formulab 0.47.0 → 0.48.1

package/CHANGELOG.md

@@ -5,6 +5,72 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [Unreleased]
+
+## [0.48.1] - 2026-09-24
+
+### Fixed
+
+- **`safety/fallClearance()` warned about compliant values.** OSHA 1926.502(d)(16) states each limit
+  in both feet and metres: "6 feet (1.8 m)" for free fall and "3.5 feet (1.07 m)" for deceleration.
+  The two do not convert exactly. 0.48.0 compared against the exact feet value, so a deceleration
+  distance of exactly 1.07 m — the standard's own metric figure and the usual absorber rating — was
+  reported as over the limit. A value is now within the limit if it meets either stated figure.
+
+## [0.48.0] - 2026-09-24
+
+### Changed
+
+- **Breaking — `ArcFlashInput`**: `enclosureType` is replaced by `equipment: 'open' | 'switchgear' |
+  'mcc' | 'panel' | 'cable'` (IEEE 1584-2002 Table 4 classes; `box` becomes `switchgear`), and
+  `grounding: 'grounded' | 'ungrounded'` is now required (use `ungrounded` for high-resistance
+  grounded systems).
+- `arcFlash()` throws a `RangeError` for inputs outside the model range (208 V–15 kV, 0.7–106 kA,
+  13–152 mm gap) and for MCC or panel above 1 kV, where Table 4 gives no distance exponent.
+- `ArcFlashResult` gains `normalizedIncidentEnergy`, `distanceExponent`, `standard`, and, at 1 kV or
+  below, `reducedArcCurrent` (85 % of the arcing current, which the guide asks to evaluate as well).
+  `arcCurrent` now has three decimal places.
+- **Breaking — `fallClearance()`**: every height is now measured from the worker's feet, and each
+  height means one thing. `FallClearanceInput` now takes `dRingHeight` (was `workerHeight`, whose
+  comment already said D-ring height), `anchorAboveFeet` (was `anchorHeight`), and an optional
+  `workingHeight`. `rescueClearance` is removed. `FallClearanceResult` now returns `requiredClearance`
+  (was `minimumHeight`), `clearanceBelowAnchor` (the "18.5 ft" figure) and `freeFallDistance`.
+  `clearanceAboveObstacle` and `isAdequate` are `null` when `workingHeight` is not given.
+
+### Fixed
+
+- **`safety/arcFlash()` now implements IEEE 1584-2002 as published.** The function said it followed
+  IEEE 1584-2018 but used the 2002 equations, and it got several of those wrong:
+  - The low-voltage arcing current left out K (−0.153 open, −0.097 box), so it was about 25 % too high.
+  - Cf (1.5 at 1 kV or below, 1.0 above) was chosen by enclosure type instead of by voltage.
+  - The distance exponent depended only on voltage (1.641 or 0.973). Table 4 gives it per equipment
+    class: open air and cable 2.000, switchgear 1.473 or 0.973, MCC and panel 1.641.
+  - K2 was always 0, which is the ungrounded value, although a comment called it grounded.
+
+  Checked against a published IEEE 1584-2002 worked example (Phillips, 480 V panel, 30 kA): arcing
+  current 16.761 kA and incident energy 0.969 cal/cm², both matching.
+
+- **`safety/fallClearance()` used `anchorHeight` with two meanings.** The minimum height treated it as
+  the anchor's height above the feet. The obstacle check treated it as the anchor's height above the
+  lower level. As a result:
+  - The total fall distance never subtracted the anchor height (4.97 m where the formula gives
+    4.82 m).
+  - The free-space figure added a 0.9 m "ANSI Z359.4 rescue clearance". No such minimum could be
+    confirmed, so it is removed.
+  - The obstacle verdict compared numbers measured from different references. For a worker 0.15 m
+    below the anchor it reported "5.42 m below obstacle".
+
+  The verdict now needs the working surface height and is `null` without it. There is a new warning
+  when free fall exceeds the OSHA 1926.502(d)(16)(iii) limit of 6 ft. The remaining unsourced warnings
+  (lanyard over 1.8 m, worker height range, safety factor under 0.6 m, rescue clearance) are removed. Checked against the widely
+  published 18.5 ft figure (6 ft lanyard, 3.5 ft deceleration, 1 ft stretch, 5 ft D-ring height, 3 ft
+  safety factor).
+
+- **`safety/ladderAngle()` `idealBaseDistance` is a quarter of the ladder's working length**, per OSHA
+  29 CFR 1926.1053(b)(5)(i), instead of a quarter of its height. The function's own 75.5° default
+  already followed the working-length rule (cos 75.5° ≈ 1/4); a quarter of the height is atan(4) ≈
+  75.96°. A 6 m ladder now gives 1.5 m, not 1.45 m.
+
 ## [0.47.0] - 2026-09-15
 
 ### Fixed

package/dist/metal/flangeSpec.d.ts

@@ -9,5 +9,14 @@ import type { FlangeSpecInput, FlangeSpecResult } from './types.js';
  * @param input - Flange standard, pressure class, nominal size
  * @returns Flange dimensions (OD, thickness, bolt pattern, weight)
  */
+/**
+ * NPS designations this table covers, ascending.
+ *
+ * Exposed for the same reason as `getPipeSizes`: without it a caller building a picker, or a test
+ * asserting a property across every row, has to restate the table — and a table's copy is where the
+ * two drift apart. Sorted numerically because `Object.keys` returns index-like keys ('1', '2', '10')
+ * before the rest, not in declaration order.
+ */
+export declare function getFlangeSizes(): string[];
 export declare function flangeSpec(input: FlangeSpecInput): FlangeSpecResult;
 //# sourceMappingURL=flangeSpec.d.ts.map

package/dist/metal/flangeSpec.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"flangeSpec.d.ts","sourceRoot":"","sources":["../../src/metal/flangeSpec.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,eAAe,EAAE,gBAAgB,EAAiB,MAAM,YAAY,CAAC;AAoEnF;;;;;;;;;GASG;AACH;;;;;;;GAOG;AACH,wBAAgB,cAAc,IAAI,MAAM,EAAE,CAEzC;AAED,wBAAgB,UAAU,CAAC,KAAK,EAAE,eAAe,GAAG,gBAAgB,CA8BnE"}

package/dist/metal/flangeSpec.js

@@ -63,6 +63,17 @@ const ASME_B16_5 = {
  * @param input - Flange standard, pressure class, nominal size
  * @returns Flange dimensions (OD, thickness, bolt pattern, weight)
  */
+/**
+ * NPS designations this table covers, ascending.
+ *
+ * Exposed for the same reason as `getPipeSizes`: without it a caller building a picker, or a test
+ * asserting a property across every row, has to restate the table — and a table's copy is where the
+ * two drift apart. Sorted numerically because `Object.keys` returns index-like keys ('1', '2', '10')
+ * before the rest, not in declaration order.
+ */
+export function getFlangeSizes() {
+    return Object.keys(ASME_B16_5).sort((a, b) => Number(a) - Number(b));
+}
 export function flangeSpec(input) {
     const { standard, pressureClass, nominalSize } = input;
     if (standard === 'EN_1092_1') {

package/dist/metal/flangeSpec.js.map

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package/dist/metal/index.d.ts

@@ -29,6 +29,6 @@ export { weldStrength } from './weldStrength.js';
 export { columnBuckling } from './columnBuckling.js';
 export { beamDeflection, beamDeflectionCurve } from './beamDeflection.js';
 export { materialGradeConverter } from './materialGradeConverter.js';
-export { pipeSpec } from './pipeSpec.js';
-export { flangeSpec } from './flangeSpec.js';
+export { pipeSpec, getPipeSizes } from './pipeSpec.js';
+export { flangeSpec, getFlangeSizes } from './flangeSpec.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/metal/index.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"index.d.ts","sourceRoot":"","sources":["../../src/metal/index.ts"],"names":[],"mappings":"AACA,YAAY,EAEV,UAAU,EACV,YAAY,EACZ,gBAAgB,EAChB,iBAAiB,EAEjB,eAAe,EACf,SAAS,EACT,kBAAkB,EAClB,mBAAmB,EACnB,uBAAuB,EACvB,oBAAoB,EACpB,kBAAkB,EAClB,yBAAyB,EACzB,0BAA0B,EAC1B,eAAe,EACf,gBAAgB,EAChB,gBAAgB,EAChB,iBAAiB,EACjB,mBAAmB,EACnB,oBAAoB,EACpB,yBAAyB,EAEzB,cAAc,EACd,QAAQ,EACR,iBAAiB,EACjB,kBAAkB,EAElB,WAAW,EACX,YAAY,EACZ,aAAa,EAEb,mBAAmB,EACnB,oBAAoB,EACpB,SAAS,EACT,UAAU,EAEV,gBAAgB,EAChB,YAAY,EACZ,aAAa,EAEb,gBAAgB,EAChB,YAAY,EACZ,iBAAiB,EACjB,cAAc,EACd,kBAAkB,EAElB,mBAAmB,EACnB,SAAS,EACT,UAAU,EAEV,aAAa,EACb,aAAa,EACb,cAAc,EAEd,gBAAgB,EAChB,aAAa,EACb,cAAc,EACd,YAAY,EAEZ,aAAa,EACb,cAAc,EAEd,cAAc,EACd,cAAc,EACd,eAAe,EAEf,SAAS,EACT,UAAU,EACV,WAAW,EACX,SAAS,EAET,cAAc,EACd,WAAW,EACX,YAAY,EAEZ,cAAc,EACd,QAAQ,EACR,SAAS,EAET,UAAU,EACV,WAAW,EACX,YAAY,EACZ,UAAU,EAEV,OAAO,EACP,cAAc,EACd,eAAe,EACf,QAAQ,EACR,SAAS,EAET,eAAe,EACf,YAAY,EACZ,iBAAiB,EACjB,cAAc,EACd,aAAa,EACb,eAAe,EAEf,WAAW,EACX,aAAa,EACb,YAAY,EACZ,qBAAqB,EACrB,sBAAsB,EACtB,kBAAkB,EAClB,aAAa,EACb,cAAc,EAEd,gBAAgB,EAChB,SAAS,EACT,YAAY,EACZ,YAAY,EACZ,UAAU,EACV,aAAa,EAEb,kBAAkB,EAClB,iBAAiB,EACjB,kBAAkB,EAElB,kBAAkB,EAClB,mBAAmB,EACnB,oBAAoB,EAEpB,eAAe,EACf,YAAY,EACZ,mBAAmB,EACnB,oBAAoB,EACpB,wBAAwB,EAExB,gBAAgB,EAChB,2BAA2B,EAC3B,4BAA4B,EAE5B,YAAY,EACZ,YAAY,EACZ,aAAa,EACb,cAAc,EAEd,cAAc,EACd,aAAa,EACb,eAAe,EACf,gBAAgB,GACjB,MAAM,YAAY,CAAC;AAGpB,OAAO,EAAE,kBAAkB,EAAE,WAAW,EAAE,MAAM,aAAa,CAAC;AAG9D,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,aAAa,EAAE,MAAM,oBAAoB,CAAC;AACnD,OAAO,EAAE,oBAAoB,EAAE,sBAAsB,EAAE,MAAM,oBAAoB,CAAC;AAClF,OAAO,EAAE,UAAU,EAAE,MAAM,iBAAiB,CAAC;AAC7C,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,IAAI,EAAE,UAAU,EAAE,gBAAgB,EAAE,MAAM,WAAW,CAAC;AAC/D,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,QAAQ,EAAE,gBAAgB,EAAE,MAAM,eAAe,CAAC;AAC3D,OAAO,EAAE,QAAQ,EAAE,aAAa,EAAE,SAAS,EAAE,MAAM,eAAe,CAAC;AACnE,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,KAAK,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AACpD,OAAO,EAAE,MAAM,EAAE,MAAM,aAAa,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,MAAM,EAAE,cAAc,EAAE,eAAe,EAAE,MAAM,aAAa,CAAC;AACtE,OAAO,EAAE,SAAS,EAAE,kBAAkB,EAAE,MAAM,gBAAgB,CAAC;AAC/D,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,cAAc,EAAE,MAAM,qBAAqB,CAAC;AACrD,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,sBAAsB,EAAE,MAAM,6BAA6B,CAAC;AACrE,OAAO,EAAE,QAAQ,EAAE,YAAY,EAAE,MAAM,eAAe,CAAC;AACvD,OAAO,EAAE,UAAU,EAAE,cAAc,EAAE,MAAM,iBAAiB,CAAC"}

package/dist/metal/index.js

@@ -30,6 +30,6 @@ export { weldStrength } from './weldStrength.js';
 export { columnBuckling } from './columnBuckling.js';
 export { beamDeflection, beamDeflectionCurve } from './beamDeflection.js';
 export { materialGradeConverter } from './materialGradeConverter.js';
-export { pipeSpec } from './pipeSpec.js';
-export { flangeSpec } from './flangeSpec.js';
+export { pipeSpec, getPipeSizes } from './pipeSpec.js';
+export { flangeSpec, getFlangeSizes } from './flangeSpec.js';
 //# sourceMappingURL=index.js.map

package/dist/metal/index.js.map

@@ -1 +1 @@
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+{"version":3,"file":"index.js","sourceRoot":"","sources":["../../src/metal/index.ts"],"names":[],"mappings":"AAiJA,SAAS;AACT,OAAO,EAAE,kBAAkB,EAAE,WAAW,EAAE,MAAM,aAAa,CAAC;AAE9D,YAAY;AACZ,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,aAAa,EAAE,MAAM,oBAAoB,CAAC;AACnD,OAAO,EAAE,oBAAoB,EAAE,sBAAsB,EAAE,MAAM,oBAAoB,CAAC;AAClF,OAAO,EAAE,UAAU,EAAE,MAAM,iBAAiB,CAAC;AAC7C,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,IAAI,EAAE,UAAU,EAAE,gBAAgB,EAAE,MAAM,WAAW,CAAC;AAC/D,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,QAAQ,EAAE,gBAAgB,EAAE,MAAM,eAAe,CAAC;AAC3D,OAAO,EAAE,QAAQ,EAAE,aAAa,EAAE,SAAS,EAAE,MAAM,eAAe,CAAC;AACnE,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,KAAK,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AACpD,OAAO,EAAE,MAAM,EAAE,MAAM,aAAa,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,MAAM,EAAE,cAAc,EAAE,eAAe,EAAE,MAAM,aAAa,CAAC;AACtE,OAAO,EAAE,SAAS,EAAE,kBAAkB,EAAE,MAAM,gBAAgB,CAAC;AAC/D,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,cAAc,EAAE,MAAM,qBAAqB,CAAC;AACrD,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,sBAAsB,EAAE,MAAM,6BAA6B,CAAC;AACrE,OAAO,EAAE,QAAQ,EAAE,YAAY,EAAE,MAAM,eAAe,CAAC;AACvD,OAAO,EAAE,UAAU,EAAE,cAAc,EAAE,MAAM,iBAAiB,CAAC"}

package/dist/metal/pipeSpec.d.ts

@@ -1,13 +1,17 @@
 import type { PipeSpecInput, PipeSpecResult } from './types.js';
 /**
- * Look up pipe specifications from ANSI/ASME standards
+ * NPS designations this table covers, **sorted ascending by actual size**.
  *
- * @reference ASME B36.10M, ASME B36.19M
- * @throws {RangeError} Unknown DN size: {nominalSize}
- * @throws {RangeError} Unknown pipe size: {nps}
- * @throws {RangeError} Schedule {schedule} not available for size {nps}
- * @param input - Pipe standard, nominal size, and schedule
- * @returns Pipe dimensions (OD, wall thickness, ID, weight, areas)
+ * `thread` and `screw` already expose their size lists (`getMetricSizes`, `getUnifiedSizes`,
+ * `getDesignations`); this one did not, so a caller building a picker — or a test asserting a
+ * property across every row — had to restate the table, which is how a table and its copy drift
+ * apart.
+ *
+ * ⚠️ **The sort is not decoration.** `Object.keys` does not preserve declaration order here: keys
+ * that look like array indices (`'1'`, `'2'`, `'10'`) are returned first in numeric order, and only
+ * then the rest in insertion order — so the raw key order runs `1, 2, 3, 4, 6, 8, 10, 12, 14, 16,
+ * 1/2, 3/4, 1-1/4, …`. A picker built on that order lists 16" before 1/2".
  */
+export declare function getPipeSizes(): string[];
 export declare function pipeSpec(input: PipeSpecInput): PipeSpecResult;
 //# sourceMappingURL=pipeSpec.d.ts.map

package/dist/metal/pipeSpec.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"pipeSpec.d.ts","sourceRoot":"","sources":["../../src/metal/pipeSpec.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,aAAa,EAAE,cAAc,EAAgB,MAAM,YAAY,CAAC;AA6E9E;;;;;;;;;;;;GAYG;AACH,wBAAgB,YAAY,IAAI,MAAM,EAAE,CAEvC;AAED,wBAAgB,QAAQ,CAAC,KAAK,EAAE,aAAa,GAAG,cAAc,CAuD7D"}

package/dist/metal/pipeSpec.js

@@ -52,6 +52,36 @@ const STEEL_DENSITY = 7850; // kg/m³
  * @param input - Pipe standard, nominal size, and schedule
  * @returns Pipe dimensions (OD, wall thickness, ID, weight, areas)
  */
+/**
+ * Parse an NPS designation to its numeric value in inches.
+ *
+ * Forms in this table: `'1/2'`, `'3/4'`, `'2'`, `'1-1/4'` (whole-and-fraction, hyphenated).
+ */
+function npsValue(nps) {
+    const [whole, fraction] = nps.split('-');
+    const base = fraction === undefined && whole.includes('/') ? 0 : Number(whole);
+    const frac = fraction ?? (whole.includes('/') ? whole : undefined);
+    if (frac === undefined)
+        return base;
+    const [num, den] = frac.split('/').map(Number);
+    return base + num / den;
+}
+/**
+ * NPS designations this table covers, **sorted ascending by actual size**.
+ *
+ * `thread` and `screw` already expose their size lists (`getMetricSizes`, `getUnifiedSizes`,
+ * `getDesignations`); this one did not, so a caller building a picker — or a test asserting a
+ * property across every row — had to restate the table, which is how a table and its copy drift
+ * apart.
+ *
+ * ⚠️ **The sort is not decoration.** `Object.keys` does not preserve declaration order here: keys
+ * that look like array indices (`'1'`, `'2'`, `'10'`) are returned first in numeric order, and only
+ * then the rest in insertion order — so the raw key order runs `1, 2, 3, 4, 6, 8, 10, 12, 14, 16,
+ * 1/2, 3/4, 1-1/4, …`. A picker built on that order lists 16" before 1/2".
+ */
+export function getPipeSizes() {
+    return Object.keys(PIPE_DATA).sort((a, b) => npsValue(a) - npsValue(b));
+}
 export function pipeSpec(input) {
     const { standard, nominalSize, schedule } = input;
     // Normalize nominal size

package/dist/metal/pipeSpec.js.map

@@ -1 +1 @@
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package/dist/safety/arcFlash.d.ts

@@ -1,17 +1,29 @@
 import type { ArcFlashInput, ArcFlashResult } from './types.js';
 /**
- * Arc Flash Incident Energy Calculator — IEEE 1584-2018 Simplified / NFPA 70E
+ * Arc Flash Incident Energy — IEEE 1584-2002 empirical model, PPE category per NFPA 70E
  *
  * @formula
- *   - Ia (arcing current) from empirical IEEE 1584 equations
- *   - E (incident energy) = Cf × normalized energy × (t/0.2) × (610^x / D^x)
- *   - AFB = distance where E = 1.2 cal/cm²
+ *   - Arcing current, V ≤ 1 kV:
+ *     lg Ia = K + 0.662 lg Ibf + 0.0966 V + 0.000526 G + 0.5588 V lg Ibf − 0.00304 G lg Ibf
+ *     (K = −0.153 open, −0.097 box; V in kV)
+ *   - Arcing current, 1 kV < V ≤ 15 kV: lg Ia = 0.00402 + 0.983 lg Ibf
+ *   - Normalized energy (610 mm, 0.2 s): lg En = K1 + K2 + 1.081 lg Ia + 0.0011 G
+ *     (K1 = −0.792 open, −0.555 box; K2 = 0 ungrounded/high-resistance grounded, −0.113 grounded)
+ *   - Incident energy: E = Cf × En × (t / 0.2) × (610 / D)^x  [cal/cm²]
+ *     (Cf = 1.5 for V ≤ 1 kV, 1.0 above; x from Table 4 by equipment and voltage class)
+ *   - Arc flash boundary: DB = [Cf × En × (t / 0.2) × 610^x / 1.2]^(1/x)  [mm, at 1.2 cal/cm²]
+ *   - For V ≤ 1 kV the guide also requires a second evaluation at 85 % of Ia; `reducedArcCurrent`
+ *     is that current, for reading the protective device's clearing time.
  *
- * @reference IEEE 1584-2018 — Guide for Performing Arc-Flash Hazard Calculations
- * @reference NFPA 70E-2024 — Standard for Electrical Safety in the Workplace
+ * @reference IEEE 1584-2002 — Guide for Performing Arc Flash Hazard Calculations, clause 5, Table 4
+ * @reference NFPA 70E — PPE categories by incident energy
+ * @validation J. Phillips, "Arc Flash Calculation Guide" (Brainfiller), IEEE 1584-2002 worked
+ *   example: 480 V, 30 kA, 25 mm panel, grounded, 1 cycle, 457.2 mm → Ia 16.761 kA,
+ *   En 4.82, E 0.969 cal/cm² (4.05 J/cm²) — reproduced to the published digits
  *
- * @throws {RangeError} voltage, boltedFaultCurrent, workingDistance, faultClearingTime,
- *   or gapBetweenConductors is not greater than 0
+ * @throws {RangeError} a non-positive input; voltage outside 208–15 000 V, bolted fault current
+ *   outside 0.7–106 kA or gap outside 13–152 mm (the model's fitted range); MCC or panel above 1 kV
+ *   (no distance exponent in Table 4)
  */
 export declare function arcFlash(input: ArcFlashInput): ArcFlashResult;
 //# sourceMappingURL=arcFlash.d.ts.map

package/dist/safety/arcFlash.d.ts.map

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+{"version":3,"file":"arcFlash.d.ts","sourceRoot":"","sources":["../../src/safety/arcFlash.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,aAAa,EAAE,cAAc,EAAqB,MAAM,YAAY,CAAC;AA+BnF;;;;;;;;;;;;;;;;;;;;;;;;;GAyBG;AACH,wBAAgB,QAAQ,CAAC,KAAK,EAAE,aAAa,GAAG,cAAc,CA+E7D"}

package/dist/safety/arcFlash.js

@@ -1,74 +1,101 @@
 import { roundTo } from '../utils.js';
+/** IEEE 1584-2002 model range (clause 4) — the empirical equations were fitted only inside it. */
+const VOLTAGE_RANGE = { min: 208, max: 15000 }; // V
+const BOLTED_FAULT_RANGE = { min: 0.7, max: 106 }; // kA
+const GAP_RANGE = { min: 13, max: 152 }; // mm
 /**
- * Arc Flash Incident Energy Calculator — IEEE 1584-2018 Simplified / NFPA 70E
+ * Distance exponent x — IEEE 1584-2002 Table 4 ("Factors for equipment and voltage classes").
+ * The table gives no MCC/panel row above 1 kV, so those combinations are outside the model.
+ */
+const DISTANCE_EXPONENT = {
+    open: { low: 2.0, medium: 2.0 },
+    switchgear: { low: 1.473, medium: 0.973 },
+    mcc: { low: 1.641, medium: null },
+    panel: { low: 1.641, medium: null },
+    cable: { low: 2.0, medium: 2.0 },
+};
+/**
+ * Open configuration = no enclosure (open air, cable); box configuration = enclosed equipment.
+ * This selects K (arcing current) and K1 (normalized incident energy).
+ */
+const ENCLOSED = {
+    open: false,
+    switchgear: true,
+    mcc: true,
+    panel: true,
+    cable: false,
+};
+/**
+ * Arc Flash Incident Energy — IEEE 1584-2002 empirical model, PPE category per NFPA 70E
  *
  * @formula
- *   - Ia (arcing current) from empirical IEEE 1584 equations
- *   - E (incident energy) = Cf × normalized energy × (t/0.2) × (610^x / D^x)
- *   - AFB = distance where E = 1.2 cal/cm²
+ *   - Arcing current, V ≤ 1 kV:
+ *     lg Ia = K + 0.662 lg Ibf + 0.0966 V + 0.000526 G + 0.5588 V lg Ibf − 0.00304 G lg Ibf
+ *     (K = −0.153 open, −0.097 box; V in kV)
+ *   - Arcing current, 1 kV < V ≤ 15 kV: lg Ia = 0.00402 + 0.983 lg Ibf
+ *   - Normalized energy (610 mm, 0.2 s): lg En = K1 + K2 + 1.081 lg Ia + 0.0011 G
+ *     (K1 = −0.792 open, −0.555 box; K2 = 0 ungrounded/high-resistance grounded, −0.113 grounded)
+ *   - Incident energy: E = Cf × En × (t / 0.2) × (610 / D)^x  [cal/cm²]
+ *     (Cf = 1.5 for V ≤ 1 kV, 1.0 above; x from Table 4 by equipment and voltage class)
+ *   - Arc flash boundary: DB = [Cf × En × (t / 0.2) × 610^x / 1.2]^(1/x)  [mm, at 1.2 cal/cm²]
+ *   - For V ≤ 1 kV the guide also requires a second evaluation at 85 % of Ia; `reducedArcCurrent`
+ *     is that current, for reading the protective device's clearing time.
  *
- * @reference IEEE 1584-2018 — Guide for Performing Arc-Flash Hazard Calculations
- * @reference NFPA 70E-2024 — Standard for Electrical Safety in the Workplace
+ * @reference IEEE 1584-2002 — Guide for Performing Arc Flash Hazard Calculations, clause 5, Table 4
+ * @reference NFPA 70E — PPE categories by incident energy
+ * @validation J. Phillips, "Arc Flash Calculation Guide" (Brainfiller), IEEE 1584-2002 worked
+ *   example: 480 V, 30 kA, 25 mm panel, grounded, 1 cycle, 457.2 mm → Ia 16.761 kA,
+ *   En 4.82, E 0.969 cal/cm² (4.05 J/cm²) — reproduced to the published digits
  *
- * @throws {RangeError} voltage, boltedFaultCurrent, workingDistance, faultClearingTime,
- *   or gapBetweenConductors is not greater than 0
+ * @throws {RangeError} a non-positive input; voltage outside 208–15 000 V, bolted fault current
+ *   outside 0.7–106 kA or gap outside 13–152 mm (the model's fitted range); MCC or panel above 1 kV
+ *   (no distance exponent in Table 4)
  */
 export function arcFlash(input) {
-    const { voltage, boltedFaultCurrent, workingDistance, faultClearingTime, gapBetweenConductors, enclosureType } = input;
-    if (voltage <= 0) {
+    const { voltage, boltedFaultCurrent, workingDistance, faultClearingTime, gapBetweenConductors, equipment, grounding } = input;
+    if (voltage <= 0)
         throw new RangeError('voltage must be greater than 0');
-    }
-    if (boltedFaultCurrent <= 0) {
+    if (boltedFaultCurrent <= 0)
         throw new RangeError('boltedFaultCurrent must be greater than 0');
-    }
-    if (workingDistance <= 0) {
+    if (workingDistance <= 0)
         throw new RangeError('workingDistance must be greater than 0');
-    }
-    if (faultClearingTime <= 0) {
+    if (faultClearingTime <= 0)
         throw new RangeError('faultClearingTime must be greater than 0');
-    }
-    if (gapBetweenConductors <= 0) {
+    if (gapBetweenConductors <= 0)
         throw new RangeError('gapBetweenConductors must be greater than 0');
+    if (voltage < VOLTAGE_RANGE.min || voltage > VOLTAGE_RANGE.max) {
+        throw new RangeError(`voltage must be within ${VOLTAGE_RANGE.min}–${VOLTAGE_RANGE.max} V (IEEE 1584-2002 model range)`);
     }
-    const Ibf = boltedFaultCurrent; // kA
-    const V = voltage;
-    const G = gapBetweenConductors; // mm
-    const t = faultClearingTime; // seconds
-    const D = workingDistance; // mm
-    // Enclosure correction factors
-    const enclosureCf = {
-        open: 1.0,
-        box: 1.5,
-        mcc: 1.5,
-        panel: 1.5,
-        cable: 1.0,
-    };
-    const Cf = enclosureCf[enclosureType] ?? 1.0;
-    // Distance exponents by voltage
-    const distanceExponent = V <= 1000 ? 1.641 : 0.973;
-    // Arcing current estimation (simplified IEEE 1584)
-    let Ia;
-    if (V <= 1000) {
-        // Low voltage
-        const logIa = 0.662 * Math.log10(Ibf) + 0.0966 * (V / 1000) + 0.000526 * G + 0.5588 * (V / 1000) * Math.log10(Ibf) - 0.00304 * G * Math.log10(Ibf);
-        Ia = Math.pow(10, logIa);
+    if (boltedFaultCurrent < BOLTED_FAULT_RANGE.min || boltedFaultCurrent > BOLTED_FAULT_RANGE.max) {
+        throw new RangeError(`boltedFaultCurrent must be within ${BOLTED_FAULT_RANGE.min}–${BOLTED_FAULT_RANGE.max} kA (IEEE 1584-2002 model range)`);
     }
-    else {
-        // Medium voltage (> 1kV)
-        const logIa = 0.00402 + 0.983 * Math.log10(Ibf);
-        Ia = Math.pow(10, logIa);
+    if (gapBetweenConductors < GAP_RANGE.min || gapBetweenConductors > GAP_RANGE.max) {
+        throw new RangeError(`gapBetweenConductors must be within ${GAP_RANGE.min}–${GAP_RANGE.max} mm (IEEE 1584-2002 model range)`);
     }
-    // Normalized incident energy at 610mm, 0.2s (cal/cm²)
-    const K1 = enclosureType === 'open' ? -0.792 : -0.555;
-    const K2 = 0; // ungrounded/HRG → -0.113, but default grounded
-    const logEn = K1 + K2 + 1.081 * Math.log10(Ia) + 0.0011 * G;
-    const En = Math.pow(10, logEn);
-    // Incident energy at working distance
-    const E = Cf * En * (t / 0.2) * Math.pow(610, distanceExponent) / Math.pow(D, distanceExponent);
-    // Arc flash boundary (distance where E = 1.2 cal/cm²)
-    const Eb = 1.2; // cal/cm² threshold
-    const AFB = Math.pow((Cf * En * (t / 0.2) * Math.pow(610, distanceExponent)) / Eb, 1 / distanceExponent);
-    // PPE Category per NFPA 70E Table 130.7(C)(15)(a)
+    const lowVoltage = voltage <= 1000;
+    const x = lowVoltage ? DISTANCE_EXPONENT[equipment].low : DISTANCE_EXPONENT[equipment].medium;
+    if (x === null) {
+        throw new RangeError(`equipment '${equipment}' has no distance exponent above 1 kV in IEEE 1584-2002 Table 4`);
+    }
+    const V = voltage / 1000; // kV
+    const G = gapBetweenConductors; // mm
+    const t = faultClearingTime; // s
+    const D = workingDistance; // mm
+    const lgIbf = Math.log10(boltedFaultCurrent);
+    const enclosed = ENCLOSED[equipment];
+    const K = enclosed ? -0.097 : -0.153;
+    const lgIa = lowVoltage
+        ? K + 0.662 * lgIbf + 0.0966 * V + 0.000526 * G + 0.5588 * V * lgIbf - 0.00304 * G * lgIbf
+        : 0.00402 + 0.983 * lgIbf;
+    const Ia = Math.pow(10, lgIa);
+    const K1 = enclosed ? -0.555 : -0.792;
+    const K2 = grounding === 'grounded' ? -0.113 : 0;
+    const En = Math.pow(10, K1 + K2 + 1.081 * Math.log10(Ia) + 0.0011 * G);
+    const Cf = lowVoltage ? 1.5 : 1.0;
+    const scaled = Cf * En * (t / 0.2);
+    const E = scaled * Math.pow(610 / D, x);
+    const AFB = Math.pow((scaled * Math.pow(610, x)) / 1.2, 1 / x);
+    // PPE category per NFPA 70E incident-energy bands
     let ppeCategory;
     if (E <= 1.2)
         ppeCategory = 0;
@@ -80,7 +107,6 @@ export function arcFlash(input) {
         ppeCategory = 3;
     else
         ppeCategory = 4;
-    // Hazard level
     let hazardLevel;
     if (E <= 1.2)
         hazardLevel = 'safe';
@@ -88,7 +114,6 @@ export function arcFlash(input) {
         hazardLevel = 'danger';
     else
         hazardLevel = 'extreme';
-    // Required PPE description
     const ppeDescriptions = {
         0: 'No PPE required (E ≤ 1.2 cal/cm²)',
         1: 'Arc-rated shirt, pants, safety glasses (4 cal/cm²)',
@@ -97,12 +122,16 @@ export function arcFlash(input) {
         4: 'Arc flash suit rated > 25 cal/cm² (40 cal/cm²)',
     };
     return {
-        arcCurrent: roundTo(Ia, 2),
+        arcCurrent: roundTo(Ia, 3),
+        ...(lowVoltage ? { reducedArcCurrent: roundTo(0.85 * Ia, 3) } : {}),
+        normalizedIncidentEnergy: roundTo(En, 3),
         incidentEnergy: roundTo(E, 2),
         arcFlashBoundary: roundTo(AFB, 0),
+        distanceExponent: x,
         ppeCategory,
         hazardLevel,
         requiredPPE: ppeDescriptions[ppeCategory],
+        standard: 'IEEE 1584-2002',
     };
 }
 //# sourceMappingURL=arcFlash.js.map

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package/dist/safety/fallClearance.d.ts

@@ -1,28 +1,32 @@
 import type { FallClearanceInput, FallClearanceResult } from './types.js';
 /**
- * Calculate fall clearance requirements for personal fall protection systems.
- * Implements ANSI Z359.1 and Z359.4 guidelines.
+ * Fall clearance for a personal fall arrest system on a fixed-length shock-absorbing lanyard.
  *
- * Total Fall Distance = Lanyard Length + Deceleration Distance + Harness Stretch + Worker Height
- * Free Space Required = Total Fall Distance + Safety Factor + Rescue Clearance - Anchor Height
- * Clearance Above Obstacle = Anchor Height - (Total Fall Distance + Safety Factor) - Obstacle Height
+ * Every height is measured from the worker's feet on the working surface, the way the anchor is
+ * located on site. After arrest the D-ring hangs lanyard + deceleration + harness stretch below the
+ * anchor and the feet a further D-ring height below that.
  *
- * ANSI Z359 Components:
- * - Lanyard/SRL length: typically 1.8m (6ft)
- * - Deceleration distance: max 1.07m (3.5ft) per OSHA
- * - Harness stretch: ~0.3m (1ft)
- * - D-ring to feet: ~1.5m (5ft)
- * - Rescue clearance: 0.9m (3ft) minimum per ANSI Z359.4
+ * @formula
+ *   - Clearance below anchor = L + DD + HS + H_D + SF — the "18.5 ft" figure for a 6 ft lanyard
+ *   - Total fall distance (feet travel) = L + DD + HS + H_D − A
+ *   - Required clearance below the working surface = total fall distance + SF
+ *   - Free fall = max(0, L + H_D − A) — the lanyard pays out before the absorber engages
+ *   - With a working height W above the lower level: clearance above obstacle =
+ *     W − obstacle height − required clearance, and the system is adequate when it is ≥ 0
  *
- * @param input - Fall clearance parameters
- * @returns Fall clearance results including adequacy assessment and warnings
- * @reference OSHA 29 CFR 1926.502(d)(16)(iv) — personal fall arrest systems must limit
- *   deceleration distance to 3.5 ft (1.07 m)
- * @throws {RangeError} workerHeight ≤ 0, or any distance (lanyardLength,
- *   decelerationDistance, harnessStretch, safetyFactor, rescueClearance,
- *   obstacleHeight) is negative.
- * @remarks anchorHeight ≤ 0 is NOT rejected: it is a valid (dangerous) geometry
- *   that the function reports as isAdequate=false with a warning.
+ *   (L lanyard, DD deceleration distance, HS harness stretch/D-ring shift, H_D D-ring height above
+ *   the feet, A anchor height above the feet, SF safety factor)
+ *
+ * @reference OSHA 29 CFR 1926.502(d)(16)(iii)–(iv) — free fall ≤ 1.8 m (6 ft), deceleration ≤ 1.07 m
+ *   (3.5 ft), and the employee must not contact any lower level
+ * @reference ANSI/ASSP Z359 fall-arrest clearance practice
+ * @validation Clearance below anchor for a 6 ft lanyard, 3.5 ft deceleration, 1 ft harness stretch,
+ *   5 ft D-ring height and 3 ft safety factor = 18.5 ft (the widely published manufacturer and
+ *   ARTBA worked figure)
+ *
+ * @throws {RangeError} dRingHeight ≤ 0, or lanyardLength, decelerationDistance, harnessStretch,
+ *   safetyFactor, workingHeight or obstacleHeight is negative
+ * @remarks anchorAboveFeet may be negative (an anchor below the feet); the free-fall warning reports it.
  */
 export declare function fallClearance(input: FallClearanceInput): FallClearanceResult;
 //# sourceMappingURL=fallClearance.d.ts.map

package/dist/safety/fallClearance.d.ts.map

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package/dist/safety/fallClearance.js

@@ -1,109 +1,73 @@
 import { roundTo } from '../utils.js';
+/*
+ * OSHA 29 CFR 1926.502(d)(16) states each limit in both units — "6 feet (1.8 m)", "3.5 feet
+ * (1.07 m)" — and the two do not convert exactly (6 ft = 1.8288 m, 3.5 ft = 1.0668 m). A value
+ * that meets either statement complies, so the limit is the larger of the two: a 6 ft lanyard's
+ * free fall and a 1.07 m absorber rating are both within the rule.
+ */
+/** OSHA 29 CFR 1926.502(d)(16)(iii) — free fall. */
+const MAX_FREE_FALL = Math.max(6 * 0.3048, 1.8); // m
+/** OSHA 29 CFR 1926.502(d)(16)(iv) — deceleration distance. */
+const MAX_DECELERATION = Math.max(3.5 * 0.3048, 1.07); // m
 /**
- * Calculate fall clearance requirements for personal fall protection systems.
- * Implements ANSI Z359.1 and Z359.4 guidelines.
+ * Fall clearance for a personal fall arrest system on a fixed-length shock-absorbing lanyard.
+ *
+ * Every height is measured from the worker's feet on the working surface, the way the anchor is
+ * located on site. After arrest the D-ring hangs lanyard + deceleration + harness stretch below the
+ * anchor and the feet a further D-ring height below that.
+ *
+ * @formula
+ *   - Clearance below anchor = L + DD + HS + H_D + SF — the "18.5 ft" figure for a 6 ft lanyard
+ *   - Total fall distance (feet travel) = L + DD + HS + H_D − A
+ *   - Required clearance below the working surface = total fall distance + SF
+ *   - Free fall = max(0, L + H_D − A) — the lanyard pays out before the absorber engages
+ *   - With a working height W above the lower level: clearance above obstacle =
+ *     W − obstacle height − required clearance, and the system is adequate when it is ≥ 0
  *
- * Total Fall Distance = Lanyard Length + Deceleration Distance + Harness Stretch + Worker Height
- * Free Space Required = Total Fall Distance + Safety Factor + Rescue Clearance - Anchor Height
- * Clearance Above Obstacle = Anchor Height - (Total Fall Distance + Safety Factor) - Obstacle Height
+ *   (L lanyard, DD deceleration distance, HS harness stretch/D-ring shift, H_D D-ring height above
+ *   the feet, A anchor height above the feet, SF safety factor)
  *
- * ANSI Z359 Components:
- * - Lanyard/SRL length: typically 1.8m (6ft)
- * - Deceleration distance: max 1.07m (3.5ft) per OSHA
- * - Harness stretch: ~0.3m (1ft)
- * - D-ring to feet: ~1.5m (5ft)
- * - Rescue clearance: 0.9m (3ft) minimum per ANSI Z359.4
+ * @reference OSHA 29 CFR 1926.502(d)(16)(iii)–(iv) — free fall ≤ 1.8 m (6 ft), deceleration ≤ 1.07 m
+ *   (3.5 ft), and the employee must not contact any lower level
+ * @reference ANSI/ASSP Z359 fall-arrest clearance practice
+ * @validation Clearance below anchor for a 6 ft lanyard, 3.5 ft deceleration, 1 ft harness stretch,
+ *   5 ft D-ring height and 3 ft safety factor = 18.5 ft (the widely published manufacturer and
+ *   ARTBA worked figure)
  *
- * @param input - Fall clearance parameters
- * @returns Fall clearance results including adequacy assessment and warnings
- * @reference OSHA 29 CFR 1926.502(d)(16)(iv) — personal fall arrest systems must limit
- *   deceleration distance to 3.5 ft (1.07 m)
- * @throws {RangeError} workerHeight ≤ 0, or any distance (lanyardLength,
- *   decelerationDistance, harnessStretch, safetyFactor, rescueClearance,
- *   obstacleHeight) is negative.
- * @remarks anchorHeight ≤ 0 is NOT rejected: it is a valid (dangerous) geometry
- *   that the function reports as isAdequate=false with a warning.
+ * @throws {RangeError} dRingHeight ≤ 0, or lanyardLength, decelerationDistance, harnessStretch,
+ *   safetyFactor, workingHeight or obstacleHeight is negative
+ * @remarks anchorAboveFeet may be negative (an anchor below the feet); the free-fall warning reports it.
  */
 export function fallClearance(input) {
-    const { lanyardLength, decelerationDistance, harnessStretch, workerHeight, safetyFactor, anchorHeight, rescueClearance = 0.9, // ANSI Z359.4 default minimum
-    obstacleHeight = 0, // Ground level default
-     } = input;
-    if (workerHeight <= 0) {
-        throw new RangeError('workerHeight must be greater than 0');
-    }
-    if (lanyardLength < 0 ||
-        decelerationDistance < 0 ||
-        harnessStretch < 0 ||
-        safetyFactor < 0 ||
-        rescueClearance < 0 ||
-        obstacleHeight < 0) {
-        throw new RangeError('lanyardLength, decelerationDistance, harnessStretch, safetyFactor, rescueClearance, and obstacleHeight must not be negative');
+    const { lanyardLength: L, decelerationDistance: DD, harnessStretch: HS, dRingHeight: HD, anchorAboveFeet: A, safetyFactor: SF, workingHeight, obstacleHeight = 0, } = input;
+    if (HD <= 0)
+        throw new RangeError('dRingHeight must be greater than 0');
+    if (L < 0 || DD < 0 || HS < 0 || SF < 0 || obstacleHeight < 0 || (workingHeight !== undefined && workingHeight < 0)) {
+        throw new RangeError('lanyardLength, decelerationDistance, harnessStretch, safetyFactor, workingHeight and obstacleHeight must not be negative');
     }
+    const clearanceBelowAnchor = L + DD + HS + HD + SF;
+    const totalFallDistance = L + DD + HS + HD - A;
+    const requiredClearance = totalFallDistance + SF;
+    const freeFallDistance = Math.max(0, L + HD - A);
+    // Judged on the reported (rounded) margin so the verdict and the number shown next to it agree.
+    const clearanceAboveObstacle = workingHeight === undefined ? null : roundTo(workingHeight - obstacleHeight - requiredClearance, 3);
+    const isAdequate = clearanceAboveObstacle === null ? null : clearanceAboveObstacle >= 0;
     const warnings = [];
-    // Validate inputs and generate warnings
-    if (lanyardLength > 1.8) {
-        warnings.push('Lanyard exceeds standard 1.8m (6ft) length');
-    }
-    if (decelerationDistance > 1.07) {
-        warnings.push('Deceleration distance exceeds OSHA maximum of 1.07m (3.5ft)');
-    }
-    if (workerHeight < 1.2 || workerHeight > 2.0) {
-        warnings.push('Worker height outside typical range (1.2-2.0m)');
-    }
-    if (safetyFactor < 0.6) {
-        warnings.push('Safety factor below recommended minimum (0.6m/2ft)');
-    }
-    if (rescueClearance < 0.9) {
-        warnings.push('Rescue clearance below ANSI Z359.4 minimum (0.9m/3ft)');
-    }
-    // Calculate total fall distance (before arrest)
-    // This is the distance worker falls before deceleration device fully activates
-    const totalFallDistance = lanyardLength +
-        decelerationDistance +
-        harnessStretch +
-        workerHeight;
-    // Calculate minimum height requirement
-    // This is the minimum anchor height needed to prevent ground contact
-    const minimumHeight = totalFallDistance + safetyFactor - anchorHeight;
-    // Calculate total free space required below anchor
-    // Includes rescue clearance for post-fall positioning
-    const freeSpaceRequired = totalFallDistance + safetyFactor + rescueClearance;
-    // Calculate clearance above obstacle
-    // Positive = safe clearance exists
-    // Negative = worker would contact obstacle
-    const workerLowestPoint = anchorHeight - (totalFallDistance + safetyFactor);
-    const clearanceAboveObstacle = workerLowestPoint - obstacleHeight;
-    // Determine if the system is adequate
-    let isAdequate = null;
-    if (anchorHeight <= 0) {
-        // Anchor at or below feet level - extremely dangerous
-        isAdequate = false;
-        warnings.push('Anchor at or below foot level - fall protection inadequate');
-    }
-    else if (clearanceAboveObstacle < 0) {
-        // Worker would contact obstacle
-        isAdequate = false;
-        warnings.push(`Insufficient clearance: worker would be ${Math.abs(clearanceAboveObstacle).toFixed(2)}m below obstacle level`);
-    }
-    else if (clearanceAboveObstacle < rescueClearance) {
-        // Clearance exists but rescue may be difficult
-        isAdequate = true;
-        warnings.push('Limited clearance for rescue operations');
+    if (freeFallDistance > MAX_FREE_FALL) {
+        warnings.push(`Free fall of ${freeFallDistance.toFixed(2)} m exceeds the OSHA limit of 1.8 m (6 ft) — raise the anchor or shorten the lanyard`);
     }
-    else {
-        // Adequate clearance for fall arrest and rescue
-        isAdequate = true;
+    if (DD > MAX_DECELERATION) {
+        warnings.push('Deceleration distance exceeds the OSHA limit of 1.07 m (3.5 ft)');
     }
-    // Additional warning for marginal situations
-    if (isAdequate && clearanceAboveObstacle < 1.5) {
-        warnings.push('Consider increasing anchor height for additional safety margin');
+    if (clearanceAboveObstacle !== null && clearanceAboveObstacle < 0) {
+        warnings.push(`Insufficient clearance: ${Math.abs(clearanceAboveObstacle).toFixed(2)} m short of the required clearance above the obstacle`);
     }
     return {
         totalFallDistance: roundTo(totalFallDistance, 3),
-        minimumHeight: roundTo(minimumHeight, 3),
-        rescueClearance,
-        freeSpaceRequired: roundTo(freeSpaceRequired, 3),
-        clearanceAboveObstacle: roundTo(clearanceAboveObstacle, 3),
+        requiredClearance: roundTo(requiredClearance, 3),
+        clearanceBelowAnchor: roundTo(clearanceBelowAnchor, 3),
+        freeFallDistance: roundTo(freeFallDistance, 3),
+        clearanceAboveObstacle,
         isAdequate,
         warnings,
     };

package/dist/safety/fallClearance.js.map

@@ -1 +1 @@
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package/dist/safety/index.d.ts

@@ -12,5 +12,5 @@ export { ergonomicRisk } from './ergonomicRisk.js';
 export { arcFlash } from './arcFlash.js';
 export { confinedSpace } from './confinedSpace.js';
 export { lel } from './lel.js';
-export type { VentilationActivityLevel, SpaceType, VentilationRateInput, VentilationRateResult, FallClearanceInput, FallClearanceResult, CouplingQuality, WorkDuration, NioshInput, NioshResult, CascadeStep, NoiseExposure, NoiseExposureInput, NoiseExposureContribution, NoiseExposureResult, WorkloadIntensity, WbgtInput, WbgtResult, ToolExposure, HavsInput, HavsResult, RespiratorType, RespiratorInput, RespiratorResult, LadderAngleInput, LadderAngleResult, IlluminanceInput, IlluminanceResult, ThermalComfortInput, ThermalComfortResult, RebaInput, RebaResult, ArcFlashInput, ArcFlashResult, ConfinedSpaceInput, ConfinedSpaceResult, GasComponent, LelInput, LelResult, } from './types.js';
+export type { VentilationActivityLevel, SpaceType, VentilationRateInput, VentilationRateResult, FallClearanceInput, FallClearanceResult, CouplingQuality, WorkDuration, NioshInput, NioshResult, CascadeStep, NoiseExposure, NoiseExposureInput, NoiseExposureContribution, NoiseExposureResult, WorkloadIntensity, WbgtInput, WbgtResult, ToolExposure, HavsInput, HavsResult, RespiratorType, RespiratorInput, RespiratorResult, LadderAngleInput, LadderAngleResult, IlluminanceInput, IlluminanceResult, ThermalComfortInput, ThermalComfortResult, RebaInput, RebaResult, ArcFlashEquipment, ArcFlashInput, ArcFlashResult, ConfinedSpaceInput, ConfinedSpaceResult, GasComponent, LelInput, LelResult, } from './types.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/safety/index.d.ts.map

@@ -1 +1 @@
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package/dist/safety/ladderAngle.d.ts

@@ -11,8 +11,9 @@ export declare const LADDER_COMPLIANT_ANGLE_RANGE: {
 /**
  * Calculate ladder setup angle and OSHA compliance.
  *
- * OSHA 4:1 Rule: For every 4 feet of height, the base should be 1 foot out.
- * This gives an ideal angle of atan(4/1) ≈ 75.96° (commonly cited as 75.5°).
+ * OSHA 4:1 rule, 29 CFR 1926.1053(b)(5)(i): the foot of the ladder sits one quarter of its working
+ * length (foot to top support) out from the support, so cos θ = 1/4 and θ ≈ 75.5°.
+ * (A quarter of the *height* instead gives atan(4) ≈ 75.96°.)
  * Compliant range: see {@link LADDER_COMPLIANT_ANGLE_RANGE} (70°–80°).
  *
  * Provide ladderLength and either height or baseDistance.

package/dist/safety/ladderAngle.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"ladderAngle.d.ts","sourceRoot":"","sources":["../../src/safety/ladderAngle.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,gBAAgB,EAAE,iBAAiB,EAAE,MAAM,YAAY,CAAC;AAKtE;;;;GAIG;AACH,eAAO,MAAM,4BAA4B;;;CAAgC,CAAC;AAE1E;;;;;;;;;;;;;;;GAeG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,gBAAgB,GAAG,iBAAiB,CAsFtE"}

package/dist/safety/ladderAngle.js

@@ -10,8 +10,9 @@ export const LADDER_COMPLIANT_ANGLE_RANGE = { min: 70, max: 80 };
 /**
  * Calculate ladder setup angle and OSHA compliance.
  *
- * OSHA 4:1 Rule: For every 4 feet of height, the base should be 1 foot out.
- * This gives an ideal angle of atan(4/1) ≈ 75.96° (commonly cited as 75.5°).
+ * OSHA 4:1 rule, 29 CFR 1926.1053(b)(5)(i): the foot of the ladder sits one quarter of its working
+ * length (foot to top support) out from the support, so cos θ = 1/4 and θ ≈ 75.5°.
+ * (A quarter of the *height* instead gives atan(4) ≈ 75.96°.)
  * Compliant range: see {@link LADDER_COMPLIANT_ANGLE_RANGE} (70°–80°).
  *
  * Provide ladderLength and either height or baseDistance.
@@ -75,8 +76,10 @@ export function ladderAngle(input) {
     else if (height !== undefined && height > 0) {
         angle = 90;
     }
-    // Ideal base distance for OSHA 4:1 at given height
-    const idealBaseDistance = height !== undefined ? height / 4 : 0;
+    // Ideal base distance: one quarter of the working length, OSHA 29 CFR 1926.1053(b)(5)(i). This is
+    // the same rule as the 75.5° default above (cos 75.5° ≈ 1/4); a quarter of the *height* would be
+    // atan(4) ≈ 75.96°, a different ladder.
+    const idealBaseDistance = ladderLength / 4;
     // Reach height = wall contact height + ~1m (3 feet) above contact point
     const reachHeight = (height ?? 0) + 1.0;
     // OSHA compliance: see LADDER_COMPLIANT_ANGLE_RANGE

package/dist/safety/ladderAngle.js.map

@@ -1 +1 @@
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package/dist/safety/types.d.ts

@@ -4,18 +4,20 @@ export interface FallClearanceInput {
     lanyardLength: number;
     decelerationDistance: number;
     harnessStretch: number;
-    workerHeight: number;
+    dRingHeight: number;
+    anchorAboveFeet: number;
     safetyFactor: number;
-    anchorHeight: number;
-    rescueClearance?: number;
+    /** m — working surface height above the lower level. Without it the adequacy verdict is `null`. */
+    workingHeight?: number;
     obstacleHeight?: number;
 }
 export interface FallClearanceResult {
     totalFallDistance: number;
-    minimumHeight: number;
-    rescueClearance: number;
-    freeSpaceRequired: number;
-    clearanceAboveObstacle: number;
+    requiredClearance: number;
+    clearanceBelowAnchor: number;
+    freeFallDistance: number;
+    /** m — margin above the obstacle after the required clearance; `null` without `workingHeight`. */
+    clearanceAboveObstacle: number | null;
     isAdequate: boolean | null;
     warnings: string[];
 }
@@ -234,21 +236,30 @@ export interface RebaResult {
 /**
  * Arc Flash Types — IEEE 1584 / NFPA 70E
  */
+/** IEEE 1584-2002 Table 4 equipment class. `open` and `cable` have no enclosure (open configuration). */
+export type ArcFlashEquipment = 'open' | 'switchgear' | 'mcc' | 'panel' | 'cable';
 export interface ArcFlashInput {
     voltage: number;
     boltedFaultCurrent: number;
     workingDistance: number;
     faultClearingTime: number;
     gapBetweenConductors: number;
-    enclosureType: 'open' | 'box' | 'mcc' | 'panel' | 'cable';
+    equipment: ArcFlashEquipment;
+    /** `ungrounded` covers high-resistance grounded systems (K2 = 0); `grounded` is solidly grounded (K2 = −0.113). */
+    grounding: 'grounded' | 'ungrounded';
 }
 export interface ArcFlashResult {
     arcCurrent: number;
+    /** 85 % of the arcing current, V ≤ 1 kV only — IEEE 1584-2002 asks for a second evaluation at it. */
+    reducedArcCurrent?: number;
+    normalizedIncidentEnergy: number;
     incidentEnergy: number;
     arcFlashBoundary: number;
+    distanceExponent: number;
     ppeCategory: 0 | 1 | 2 | 3 | 4;
     hazardLevel: 'safe' | 'danger' | 'extreme';
     requiredPPE: string;
+    standard: 'IEEE 1584-2002';
 }
 /**
  * Confined Space Atmospheric Assessment Types — OSHA 29 CFR 1910.146

package/dist/safety/types.d.ts.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.47.0",
+  "version": "0.48.1",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",