homebridge-valor-fireplace 2.0.4 → 2.1.0

package/CHANGELOG.md

@@ -1,5 +1,32 @@
 # Changelog
 
+## [2.1.0] - 2026-05-17
+
+### Added
+- **Ignition lockout circuit breaker with auto-retry.** When `igniteFireplace()` runs, it now sends the Ignite command and observes the receiver's own ignition cycle to completion. Three outcome classes are distinguished:
+  - **success**: `guardFlameOn` confirmed → exit, clear failure history.
+  - **soft-fail**: `igniting` cleared back to 0 but no flame caught (cold pilot, air in line — common cold-start case) → retry after delay.
+  - **hard-fail**: `igniting` bit stuck past timeout → Mertik GV60 safety lockout → stop the sequence, require manual reset (paperclip, cycle gas, or service).
+
+  Default: 4 attempts, 90s timeout per attempt, 3 min between retries. Each attempt logs as `[ignite] Attempt N of M` with explicit outcomes — makes postmortem of "did the fireplace try and fail?" trivial. Off requests mid-sequence abort the loop cleanly.
+- **Persistent ignition history** at `<storagePath>/valor-ignition-history.json` via new `IgnitionTracker` class. Records every attempt with timestamps, outcomes, durations, and final status bits. Survives plugin restarts and homebridge log rotations — the previous all-in-memory state lost every diagnostic the moment the log rotated.
+- **Six newly-decoded status packet fields** on `FireplaceStatus`, in parity with `valor-fireplace-cli` 1.1.0:
+  - `burnerOutput` (chars 14-15) — current burner output 0-255, continuous.
+  - `lightBrightness` (chars 20-21) — decorative light dimmer setpoint 0-255 (persists across off).
+  - `fanSpeed` (chars 22-23) — circulating fan speed 0-4.
+  - `scheduleActive` (status bit 9) — schedule/timer overlay flag.
+  - `lightOn` (status bit 13) — decorative light power.
+  - `statusBitsHex` — raw 4-char hex of the status bit field.
+- **Derived signals** on `FireplaceStatus`:
+  - `lockoutSuspected` — heuristic candidate for hard lockout.
+  - `pilotOnly` — `guardFlameOn && burnerOutput === 0`.
+- **`isLockoutActive()` on `IFireplaceController`.** Public method exposing whether the controller is in a confirmed hard-lockout state, for future code wiring up a HomeKit `StatusFault` characteristic.
+- **`'lockout'` event** emitted on the controller for fault-state subscribers. Fires `true` when a hard lockout is detected, `false` when it clears.
+
+### Changed
+- **Lockout state gates non-Off commands** but lets shutdowns through. When a hard lockout is in effect from a prior session, `request()` blocks ignite/mode/temp requests with a clear warning. An Off request is always allowed (does no harm, may help reconcile state).
+- **`processStatusResponse`** no longer auto-shuts-off during the `lostConnection` recovery path while a hard lockout is active — the gas is already off and the receiver is in fault state, so a shutdown command would just generate log noise.
+
 ## [2.0.1] - 2026-01-11
 
 ### Fixed

package/dist/controllers/fireplaceController.d.ts

@@ -11,10 +11,17 @@ export interface IFireplaceController extends EventEmitter {
     getFlameHeight(): FlameHeight;
     reachable(): boolean;
     setTemperature(temperature: number): void;
+    /**
+     * True when a confirmed Mertik GV60 hard-lockout state is in effect
+     * (last terminated attempt was a hard-fail with no subsequent success).
+     * Future code can wire this to a HomeKit `StatusFault` characteristic.
+     */
+    isLockoutActive(): boolean;
 }
 export interface IFireplaceEvents {
     on(event: 'status', listener: (status: FireplaceStatus) => void): this;
     on(event: 'reachable', listener: (reachable: boolean) => void): this;
+    on(event: 'lockout', listener: (active: boolean) => void): this;
 }
 export declare class FireplaceController extends EventEmitter implements IFireplaceController, IFireplaceEvents {
     readonly log: Logger;
@@ -29,15 +36,68 @@ export declare class FireplaceController extends EventEmitter implements IFirepl
     private igniting;
     private shuttingDown;
     private lostConnection;
+    /**
+     * Set when a user request (typically Off) wants to interrupt the auto-retry
+     * loop. The loop polls this between attempts and bails out gracefully.
+     */
+    private ignitionAbortRequested;
+    /**
+     * Tracks attempt outcomes and persists history across plugin restarts.
+     * Provides the `consecutiveFailures` / `hasRecentHardLockout` signals
+     * used by the circuit breaker below.
+     */
+    private readonly ignitionTracker;
     private static UNREACHABLE_TIMEOUT;
     private static REFRESH_TIMEOUT;
     private static STATUS_PACKET_LENGTH;
+    /**
+     * How often we poll status while waiting for an Ignite to resolve.
+     * Tighter than the normal 15s subscription because we want to catch
+     * the igniting=1 → 0 transition quickly.
+     */
+    private static IGNITE_POLL_INTERVAL_MS;
     constructor(log: Logger, accessory: PlatformAccessory, platform?: ValorPlatform | undefined);
     private startStatusSubscription;
     private stopStatusSubscription;
     private refreshStatus;
     private processStatusResponse;
+    /**
+     * True when the most recent terminated attempt was a hard lockout
+     * (igniting bit stuck past timeout). External callers (HomeKit fault
+     * surface, status reporting) can use this to render fault state.
+     */
+    isLockoutActive(): boolean;
+    /**
+     * Ignite the fireplace, retrying up to `IgnitionTracker.MAX_ATTEMPTS`
+     * times. Each attempt sends the Ignite command, waits for the receiver's
+     * own ignition cycle to resolve, and either declares success
+     * (`guardFlameOn` confirmed), a soft failure (receiver cleanly gave up —
+     * `igniting` cleared but no flame), or a hard lockout (`igniting` bit
+     * stuck past `IGNITION_TIMEOUT_MS` — receiver is in safety fault and
+     * needs manual reset).
+     *
+     * Logs each attempt as `[ignite] Attempt N of M` so the failure pattern
+     * is visible in `homebridge.log` after the fact. Persists every outcome
+     * to `<storagePath>/valor-ignition-history.json` for postmortem use even
+     * if the homebridge log rotates.
+     */
     private igniteFireplace;
+    /**
+     * Poll status during an Ignite attempt and decide its outcome.
+     *
+     * Returns:
+     *  - `'success'`: `guardFlameOn` came up — pilot caught.
+     *  - `'soft-fail'`: `igniting` cleared back to 0 but no flame. Receiver
+     *    gave up cleanly. Worth retrying.
+     *  - `'hard-fail'`: `IGNITION_TIMEOUT_MS` elapsed with `igniting` still
+     *    set. Receiver is locked out; only manual reset clears this.
+     */
+    private waitForIgnitionOutcome;
+    /**
+     * Like `delay()` but bails out early if `ignitionAbortRequested` becomes
+     * true. Returns true if it was interrupted, false on normal completion.
+     */
+    private delayWithAbort;
     private standBy;
     private guardFlameOff;
     private setEcoMode;

package/dist/controllers/fireplaceController.d.ts.map

@@ -1 +1 @@
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package/dist/controllers/fireplaceController.js

@@ -10,8 +10,10 @@ const fireplaceStatus_1 = require("../models/fireplaceStatus");
 const operationMode_1 = require("../models/operationMode");
 const flameHeight_1 = require("../models/flameHeight");
 const temperatureRange_1 = require("../models/temperatureRange");
+const ignitionTracker_1 = require("./ignitionTracker");
 class FireplaceController extends events_1.default {
     constructor(log, accessory, platform) {
+        var _a, _b, _c, _d;
         super();
         this.log = log;
         this.accessory = accessory;
@@ -22,8 +24,15 @@ class FireplaceController extends events_1.default {
         this.igniting = false;
         this.shuttingDown = false;
         this.lostConnection = false;
+        /**
+         * Set when a user request (typically Off) wants to interrupt the auto-retry
+         * loop. The loop polls this between attempts and bails out gracefully.
+         */
+        this.ignitionAbortRequested = false;
         this.delay = ms => new Promise(res => setTimeout(res, ms));
         this.config = this.accessory.context.device;
+        const storagePath = (_d = (_c = (_b = (_a = this.platform) === null || _a === void 0 ? void 0 : _a.api) === null || _b === void 0 ? void 0 : _b.user) === null || _c === void 0 ? void 0 : _c.storagePath) === null || _d === void 0 ? void 0 : _d.call(_c);
+        this.ignitionTracker = new ignitionTracker_1.IgnitionTracker(this.log, storagePath);
         this.startStatusSubscription();
     }
     startStatusSubscription() {
@@ -68,15 +77,145 @@ class FireplaceController extends events_1.default {
             this.guardFlameOff();
         }
     }
+    /**
+     * True when the most recent terminated attempt was a hard lockout
+     * (igniting bit stuck past timeout). External callers (HomeKit fault
+     * surface, status reporting) can use this to render fault state.
+     */
+    isLockoutActive() {
+        return this.ignitionTracker.hasRecentHardLockout();
+    }
+    /**
+     * Ignite the fireplace, retrying up to `IgnitionTracker.MAX_ATTEMPTS`
+     * times. Each attempt sends the Ignite command, waits for the receiver's
+     * own ignition cycle to resolve, and either declares success
+     * (`guardFlameOn` confirmed), a soft failure (receiver cleanly gave up —
+     * `igniting` cleared but no flame), or a hard lockout (`igniting` bit
+     * stuck past `IGNITION_TIMEOUT_MS` — receiver is in safety fault and
+     * needs manual reset).
+     *
+     * Logs each attempt as `[ignite] Attempt N of M` so the failure pattern
+     * is visible in `homebridge.log` after the fact. Persists every outcome
+     * to `<storagePath>/valor-ignition-history.json` for postmortem use even
+     * if the homebridge log rotates.
+     */
     async igniteFireplace() {
+        var _a, _b;
         if (this.igniting) {
             this.log.debug('Ignore already igniting!');
             return;
         }
+        if (this.ignitionTracker.hasRecentHardLockout()) {
+            this.log.error('[ignite] Refusing to attempt — prior session ended in hard lockout. ' +
+                'Manual intervention required (cycle gas at the wall, paperclip-reset the WiFi module, ' +
+                'or retry ignition from the handheld). Restart homebridge after recovery to clear this state.');
+            return;
+        }
+        this.ignitionAbortRequested = false;
         this.igniting = true;
-        this.sendCommand('314103');
-        await this.delay(40000);
-        this.refreshStatus();
+        const max = ignitionTracker_1.IgnitionTracker.MAX_ATTEMPTS;
+        try {
+            for (let attempt = 1; attempt <= max; attempt++) {
+                if (this.ignitionAbortRequested) {
+                    this.log.info(`[ignite] Attempt sequence aborted by user request before attempt ${attempt} of ${max}`);
+                    return;
+                }
+                this.log.info(`[ignite] Attempt ${attempt} of ${max}: sending Ignite command`);
+                const record = this.ignitionTracker.recordAttemptStart(attempt, max, 'auto-retry');
+                const startedAt = Date.now();
+                this.sendCommand('314103');
+                const outcome = await this.waitForIgnitionOutcome(attempt, max);
+                const elapsedMs = Date.now() - startedAt;
+                const bits = (_b = (_a = this.lastStatus) === null || _a === void 0 ? void 0 : _a.statusBitsHex) !== null && _b !== void 0 ? _b : '????';
+                if (outcome === 'success') {
+                    this.ignitionTracker.recordSuccess(elapsedMs, bits);
+                    this.log.info(`[ignite] Attempt ${attempt} of ${max}: ✓ success after ${Math.round(elapsedMs / 1000)}s ` +
+                        `(attempt id=${record.id}, bits=0x${bits})`);
+                    this.emit('lockout', false);
+                    return;
+                }
+                if (outcome === 'soft-fail') {
+                    this.ignitionTracker.recordSoftFailure(elapsedMs, bits);
+                    this.log.warn(`[ignite] Attempt ${attempt} of ${max}: ✗ soft-fail after ${Math.round(elapsedMs / 1000)}s — ` +
+                        `receiver gave up cleanly (bits=0x${bits}). Common on cold starts.`);
+                }
+                else {
+                    this.ignitionTracker.recordHardLockout(elapsedMs, bits);
+                    this.log.error(`[ignite] Attempt ${attempt} of ${max}: ✗ HARD LOCKOUT — igniting bit stuck after ` +
+                        `${Math.round(elapsedMs / 1000)}s (bits=0x${bits}). Stopping retry sequence; manual reset required.`);
+                    this.emit('lockout', true);
+                    return;
+                }
+                if (attempt < max) {
+                    const delaySec = Math.round(ignitionTracker_1.IgnitionTracker.RETRY_DELAY_MS / 1000);
+                    this.log.info(`[ignite] Waiting ${delaySec}s before attempt ${attempt + 1} of ${max}`);
+                    const aborted = await this.delayWithAbort(ignitionTracker_1.IgnitionTracker.RETRY_DELAY_MS);
+                    if (aborted) {
+                        this.log.info('[ignite] Retry wait interrupted by user request — aborting sequence');
+                        return;
+                    }
+                }
+            }
+            this.log.error(`[ignite] All ${max} attempts failed (no hard lockout but pilot never caught). ` +
+                'Likely needs manual intervention: check gas pressure, pilot orifice, thermopile, or spark electrode.');
+            this.emit('lockout', true);
+        }
+        finally {
+            this.igniting = false;
+        }
+    }
+    /**
+     * Poll status during an Ignite attempt and decide its outcome.
+     *
+     * Returns:
+     *  - `'success'`: `guardFlameOn` came up — pilot caught.
+     *  - `'soft-fail'`: `igniting` cleared back to 0 but no flame. Receiver
+     *    gave up cleanly. Worth retrying.
+     *  - `'hard-fail'`: `IGNITION_TIMEOUT_MS` elapsed with `igniting` still
+     *    set. Receiver is locked out; only manual reset clears this.
+     */
+    async waitForIgnitionOutcome(attempt, max) {
+        const start = Date.now();
+        const timeoutMs = ignitionTracker_1.IgnitionTracker.IGNITION_TIMEOUT_MS;
+        while (Date.now() - start < timeoutMs) {
+            await this.delay(FireplaceController.IGNITE_POLL_INTERVAL_MS);
+            // Request a fresh status reading — the regular subscription is paused
+            // during a request() flow and we need timely data here.
+            try {
+                this.sendCommand('303303');
+            }
+            catch (_a) {
+                this.log.debug('[ignite] Status request during ignite wait failed (will retry)');
+            }
+            await this.delay(500);
+            const s = this.lastStatus;
+            if (!s)
+                continue;
+            if (s.guardFlameOn) {
+                return 'success';
+            }
+            if (!s.igniting) {
+                // Receiver cleared the igniting bit but never confirmed flame.
+                // Classic soft failure — the most common cold-start outcome.
+                return 'soft-fail';
+            }
+            this.log.debug(`[ignite] Attempt ${attempt}/${max}: still igniting at ${Math.round((Date.now() - start) / 1000)}s (bits=0x${s.statusBitsHex})`);
+        }
+        return 'hard-fail';
+    }
+    /**
+     * Like `delay()` but bails out early if `ignitionAbortRequested` becomes
+     * true. Returns true if it was interrupted, false on normal completion.
+     */
+    async delayWithAbort(ms) {
+        const step = 1000;
+        const end = Date.now() + ms;
+        while (Date.now() < end) {
+            if (this.ignitionAbortRequested)
+                return true;
+            await this.delay(Math.min(step, end - Date.now()));
+        }
+        return false;
     }
     async standBy() {
         this.log.info('Standby');
@@ -229,6 +368,20 @@ class FireplaceController extends events_1.default {
     }
     async request(request) {
         var _a, _b, _c, _d;
+        // If the auto-retry ignition loop is active, an Off request should
+        // abort the sequence rather than queueing behind it.
+        if (this.igniting && request.mode === operationMode_1.OperationMode.Off) {
+            this.log.info('Off requested while ignition retry sequence is in progress — aborting retries');
+            this.ignitionAbortRequested = true;
+        }
+        // If a prior session ended in a hard lockout, block everything except
+        // an explicit Off (which can't hurt and may help reconcile state).
+        if (this.ignitionTracker.hasRecentHardLockout() && request.mode !== operationMode_1.OperationMode.Off) {
+            this.log.warn('Ignoring request — fireplace is in Mertik GV60 hard-lockout state. ' +
+                'Physical intervention required to clear (cycle gas at the wall, paperclip-reset the WiFi module, ' +
+                'or retry ignition from the handheld). Restart homebridge after recovery.');
+            return false;
+        }
         let succeeds = true;
         const currentMode = ((_a = this.lastStatus) === null || _a === void 0 ? void 0 : _a.mode) || operationMode_1.OperationMode.Off;
         this.stopStatusSubscription();
@@ -269,4 +422,10 @@ exports.FireplaceController = FireplaceController;
 FireplaceController.UNREACHABLE_TIMEOUT = 1000 * 60 * 5; //5 min
 FireplaceController.REFRESH_TIMEOUT = 1000 * 15; //15 seconds
 FireplaceController.STATUS_PACKET_LENGTH = 106; //characters
+/**
+ * How often we poll status while waiting for an Ignite to resolve.
+ * Tighter than the normal 15s subscription because we want to catch
+ * the igniting=1 → 0 transition quickly.
+ */
+FireplaceController.IGNITE_POLL_INTERVAL_MS = 5000;
 //# sourceMappingURL=fireplaceController.js.map

package/dist/controllers/fireplaceController.js.map

@@ -1 +1 @@
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package/dist/controllers/ignitionTracker.d.ts

@@ -0,0 +1,82 @@
+import { Logger } from 'homebridge';
+/**
+ * Tracks ignition attempts and persists their outcomes to disk.
+ *
+ * **Why this exists.** The Mertik GV60 receiver has its own internal
+ * ignition logic: when we send the Ignite command (`314103`), it opens
+ * the gas valve, sparks repeatedly for ~30-60s, and then either:
+ *
+ *  - **Success**: the thermopile confirms flame, `guardFlameOn` goes true,
+ *    `igniting` clears to 0.
+ *  - **Soft failure**: the receiver gives up cleanly. `igniting` clears
+ *    back to 0 but `guardFlameOn` stays 0. This is the common cold-start
+ *    case — air in the pilot tube, cold thermopile, marginal gas pressure.
+ *    Resolves on the next attempt 80% of the time.
+ *  - **Hard lockout**: the `igniting` bit stays stuck at 1 indefinitely.
+ *    This is the safety-lockout state — the receiver tripped its fault
+ *    and only a paperclip reset or service visit clears it.
+ *
+ * This tracker doesn't drive retries directly; the controller's
+ * `igniteFireplace()` does that with explicit `Attempt N of M` logging.
+ * The tracker's job is to record each attempt's outcome, persist the
+ * history under the homebridge `storagePath` so it survives plugin
+ * restarts and log rotations, and expose the consecutive-failure count
+ * to the controller's circuit breaker.
+ *
+ * Persistence file: `<storagePath>/valor-ignition-history.json`. The
+ * previous all-in-memory approach lost every diagnostic the moment
+ * homebridge rotated its log.
+ */
+export declare type AttemptOutcome = 'pending' | 'success' | 'soft-fail' | 'hard-fail';
+export interface IgnitionAttempt {
+    id: number;
+    attemptInSequence: number;
+    maxInSequence: number;
+    startedAtIso: string;
+    finishedAtIso?: string;
+    outcome: AttemptOutcome;
+    durationMs?: number;
+    finalStatusBits?: string;
+    reason: string;
+}
+export declare class IgnitionTracker {
+    private readonly log;
+    /** Auto-retries this many times before giving up. */
+    static MAX_ATTEMPTS: number;
+    /** Wait this long for `guardFlameOn` or `igniting=0` after Ignite command. */
+    static IGNITION_TIMEOUT_MS: number;
+    /** Spacing between auto-retries to let the receiver / gas line settle. */
+    static RETRY_DELAY_MS: number;
+    /** Cap on history we keep persisted. */
+    static MAX_HISTORY: number;
+    private history;
+    private current;
+    private readonly filePath?;
+    constructor(log: Logger, storagePath?: string);
+    /**
+     * Caller is about to send the Ignite command for the n-th attempt in
+     * a retry sequence. Returns the attempt record so callers can reference
+     * its id in log lines.
+     */
+    recordAttemptStart(attemptInSequence: number, maxInSequence: number, reason: string): IgnitionAttempt;
+    /** Caller observed a successful outcome (guardFlameOn = true). */
+    recordSuccess(durationMs: number, finalStatusBits: string): void;
+    /** Caller observed a soft failure (igniting cleared back to 0, no flame). */
+    recordSoftFailure(durationMs: number, finalStatusBits: string): void;
+    /** Caller observed a hard lockout (igniting bit stuck at 1 past timeout). */
+    recordHardLockout(durationMs: number, finalStatusBits: string): void;
+    /**
+     * Number of consecutive failures (any kind) since the last success.
+     * Used by the controller to short-circuit fresh ignite requests when
+     * we've already burned through MAX_ATTEMPTS.
+     */
+    consecutiveFailures(): number;
+    /** True if the most recent terminated attempt was a hard lockout. */
+    hasRecentHardLockout(): boolean;
+    /** Read-only access for diagnostics or HomeKit fault surfacing. */
+    getHistory(): readonly IgnitionAttempt[];
+    private complete;
+    private load;
+    private persist;
+}
+//# sourceMappingURL=ignitionTracker.d.ts.map

package/dist/controllers/ignitionTracker.d.ts.map

@@ -0,0 +1 @@
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package/dist/controllers/ignitionTracker.js

@@ -0,0 +1,163 @@
+"use strict";
+var __createBinding = (this && this.__createBinding) || (Object.create ? (function(o, m, k, k2) {
+    if (k2 === undefined) k2 = k;
+    var desc = Object.getOwnPropertyDescriptor(m, k);
+    if (!desc || ("get" in desc ? !m.__esModule : desc.writable || desc.configurable)) {
+      desc = { enumerable: true, get: function() { return m[k]; } };
+    }
+    Object.defineProperty(o, k2, desc);
+}) : (function(o, m, k, k2) {
+    if (k2 === undefined) k2 = k;
+    o[k2] = m[k];
+}));
+var __setModuleDefault = (this && this.__setModuleDefault) || (Object.create ? (function(o, v) {
+    Object.defineProperty(o, "default", { enumerable: true, value: v });
+}) : function(o, v) {
+    o["default"] = v;
+});
+var __importStar = (this && this.__importStar) || function (mod) {
+    if (mod && mod.__esModule) return mod;
+    var result = {};
+    if (mod != null) for (var k in mod) if (k !== "default" && Object.prototype.hasOwnProperty.call(mod, k)) __createBinding(result, mod, k);
+    __setModuleDefault(result, mod);
+    return result;
+};
+Object.defineProperty(exports, "__esModule", { value: true });
+exports.IgnitionTracker = void 0;
+const fs = __importStar(require("fs"));
+const path = __importStar(require("path"));
+class IgnitionTracker {
+    constructor(log, storagePath) {
+        this.log = log;
+        this.history = [];
+        this.current = null;
+        if (storagePath) {
+            this.filePath = path.join(storagePath, 'valor-ignition-history.json');
+            this.load();
+        }
+        else {
+            this.log.debug('IgnitionTracker: no storagePath provided, running in-memory only');
+        }
+    }
+    /**
+     * Caller is about to send the Ignite command for the n-th attempt in
+     * a retry sequence. Returns the attempt record so callers can reference
+     * its id in log lines.
+     */
+    recordAttemptStart(attemptInSequence, maxInSequence, reason) {
+        var _a, _b;
+        const id = ((_b = (_a = this.history[this.history.length - 1]) === null || _a === void 0 ? void 0 : _a.id) !== null && _b !== void 0 ? _b : 0) + 1;
+        this.current = {
+            id,
+            attemptInSequence,
+            maxInSequence,
+            startedAtIso: new Date().toISOString(),
+            outcome: 'pending',
+            reason,
+        };
+        return this.current;
+    }
+    /** Caller observed a successful outcome (guardFlameOn = true). */
+    recordSuccess(durationMs, finalStatusBits) {
+        this.complete('success', durationMs, finalStatusBits);
+    }
+    /** Caller observed a soft failure (igniting cleared back to 0, no flame). */
+    recordSoftFailure(durationMs, finalStatusBits) {
+        this.complete('soft-fail', durationMs, finalStatusBits);
+    }
+    /** Caller observed a hard lockout (igniting bit stuck at 1 past timeout). */
+    recordHardLockout(durationMs, finalStatusBits) {
+        this.complete('hard-fail', durationMs, finalStatusBits);
+    }
+    /**
+     * Number of consecutive failures (any kind) since the last success.
+     * Used by the controller to short-circuit fresh ignite requests when
+     * we've already burned through MAX_ATTEMPTS.
+     */
+    consecutiveFailures() {
+        let n = 0;
+        for (let i = this.history.length - 1; i >= 0; i--) {
+            const a = this.history[i];
+            if (a.outcome === 'soft-fail' || a.outcome === 'hard-fail') {
+                n++;
+            }
+            else if (a.outcome === 'success') {
+                break;
+            }
+        }
+        return n;
+    }
+    /** True if the most recent terminated attempt was a hard lockout. */
+    hasRecentHardLockout() {
+        for (let i = this.history.length - 1; i >= 0; i--) {
+            const a = this.history[i];
+            if (a.outcome === 'success') {
+                return false;
+            }
+            if (a.outcome === 'hard-fail') {
+                return true;
+            }
+        }
+        return false;
+    }
+    /** Read-only access for diagnostics or HomeKit fault surfacing. */
+    getHistory() {
+        return this.history;
+    }
+    complete(outcome, durationMs, finalBits) {
+        if (!this.current) {
+            return;
+        }
+        this.current.outcome = outcome;
+        this.current.finishedAtIso = new Date().toISOString();
+        this.current.durationMs = durationMs;
+        this.current.finalStatusBits = finalBits;
+        this.history.push(this.current);
+        if (this.history.length > IgnitionTracker.MAX_HISTORY) {
+            this.history = this.history.slice(-IgnitionTracker.MAX_HISTORY);
+        }
+        this.current = null;
+        this.persist();
+    }
+    load() {
+        if (!this.filePath) {
+            return;
+        }
+        try {
+            if (fs.existsSync(this.filePath)) {
+                const raw = fs.readFileSync(this.filePath, 'utf-8');
+                const parsed = JSON.parse(raw);
+                if (Array.isArray(parsed.history)) {
+                    this.history = parsed.history;
+                    this.log.debug(`IgnitionTracker: loaded ${this.history.length} historical attempts from ${this.filePath}`);
+                }
+            }
+        }
+        catch (err) {
+            this.log.warn(`IgnitionTracker: failed to read history (${err.message}); starting fresh`);
+            this.history = [];
+        }
+    }
+    persist() {
+        if (!this.filePath) {
+            return;
+        }
+        try {
+            const payload = JSON.stringify({ history: this.history }, null, 2);
+            fs.writeFileSync(this.filePath, payload);
+        }
+        catch (err) {
+            this.log.warn(`IgnitionTracker: failed to persist history (${err.message})`);
+        }
+    }
+}
+exports.IgnitionTracker = IgnitionTracker;
+/** Auto-retries this many times before giving up. */
+IgnitionTracker.MAX_ATTEMPTS = 4;
+/** Wait this long for `guardFlameOn` or `igniting=0` after Ignite command. */
+IgnitionTracker.IGNITION_TIMEOUT_MS = 90 * 1000;
+/** Spacing between auto-retries to let the receiver / gas line settle. */
+IgnitionTracker.RETRY_DELAY_MS = 3 * 60 * 1000;
+/** Cap on history we keep persisted. */
+IgnitionTracker.MAX_HISTORY = 200;
+//# sourceMappingURL=ignitionTracker.js.map

package/dist/controllers/ignitionTracker.js.map

@@ -0,0 +1 @@
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package/dist/models/fireplaceStatus.d.ts

@@ -7,6 +7,46 @@ export declare class FireplaceStatus {
     readonly igniting: boolean;
     readonly guardFlameOn: boolean;
     readonly shuttingDown: boolean;
+    /** Raw 4-char hex of the status bit field (chars 16-19). Useful for diagnostics. */
+    readonly statusBitsHex: string;
+    /**
+     * Heuristic: a Mertik GV60 ignition lockout looks like `igniting` set with
+     * no `guardFlameOn` and no `shuttingDown`. The valve tried to light, the
+     * thermopile never confirmed flame, and the receiver killed the gas. The
+     * `igniting` bit stays set until a power-cycle or paperclip reset.
+     * Empirically observed at the cabin on 2026-05-16. See PROTOCOL.md in the
+     * `valor-fireplace-cli` repo for the full empirical decode.
+     */
+    readonly lockoutSuspected: boolean;
+    /**
+     * Schedule / timer / remote-program overlay active (status bit 9). Set when
+     * the handheld remote is driving the setpoint from a P1/P2 timer or schedule.
+     */
+    readonly scheduleActive: boolean;
+    /** Decorative light on/off (status bit 13). Independent of brightness. */
+    readonly lightOn: boolean;
+    /**
+     * Decorative light brightness setpoint, 0-255 (chars 20-21). Persists across
+     * light on/off — the controller remembers your last dim level.
+     */
+    readonly lightBrightness: number;
+    /**
+     * Circulating fan speed, 0-4 (chars 22-23). 0 = off, 1-4 = the four speed
+     * bars exposed by the Valor 10 handheld remote.
+     */
+    readonly fanSpeed: number;
+    /**
+     * Current main-burner output level, 0-255 (chars 14-15). `0x00` means pilot
+     * only (no main burner flame). `0xFF` means full output (Step11). Uses the
+     * same calibration as the outbound FlameHeight command, but in temperature
+     * or eco mode the firmware may report any intermediate modulated value.
+     */
+    readonly burnerOutput: number;
+    /**
+     * Pilot lit but main burner off (`guardFlameOn && burnerOutput === 0`).
+     * Not a distinct wire mode — just a state.
+     */
+    readonly pilotOnly: boolean;
     constructor(status: string);
     toString(): string;
 }

package/dist/models/fireplaceStatus.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"fireplaceStatus.d.ts","sourceRoot":"","sources":["../../src/models/fireplaceStatus.ts"],"names":[],"mappings":"AAAA,OAAO,EAAE,aAAa,EAAE,MAAM,iBAAiB,CAAC;AAEhD,qBAAa,eAAe;IAC1B,SAAgB,KAAK,EAAE,OAAO,CAAS;IACvC,SAAgB,IAAI,EAAE,aAAa,CAAqB;IACxD,SAAgB,kBAAkB,EAAE,MAAM,CAAM;IAChD,SAAgB,iBAAiB,EAAE,MAAM,CAAM;IAC/C,SAAgB,QAAQ,EAAE,OAAO,CAAS;IAC1C,SAAgB,YAAY,EAAE,OAAO,CAAS;IAC9C,SAAgB,YAAY,EAAE,OAAO,CAAS;IAC9C,oFAAoF;IACpF,SAAgB,aAAa,EAAE,MAAM,CAAM;IAC3C;;;;;;;OAOG;IACH,SAAgB,gBAAgB,EAAE,OAAO,CAAS;IAClD;;;OAGG;IACH,SAAgB,cAAc,EAAE,OAAO,CAAS;IAChD,0EAA0E;IAC1E,SAAgB,OAAO,EAAE,OAAO,CAAS;IACzC;;;OAGG;IACH,SAAgB,eAAe,EAAE,MAAM,CAAK;IAC5C;;;OAGG;IACH,SAAgB,QAAQ,EAAE,MAAM,CAAK;IACrC;;;;;OAKG;IACH,SAAgB,YAAY,EAAE,MAAM,CAAK;IACzC;;;OAGG;IACH,SAAgB,SAAS,EAAE,OAAO,CAAS;gBAE/B,MAAM,EAAE,MAAM;IA0BnB,QAAQ,IAAI,MAAM;CAc1B"}

package/dist/models/fireplaceStatus.js

@@ -11,14 +11,63 @@ class FireplaceStatus {
         this.igniting = false;
         this.guardFlameOn = false;
         this.shuttingDown = false;
+        /** Raw 4-char hex of the status bit field (chars 16-19). Useful for diagnostics. */
+        this.statusBitsHex = '';
+        /**
+         * Heuristic: a Mertik GV60 ignition lockout looks like `igniting` set with
+         * no `guardFlameOn` and no `shuttingDown`. The valve tried to light, the
+         * thermopile never confirmed flame, and the receiver killed the gas. The
+         * `igniting` bit stays set until a power-cycle or paperclip reset.
+         * Empirically observed at the cabin on 2026-05-16. See PROTOCOL.md in the
+         * `valor-fireplace-cli` repo for the full empirical decode.
+         */
+        this.lockoutSuspected = false;
+        /**
+         * Schedule / timer / remote-program overlay active (status bit 9). Set when
+         * the handheld remote is driving the setpoint from a P1/P2 timer or schedule.
+         */
+        this.scheduleActive = false;
+        /** Decorative light on/off (status bit 13). Independent of brightness. */
+        this.lightOn = false;
+        /**
+         * Decorative light brightness setpoint, 0-255 (chars 20-21). Persists across
+         * light on/off — the controller remembers your last dim level.
+         */
+        this.lightBrightness = 0;
+        /**
+         * Circulating fan speed, 0-4 (chars 22-23). 0 = off, 1-4 = the four speed
+         * bars exposed by the Valor 10 handheld remote.
+         */
+        this.fanSpeed = 0;
+        /**
+         * Current main-burner output level, 0-255 (chars 14-15). `0x00` means pilot
+         * only (no main burner flame). `0xFF` means full output (Step11). Uses the
+         * same calibration as the outbound FlameHeight command, but in temperature
+         * or eco mode the firmware may report any intermediate modulated value.
+         */
+        this.burnerOutput = 0;
+        /**
+         * Pilot lit but main burner off (`guardFlameOn && burnerOutput === 0`).
+         * Not a distinct wire mode — just a state.
+         */
+        this.pilotOnly = false;
         const modeBits = status.substring(24, 25);
         const statusBits = status.substring(16, 20);
+        this.statusBitsHex = statusBits;
         this.shuttingDown = fromBitStatus(statusBits, 7);
         this.guardFlameOn = fromBitStatus(statusBits, 8);
+        this.scheduleActive = fromBitStatus(statusBits, 9);
         this.igniting = fromBitStatus(statusBits, 11);
+        this.auxOn = fromBitStatus(statusBits, 12);
+        this.lightOn = fromBitStatus(statusBits, 13);
+        this.burnerOutput = parseInt('0x' + status.substring(14, 16));
+        this.lightBrightness = parseInt('0x' + status.substring(20, 22));
+        this.fanSpeed = parseInt('0x' + status.substring(22, 24));
         this.currentTemperature = parseInt('0x' + status.substring(28, 32)) / 10;
         this.targetTemperature = parseInt('0x' + status.substring(32, 36)) / 10;
-        this.auxOn = fromBitStatus(statusBits, 12);
+        this.lockoutSuspected =
+            this.igniting && !this.guardFlameOn && !this.shuttingDown;
+        this.pilotOnly = this.guardFlameOn && this.burnerOutput === 0;
         const endByte = status.substring(status.length - 2);
         let opMode = getOperationMode(modeBits, endByte);
         if (!this.guardFlameOn || this.shuttingDown) {
@@ -32,8 +81,13 @@ class FireplaceStatus {
             + `target:${this.targetTemperature} `
             + `aux:${this.auxOn} `
             + `current:${this.currentTemperature} `
+            + `burner:${this.burnerOutput} `
+            + `fan:${this.fanSpeed} `
+            + `light:${this.lightOn}/${this.lightBrightness} `
             + `shutdown:${this.shuttingDown} `
-            + `guardOn:${this.guardFlameOn}`;
+            + `guardOn:${this.guardFlameOn} `
+            + `lockout:${this.lockoutSuspected} `
+            + `bits:0x${this.statusBitsHex}`;
     }
 }
 exports.FireplaceStatus = FireplaceStatus;

package/dist/models/fireplaceStatus.js.map

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package/package.json

@@ -1,7 +1,7 @@
 {
   "displayName": "Valor Fireplace",
   "name": "homebridge-valor-fireplace",
-  "version": "2.0.4",
+  "version": "2.1.0",
   "description": "Controls Valor Fireplace WiFi controllers, connecting real fire with Homebridge.",
   "license": "MIT",
   "author": {