formulab 0.44.0 → 0.46.0

package/CHANGELOG.md

@@ -5,6 +5,32 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.46.0] - 2026-09-15
+
+### Added
+
+- **`electronics/viaCurrent()` returns `platingThicknessMm` and `barrelOuterDiameterMm`** — the
+  plated ring's wall and outer diameter (hole + 2 × plating), so the ring whose area is
+  `crossSectionMm2` can be drawn without re-deriving it.
+
+### Fixed
+
+- **`viaCurrent()` documentation named the wrong method.** It said "IPC-2152 approximation" and
+  called `k = 0.048` the internal-layer constant. The computation is the IPC-2221 conductor formula
+  with the **external**-layer constant applied to the barrel's copper ring — the common via
+  convention (IPC-2221 internal layers use `k = 0.024`). No numeric change; a test now pins the
+  formula to that provenance.
+
+## [0.45.0] - 2026-09-15
+
+### Added
+
+- **`electronics/traceWidth()` returns `copperThicknessMils` and `copperThicknessMm`** — the copper
+  thickness (from `copperWeight`, 1 oz = 1.378 mil) the width is derived from, so a trace cross-section
+  can be drawn to its real width × thickness without re-deriving the thickness.
+- **`electronics/stencilAperture()` returns `smallestDimension`** (mm) — the narrower side of a
+  rectangular aperture, or the diameter of a circular one: the dimension `aspectRatio` is taken over.
+
 ## [0.44.0] - 2026-09-15
 
 ### Fixed

package/dist/electronics/stencil.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"stencil.d.ts","sourceRoot":"","sources":["../../src/electronics/stencil.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,YAAY,EAAE,aAAa,EAAiB,MAAM,YAAY,CAAC;AAgB7E;;;;;;;GAOG;AACH,wBAAgB,eAAe,CAAC,KAAK,EAAE,YAAY,GAAG,aAAa,CA8DlE"}
+{"version":3,"file":"stencil.d.ts","sourceRoot":"","sources":["../../src/electronics/stencil.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,YAAY,EAAE,aAAa,EAAiB,MAAM,YAAY,CAAC;AAgB7E;;;;;;;GAOG;AACH,wBAAgB,eAAe,CAAC,KAAK,EAAE,YAAY,GAAG,aAAa,CA+DlE"}

package/dist/electronics/stencil.js

@@ -67,6 +67,7 @@ export function stencilAperture(input) {
         wallArea: roundTo(wallArea, 4),
         areaRatio: roundTo(areaRatio, 3),
         aspectRatio: roundTo(aspectRatio, 2),
+        smallestDimension,
         areaRatioOk,
         aspectRatioOk,
         recommendedAreaRatio: recommendations.areaRatio,

package/dist/electronics/stencil.js.map

@@ -1 +1 @@
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+{"version":3,"file":"stencil.js","sourceRoot":"","sources":["../../src/electronics/stencil.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AAEtC;;GAEG;AAEH,gEAAgE;AAChE,MAAM,eAAe,GAAsE;IACzF,GAAG,EAAE,EAAE,SAAS,EAAE,IAAI,EAAE,WAAW,EAAE,GAAG,EAAE,EAAO,iBAAiB;IAClE,GAAG,EAAE,EAAE,SAAS,EAAE,IAAI,EAAE,WAAW,EAAE,GAAG,EAAE,EAAO,UAAU;IAC3D,IAAI,EAAE,EAAE,SAAS,EAAE,IAAI,EAAE,WAAW,EAAE,GAAG,EAAE,EAAM,4BAA4B;IAC7E,GAAG,EAAE,EAAE,SAAS,EAAE,IAAI,EAAE,WAAW,EAAE,GAAG,EAAE,EAAO,WAAW;IAC5D,OAAO,EAAE,EAAE,SAAS,EAAE,IAAI,EAAE,WAAW,EAAE,GAAG,EAAE,EAAE,kBAAkB;CACnE,CAAC;AAEF;;;;;;;GAOG;AACH,MAAM,UAAU,eAAe,CAAC,KAAmB;IACjD,MAAM,EAAE,KAAK,EAAE,aAAa,EAAE,cAAc,EAAE,gBAAgB,EAAE,aAAa,EAAE,GAAG,KAAK,CAAC;IAExF,kBAAkB;IAClB,IAAI,aAAa,IAAI,CAAC,IAAI,gBAAgB,IAAI,CAAC,EAAE,CAAC;QAChD,MAAM,IAAI,UAAU,CAAC,uDAAuD,CAAC,CAAC;IAChF,CAAC;IACD,IAAI,KAAK,KAAK,WAAW,IAAI,cAAc,IAAI,CAAC,EAAE,CAAC;QACjD,MAAM,IAAI,UAAU,CAAC,4DAA4D,CAAC,CAAC;IACrF,CAAC;IAED,IAAI,YAAoB,CAAC;IACzB,IAAI,SAAiB,CAAC;IAEtB,IAAI,KAAK,KAAK,QAAQ,EAAE,CAAC;QACvB,gCAAgC;QAChC,MAAM,MAAM,GAAG,aAAa,GAAG,CAAC,CAAC;QACjC,YAAY,GAAG,IAAI,CAAC,EAAE,GAAG,MAAM,GAAG,MAAM,CAAC;QACzC,SAAS,GAAG,IAAI,CAAC,EAAE,GAAG,aAAa,CAAC;IACtC,CAAC;SAAM,CAAC;QACN,YAAY;QACZ,YAAY,GAAG,aAAa,GAAG,cAAc,CAAC;QAC9C,SAAS,GAAG,CAAC,GAAG,CAAC,aAAa,GAAG,cAAc,CAAC,CAAC;IACnD,CAAC;IAED,4CAA4C;IAC5C,MAAM,QAAQ,GAAG,SAAS,GAAG,gBAAgB,CAAC;IAE9C,yCAAyC;IACzC,MAAM,SAAS,GAAG,YAAY,GAAG,QAAQ,CAAC;IAE1C,iEAAiE;IACjE,MAAM,iBAAiB,GAAG,KAAK,KAAK,QAAQ,CAAC,CAAC,CAAC,aAAa,CAAC,CAAC,CAAC,IAAI,CAAC,GAAG,CAAC,aAAa,EAAE,cAAc,CAAC,CAAC;IACvG,MAAM,WAAW,GAAG,iBAAiB,GAAG,gBAAgB,CAAC;IAEzD,yCAAyC;IACzC,MAAM,eAAe,GAAG,eAAe,CAAC,aAAa,CAAC,CAAC;IAEvD,MAAM,WAAW,GAAG,SAAS,IAAI,eAAe,CAAC,SAAS,CAAC;IAC3D,MAAM,aAAa,GAAG,WAAW,IAAI,eAAe,CAAC,WAAW,CAAC;IAEjE,2BAA2B;IAC3B,IAAI,MAAoC,CAAC;IACzC,IAAI,WAAW,IAAI,aAAa,EAAE,CAAC;QACjC,MAAM,GAAG,MAAM,CAAC;IAClB,CAAC;SAAM,IAAI,WAAW,IAAI,aAAa,EAAE,CAAC;QACxC,MAAM,GAAG,UAAU,CAAC;IACtB,CAAC;SAAM,CAAC;QACN,MAAM,GAAG,MAAM,CAAC;IAClB,CAAC;IAED,OAAO;QACL,YAAY,EAAE,OAAO,CAAC,YAAY,EAAE,CAAC,CAAC;QACtC,QAAQ,EAAE,OAAO,CAAC,QAAQ,EAAE,CAAC,CAAC;QAC9B,SAAS,EAAE,OAAO,CAAC,SAAS,EAAE,CAAC,CAAC;QAChC,WAAW,EAAE,OAAO,CAAC,WAAW,EAAE,CAAC,CAAC;QACpC,iBAAiB;QACjB,WAAW;QACX,aAAa;QACb,oBAAoB,EAAE,eAAe,CAAC,SAAS;QAC/C,sBAAsB,EAAE,eAAe,CAAC,WAAW;QACnD,MAAM;KACP,CAAC;AACJ,CAAC"}

package/dist/electronics/trace.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"trace.d.ts","sourceRoot":"","sources":["../../src/electronics/trace.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAmC1D;;;;;GAKG;AACH,wBAAgB,UAAU,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAuDzD"}
+{"version":3,"file":"trace.d.ts","sourceRoot":"","sources":["../../src/electronics/trace.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAmC1D;;;;;GAKG;AACH,wBAAgB,UAAU,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAyDzD"}

package/dist/electronics/trace.js

@@ -71,6 +71,8 @@ export function traceWidth(input) {
         widthMils,
         widthMm,
         crossSection: roundTo(crossSection, 4),
+        copperThicknessMils: roundTo(copperThickness, 4),
+        copperThicknessMm: roundTo(copperThickness * 0.0254, 4),
         resistance,
         voltageDrop,
         powerLoss,

package/dist/electronics/trace.js.map

@@ -1 +1 @@
-{"version":3,"file":"trace.js","sourceRoot":"","sources":["../../src/electronics/trace.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AAEtC;;GAEG;AAEH;;;GAGG;AACH,MAAM,iBAAiB,GAAG;IACxB,QAAQ,EAAE;QACR,CAAC,EAAE,KAAK;QACR,CAAC,EAAE,IAAI;QACP,CAAC,EAAE,KAAK;KACT;IACD,QAAQ,EAAE;QACR,CAAC,EAAE,KAAK;QACR,CAAC,EAAE,IAAI;QACP,CAAC,EAAE,KAAK;KACT;CACF,CAAC;AAEF;;;GAGG;AACH,MAAM,uBAAuB,GAAG,KAAK,CAAC;AAEtC;;GAEG;AACH,MAAM,kBAAkB,GAAG,MAAM,CAAC;AAElC;;;;;GAKG;AACH,MAAM,UAAU,UAAU,CAAC,KAAiB;IAC1C,MAAM,EAAE,OAAO,EAAE,QAAQ,EAAE,YAAY,EAAE,KAAK,EAAE,GAAG,KAAK,CAAC;IAEzD,IAAI,OAAO,IAAI,CAAC,EAAE,CAAC;QACjB,MAAM,IAAI,UAAU,CAAC,gCAAgC,CAAC,CAAC;IACzD,CAAC;IACD,IAAI,QAAQ,IAAI,CAAC,EAAE,CAAC;QAClB,MAAM,IAAI,UAAU,CAAC,iCAAiC,CAAC,CAAC;IAC1D,CAAC;IACD,IAAI,YAAY,IAAI,CAAC,EAAE,CAAC;QACtB,MAAM,IAAI,UAAU,CAAC,qCAAqC,CAAC,CAAC;IAC9D,CAAC;IAED,mCAAmC;IACnC,MAAM,SAAS,GAAG,iBAAiB,CAAC,KAAK,CAAC,CAAC;IAE3C,oBAAoB;IACpB,wCAAwC;IACxC,SAAS;IACT,wBAAwB;IACxB,kDAAkD;IAClD,+BAA+B;IAC/B,aAAa;IACb,cAAc;IACd,MAAM,YAAY,GAAG,IAAI,CAAC,GAAG,CAC3B,OAAO,GAAG,CAAC,SAAS,CAAC,CAAC,GAAG,IAAI,CAAC,GAAG,CAAC,QAAQ,EAAE,SAAS,CAAC,CAAC,CAAC,CAAC,EACzD,CAAC,GAAG,SAAS,CAAC,CAAC,CAChB,CAAC;IAEF,2BAA2B;IAC3B,MAAM,eAAe,GAAG,YAAY,GAAG,uBAAuB,CAAC;IAE/D,2BAA2B;IAC3B,MAAM,SAAS,GAAG,OAAO,CAAC,YAAY,GAAG,eAAe,EAAE,CAAC,CAAC,CAAC;IAE7D,oCAAoC;IACpC,MAAM,OAAO,GAAG,OAAO,CAAC,SAAS,GAAG,MAAM,EAAE,CAAC,CAAC,CAAC;IAE/C,0EAA0E;IAC1E,MAAM,UAAU,GAAG,OAAO,CAAC,kBAAkB,GAAG,YAAY,EAAE,CAAC,CAAC,CAAC;IAEjE,gCAAgC;IAChC,MAAM,WAAW,GAAG,OAAO,CAAC,OAAO,GAAG,UAAU,EAAE,CAAC,CAAC,CAAC;IAErD,gCAAgC;IAChC,MAAM,SAAS,GAAG,OAAO,CAAC,OAAO,GAAG,OAAO,GAAG,UAAU,EAAE,CAAC,CAAC,CAAC;IAE7D,OAAO;QACL,SAAS;QACT,OAAO;QACP,YAAY,EAAE,OAAO,CAAC,YAAY,EAAE,CAAC,CAAC;QACtC,UAAU;QACV,WAAW;QACX,SAAS;KACV,CAAC;AACJ,CAAC"}
+{"version":3,"file":"trace.js","sourceRoot":"","sources":["../../src/electronics/trace.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AAEtC;;GAEG;AAEH;;;GAGG;AACH,MAAM,iBAAiB,GAAG;IACxB,QAAQ,EAAE;QACR,CAAC,EAAE,KAAK;QACR,CAAC,EAAE,IAAI;QACP,CAAC,EAAE,KAAK;KACT;IACD,QAAQ,EAAE;QACR,CAAC,EAAE,KAAK;QACR,CAAC,EAAE,IAAI;QACP,CAAC,EAAE,KAAK;KACT;CACF,CAAC;AAEF;;;GAGG;AACH,MAAM,uBAAuB,GAAG,KAAK,CAAC;AAEtC;;GAEG;AACH,MAAM,kBAAkB,GAAG,MAAM,CAAC;AAElC;;;;;GAKG;AACH,MAAM,UAAU,UAAU,CAAC,KAAiB;IAC1C,MAAM,EAAE,OAAO,EAAE,QAAQ,EAAE,YAAY,EAAE,KAAK,EAAE,GAAG,KAAK,CAAC;IAEzD,IAAI,OAAO,IAAI,CAAC,EAAE,CAAC;QACjB,MAAM,IAAI,UAAU,CAAC,gCAAgC,CAAC,CAAC;IACzD,CAAC;IACD,IAAI,QAAQ,IAAI,CAAC,EAAE,CAAC;QAClB,MAAM,IAAI,UAAU,CAAC,iCAAiC,CAAC,CAAC;IAC1D,CAAC;IACD,IAAI,YAAY,IAAI,CAAC,EAAE,CAAC;QACtB,MAAM,IAAI,UAAU,CAAC,qCAAqC,CAAC,CAAC;IAC9D,CAAC;IAED,mCAAmC;IACnC,MAAM,SAAS,GAAG,iBAAiB,CAAC,KAAK,CAAC,CAAC;IAE3C,oBAAoB;IACpB,wCAAwC;IACxC,SAAS;IACT,wBAAwB;IACxB,kDAAkD;IAClD,+BAA+B;IAC/B,aAAa;IACb,cAAc;IACd,MAAM,YAAY,GAAG,IAAI,CAAC,GAAG,CAC3B,OAAO,GAAG,CAAC,SAAS,CAAC,CAAC,GAAG,IAAI,CAAC,GAAG,CAAC,QAAQ,EAAE,SAAS,CAAC,CAAC,CAAC,CAAC,EACzD,CAAC,GAAG,SAAS,CAAC,CAAC,CAChB,CAAC;IAEF,2BAA2B;IAC3B,MAAM,eAAe,GAAG,YAAY,GAAG,uBAAuB,CAAC;IAE/D,2BAA2B;IAC3B,MAAM,SAAS,GAAG,OAAO,CAAC,YAAY,GAAG,eAAe,EAAE,CAAC,CAAC,CAAC;IAE7D,oCAAoC;IACpC,MAAM,OAAO,GAAG,OAAO,CAAC,SAAS,GAAG,MAAM,EAAE,CAAC,CAAC,CAAC;IAE/C,0EAA0E;IAC1E,MAAM,UAAU,GAAG,OAAO,CAAC,kBAAkB,GAAG,YAAY,EAAE,CAAC,CAAC,CAAC;IAEjE,gCAAgC;IAChC,MAAM,WAAW,GAAG,OAAO,CAAC,OAAO,GAAG,UAAU,EAAE,CAAC,CAAC,CAAC;IAErD,gCAAgC;IAChC,MAAM,SAAS,GAAG,OAAO,CAAC,OAAO,GAAG,OAAO,GAAG,UAAU,EAAE,CAAC,CAAC,CAAC;IAE7D,OAAO;QACL,SAAS;QACT,OAAO;QACP,YAAY,EAAE,OAAO,CAAC,YAAY,EAAE,CAAC,CAAC;QACtC,mBAAmB,EAAE,OAAO,CAAC,eAAe,EAAE,CAAC,CAAC;QAChD,iBAAiB,EAAE,OAAO,CAAC,eAAe,GAAG,MAAM,EAAE,CAAC,CAAC;QACvD,UAAU;QACV,WAAW;QACX,SAAS;KACV,CAAC;AACJ,CAAC"}

package/dist/electronics/types.d.ts

@@ -70,6 +70,8 @@ export interface TraceResult {
     widthMils: number;
     widthMm: number;
     crossSection: number;
+    copperThicknessMils: number;
+    copperThicknessMm: number;
     resistance: number;
     voltageDrop: number;
     powerLoss: number;
@@ -125,6 +127,7 @@ export interface StencilResult {
     wallArea: number;
     areaRatio: number;
     aspectRatio: number;
+    smallestDimension: number;
     areaRatioOk: boolean;
     aspectRatioOk: boolean;
     recommendedAreaRatio: number;
@@ -164,6 +167,8 @@ export interface ViaInput {
 export interface ViaResult {
     currentCapacity: number;
     crossSectionMm2: number;
+    platingThicknessMm: number;
+    barrelOuterDiameterMm: number;
     thermalResistance: number;
     resistanceMOhm: number;
     powerDissipation: number;

package/dist/electronics/types.d.ts.map

@@ -1 +1 @@
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package/dist/electronics/via.d.ts

@@ -1,6 +1,7 @@
 import type { ViaInput, ViaResult } from './types.js';
 /**
- * Calculate PCB via current capacity using IPC-2152 approximation
+ * Calculate PCB via current capacity with the IPC-2221 conductor formula (external-layer constant)
+ * applied to the plated barrel's copper ring
  *
  * The cross-sectional area is the copper ring: π × [(r_outer)² - (r_inner)²]
  * Where r_outer = holeDiameter/2 + platingThickness and r_inner = holeDiameter/2

package/dist/electronics/via.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"via.d.ts","sourceRoot":"","sources":["../../src/electronics/via.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AAmBtD;;;;;;;;;;;GAWG;AACH,wBAAgB,UAAU,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CA0DrD"}

package/dist/electronics/via.js

@@ -4,14 +4,17 @@ import { roundTo } from '../utils.js';
  */
 // Copper resistivity at 20°C in Ω·mm²/m
 const COPPER_RESISTIVITY = 0.01724;
-// IPC-2152 via current capacity constants
+// IPC-2221 conductor formula constants — external-layer k (IPC-2221 internal layers use k = 0.024).
 // I = k × ΔT^b × A^c
-// For internal vias: k=0.048, b=0.44, c=0.725 (similar to internal traces)
+// A via has no chart of its own in IPC-2221; the common convention applies the conductor formula to
+// the plated barrel's copper cross-section with the external constant, since the barrel reaches both
+// outer surfaces. IPC-2152 gives more detailed thermal guidance but is not what this computes.
 const IPC_K = 0.048;
 const IPC_B = 0.44;
 const IPC_C = 0.725;
 /**
- * Calculate PCB via current capacity using IPC-2152 approximation
+ * Calculate PCB via current capacity with the IPC-2221 conductor formula (external-layer constant)
+ * applied to the plated barrel's copper ring
  *
  * The cross-sectional area is the copper ring: π × [(r_outer)² - (r_inner)²]
  * Where r_outer = holeDiameter/2 + platingThickness and r_inner = holeDiameter/2
@@ -43,9 +46,9 @@ export function viaCurrent(input) {
     const outerRadius = innerRadius + platingMm;
     // Cross-sectional area of the copper ring (mm²)
     const crossSectionMm2 = Math.PI * (outerRadius * outerRadius - innerRadius * innerRadius);
-    // For IPC-2152, convert area to mils² (1 mm = 39.37 mils)
+    // The IPC-2221 formula takes the area in mils² (1 mm = 39.37 mils)
     const crossSectionMils2 = crossSectionMm2 * 39.37 * 39.37;
-    // Current capacity using IPC-2152 formula (similar to internal layer)
+    // Current capacity, IPC-2221 conductor formula with the external-layer constant
     // I = k × ΔT^b × A^c
     const currentCapacity = IPC_K * Math.pow(tempRise, IPC_B) * Math.pow(crossSectionMils2, IPC_C);
     // Via resistance (Ω)
@@ -63,6 +66,8 @@ export function viaCurrent(input) {
     return {
         currentCapacity: roundTo(currentCapacity, 2),
         crossSectionMm2: roundTo(crossSectionMm2, 5),
+        platingThicknessMm: roundTo(platingMm, 6),
+        barrelOuterDiameterMm: roundTo(outerRadius * 2, 6),
         thermalResistance: roundTo(thermalResistance, 2),
         resistanceMOhm: roundTo(resistanceMOhm, 4),
         powerDissipation: roundTo(powerDissipation, 2),

package/dist/electronics/via.js.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.44.0",
+  "version": "0.46.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",