formulab 0.45.0 → 0.46.0

package/CHANGELOG.md

@@ -5,6 +5,22 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.46.0] - 2026-09-15
+
+### Added
+
+- **`electronics/viaCurrent()` returns `platingThicknessMm` and `barrelOuterDiameterMm`** — the
+  plated ring's wall and outer diameter (hole + 2 × plating), so the ring whose area is
+  `crossSectionMm2` can be drawn without re-deriving it.
+
+### Fixed
+
+- **`viaCurrent()` documentation named the wrong method.** It said "IPC-2152 approximation" and
+  called `k = 0.048` the internal-layer constant. The computation is the IPC-2221 conductor formula
+  with the **external**-layer constant applied to the barrel's copper ring — the common via
+  convention (IPC-2221 internal layers use `k = 0.024`). No numeric change; a test now pins the
+  formula to that provenance.
+
 ## [0.45.0] - 2026-09-15
 
 ### Added

package/dist/electronics/types.d.ts

@@ -167,6 +167,8 @@ export interface ViaInput {
 export interface ViaResult {
     currentCapacity: number;
     crossSectionMm2: number;
+    platingThicknessMm: number;
+    barrelOuterDiameterMm: number;
     thermalResistance: number;
     resistanceMOhm: number;
     powerDissipation: number;

package/dist/electronics/types.d.ts.map

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package/dist/electronics/via.d.ts

@@ -1,6 +1,7 @@
 import type { ViaInput, ViaResult } from './types.js';
 /**
- * Calculate PCB via current capacity using IPC-2152 approximation
+ * Calculate PCB via current capacity with the IPC-2221 conductor formula (external-layer constant)
+ * applied to the plated barrel's copper ring
  *
  * The cross-sectional area is the copper ring: π × [(r_outer)² - (r_inner)²]
  * Where r_outer = holeDiameter/2 + platingThickness and r_inner = holeDiameter/2

package/dist/electronics/via.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"via.d.ts","sourceRoot":"","sources":["../../src/electronics/via.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AAmBtD;;;;;;;;;;;GAWG;AACH,wBAAgB,UAAU,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CA0DrD"}

package/dist/electronics/via.js

@@ -4,14 +4,17 @@ import { roundTo } from '../utils.js';
  */
 // Copper resistivity at 20°C in Ω·mm²/m
 const COPPER_RESISTIVITY = 0.01724;
-// IPC-2152 via current capacity constants
+// IPC-2221 conductor formula constants — external-layer k (IPC-2221 internal layers use k = 0.024).
 // I = k × ΔT^b × A^c
-// For internal vias: k=0.048, b=0.44, c=0.725 (similar to internal traces)
+// A via has no chart of its own in IPC-2221; the common convention applies the conductor formula to
+// the plated barrel's copper cross-section with the external constant, since the barrel reaches both
+// outer surfaces. IPC-2152 gives more detailed thermal guidance but is not what this computes.
 const IPC_K = 0.048;
 const IPC_B = 0.44;
 const IPC_C = 0.725;
 /**
- * Calculate PCB via current capacity using IPC-2152 approximation
+ * Calculate PCB via current capacity with the IPC-2221 conductor formula (external-layer constant)
+ * applied to the plated barrel's copper ring
  *
  * The cross-sectional area is the copper ring: π × [(r_outer)² - (r_inner)²]
  * Where r_outer = holeDiameter/2 + platingThickness and r_inner = holeDiameter/2
@@ -43,9 +46,9 @@ export function viaCurrent(input) {
     const outerRadius = innerRadius + platingMm;
     // Cross-sectional area of the copper ring (mm²)
     const crossSectionMm2 = Math.PI * (outerRadius * outerRadius - innerRadius * innerRadius);
-    // For IPC-2152, convert area to mils² (1 mm = 39.37 mils)
+    // The IPC-2221 formula takes the area in mils² (1 mm = 39.37 mils)
     const crossSectionMils2 = crossSectionMm2 * 39.37 * 39.37;
-    // Current capacity using IPC-2152 formula (similar to internal layer)
+    // Current capacity, IPC-2221 conductor formula with the external-layer constant
     // I = k × ΔT^b × A^c
     const currentCapacity = IPC_K * Math.pow(tempRise, IPC_B) * Math.pow(crossSectionMils2, IPC_C);
     // Via resistance (Ω)
@@ -63,6 +66,8 @@ export function viaCurrent(input) {
     return {
         currentCapacity: roundTo(currentCapacity, 2),
         crossSectionMm2: roundTo(crossSectionMm2, 5),
+        platingThicknessMm: roundTo(platingMm, 6),
+        barrelOuterDiameterMm: roundTo(outerRadius * 2, 6),
         thermalResistance: roundTo(thermalResistance, 2),
         resistanceMOhm: roundTo(resistanceMOhm, 4),
         powerDissipation: roundTo(powerDissipation, 2),

package/dist/electronics/via.js.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.45.0",
+  "version": "0.46.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",