formulab 0.5.1 → 0.9.0

package/dist/quality/gageRR.js

@@ -0,0 +1,110 @@
+import { roundTo } from '../utils.js';
+// AIAG MSA 4th Ed — K1 constants by number of trials
+const K1 = { 2: 4.56, 3: 3.05 };
+// K2 constants by number of operators
+const K2 = { 2: 3.65, 3: 2.70 };
+// K3 constants by number of parts
+const K3 = {
+    2: 3.65, 3: 2.70, 4: 2.30, 5: 2.08,
+    6: 1.93, 7: 1.82, 8: 1.74, 9: 1.67, 10: 1.62,
+};
+/**
+ * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, Average and Range Method
+ *
+ * @formula
+ *   - EV = R̄ × K1
+ *   - AV = √((X̄_diff × K2)² − (EV² / (n×r)))  (floored at 0)
+ *   - GRR = √(EV² + AV²)
+ *   - PV = Rp × K3
+ *   - TV = √(GRR² + PV²)
+ *   - %GRR = GRR/TV × 100
+ *   - ndc = floor(1.41 × PV/GRR)
+ *
+ * @reference AIAG Measurement Systems Analysis Reference Manual, 4th Edition
+ * @reference IATF 16949:2016 Section 7.1.5.1.1
+ */
+export function gageRR(input) {
+    const { measurements, tolerance } = input;
+    const numParts = measurements.length;
+    const numOperators = measurements[0].length;
+    const numTrials = measurements[0][0].length;
+    const k1 = K1[numTrials] ?? K1[3];
+    const k2 = K2[numOperators] ?? K2[3];
+    const k3 = K3[numParts] ?? K3[10];
+    // Compute range per part per operator, then overall R̄
+    let rangeSum = 0;
+    for (let p = 0; p < numParts; p++) {
+        for (let o = 0; o < numOperators; o++) {
+            const trials = measurements[p][o];
+            const maxVal = Math.max(...trials);
+            const minVal = Math.min(...trials);
+            rangeSum += maxVal - minVal;
+        }
+    }
+    const rBar = rangeSum / (numParts * numOperators);
+    // EV (Equipment Variation / Repeatability)
+    const ev = rBar * k1;
+    // Operator means
+    const operatorMeans = [];
+    for (let o = 0; o < numOperators; o++) {
+        let sum = 0;
+        for (let p = 0; p < numParts; p++) {
+            for (let t = 0; t < numTrials; t++) {
+                sum += measurements[p][o][t];
+            }
+        }
+        operatorMeans.push(sum / (numParts * numTrials));
+    }
+    const xBarDiff = Math.max(...operatorMeans) - Math.min(...operatorMeans);
+    // AV (Appraiser Variation / Reproducibility)
+    const avSquared = (xBarDiff * k2) ** 2 - (ev ** 2) / (numParts * numTrials);
+    const av = avSquared > 0 ? Math.sqrt(avSquared) : 0;
+    // GRR
+    const grr = Math.sqrt(ev ** 2 + av ** 2);
+    // Part means for PV
+    const partMeans = [];
+    for (let p = 0; p < numParts; p++) {
+        let sum = 0;
+        for (let o = 0; o < numOperators; o++) {
+            for (let t = 0; t < numTrials; t++) {
+                sum += measurements[p][o][t];
+            }
+        }
+        partMeans.push(sum / (numOperators * numTrials));
+    }
+    const rp = Math.max(...partMeans) - Math.min(...partMeans);
+    const pv = rp * k3;
+    // TV (Total Variation)
+    const tv = Math.sqrt(grr ** 2 + pv ** 2);
+    // %GRR
+    const percentGRR = tv > 0 ? roundTo((grr / tv) * 100, 2) : 0;
+    // %Tolerance
+    const percentTolerance = tolerance != null && tolerance > 0
+        ? roundTo((grr / tolerance) * 100 * 6, 2)
+        : null;
+    // ndc
+    const ndc = grr > 0 ? Math.floor(1.41 * (pv / grr)) : 0;
+    // Status
+    let status;
+    if (percentGRR <= 10) {
+        status = 'acceptable';
+    }
+    else if (percentGRR <= 30) {
+        status = 'marginal';
+    }
+    else {
+        status = 'unacceptable';
+    }
+    return {
+        ev: roundTo(ev, 4),
+        av: roundTo(av, 4),
+        grr: roundTo(grr, 4),
+        pv: roundTo(pv, 4),
+        tv: roundTo(tv, 4),
+        percentGRR,
+        percentTolerance,
+        ndc,
+        status,
+    };
+}
+//# sourceMappingURL=gageRR.js.map

package/dist/quality/gageRR.js.map

@@ -0,0 +1 @@
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package/dist/quality/index.d.ts

@@ -12,5 +12,9 @@ export { ppm } from './ppm.js';
 export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
-export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, } from './types.js';
+export { gageRR } from './gageRR.js';
+export { cmk } from './cmk.js';
+export { weibull } from './weibull.js';
+export { paretoAnalysis } from './paretoAnalysis.js';
+export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, GageRRInput, GageRRResult, CmkInput, CmkResult, WeibullInput, WeibullResult, ParetoItem, ParetoInput, ParetoClassification, ParetoResult, } from './types.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/quality/index.d.ts.map

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package/dist/quality/index.js

@@ -13,4 +13,8 @@ export { ppm } from './ppm.js';
 export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
+export { gageRR } from './gageRR.js';
+export { cmk } from './cmk.js';
+export { weibull } from './weibull.js';
+export { paretoAnalysis } from './paretoAnalysis.js';
 //# sourceMappingURL=index.js.map

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package/dist/quality/paretoAnalysis.d.ts

@@ -0,0 +1,15 @@
+import type { ParetoInput, ParetoResult } from './types.js';
+/**
+ * Pareto Analysis (80/20 Rule) — ABC Classification
+ *
+ * @formula Cumulative percentage-based classification
+ *   - Sort items by value descending
+ *   - Calculate cumulative percentage
+ *   - Category A: cumulative ≤ thresholdA (default 80%)
+ *   - Category B: thresholdA < cumulative ≤ thresholdB (default 95%)
+ *   - Category C: cumulative > thresholdB
+ *
+ * @reference Juran, J.M. "Juran's Quality Handbook", 5th Ed.
+ */
+export declare function paretoAnalysis(input: ParetoInput): ParetoResult;
+//# sourceMappingURL=paretoAnalysis.d.ts.map

package/dist/quality/paretoAnalysis.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/paretoAnalysis.js

@@ -0,0 +1,92 @@
+import { roundTo } from '../utils.js';
+/**
+ * Pareto Analysis (80/20 Rule) — ABC Classification
+ *
+ * @formula Cumulative percentage-based classification
+ *   - Sort items by value descending
+ *   - Calculate cumulative percentage
+ *   - Category A: cumulative ≤ thresholdA (default 80%)
+ *   - Category B: thresholdA < cumulative ≤ thresholdB (default 95%)
+ *   - Category C: cumulative > thresholdB
+ *
+ * @reference Juran, J.M. "Juran's Quality Handbook", 5th Ed.
+ */
+export function paretoAnalysis(input) {
+    const { items, thresholdA = 80, thresholdB = 95 } = input;
+    const totalValue = items.reduce((s, item) => s + item.value, 0);
+    if (totalValue === 0) {
+        const classified = items.map((item, i) => ({
+            name: item.name,
+            value: item.value,
+            percentage: 0,
+            cumulative: 0,
+            rank: i + 1,
+            category: 'C',
+        }));
+        return {
+            items: classified,
+            summary: {
+                a: { count: 0, totalValue: 0, percentage: 0 },
+                b: { count: 0, totalValue: 0, percentage: 0 },
+                c: { count: items.length, totalValue: 0, percentage: 0 },
+            },
+            totalValue: 0,
+        };
+    }
+    // Sort by value descending
+    const sorted = [...items].sort((a, b) => b.value - a.value);
+    let cumulative = 0;
+    const classified = sorted.map((item, i) => {
+        const percentage = roundTo((item.value / totalValue) * 100, 2);
+        cumulative += percentage;
+        let category;
+        if (cumulative <= thresholdA) {
+            category = 'A';
+        }
+        else if (cumulative <= thresholdB) {
+            category = 'B';
+        }
+        else {
+            category = 'C';
+        }
+        // First item always goes to A if thresholdA > 0
+        if (i === 0 && percentage > thresholdA) {
+            category = 'A';
+        }
+        return {
+            name: item.name,
+            value: item.value,
+            percentage,
+            cumulative: roundTo(cumulative, 2),
+            rank: i + 1,
+            category,
+        };
+    });
+    // Summary
+    const summaryA = classified.filter(c => c.category === 'A');
+    const summaryB = classified.filter(c => c.category === 'B');
+    const summaryC = classified.filter(c => c.category === 'C');
+    const sumVal = (arr) => arr.reduce((s, c) => s + c.value, 0);
+    return {
+        items: classified,
+        summary: {
+            a: {
+                count: summaryA.length,
+                totalValue: roundTo(sumVal(summaryA), 2),
+                percentage: roundTo((sumVal(summaryA) / totalValue) * 100, 2),
+            },
+            b: {
+                count: summaryB.length,
+                totalValue: roundTo(sumVal(summaryB), 2),
+                percentage: roundTo((sumVal(summaryB) / totalValue) * 100, 2),
+            },
+            c: {
+                count: summaryC.length,
+                totalValue: roundTo(sumVal(summaryC), 2),
+                percentage: roundTo((sumVal(summaryC) / totalValue) * 100, 2),
+            },
+        },
+        totalValue: roundTo(totalValue, 2),
+    };
+}
+//# sourceMappingURL=paretoAnalysis.js.map

package/dist/quality/paretoAnalysis.js.map

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package/dist/quality/types.d.ts

@@ -289,4 +289,95 @@ export interface YieldResult {
     /** Expected output after all steps */
     expectedOutput: number;
 }
+/**
+ * Gage R&R (MSA) Types — AIAG MSA 4th Edition
+ */
+export interface GageRRInput {
+    measurements: number[][][];
+    tolerance?: number;
+}
+export interface GageRRResult {
+    ev: number;
+    av: number;
+    grr: number;
+    pv: number;
+    tv: number;
+    percentGRR: number;
+    percentTolerance: number | null;
+    ndc: number;
+    status: 'acceptable' | 'marginal' | 'unacceptable';
+}
+/**
+ * Cmk (Machine Capability Index) Types
+ */
+export interface CmkInput {
+    measurements: number[];
+    lsl: number;
+    usl: number;
+}
+export interface CmkResult {
+    mean: number;
+    stdDev: number;
+    cm: number;
+    cmk: number;
+    isCapable: boolean;
+}
+/**
+ * Weibull Reliability Analysis Types
+ */
+export interface WeibullInput {
+    failureTimes: number[];
+    missionTime?: number;
+}
+export interface WeibullResult {
+    beta: number;
+    eta: number;
+    mttf: number;
+    r2: number;
+    reliability: number | null;
+    b10Life: number;
+    b50Life: number;
+    failureMode: 'infant' | 'random' | 'wearout';
+}
+/**
+ * Pareto Analysis Types
+ */
+export interface ParetoItem {
+    name: string;
+    value: number;
+}
+export interface ParetoInput {
+    items: ParetoItem[];
+    thresholdA?: number;
+    thresholdB?: number;
+}
+export interface ParetoClassification {
+    name: string;
+    value: number;
+    percentage: number;
+    cumulative: number;
+    rank: number;
+    category: 'A' | 'B' | 'C';
+}
+export interface ParetoResult {
+    items: ParetoClassification[];
+    summary: {
+        a: {
+            count: number;
+            totalValue: number;
+            percentage: number;
+        };
+        b: {
+            count: number;
+            totalValue: number;
+            percentage: number;
+        };
+        c: {
+            count: number;
+            totalValue: number;
+            percentage: number;
+        };
+    };
+    totalValue: number;
+}
 //# sourceMappingURL=types.d.ts.map

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package/dist/quality/weibull.d.ts

@@ -0,0 +1,17 @@
+import type { WeibullInput, WeibullResult } from './types.js';
+/**
+ * Weibull Reliability Analysis — Median Rank Regression
+ *
+ * @formula
+ *   - F(i) = (i − 0.3) / (n + 0.4)  (Benard's approximation for median rank)
+ *   - Y = ln(ln(1/(1−F))) vs X = ln(t) → linear regression
+ *   - β = slope, η = exp(−intercept/slope)
+ *   - MTTF = η × Γ(1 + 1/β)
+ *   - R(t) = exp(−(t/η)^β)
+ *   - B10 = η × (−ln(0.9))^(1/β)
+ *
+ * @reference Abernethy, R.B. "The New Weibull Handbook", 5th Ed.
+ * @reference IEC 61649:2008 — Weibull Analysis
+ */
+export declare function weibull(input: WeibullInput): WeibullResult;
+//# sourceMappingURL=weibull.d.ts.map

package/dist/quality/weibull.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/weibull.js

@@ -0,0 +1,106 @@
+import { roundTo } from '../utils.js';
+/**
+ * Weibull Reliability Analysis — Median Rank Regression
+ *
+ * @formula
+ *   - F(i) = (i − 0.3) / (n + 0.4)  (Benard's approximation for median rank)
+ *   - Y = ln(ln(1/(1−F))) vs X = ln(t) → linear regression
+ *   - β = slope, η = exp(−intercept/slope)
+ *   - MTTF = η × Γ(1 + 1/β)
+ *   - R(t) = exp(−(t/η)^β)
+ *   - B10 = η × (−ln(0.9))^(1/β)
+ *
+ * @reference Abernethy, R.B. "The New Weibull Handbook", 5th Ed.
+ * @reference IEC 61649:2008 — Weibull Analysis
+ */
+export function weibull(input) {
+    const { failureTimes, missionTime } = input;
+    // Sort failure times ascending
+    const sorted = [...failureTimes].sort((a, b) => a - b);
+    const n = sorted.length;
+    // Median rank regression
+    const xVals = []; // ln(t)
+    const yVals = []; // ln(ln(1/(1-F)))
+    for (let i = 0; i < n; i++) {
+        const rank = i + 1;
+        const f = (rank - 0.3) / (n + 0.4); // Benard's approximation
+        xVals.push(Math.log(sorted[i]));
+        yVals.push(Math.log(Math.log(1 / (1 - f))));
+    }
+    // Linear regression: Y = a + b*X
+    const sumX = xVals.reduce((s, v) => s + v, 0);
+    const sumY = yVals.reduce((s, v) => s + v, 0);
+    const sumXY = xVals.reduce((s, v, i) => s + v * yVals[i], 0);
+    const sumX2 = xVals.reduce((s, v) => s + v * v, 0);
+    const sumY2 = yVals.reduce((s, v) => s + v * v, 0);
+    const beta = (n * sumXY - sumX * sumY) / (n * sumX2 - sumX * sumX);
+    const intercept = (sumY - beta * sumX) / n;
+    const eta = Math.exp(-intercept / beta);
+    // R² (coefficient of determination)
+    const yMean = sumY / n;
+    const ssTot = sumY2 - n * yMean * yMean;
+    const ssRes = yVals.reduce((s, y, i) => {
+        const yPred = intercept + beta * xVals[i];
+        return s + (y - yPred) ** 2;
+    }, 0);
+    const r2 = ssTot > 0 ? 1 - ssRes / ssTot : 0;
+    // MTTF = η × Γ(1 + 1/β)
+    const mttf = eta * gamma(1 + 1 / beta);
+    // B10 life: 10% failure life
+    const b10Life = eta * Math.pow(-Math.log(0.9), 1 / beta);
+    // B50 life: Median life
+    const b50Life = eta * Math.pow(-Math.log(0.5), 1 / beta);
+    // Reliability at mission time
+    const reliability = missionTime != null
+        ? Math.exp(-Math.pow(missionTime / eta, beta))
+        : null;
+    // Failure mode classification
+    let failureMode;
+    if (beta < 0.95) {
+        failureMode = 'infant';
+    }
+    else if (beta <= 1.05) {
+        failureMode = 'random';
+    }
+    else {
+        failureMode = 'wearout';
+    }
+    return {
+        beta: roundTo(beta, 4),
+        eta: roundTo(eta, 2),
+        mttf: roundTo(mttf, 2),
+        r2: roundTo(r2, 4),
+        reliability: reliability != null ? roundTo(reliability, 4) : null,
+        b10Life: roundTo(b10Life, 2),
+        b50Life: roundTo(b50Life, 2),
+        failureMode,
+    };
+}
+/**
+ * Gamma function approximation using Lanczos method
+ */
+function gamma(z) {
+    if (z < 0.5) {
+        return Math.PI / (Math.sin(Math.PI * z) * gamma(1 - z));
+    }
+    z -= 1;
+    const g = 7;
+    const c = [
+        0.99999999999980993,
+        676.5203681218851,
+        -1259.1392167224028,
+        771.32342877765313,
+        -176.61502916214059,
+        12.507343278686905,
+        -0.13857109526572012,
+        9.9843695780195716e-6,
+        1.5056327351493116e-7,
+    ];
+    let x = c[0];
+    for (let i = 1; i < g + 2; i++) {
+        x += c[i] / (z + i);
+    }
+    const t = z + g + 0.5;
+    return Math.sqrt(2 * Math.PI) * Math.pow(t, z + 0.5) * Math.exp(-t) * x;
+}
+//# sourceMappingURL=weibull.js.map

package/dist/quality/weibull.js.map

@@ -0,0 +1 @@
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package/dist/safety/arcFlash.d.ts

@@ -0,0 +1,14 @@
+import type { ArcFlashInput, ArcFlashResult } from './types.js';
+/**
+ * Arc Flash Incident Energy Calculator — IEEE 1584-2018 Simplified / NFPA 70E
+ *
+ * @formula
+ *   - Ia (arcing current) from empirical IEEE 1584 equations
+ *   - E (incident energy) = Cf × normalized energy × (t/0.2) × (610^x / D^x)
+ *   - AFB = distance where E = 1.2 cal/cm²
+ *
+ * @reference IEEE 1584-2018 — Guide for Performing Arc-Flash Hazard Calculations
+ * @reference NFPA 70E-2024 — Standard for Electrical Safety in the Workplace
+ */
+export declare function arcFlash(input: ArcFlashInput): ArcFlashResult;
+//# sourceMappingURL=arcFlash.d.ts.map

package/dist/safety/arcFlash.d.ts.map

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package/dist/safety/arcFlash.js

@@ -0,0 +1,90 @@
+import { roundTo } from '../utils.js';
+/**
+ * Arc Flash Incident Energy Calculator — IEEE 1584-2018 Simplified / NFPA 70E
+ *
+ * @formula
+ *   - Ia (arcing current) from empirical IEEE 1584 equations
+ *   - E (incident energy) = Cf × normalized energy × (t/0.2) × (610^x / D^x)
+ *   - AFB = distance where E = 1.2 cal/cm²
+ *
+ * @reference IEEE 1584-2018 — Guide for Performing Arc-Flash Hazard Calculations
+ * @reference NFPA 70E-2024 — Standard for Electrical Safety in the Workplace
+ */
+export function arcFlash(input) {
+    const { voltage, boltedFaultCurrent, workingDistance, faultClearingTime, gapBetweenConductors, enclosureType } = input;
+    const Ibf = boltedFaultCurrent; // kA
+    const V = voltage;
+    const G = gapBetweenConductors; // mm
+    const t = faultClearingTime; // seconds
+    const D = workingDistance; // mm
+    // Enclosure correction factors
+    const enclosureCf = {
+        open: 1.0,
+        box: 1.5,
+        mcc: 1.5,
+        panel: 1.5,
+        cable: 1.0,
+    };
+    const Cf = enclosureCf[enclosureType] ?? 1.0;
+    // Distance exponents by voltage
+    const distanceExponent = V <= 1000 ? 1.641 : 0.973;
+    // Arcing current estimation (simplified IEEE 1584)
+    let Ia;
+    if (V <= 1000) {
+        // Low voltage
+        const logIa = 0.662 * Math.log10(Ibf) + 0.0966 * (V / 1000) + 0.000526 * G + 0.5588 * (V / 1000) * Math.log10(Ibf) - 0.00304 * G * Math.log10(Ibf);
+        Ia = Math.pow(10, logIa);
+    }
+    else {
+        // Medium voltage (> 1kV)
+        const logIa = 0.00402 + 0.983 * Math.log10(Ibf);
+        Ia = Math.pow(10, logIa);
+    }
+    // Normalized incident energy at 610mm, 0.2s (cal/cm²)
+    const K1 = enclosureType === 'open' ? -0.792 : -0.555;
+    const K2 = 0; // ungrounded/HRG → -0.113, but default grounded
+    const logEn = K1 + K2 + 1.081 * Math.log10(Ia) + 0.0011 * G;
+    const En = Math.pow(10, logEn);
+    // Incident energy at working distance
+    const E = Cf * En * (t / 0.2) * Math.pow(610, distanceExponent) / Math.pow(D, distanceExponent);
+    // Arc flash boundary (distance where E = 1.2 cal/cm²)
+    const Eb = 1.2; // cal/cm² threshold
+    const AFB = Math.pow((Cf * En * (t / 0.2) * Math.pow(610, distanceExponent)) / Eb, 1 / distanceExponent);
+    // PPE Category per NFPA 70E Table 130.7(C)(15)(a)
+    let ppeCategory;
+    if (E <= 1.2)
+        ppeCategory = 0;
+    else if (E <= 4)
+        ppeCategory = 1;
+    else if (E <= 8)
+        ppeCategory = 2;
+    else if (E <= 25)
+        ppeCategory = 3;
+    else
+        ppeCategory = 4;
+    // Hazard level
+    let hazardLevel;
+    if (E <= 1.2)
+        hazardLevel = 'safe';
+    else if (E <= 40)
+        hazardLevel = 'danger';
+    else
+        hazardLevel = 'extreme';
+    // Required PPE description
+    const ppeDescriptions = {
+        0: 'No PPE required (E ≤ 1.2 cal/cm²)',
+        1: 'Arc-rated shirt, pants, safety glasses (4 cal/cm²)',
+        2: 'Arc flash suit or arc-rated clothing (8 cal/cm²)',
+        3: 'Arc flash suit, gloves, face shield (25 cal/cm²)',
+        4: 'Arc flash suit rated > 25 cal/cm² (40 cal/cm²)',
+    };
+    return {
+        arcCurrent: roundTo(Ia, 2),
+        incidentEnergy: roundTo(E, 2),
+        arcFlashBoundary: roundTo(AFB, 0),
+        ppeCategory,
+        hazardLevel,
+        requiredPPE: ppeDescriptions[ppeCategory],
+    };
+}
+//# sourceMappingURL=arcFlash.js.map