measur-tools-suite 1.0.14-rc.30 → 1.0.14-rc.32
This diff represents the content of publicly available package versions that have been released to one of the supported registries. The information contained in this diff is provided for informational purposes only and reflects changes between package versions as they appear in their respective public registries.
- package/bin/client.js +1 -1
- package/bin/client.wasm +0 -0
- package/bin/package.json +1 -1
- package/docs/dox-content/calculators/atmosphere_heat_loss_calculator.dox +15 -6
- package/docs/dox-content/calculators/auxiliary_power_used_calculator.dox +16 -4
- package/docs/dox-content/calculators/energy_input_electric_arc_furnace_calculator.dox +35 -15
- package/docs/dox-content/calculators/energy_input_exhaust_gas_heat_loss_calculator.dox +83 -35
- package/docs/dox-content/calculators/exhaust_gas_heat_loss_electric_arc_furnace_calculator.dox +61 -29
- package/docs/dox-content/calculators/fixture_heat_loss_calculator.dox +13 -2
- package/docs/dox-content/calculators/gas_cooling_heat_loss_calculator.dox +18 -9
- package/docs/dox-content/calculators/gas_flue_gas_calculator.dox +294 -134
- package/docs/dox-content/calculators/gas_load_charge_material_heat_required_calculator.dox +9 -1
- package/docs/dox-content/calculators/leakage_heat_loss_calculator.dox +98 -17
- package/docs/dox-content/calculators/liquid_cooling_heat_loss_calculator.dox +17 -8
- package/docs/dox-content/calculators/liquid_load_charge_material_heat_required_calculator.dox +10 -1
- package/docs/dox-content/calculators/opening_heat_loss_calculator.dox +11 -2
- package/docs/dox-content/calculators/slag_other_material_heat_loss_calculator.dox +16 -2
- package/docs/dox-content/calculators/solid_liquid_flue_gas_calculator.dox +295 -219
- package/docs/dox-content/calculators/solid_load_charge_material_heat_required_calculator.dox +18 -4
- package/docs/dox-content/calculators/wall_heat_loss_calculator.dox +24 -5
- package/docs/dox-content/calculators/water_cooling_heat_loss_calculator.dox +26 -7
- package/docs/dox-content/physics/constants.dox +70 -0
- package/package.json +1 -1
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/**
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* @defgroup gas_flue_gas_material_calculator Gas Flue Gas Material Calculator
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* @ingroup heat_loss_calculators
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* @brief
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* @details This
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* @subheading{Step 5: Fuel and Product Aggregation}
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* Aggregate fuel heating value and generated weights:
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* @formula{gas-flue-gas-material-co2-gen-wt-cpp; W_{CO_2} = \sum_i x_i \cdot w_{CO_2,i}}
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* @formula{gas-flue-gas-material-h2o-gen-wt-cpp; W_{H_2O} = \sum_i x_i \cdot w_{H_2O,i} + \text{combustion air moisture}}
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* @formula{gas-flue-gas-material-o2-gen-wt-cpp; W_{O_2} = \text{from excess air}}
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* @formula{gas-flue-gas-material-n2-gen-wt-cpp; W_{N_2} = \text{from air fraction}}
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* @symtable
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* @symrow{W_{i}; Generated weight of constituent i; \pound\per\MMBtu}
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* @symrow{x_i; Volume fraction of fuel constituent i; \unitless}
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* @symrow{w_{i}; Weight generated per constituent i; \pound\per\cubicFoot}
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* @endsymtable
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*
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* @subheading{Step 6: Generated Volumes and Unit Conversion}
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* Convert generated weights to volumes:
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* @formula{gas-flue-gas-material-co2-gen-vol-cpp; V_{CO_2} = W_{CO_2} \cdot 0.022722}
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* @formula{gas-flue-gas-material-h2o-gen-vol-cpp; V_{H_2O} = W_{H_2O} \cdot 0.055506}
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* @symtable
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* @symrow{V_{i}; Generated volume of constituent i; \cubicFoot\per\MMBtu}
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* @endsymtable
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*
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* @subheading{Step 7: Stoichiometric Air and Moisture Correction}
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* Calculate stoichiometric air required:
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* @formula{gas-flue-gas-material-stoich-air-cpp; Air_{stoich} = W_{O_2} \cdot \left(1 + \frac{1 - f_{O_2}}{f_{O_2}}\right)}
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* Combustion air moisture correction:
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* @formula{gas-flue-gas-material-moisture-corr-cpp; Moisture_{corr} = (M_{perc} - 0.009) \cdot Air_{stoich} \cdot 0.0763}
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* @symtable
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* @symrow{Air_{stoich}; Stoichiometric air; \pound\per\MMBtu}
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* @symrow{M_{perc}; Combustion air moisture percent; \percent}
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* @endsymtable
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*
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* @subheading{Step 8: Partial Pressure of Water Vapor}
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* @formula{gas-flue-gas-material-partial-pressure-h2o-cpp; P_{H_2O} = \frac{V_{H_2O}}{V_{CO_2} + V_{H_2O} + V_{O_2} + V_{N_2}}}
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* @symtable
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* @symrow{P_{H_2O}; Partial pressure of water vapor; \unitless}
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* @endsymtable
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*
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* @subheading{Step 9: Enthalpy and Heat Content}
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* For each constituent:
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* @formula{gas-flue-gas-material-enthalpy-h2o-cpp; H_{H_2O} = (h_{sat} + Cp_{H_2O} \cdot (T_{fg} - T_{sat})) \cdot 100 \cdot W_{H_2O}}
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* @formula{gas-flue-gas-material-heat-content-co2-cpp; H_{CO_2} = Cp_{CO_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{CO_2}}
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* @formula{gas-flue-gas-material-heat-content-n2-cpp; H_{N_2} = Cp_{N_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{N_2}}
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* @formula{gas-flue-gas-material-heat-content-o2-cpp; H_{O_2} = Cp_{O_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{O_2}}
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* @symtable
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* @symrow{H_{i}; Heat content of constituent i; \btu\per\hour}
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* @symrow{h_{sat}; Enthalpy at saturation (see @ref gas_composition_calculate_enthalpy_at_saturation_cpp_formula); \btu\per\pound}
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* @symrow{T_{sat}; Saturation temperature (see @ref gas_composition_calculate_saturation_temperature_cpp_formula); \degreeFahrenheit}
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* @symrow{\Delta T_{fg,amb}; Flue gas temperature rise above ambient (@math{T_{fg} - T_{amb}}); \degreeFahrenheit}
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* @endsymtable
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* @subheading{Step 10: Preheated Combustion Air and Moisture Effects}
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* Heat in preheated combustion air:
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* @formula{gas-flue-gas-material-preheat-air-cpp; Q_{preheat,air} = Air_{stoich} \cdot (1 + EA) \cdot ((T_{mean}) \cdot b + a) \cdot (T_{comb} - T_{amb})}
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* Heat content of air moisture:
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* @formula{gas-flue-gas-material-preheat-moisture-cpp; Q_{preheat,moisture} = Moisture_{corr} \cdot Cp_{H_2O} \cdot (T_{fg} - T_{comb})}
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* @symtable
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* @symrow{Q_{preheat,air}; Heat in preheated combustion air; \btu\per\hour}
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* @symrow{Q_{preheat,moisture}; Heat content of air moisture; \btu\per\hour}
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* @symrow{T_{comb}; Combustion air temperature; \degreeFahrenheit}
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* @endsymtable
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*
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* @subheading{Step 11: Total Generated Products and Weighted Cp}
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* Total generated products:
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* @formula{gas-flue-gas-material-total-gen-cpp; W_{prod} = W_{CO_2} + W_{H_2O} + W_{O_2} + W_{N_2}}
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* Weighted average specific heat:
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* @formula{gas-flue-gas-material-weighted-cp-cpp; Cp_{fg} = \frac{W_{CO_2} \cdot Cp_{CO_2} + W_{H_2O} \cdot Cp_{H_2O} + W_{O_2} \cdot Cp_{O_2} + W_{N_2} \cdot Cp_{N_2}}{W_{prod}}}
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* @symtable
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* @symrow{Cp_{fg}; Specific heat of flue gas; \btu\per\pound\degreeFahrenheit}
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* @symrow{W_{prod}; Total generated product weight; \pound\per\MMBtu}
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* @endsymtable
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*
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* @subheading{Step 12: Sensible Heat of Fuel}
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* @formula{gas-flue-gas-material-sensible-heat-cpp; Q_{sens} = Cp_{fg} \cdot (T_{fuel} - T_{amb})}
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* @symtable
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* @symrow{Q_{sens}; Sensible heat of fuel; \btu\per\hour}
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* @symrow{T_{fuel}; Fuel temperature; \degreeFahrenheit}
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* @endsymtable
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*
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* @subheading{Step 13: Available Heat Calculation}
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* @formula{gas-flue-gas-material-available-heat-cpp; Q_{avail} = \frac{100 \cdot (Q_{sens} + H_{fuel} + Q_{preheat,air} + Q_{preheat,moisture}) - (H_{H_2O} + H_{CO_2} + H_{N_2} + H_{O_2})}{100 \cdot H_{fuel}}}
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* @symtable
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* @symrow{Q_{avail}; Available heat; \btu\per\hour}
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* @symrow{H_{fuel}; Heating value of fuel; \btu\per\cubicFoot}
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* @endsymtable
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* @brief Calculates process heat properties and available heat for gas fuel flue gas materials.
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* @details This calculator estimates the available heat and heat losses for gas fuel combustion by analyzing flue gas
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* composition, excess air, constituent properties, and enthalpy of products. The algorithm accounts for stoichiometry,
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* temperature-dependent specific heats, and moisture effects to determine the percentage of fuel energy available for
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* useful work after exhaust losses.
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*
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* The calculation follows a top-down approach:
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* 1. **Available Heat** - Calculate percentage of fuel energy available after exhaust losses
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* 2. **Enthalpy and Heat Content** - Determine heat content of each flue gas constituent
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* 3. **Fuel and Product Aggregation** - Sum fuel heating value and generated product weights/volumes
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* 4. **Constituent Specific Heats** - Calculate temperature-dependent specific heat for each gas
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* 5. **Excess Air and Flue Gas O2** - Determine excess air from O2 measurement or vice versa
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* 6. **Temperature Conversion** - Convert temperatures to absolute scale for thermodynamic calculations
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*
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* Each step is documented with formulas and complete symbol tables.
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*
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* @heading{Available Heat Calculation}
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* @copydoc gas_flue_gas_material_available_heat_formula
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*
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* @heading{Sensible Heat of Fuel}
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* @copydoc gas_flue_gas_material_sensible_heat_formula
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*
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* @heading{Enthalpy and Heat Content}
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* @copydoc gas_flue_gas_material_enthalpy_formula
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*
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* @heading{Partial Pressure of Water Vapor}
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* @copydoc gas_flue_gas_material_partial_pressure_formula
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*
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* @heading{Stoichiometric Air and Moisture Correction}
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* @copydoc gas_flue_gas_material_stoichiometric_air_formula
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*
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* @heading{Generated Volumes and Unit Conversion}
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* @copydoc gas_flue_gas_material_generated_volumes_formula
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*
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* @heading{Fuel and Product Aggregation}
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* @copydoc gas_flue_gas_material_aggregation_formula
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*
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* @heading{Mean Cp for Combustion Air}
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* @copydoc gas_flue_gas_material_mean_cp_formula
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*
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* @heading{Constituent Specific Heats}
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* @copydoc gas_flue_gas_material_specific_heats_formula
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*
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* @heading{Temperature Conversion}
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* @copydoc gas_flue_gas_material_temperature_conversion_formula
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*
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* @heading{Excess Air and Flue Gas O2}
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* @copydoc gas_flue_gas_material_excess_air_formula
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* @see gas_flue_gas_material_data_database
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* @see gas_constants for molecular weights, specific heat formulas, and stoichiometric constants
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*/
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/**
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* @defgroup gas_flue_gas_material_available_heat_formula Available Heat Calculation
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* @ingroup gas_flue_gas_material_calculator
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* @brief Calculate percentage of fuel energy available after exhaust losses.
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* @details The available heat represents the fraction of input fuel energy that remains for useful work after
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* accounting for sensible and latent heat losses in the flue gas. It includes contributions from fuel sensible heat,
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* preheated air, and moisture, minus the enthalpy carried away by flue gas constituents.
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*
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* @formula{gas-flue-gas-material-available-heat-cpp; Q_{avail} = \frac{100 \cdot (Q_{sens} + H_{fuel} + Q_{preheat,air} + Q_{preheat,moisture}) - (H_{H_2O} + H_{CO_2} + H_{N_2} + H_{O_2})}{100 \cdot H_{fuel}}}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{Q_{avail}; Available heat percentage; \percent}
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* @symrow{Q_{sens}; Sensible heat of fuel; \btu\per\hour}
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* @symrow{H_{fuel}; Heating value of fuel; \btu\per\cubicFoot}
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* @symrow{Q_{preheat,air}; Sensible heat of preheated combustion air; \btu\per\hour}
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* @symrow{Q_{preheat,moisture}; Sensible heat of moisture in combustion air; \btu\per\hour}
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* @symrow{H_{H_2O}; Heat content of water vapor in flue gas; \btu\per\hour}
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* @symrow{H_{CO_2}; Heat content of CO2 in flue gas; \btu\per\hour}
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* @symrow{H_{N_2}; Heat content of N2 in flue gas; \btu\per\hour}
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* @symrow{H_{O_2}; Heat content of O2 in flue gas; \btu\per\hour}
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* @symrow{100; Percentage conversion factor; \unitless}
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* @endsymtable
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*/
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/**
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* @defgroup gas_flue_gas_material_sensible_heat_formula Sensible Heat of Fuel
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* @ingroup gas_flue_gas_material_calculator
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* @brief Calculate sensible heat contribution from fuel temperature above ambient.
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* @details When fuel enters at a temperature above ambient, it contributes additional sensible heat to the system.
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* This heat is calculated using the flue gas specific heat and temperature difference.
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*
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* @formula{gas-flue-gas-material-sensible-heat-cpp; Q_{sens} = Cp_{fg} \cdot (T_{fuel} - T_{amb})}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{Q_{sens}; Sensible heat of fuel; \btu\per\hour}
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* @symrow{Cp_{fg}; Specific heat of flue gas; \btu\per\pound\degreeFahrenheit}
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* @symrow{T_{fuel}; Fuel temperature; \degreeFahrenheit}
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* @symrow{T_{amb}; Ambient temperature; \degreeFahrenheit}
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* @endsymtable
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*/
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/**
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* @defgroup gas_flue_gas_material_enthalpy_formula Enthalpy and Heat Content
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* @ingroup gas_flue_gas_material_calculator
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103
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* @brief Calculate heat content of each flue gas constituent.
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104
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* @details For each constituent in the flue gas, calculate the enthalpy or heat content based on temperature and
|
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105
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+
* mass flow. Water vapor requires special treatment due to latent heat of condensation.
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106
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+
*
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107
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* @subheading{Water Vapor Enthalpy}
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108
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* @formula{gas-flue-gas-material-enthalpy-h2o-cpp; H_{H_2O} = (h_{sat} + Cp_{H_2O} \cdot (T_{fg} - T_{sat})) \cdot 100 \cdot W_{H_2O}}
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*
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110
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* @subheading{Dry Gas Heat Content}
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111
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* @formula{gas-flue-gas-material-heat-content-co2-cpp; H_{CO_2} = Cp_{CO_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{CO_2}}
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112
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* @formula{gas-flue-gas-material-heat-content-n2-cpp; H_{N_2} = Cp_{N_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{N_2}}
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113
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* @formula{gas-flue-gas-material-heat-content-o2-cpp; H_{O_2} = Cp_{O_2} \cdot \Delta T_{fg,amb} \cdot 100 \cdot W_{O_2}}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{H_{i}; Heat content of constituent i; \btu\per\hour}
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* @symrow{h_{sat}; Enthalpy at saturation - see @ref gas_composition_calculate_enthalpy_at_saturation_cpp_formula; \btu\per\pound}
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119
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* @symrow{T_{sat}; Saturation temperature - see @ref gas_composition_calculate_saturation_temperature_cpp_formula; \degreeFahrenheit}
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* @symrow{Cp_{i}; Specific heat of constituent i; \btu\per\pound\degreeFahrenheit}
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+
* @symrow{T_{fg}; Flue gas temperature; \degreeFahrenheit}
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122
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+
* @symrow{T_{amb}; Ambient temperature; \degreeFahrenheit}
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123
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+
* @symrow{\Delta T_{fg,amb}; Flue gas temperature rise above ambient (T_{fg} - T_{amb}); \degreeFahrenheit}
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* @symrow{W_{i}; Generated weight of constituent i; \pound\per\MMBtu}
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* @symrow{100; Conversion factor; \unitless}
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* @endsymtable
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+
*/
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+
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+
/**
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* @defgroup gas_flue_gas_material_partial_pressure_formula Partial Pressure of Water Vapor
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* @ingroup gas_flue_gas_material_calculator
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* @brief Calculate mole fraction of water vapor in flue gas.
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* @details The partial pressure (mole fraction) of water vapor is needed to determine saturation temperature and
|
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+
* enthalpy for latent heat calculations.
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*
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* @formula{gas-flue-gas-material-partial-pressure-h2o-cpp; P_{H_2O} = \frac{V_{H_2O}}{V_{CO_2} + V_{H_2O} + V_{O_2} + V_{N_2}}}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{P_{H_2O}; Partial pressure (mole fraction) of water vapor; \unitless}
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+
* @symrow{V_{H_2O}; Generated volume of water vapor; \cubicFoot\per\MMBtu}
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+
* @symrow{V_{CO_2}; Generated volume of CO2; \cubicFoot\per\MMBtu}
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143
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+
* @symrow{V_{O_2}; Generated volume of O2; \cubicFoot\per\MMBtu}
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144
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+
* @symrow{V_{N_2}; Generated volume of N2; \cubicFoot\per\MMBtu}
|
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145
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+
* @endsymtable
|
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+
*/
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+
|
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+
/**
|
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* @defgroup gas_flue_gas_material_stoichiometric_air_formula Stoichiometric Air and Moisture Correction
|
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* @ingroup gas_flue_gas_material_calculator
|
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+
* @brief Calculate stoichiometric air required and moisture correction.
|
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+
* @details Stoichiometric air is the theoretical minimum air required for complete combustion. The moisture correction
|
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153
|
+
* accounts for water vapor in the combustion air.
|
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|
+
*
|
|
155
|
+
* @subheading{Stoichiometric Air}
|
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156
|
+
* @formula{gas-flue-gas-material-stoich-air-cpp; Air_{stoich} = W_{O_2} \cdot \left(1 + \frac{1 - f_{O_2}}{f_{O_2}}\right)}
|
|
157
|
+
*
|
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158
|
+
* @subheading{Moisture Correction}
|
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159
|
+
* @formula{gas-flue-gas-material-moisture-corr-cpp; Moisture_{corr} = (M_{perc} - 0.009) \cdot Air_{stoich} \cdot 0.0763}
|
|
160
|
+
*
|
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|
+
* @subheading{Symbols}
|
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162
|
+
* @symtable
|
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163
|
+
* @symrow{Air_{stoich}; Stoichiometric air required; \pound\per\MMBtu}
|
|
164
|
+
* @symrow{W_{O_2}; Generated weight of O2; \pound\per\MMBtu}
|
|
165
|
+
* @symrow{f_{O_2}; Oxygen mass fraction in air; \unitless}
|
|
166
|
+
* @symrow{Moisture_{corr}; Moisture correction for combustion air; \pound\per\MMBtu}
|
|
167
|
+
* @symrow{M_{perc}; Combustion air moisture percent; \percent}
|
|
168
|
+
* @symrow{0.009; Reference moisture content; \unitless}
|
|
169
|
+
* @symrow{0.0763; Moisture correction factor; \unitless}
|
|
170
|
+
* @endsymtable
|
|
171
|
+
*/
|
|
172
|
+
|
|
173
|
+
/**
|
|
174
|
+
* @defgroup gas_flue_gas_material_generated_volumes_formula Generated Volumes and Unit Conversion
|
|
175
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
176
|
+
* @brief Convert generated weights to volumes using density factors.
|
|
177
|
+
* @details Convert mass of combustion products to volumetric flow rates for partial pressure calculations.
|
|
178
|
+
* Conversion factors are based on standard conditions.
|
|
179
|
+
*
|
|
180
|
+
* @formula{gas-flue-gas-material-co2-gen-vol-cpp; V_{CO_2} = W_{CO_2} \cdot 0.022722}
|
|
181
|
+
* @formula{gas-flue-gas-material-h2o-gen-vol-cpp; V_{H_2O} = W_{H_2O} \cdot 0.055506}
|
|
182
|
+
*
|
|
183
|
+
* @subheading{Symbols}
|
|
184
|
+
* @symtable
|
|
185
|
+
* @symrow{V_{i}; Generated volume of constituent i; \cubicFoot\per\MMBtu}
|
|
186
|
+
* @symrow{W_{i}; Generated weight of constituent i; \pound\per\MMBtu}
|
|
187
|
+
* @symrow{0.022722; CO2 weight-to-volume conversion factor; \cubicFoot\per\pound}
|
|
188
|
+
* @symrow{0.055506; H2O weight-to-volume conversion factor; \cubicFoot\per\pound}
|
|
189
|
+
* @endsymtable
|
|
190
|
+
*/
|
|
191
|
+
|
|
192
|
+
/**
|
|
193
|
+
* @defgroup gas_flue_gas_material_aggregation_formula Fuel and Product Aggregation
|
|
194
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
195
|
+
* @brief Sum fuel heating value and generated product weights.
|
|
196
|
+
* @details Aggregate contributions from each fuel constituent to determine total fuel properties and combustion products.
|
|
197
|
+
* The generated weights account for stoichiometry and excess air.
|
|
198
|
+
*
|
|
199
|
+
* @formula{gas-flue-gas-material-co2-gen-wt-cpp; W_{CO_2} = \sum_i x_i \cdot w_{CO_2,i}}
|
|
200
|
+
* @formula{gas-flue-gas-material-h2o-gen-wt-cpp; W_{H_2O} = \sum_i x_i \cdot w_{H_2O,i} + \text{combustion air moisture}}
|
|
201
|
+
* @formula{gas-flue-gas-material-o2-gen-wt-cpp; W_{O_2} = \text{from excess air}}
|
|
202
|
+
* @formula{gas-flue-gas-material-n2-gen-wt-cpp; W_{N_2} = \text{from air fraction}}
|
|
203
|
+
*
|
|
204
|
+
* @subheading{Symbols}
|
|
205
|
+
* @symtable
|
|
206
|
+
* @symrow{W_{i}; Generated weight of constituent i; \pound\per\MMBtu}
|
|
207
|
+
* @symrow{x_i; Volume fraction of fuel constituent i; \unitless}
|
|
208
|
+
* @symrow{w_{i,j}; Weight of product j generated per unit of fuel constituent i; \pound\per\cubicFoot}
|
|
209
|
+
* @endsymtable
|
|
210
|
+
*/
|
|
211
|
+
|
|
212
|
+
/**
|
|
213
|
+
* @defgroup gas_flue_gas_material_mean_cp_formula Mean Cp for Combustion Air
|
|
214
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
215
|
+
* @brief Calculate weighted average specific heat for combustion air.
|
|
216
|
+
* @details The mean specific heat of combustion air is approximated using a linear correlation with temperature.
|
|
217
|
+
* This accounts for the temperature-dependent properties of O2, N2, and H2O in the air.
|
|
218
|
+
*
|
|
219
|
+
* @formula{gas-flue-gas-material-cp-linear-cpp; Cp_{mean} = a + b \cdot T}
|
|
220
|
+
*
|
|
221
|
+
* @subheading{Symbols}
|
|
222
|
+
* @symtable
|
|
223
|
+
* @symrow{Cp_{mean}; Mean specific heat of combustion air; \btu\per\pound\degreeFahrenheit}
|
|
224
|
+
* @symrow{a; Linear coefficient (intercept); \btu\per\pound\degreeFahrenheit}
|
|
225
|
+
* @symrow{b; Linear coefficient (slope); \btu\per\pound\degreeFahrenheit\squared}
|
|
226
|
+
* @symrow{T; Temperature; \degreeFahrenheit}
|
|
227
|
+
* @endsymtable
|
|
228
|
+
*/
|
|
229
|
+
|
|
230
|
+
/**
|
|
231
|
+
* @defgroup gas_flue_gas_material_specific_heats_formula Constituent Specific Heats
|
|
232
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
233
|
+
* @brief Calculate temperature-dependent specific heat for each gas constituent.
|
|
234
|
+
* @details For each major constituent in the flue gas, calculate specific heat at both initial and final temperature
|
|
235
|
+
* using empirical correlations. The average specific heat over the temperature range is used for enthalpy calculations.
|
|
236
|
+
* See @ref gas_constants for the specific heat formulas and coefficients.
|
|
237
|
+
*
|
|
238
|
+
* @subheading{Oxygen}
|
|
239
|
+
* @formula{gas-flue-gas-material-cp-o2-cpp; Cp_{O_2}(T) = 11.515 - \frac{172.0}{\sqrt{T}} + \frac{1530.0}{T}}
|
|
240
|
+
*
|
|
241
|
+
* @subheading{Nitrogen}
|
|
242
|
+
* @formula{gas-flue-gas-material-cp-n2-cpp; Cp_{N_2}(T) = 9.47 - \frac{3470.0}{T} + \frac{1.07 \times 10^6}{T^2}}
|
|
243
|
+
*
|
|
244
|
+
* @subheading{Water Vapor}
|
|
245
|
+
* @formula{gas-flue-gas-material-cp-h2o-cpp; Cp_{H_2O}(T) = 19.86 - \frac{597.0}{\sqrt{T}} + \frac{7500.0}{T}}
|
|
246
|
+
*
|
|
247
|
+
* @subheading{Carbon Dioxide}
|
|
248
|
+
* @formula{gas-flue-gas-material-cp-co2-cpp; Cp_{CO_2}(T) = \frac{16.2 - \frac{6530.0}{T} + \frac{1.41 \times 10^6}{T^2}}{44.0}}
|
|
249
|
+
*
|
|
250
|
+
* @subheading{Average Specific Heat}
|
|
251
|
+
* @formula{gas-flue-gas-avg-cp; \overline{Cp} = \frac{Cp(T_{initial}) + Cp(T_{final})}{2}}
|
|
252
|
+
*
|
|
253
|
+
* @subheading{Symbols}
|
|
254
|
+
* @symtable
|
|
255
|
+
* @symrow{Cp_{i}(T); Specific heat of constituent i at temperature T; \btu\per\pound\degreeFahrenheit}
|
|
256
|
+
* @symrow{T; Absolute temperature; \degreeRankine}
|
|
257
|
+
* @symrow{T_{initial}; Initial absolute temperature; \degreeRankine}
|
|
258
|
+
* @symrow{T_{final}; Final absolute temperature; \degreeRankine}
|
|
259
|
+
* @symrow{\overline{Cp}; Average specific heat over temperature range; \btu\per\pound\degreeFahrenheit}
|
|
260
|
+
* @endsymtable
|
|
261
|
+
*/
|
|
262
|
+
|
|
263
|
+
/**
|
|
264
|
+
* @defgroup gas_flue_gas_material_temperature_conversion_formula Temperature Conversion
|
|
265
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
266
|
+
* @brief Convert temperatures to absolute scale for thermodynamic calculations.
|
|
267
|
+
* @details All thermodynamic properties require absolute temperature. Convert Fahrenheit to Rankine by adding the
|
|
268
|
+
* offset constant. See @ref physics::conversions::kFahrenheitToRankineOffset for the conversion constant.
|
|
269
|
+
*
|
|
270
|
+
* @formula{gas-flue-gas-material-temp-conv-cpp; T_{abs} = T_{F} + 460}
|
|
271
|
+
*
|
|
272
|
+
* @subheading{Symbols}
|
|
273
|
+
* @symtable
|
|
274
|
+
* @symrow{T_{abs}; Absolute temperature; \degreeRankine}
|
|
275
|
+
* @symrow{T_{F}; Temperature in Fahrenheit; \degreeFahrenheit}
|
|
276
|
+
* @symrow{460; Fahrenheit to Rankine offset - see @ref physics::conversions::kFahrenheitToRankineOffset; \degreeRankine}
|
|
277
|
+
* @endsymtable
|
|
278
|
+
*/
|
|
279
|
+
|
|
280
|
+
/**
|
|
281
|
+
* @defgroup gas_flue_gas_material_excess_air_formula Excess Air and Flue Gas O2
|
|
282
|
+
* @ingroup gas_flue_gas_material_calculator
|
|
283
|
+
* @brief Calculate excess air from O2 measurement or O2 from excess air.
|
|
284
|
+
* @details The relationship between excess air and flue gas oxygen content allows determination of one from the other.
|
|
285
|
+
* See @ref gas_composition for detailed formulas.
|
|
286
|
+
*
|
|
287
|
+
* @subheading{O2 from Excess Air}
|
|
288
|
+
* @formula{gas-flue-gas-material-excess-air-cpp; O_2 = f_{O_2}(EA)}
|
|
289
|
+
*
|
|
290
|
+
* @subheading{Excess Air from O2}
|
|
291
|
+
* @formula{gas-flue-gas-material-excess-air-cpp-2; EA = f_{EA}(O_2)}
|
|
292
|
+
*
|
|
293
|
+
* @subheading{Symbols}
|
|
294
|
+
* @symtable
|
|
295
|
+
* @symrow{EA; Excess air percent; \percent}
|
|
296
|
+
* @symrow{O_2; Flue gas oxygen percentage; \percent}
|
|
297
|
+
* @symrow{f_{O_2}(EA); Function to estimate O2 from excess air - see @ref gas_composition_o2_percentage_from_excess_air_cpp_formula; \unitless}
|
|
298
|
+
* @symrow{f_{EA}(O_2); Function to estimate excess air from O2 - see @ref gas_composition_estimate_excess_air_from_o2_cpp_formula; \unitless}
|
|
299
|
+
* @endsymtable
|
|
140
300
|
*/
|
|
@@ -2,7 +2,15 @@
|
|
|
2
2
|
* @defgroup gas_load_charge_material_heat_required_calculator Gas Load Charge Material Heat Required Calculator
|
|
3
3
|
* @ingroup heat_loss_calculators
|
|
4
4
|
* @brief Calculates total heat required for a gas load/charge material.
|
|
5
|
-
* @details The following formulas describe the calculation of total heat required for a gas load/charge material,
|
|
5
|
+
* @details The following formulas describe the calculation of total heat required for a gas load/charge material,
|
|
6
|
+
* including sensible heat for gas and vapor, heat of reaction, and additional heat. Each step is documented with
|
|
7
|
+
* its own formula and symbol table.
|
|
8
|
+
*
|
|
9
|
+
* The calculation follows a top-down approach:
|
|
10
|
+
* 1. **Total Heat Required** - Sum of sensible heat for gas, vapor, reaction heat, and additional heat
|
|
11
|
+
* 2. **Sensible Heat for Gas** - Heat required to raise temperature of non-vapor portion
|
|
12
|
+
* 3. **Sensible Heat for Vapor** - Heat required to raise temperature of vapor portion
|
|
13
|
+
* 4. **Heat of Reaction** - Endothermic reaction heat if applicable
|
|
6
14
|
*
|
|
7
15
|
* @heading{Total Heat Required}
|
|
8
16
|
* @copydoc gas_load_charge_material_total_heat_required_cpp_formula
|
|
@@ -2,36 +2,117 @@
|
|
|
2
2
|
* @defgroup leakage_heat_loss_calculator Leakage Heat Loss Calculator
|
|
3
3
|
* @ingroup heat_loss_calculators
|
|
4
4
|
* @brief Calculates heat losses from hot gas leakage in process heating equipment.
|
|
5
|
-
* @details This calculator estimates the heat loss due to hot gases escaping from a furnace through openings
|
|
5
|
+
* @details This calculator estimates the heat loss due to hot gases escaping from a furnace through openings
|
|
6
|
+
* other than the flue, under positive pressure conditions. The calculation uses furnace draft pressure, opening area,
|
|
7
|
+
* gas and ambient temperatures, a coefficient of discharge, specific gravity, and a correction factor. The method is
|
|
8
|
+
* based on standard industrial practice and is suitable for furnaces operating at positive pressure.
|
|
6
9
|
*
|
|
7
|
-
*
|
|
10
|
+
* The calculation follows a top-down approach:
|
|
11
|
+
* 1. **Total Heat Loss** - Calculate heat carried away by leaking gases
|
|
12
|
+
* 2. **Standard Cubic Feet per Hour (SCFH)** - Convert actual flow to standard conditions
|
|
13
|
+
* 3. **Cubic Feet per Hour (CFH)** - Calculate leakage flow rate from pressure and opening area
|
|
14
|
+
* 4. **Specific Heat** - Compute temperature-dependent specific heat of gas
|
|
15
|
+
*
|
|
16
|
+
* Relevant formulas and symbol definitions are documented below.
|
|
17
|
+
*
|
|
18
|
+
* @heading{Total Leakage Heat Loss}
|
|
8
19
|
* @copydoc leakage_heat_loss_formula
|
|
20
|
+
*
|
|
21
|
+
* @heading{Standard Cubic Feet per Hour}
|
|
22
|
+
* @copydoc leakage_scfh_formula
|
|
23
|
+
*
|
|
24
|
+
* @heading{Cubic Feet per Hour}
|
|
25
|
+
* @copydoc leakage_cfh_formula
|
|
26
|
+
*
|
|
27
|
+
* @heading{Specific Heat Calculations}
|
|
28
|
+
* @copydoc leakage_specific_heat_formulas
|
|
9
29
|
*/
|
|
10
30
|
|
|
11
31
|
/**
|
|
12
32
|
* @defgroup leakage_heat_loss_formula Leakage Heat Loss Formula
|
|
13
33
|
* @ingroup leakage_heat_loss_calculator
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14
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-
* @
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34
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+
* @brief Total heat loss due to hot gas leakage.
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* @details The heat loss is calculated by multiplying the specific heat at average temperature, the leakage flow rate
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36
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* at standard conditions, and the temperature difference between leaking gas and ambient.
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*
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* @formula{leakage-heat-loss; Q = c_{psv} \cdot \text{SCFH} \cdot (T_{\text{leak}} - T_{\text{amb}})}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{Q; Heat loss; \btu\per\hour}
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* @symrow{c_{psv}; Specific heat of gas at average temperature; \btu\per\cubicFoot\degreeFahrenheit}
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* @symrow{\text{SCFH}; Standard cubic feet per hour of leakage; \cubicFoot\per\hour}
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45
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* @symrow{T_{\text{leak}}; Temperature of leaking gases; \degreeFahrenheit}
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* @symrow{T_{\text{amb}}; Ambient temperature; \degreeFahrenheit}
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* @endsymtable
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+
*/
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+
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+
/**
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* @defgroup leakage_scfh_formula Standard Cubic Feet per Hour Formula
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* @ingroup leakage_heat_loss_calculator
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* @brief Conversion of actual flow rate to standard conditions.
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* @details The standard cubic feet per hour is calculated by adjusting the actual volumetric flow rate for
|
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* temperature to obtain flow at standard conditions (60°F, 1 atm).
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*
|
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* @formula{leakage-scfh; \text{SCFH} = \text{CFH} \cdot \sqrt{\frac{520}{460 + T_{\text{leak}}}}}
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*
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* @subheading{Symbols}
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* @symtable
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* @symrow{\text{SCFH}; Standard cubic feet per hour of leakage; \cubicFoot\per\hour}
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* @symrow{\text{CFH}; Volumetric flow rate of leakage; \cubicFoot\per\hour}
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* @symrow{520; Standard gas temperature - see @ref physics::us::kStandardGasTemperatureR; \degreeRankine}
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* @symrow{460; Fahrenheit to Rankine offset - see @ref physics::conversions::kFahrenheitToRankineOffset; \degreeRankine}
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* @symrow{T_{\text{leak}}; Temperature of leaking gases; \degreeFahrenheit}
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+
* @endsymtable
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+
*/
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+
|
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69
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+
/**
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* @defgroup leakage_cfh_formula Cubic Feet per Hour Formula
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71
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* @ingroup leakage_heat_loss_calculator
|
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72
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+
* @brief Leakage flow rate from opening area and pressure.
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73
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+
* @details The volumetric flow rate is calculated from the opening area, furnace draft pressure, specific gravity of gas,
|
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74
|
+
* coefficient of discharge, and correction factor using standard orifice flow equations.
|
|
75
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+
*
|
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76
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* @formula{leakage-cfh; \text{CFH} = 1655 \cdot C_{d} \cdot f_{\text{corr}} \cdot (A \cdot 144) \cdot \sqrt{\frac{P}{SG}}}
|
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77
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+
*
|
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78
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+
* @subheading{Symbols}
|
|
79
|
+
* @symtable
|
|
80
|
+
* @symrow{\text{CFH}; Volumetric flow rate of leakage; \cubicFoot\per\hour}
|
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81
|
+
* @symrow{1655; Flow constant for orifice equation; \unitless}
|
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82
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+
* @symrow{C_{d}; Coefficient of discharge or flow coefficient; \unitless}
|
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83
|
+
* @symrow{f_{\text{corr}}; Correction factor; \unitless}
|
|
84
|
+
* @symrow{A; Opening area; \foot\squared}
|
|
85
|
+
* @symrow{144; Conversion factor (square feet to square inches); \inch\squared\per\foot\squared}
|
|
86
|
+
* @symrow{P; Furnace draft pressure; \inchWaterColumn}
|
|
87
|
+
* @symrow{SG; Specific gravity of gas; \unitless}
|
|
88
|
+
* @endsymtable
|
|
89
|
+
*
|
|
90
|
+
* @note The coefficient of discharge depends on the angle of convergence in degrees. (Source: Eclipse Combustion Engineering Guide, 1986, Chapter 1, Page #6) [PDF link](https://www.mathscinotes.com/wp-content/uploads/2014/12/Eclipse-Engineering-Guide.pdf)
|
|
91
|
+
*/
|
|
92
|
+
|
|
93
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+
/**
|
|
94
|
+
* @defgroup leakage_specific_heat_formulas Specific Heat Calculations
|
|
95
|
+
* @ingroup leakage_heat_loss_calculator
|
|
96
|
+
* @brief Temperature-dependent specific heat formulas.
|
|
97
|
+
* @details The specific heat of the gas varies with temperature and is calculated using polynomial correlations.
|
|
98
|
+
* The specific heat per standard volume is derived from the mass-based specific heat.
|
|
99
|
+
*
|
|
100
|
+
* @subheading{Specific Heat per Standard Volume}
|
|
15
101
|
* @formula{leakage-cpsv; c_{psv} = 0.0793 \cdot c_{pm}}
|
|
102
|
+
*
|
|
103
|
+
* @subheading{Mass-Based Specific Heat}
|
|
16
104
|
* @formula{leakage-cpm; c_{pm} = 0.2371 - 9 \times 10^{-6} \cdot T_{\text{midpoint}} + 7 \times 10^{-8} \cdot T_{\text{midpoint}}^2 - 3 \times 10^{-11} \cdot T_{\text{midpoint}}^3}
|
|
105
|
+
*
|
|
106
|
+
* @subheading{Midpoint Temperature}
|
|
17
107
|
* @formula{leakage-midpoint; T_{\text{midpoint}} = \frac{T_{\text{leak}} + T_{\text{amb}}}{2}}
|
|
18
|
-
*
|
|
19
|
-
* @
|
|
20
|
-
* @subheading{Where:}
|
|
108
|
+
*
|
|
109
|
+
* @subheading{Symbols}
|
|
21
110
|
* @symtable
|
|
22
|
-
* @symrow{Q; Heat loss; \btu\per\hour}
|
|
23
111
|
* @symrow{c_{psv}; Specific heat of gas at average temperature; \btu\per\cubicFoot\degreeFahrenheit}
|
|
24
112
|
* @symrow{c_{pm}; Specific heat of gas at midpoint temperature; \btu\per\pound\degreeFahrenheit}
|
|
25
113
|
* @symrow{T_{\text{midpoint}}; Midpoint temperature; \degreeFahrenheit}
|
|
26
|
-
* @symrow{T_{\text{amb}}; Ambient temperature; \degreeFahrenheit}
|
|
27
114
|
* @symrow{T_{\text{leak}}; Temperature of leaking gases; \degreeFahrenheit}
|
|
28
|
-
* @symrow{\text{
|
|
29
|
-
* @symrow{
|
|
30
|
-
* @symrow{P; Furnace draft pressure; \inchWaterColumn}
|
|
31
|
-
* @symrow{A; Opening area; \foot\squared}
|
|
32
|
-
* @symrow{f_{\text{corr}}; Correction factor; \unitless}
|
|
33
|
-
* @symrow{C_{d}; Coefficient of discharge or flow coefficient; \unitless}
|
|
34
|
-
* @symrow{\text{CFH}; Volumetric flow rate of leakage; \cubicFoot\per\hour}
|
|
115
|
+
* @symrow{T_{\text{amb}}; Ambient temperature; \degreeFahrenheit}
|
|
116
|
+
* @symrow{0.0793; Conversion factor from mass-based to volume-based specific heat; \unitless}
|
|
35
117
|
* @endsymtable
|
|
36
|
-
|
|
37
|
-
*/
|
|
118
|
+
*/
|
|
@@ -2,31 +2,40 @@
|
|
|
2
2
|
* @defgroup liquid_cooling_heat_loss_calculator Liquid Cooling Heat Loss Calculator
|
|
3
3
|
* @ingroup heat_loss_calculators
|
|
4
4
|
* @brief Calculates heat loss due to liquid cooling in process heating equipment.
|
|
5
|
-
* @details This calculator estimates the heat removed by liquid cooling systems, using flow rate, liquid density,
|
|
5
|
+
* @details This calculator estimates the heat removed by liquid cooling systems, using flow rate, liquid density,
|
|
6
|
+
* inlet and outlet temperatures, specific heat, and a correction factor. The algorithm is suitable for modeling
|
|
7
|
+
* cooling losses in industrial furnaces, ovens, and similar systems, for liquids other than water.
|
|
8
|
+
*
|
|
9
|
+
* The calculation follows a top-down approach:
|
|
10
|
+
* 1. **Total Heat Loss** - Calculate heat removed by liquid based on flow rate, density, specific heat, and temperature rise
|
|
11
|
+
*
|
|
6
12
|
* @note If the cooling liquid is water, use the @ref water_cooling_heat_loss_calculator instead for more accurate water property calculations.
|
|
7
13
|
*
|
|
8
14
|
* @heading{Total Liquid Cooling Heat Loss}
|
|
9
15
|
* @copydoc liquid_cooling_heat_loss_formula
|
|
10
16
|
*
|
|
11
|
-
*
|
|
12
17
|
* @note For heat losses due to gas cooling see @ref gas_cooling_heat_loss_calculator.
|
|
13
|
-
*
|
|
14
|
-
* @see
|
|
18
|
+
* @see Perry's Chemical Engineers' Handbook; NIST Engineering Statistics
|
|
19
|
+
* @see physics::conversions::kMinutesPerHour for time conversion
|
|
15
20
|
*/
|
|
16
21
|
|
|
17
22
|
/**
|
|
18
23
|
* @defgroup liquid_cooling_heat_loss_formula Liquid Cooling Heat Loss Formula
|
|
19
24
|
* @ingroup liquid_cooling_heat_loss_calculator
|
|
25
|
+
* @brief Total heat loss due to liquid cooling.
|
|
26
|
+
* @details The heat loss is calculated by multiplying the liquid flow rate, density, specific heat, temperature rise,
|
|
27
|
+
* and correction factor. The factor of 60 converts from gallons per minute to gallons per hour.
|
|
28
|
+
*
|
|
20
29
|
* @formula{liquid-cooling-heat-loss; Q_\text{cool} = FR \cdot 60 \cdot \rho_{l,lb/ft^3} \cdot SH \cdot \Delta T \cdot CF}
|
|
30
|
+
*
|
|
21
31
|
* @subheading{Symbols}
|
|
22
32
|
* @symtable
|
|
23
33
|
* @symrow{Q_\text{cool}; Liquid cooling heat loss; \btu\per\hour}
|
|
24
34
|
* @symrow{FR; Liquid flow rate; \gallon\per\minute}
|
|
25
|
-
* @symrow{60; Minutes per hour (GPM to GPH conversion); \unitless}
|
|
26
|
-
* @symrow{\rho_{l,lb/ft^3}; Liquid density; \pound\per\
|
|
27
|
-
* @symrow{SH; Specific heat of liquid; \btu\per\pound\
|
|
35
|
+
* @symrow{60; Minutes per hour (GPM to GPH conversion) - see @ref physics::conversions::kMinutesPerHour; \unitless}
|
|
36
|
+
* @symrow{\rho_{l,lb/ft^3}; Liquid density; \pound\per\cubicFoot}
|
|
37
|
+
* @symrow{SH; Specific heat of liquid; \btu\per\pound\degreeFahrenheit}
|
|
28
38
|
* @symrow{\Delta T; Temperature rise (outlet - inlet); \degreeFahrenheit}
|
|
29
39
|
* @symrow{CF; Correction factor; \unitless}
|
|
30
40
|
* @endsymtable
|
|
31
|
-
* @details The formula multiplies flow rate (GPM), minutes per hour, liquid density, specific heat, temperature rise, and correction factor to obtain total heat loss.
|
|
32
41
|
*/
|