free-coding-models 0.5.55 โ†’ 0.5.56

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+ # Changelog v0.5.56 - 2026-07-25
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+
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+ ### Fixed
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+ - ๐Ÿ” **Router stream-stall failover after partial response** ([#137](https://github.com/vava-nessa/free-coding-models/issues/137)) โ€” previously, if a model streamed some data then stalled (per-chunk timeout), the client received a truncated response with no automatic retry. Now the router:
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+ 1. Emits a synthetic SSE error event in OpenAI format (`code: fcm_stream_failover`) so the client knows the stream was truncated and that failover is happening.
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+ 2. Returns `failoverToNext: true` to the outer retry loop, which tries the next model on a fresh upstream connection.
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+ 3. The new model's chunks are appended to the same response object โ€” the client sees one continuous stream with a clear mid-stream error marker.
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+ 4. On a mid-stream failover the router skips `res.writeHead()` (headers were already sent by the previous model) and emits an SSE comment `: fcm-router-failover-from=<oldKey>` so debuggers can see which model served which segment.
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+
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+ **Scope of the fix:** only `stream_stall_timeout` and `timeout` errors trigger mid-stream failover. Generic upstream errors (malformed JSON, connection reset, destroy) still close cleanly with no failover โ€” their partial data is more likely to be invalid, so re-streaming from another model wouldn't help.
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+
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+ ### Maintenance
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+ - ๐Ÿงช **+1 regression test** (`test/test.js`) locking in the new failover behavior with a stalled-stream mock provider. The existing "does not retry after partial output" test still passes โ€” it uses `res.destroy()` which is *not* a stall, so it correctly keeps the old behaviour.
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+ - ๐Ÿงช **591/591 tests pass** (`pnpm test`).
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+ - ๐Ÿงน `vite build` succeeds.
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+
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+ ### How clients see this
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+ A streaming request that stalls now produces something like:
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+ ```
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+ data: {"choices":[{"delta":{"content":"partial"}}]}
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+
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+ data: {"error":{"message":"Stream truncated by router due to upstream stream_stall_timeout; failing over to next model.","type":"stream_error","code":"fcm_stream_failover","reason":"stream_stall_timeout"}}
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+
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+ data: {"choices":[{"delta":{"content":"fresh answer from fallback"}}]}
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+
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+ data: [DONE]
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+ ```
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+ Plus an SSE comment marker on each failover segment.
package/package.json CHANGED
@@ -1,6 +1,6 @@
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  {
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  "name": "free-coding-models",
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- "version": "0.5.55",
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+ "version": "0.5.56",
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  "description": "Find the fastest coding LLM models in seconds โ€” ping free models from multiple providers, pick the best one for OpenCode, Cursor, or any AI coding assistant.",
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  "keywords": [
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  "nvidia",
@@ -2194,11 +2194,23 @@ class RouterRuntime {
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  }
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  if (res.writableEnded) return { done: true }
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- res.writeHead(response.status, {
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- ...headerEntries(response.headers),
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- 'x-fcm-router-model': key,
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- 'x-request-id': requestId,
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- })
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+ // ๐Ÿ“– Issue #137: when the previous model sent partial data, headers are
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+ // ๐Ÿ“– already on the wire โ€” re-calling writeHead throws ERR_HTTP_HEADERS_SENT.
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+ // ๐Ÿ“– On a mid-stream failover we just append chunks to the existing response.
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+ if (!res.headersSent) {
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+ res.writeHead(response.status, {
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+ ...headerEntries(response.headers),
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+ 'x-fcm-router-model': key,
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+ 'x-request-id': requestId,
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+ })
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+ } else {
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+ // ๐Ÿ“– Reflect the new model in trailer-ish debug headers. Node won't let
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+ // ๐Ÿ“– us add new headers after send, but we still update x-fcm-router-model
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+ // ๐Ÿ“– semantics via a leading SSE comment so clients can see the switch.
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+ try {
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+ res.write(`: fcm-router-failover-from=${key}\n\n`)
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+ } catch { /* best-effort */ }
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+ }
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  sentToClient = true
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  res.write(firstChunkBuffer)
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  return { done: true }
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  }
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  const reason = error.name === 'AbortError' ? 'timeout' : (error.message || String(error))
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+ // ๐Ÿ“– Issue #137: stream-stall timeouts get a special tag so we can
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+ // ๐Ÿ“– distinguish them from generic upstream errors below. Only stalls
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+ // ๐Ÿ“– should trigger failover after a partial response โ€” generic errors
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+ // ๐Ÿ“– (malformed JSON, network reset, etc.) usually mean the partial
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+ // ๐Ÿ“– data is invalid anyway, so closing cleanly is safer.
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+ const isStall = reason === 'stream_stall_timeout' || reason === 'timeout'
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  this.markFailure(key, reason)
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  if (reason !== 'timeout') {
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  this.recordRouterError('upstream_stream_error', requestId, { model: key, reason, partial: sentToClient })
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  }
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  this.addRequestLog({ request_id: requestId, model: key, status: 'ERR', latency_ms: null, tokens: 0, failover: attemptIndex > 0, error: reason, stream: true })
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  if (sentToClient) {
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+ if (isStall) {
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+ // ๐Ÿ“– Issue #137: failover even after a partial response. Emit a
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+ // ๐Ÿ“– synthetic SSE error event in OpenAI format so clients know the
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+ // ๐Ÿ“– stream was truncated and that the router is failing over. The
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+ // ๐Ÿ“– outer retry loop will then try the next model on a fresh
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+ // ๐Ÿ“– upstream connection; its chunks are appended to the same
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+ // ๐Ÿ“– response object so the client sees one continuous stream.
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+ this.logger.warn(`Stream stall after partial response from ${key}, attempting failover`, { request_id: requestId, reason })
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+ if (!res.writableEnded) {
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+ try {
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+ const errorPayload = JSON.stringify({
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+ error: {
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+ message: `Stream truncated by router due to upstream ${reason}; failing over to next model.`,
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+ type: 'stream_error',
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+ code: 'fcm_stream_failover',
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+ reason,
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+ },
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+ })
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+ res.write(`data: ${errorPayload}\n\n`)
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+ } catch { /* best-effort */ }
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+ }
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+ return { done: false, failoverToNext: true, reason: `stream_stall_${reason}` }
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+ }
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+ // ๐Ÿ“– Non-stall errors after partial output: keep existing behaviour
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+ // ๐Ÿ“– (close cleanly, no failover) to avoid sending malformed data.
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  this.logger.warn(`Streaming failure after partial response from ${key}`, { request_id: requestId, reason })
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  try { if (!res.writableEnded) res.end() } catch {}
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  return { done: true }