maxY: number }}
+     */
+    static #loopBounds(loop) {
+        return (loop || []).reduce(
+            (bounds, point) => ({
+                minX: Math.min(bounds.minX, Number(point?.[0])),
+                minY: Math.min(bounds.minY, Number(point?.[1])),
+                maxX: Math.max(bounds.maxX, Number(point?.[0])),
+                maxY: Math.max(bounds.maxY, Number(point?.[1]))
+            }),
+            {
+                minX: Infinity,
+                minY: Infinity,
+                maxX: -Infinity,
+                maxY: -Infinity
+            }
+        )
+    }
+
+    /**
+     * Checks whether one bounds fully contains another.
+     * @param {{ minX: number, minY: number, maxX: number, maxY: number }} outer Outer bounds.
+     * @param {{ minX: number, minY: number, maxX: number, maxY: number }} inner Inner bounds.
+     * @returns {boolean}
+     */
+    static #boundsContainBounds(outer, inner) {
+        return (
+            Number.isFinite(
+                outer.minX +
+                    outer.minY +
+                    outer.maxX +
+                    outer.maxY +
+                    inner.minX +
+                    inner.minY +
+                    inner.maxX +
+                    inner.maxY
+            ) &&
+            inner.minX >= outer.minX - 0.001 &&
+            inner.maxX <= outer.maxX + 0.001 &&
+            inner.minY >= outer.minY - 0.001 &&
+            inner.maxY <= outer.maxY + 0.001
+        )
+    }
+
+    /**
+     * Checks whether one candidate loop set is fully inside a hole.
+     * @param {{ outer: number[][], bounds: object }} candidate Candidate loop set.
+     * @param {{ holes: number[][][] }} loopSet Previous loop set.
+     * @returns {boolean}
+     */
+    static #isInsideAnyHole(candidate, loopSet) {
+        return (loopSet.holes || []).some((hole) => {
+            const holeBounds = PcbScene3dCopperFillMeshBuilder.#loopBounds(hole)
+
+            return (
+                PcbScene3dCopperFillMeshBuilder.#boundsContainBounds(
+                    holeBounds,
+                    candidate.bounds
+                ) &&
+                candidate.outer.every((point) =>
+                    PcbScene3dCopperFillMeshBuilder.#pointInPolygon(point, hole)
+                )
+            )
+        })
+    }
+
+    /**
+     * Checks whether two bounds overlap.
+     * @param {{ minX: number, minY: number, maxX: number, maxY: number }} left Left bounds.
+     * @param {{ minX: number, minY: number, maxX: number, maxY: number }} right Right bounds.
+     * @returns {boolean}
+     */
+    static #boundsOverlap(left, right) {
+        return !(
+            left.maxX < right.minX - 0.001 ||
+            left.minX > right.maxX + 0.001 ||
+            left.maxY < right.minY - 0.001 ||
+            left.minY > right.maxY + 0.001
+        )
+    }
+
+    /**
+     * Resolves a representative point for one loop.
+     * @param {number[][]} loop Candidate loop.
+     * @returns {number[]}
+     */
+    static #representativePoint(loop) {
+        const total = (loop || []).reduce(
+            (sum, point) => [
+                sum[0] + Number(point?.[0]),
+                sum[1] + Number(point?.[1])
+            ],
+            [0, 0]
+        )
+        const count = Math.max((loop || []).length, 1)
+        return [total[0] / count, total[1] / count]
+    }
+
+    /**
+     * Checks whether a point is inside a polygon loop.
+     * @param {number[]} point Candidate point.
+     * @param {number[][]} polygon Polygon loop.
+     * @returns {boolean}
+     */
+    static #pointInPolygon(point, polygon) {
+        let inside = false
+
+        for (
+            let index = 0, previousIndex = polygon.length - 1;
+            index < polygon.length;
+            previousIndex = index, index += 1
+        ) {
+            const current = polygon[index]
+            const previous = polygon[previousIndex]
+            const currentY = Number(current?.[1])
+            const previousY = Number(previous?.[1])
+            const pointY = Number(point?.[1])
+            const intersects =
+                currentY > pointY !== previousY > pointY &&
+                Number(point?.[0]) <
+                    ((Number(previous?.[0]) - Number(current?.[0])) *
+                        (pointY - currentY)) /
+                        (previousY - currentY) +
+                        Number(current?.[0])
+
+            if (intersects) inside = !inside
+        }
+
+        return inside
+    }
+
     /**
      * Computes signed loop area.
      * @param {number[][]} loop Candidate loop.