formulab 0.42.0 → 0.44.0

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Files changed (13) hide show
  1. package/CHANGELOG.md +31 -0
  2. package/dist/logistics/loadCapacity.d.ts +13 -3
  3. package/dist/logistics/loadCapacity.d.ts.map +1 -1
  4. package/dist/logistics/loadCapacity.js +35 -6
  5. package/dist/logistics/loadCapacity.js.map +1 -1
  6. package/dist/logistics/types.d.ts +7 -0
  7. package/dist/logistics/types.d.ts.map +1 -1
  8. package/dist/quality/gageRR.d.ts.map +1 -1
  9. package/dist/quality/gageRR.js +14 -0
  10. package/dist/quality/gageRR.js.map +1 -1
  11. package/dist/quality/types.d.ts +14 -0
  12. package/dist/quality/types.d.ts.map +1 -1
  13. package/package.json +1 -1
package/CHANGELOG.md CHANGED
@@ -5,6 +5,37 @@ All notable changes to this project will be documented in this file.
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  The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
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  and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
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+ ## [0.44.0] - 2026-09-15
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+
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+ ### Fixed
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+
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+ - **`logistics/loadCapacity()` no longer rates a forklift above its data plate capacity for a load
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+ center shorter than the rated one.** The moment ratio gave a 2,500 kg / 600 mm truck 3,750 kg at
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+ 400 mm; the nameplate capacity is the truck's maximum. The capacity is now held at the rated value
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+ and `capacityCappedAtRated` says so. **Breaking** for callers relying on the higher figure.
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+ - **`loadCapacity()` discloses the zero floor on net capacity** with `netCapacityClamped`, when an
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+ attachment outweighs the derated capacity.
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+ - **`loadCapacity()` throws `RangeError` for a negative `attachmentWeightLoss` or `actualLoad`.** A
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+ negative attachment loss raised the net capacity.
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+
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+ ### Added
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+
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+ - **`loadCapacity()` returns `ratedCapacity`, `loadCenterLoss` (kg) and `attachmentWeightLoss`** —
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+ the parts that take the rated capacity down to the net capacity, so they can be charted without
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+ re-deriving them from the percentage derating.
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+
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+ ## [0.43.0] - 2026-09-15
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+
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+ ### Added
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+
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+ - **`quality/gageRR()` returns the components of variation** for both methods:
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+ `percentContribution` (each of EV, AV, GRR and PV as a share of total variance — EV and AV add up
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+ to GRR, GRR and PV to 100 %) and `percentStudyVariation` (each as a percentage of TV;
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+ `percentStudyVariation.grr` equals `percentGRR`). Checked against the variance components of the
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+ ANOVA worked example already used for the method's golden tests. A study reads as "how much of
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+ what I measured is the gauge" only once these are on the page, and deriving them from the rounded
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+ 5.15σ values put the shares slightly off 100 %.
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+
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  ## [0.42.0] - 2026-09-15
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  ### Added
package/dist/logistics/loadCapacity.d.ts CHANGED
@@ -2,12 +2,22 @@ import type { LoadCapacityInput, LoadCapacityResult } from './types.js';
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  /**
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  * Calculate forklift effective load capacity with load center derating.
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  *
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- * effectiveCapacity = ratedCapacity × (ratedLoadCenter / actualLoadCenter)
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- * netCapacity = effectiveCapacity − attachmentLoss
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+ * effectiveCapacity = ratedCapacity × min(1, ratedLoadCenter / actualLoadCenter)
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+ * netCapacity = max(0, effectiveCapacity − attachmentLoss)
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  * utilization = actualLoad / netCapacity × 100
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  *
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+ * @reference OSHA Powered Industrial Trucks eTool — the data plate capacity at its rated load center
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+ * is the truck's maximum; a load whose center of gravity is farther out reduces it.
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+ *
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  * @param input - Forklift capacity and load parameters
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- * @returns Effective capacity, derating, and utilization metrics
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+ * @returns Effective capacity, derating, and utilization metrics, plus the parts that take the rated
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+ * capacity down to the net capacity (`ratedCapacity − loadCenterLoss − attachmentWeightLoss`, before
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+ * the zero floor).
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+ * @throws {RangeError} attachmentWeightLoss or actualLoad is negative.
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+ * @remarks Non-positive rated capacity or load-center inputs return a zeroed result (legacy sentinel).
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+ * Two boundary substitutions are disclosed rather than silent: a load center shorter than rated keeps
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+ * the rated capacity (`capacityCappedAtRated`) — the moment ratio would exceed the nameplate — and an
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+ * attachment heavier than the derated capacity floors the net capacity at 0 (`netCapacityClamped`).
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  */
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  export declare function loadCapacity(input: LoadCapacityInput): LoadCapacityResult;
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  //# sourceMappingURL=loadCapacity.d.ts.map
package/dist/logistics/loadCapacity.d.ts.map CHANGED
@@ -1 +1 @@
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- {"version":3,"file":"loadCapacity.d.ts","sourceRoot":"","sources":["../../src/logistics/loadCapacity.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,iBAAiB,EAAE,kBAAkB,EAAE,MAAM,YAAY,CAAC;AAExE;;;;;;;;;GASG;AACH,wBAAgB,YAAY,CAAC,KAAK,EAAE,iBAAiB,GAAG,kBAAkB,CA6CzE"}
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+ {"version":3,"file":"loadCapacity.d.ts","sourceRoot":"","sources":["../../src/logistics/loadCapacity.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,iBAAiB,EAAE,kBAAkB,EAAE,MAAM,YAAY,CAAC;AAExE;;;;;;;;;;;;;;;;;;;GAmBG;AACH,wBAAgB,YAAY,CAAC,KAAK,EAAE,iBAAiB,GAAG,kBAAkB,CAiEzE"}
package/dist/logistics/loadCapacity.js CHANGED
@@ -2,29 +2,53 @@ import { roundTo } from '../utils.js';
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  /**
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  * Calculate forklift effective load capacity with load center derating.
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  *
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- * effectiveCapacity = ratedCapacity × (ratedLoadCenter / actualLoadCenter)
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- * netCapacity = effectiveCapacity − attachmentLoss
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+ * effectiveCapacity = ratedCapacity × min(1, ratedLoadCenter / actualLoadCenter)
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+ * netCapacity = max(0, effectiveCapacity − attachmentLoss)
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  * utilization = actualLoad / netCapacity × 100
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  *
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+ * @reference OSHA Powered Industrial Trucks eTool — the data plate capacity at its rated load center
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+ * is the truck's maximum; a load whose center of gravity is farther out reduces it.
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+ *
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  * @param input - Forklift capacity and load parameters
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- * @returns Effective capacity, derating, and utilization metrics
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+ * @returns Effective capacity, derating, and utilization metrics, plus the parts that take the rated
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+ * capacity down to the net capacity (`ratedCapacity − loadCenterLoss − attachmentWeightLoss`, before
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+ * the zero floor).
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+ * @throws {RangeError} attachmentWeightLoss or actualLoad is negative.
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+ * @remarks Non-positive rated capacity or load-center inputs return a zeroed result (legacy sentinel).
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+ * Two boundary substitutions are disclosed rather than silent: a load center shorter than rated keeps
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+ * the rated capacity (`capacityCappedAtRated`) — the moment ratio would exceed the nameplate — and an
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+ * attachment heavier than the derated capacity floors the net capacity at 0 (`netCapacityClamped`).
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  */
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  export function loadCapacity(input) {
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  const { ratedCapacity, ratedLoadCenter, actualLoadCenter, actualLoad, attachmentWeightLoss = 0, } = input;
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+ if (attachmentWeightLoss < 0) {
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+ throw new RangeError('attachmentWeightLoss must not be negative');
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+ }
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+ if (actualLoad !== undefined && actualLoad < 0) {
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+ throw new RangeError('actualLoad must not be negative');
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+ }
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  if (ratedCapacity <= 0 || ratedLoadCenter <= 0 || actualLoadCenter <= 0) {
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  return {
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+ ratedCapacity: 0,
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  effectiveCapacity: 0,
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  loadCenterDerating: 0,
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+ loadCenterLoss: 0,
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+ capacityCappedAtRated: false,
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+ attachmentWeightLoss: 0,
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  netCapacity: 0,
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+ netCapacityClamped: false,
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  utilization: null,
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  isOverloaded: null,
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  safetyMargin: null,
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  };
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  }
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- // Derate capacity based on actual vs rated load center
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- const effectiveCapacity = ratedCapacity * (ratedLoadCenter / actualLoadCenter);
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- const loadCenterDerating = ((ratedCapacity - effectiveCapacity) / ratedCapacity) * 100;
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+ // Derate capacity for a load center beyond the rated one; never exceed the nameplate capacity
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+ const capacityCappedAtRated = actualLoadCenter < ratedLoadCenter;
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+ const effectiveCapacity = ratedCapacity * Math.min(1, ratedLoadCenter / actualLoadCenter);
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+ const loadCenterLoss = ratedCapacity - effectiveCapacity;
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+ const loadCenterDerating = (loadCenterLoss / ratedCapacity) * 100;
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  // Subtract attachment weight loss
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+ const netCapacityClamped = effectiveCapacity - attachmentWeightLoss < 0;
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  const netCapacity = Math.max(0, effectiveCapacity - attachmentWeightLoss);
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  let utilization = null;
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  let isOverloaded = null;
@@ -35,9 +59,14 @@ export function loadCapacity(input) {
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  safetyMargin = netCapacity - actualLoad;
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  }
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  return {
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+ ratedCapacity,
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  effectiveCapacity: roundTo(effectiveCapacity, 4),
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  loadCenterDerating: roundTo(loadCenterDerating, 4),
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+ loadCenterLoss: roundTo(loadCenterLoss, 4),
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+ capacityCappedAtRated,
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+ attachmentWeightLoss,
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  netCapacity: roundTo(netCapacity, 4),
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+ netCapacityClamped,
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  utilization: utilization !== null ? roundTo(utilization, 4) : null,
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  isOverloaded,
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  safetyMargin: safetyMargin !== null ? roundTo(safetyMargin, 4) : null,
package/dist/logistics/loadCapacity.js.map CHANGED
@@ -1 +1 @@
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package/dist/logistics/types.d.ts CHANGED
@@ -338,9 +338,16 @@ export interface LoadCapacityInput {
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  attachmentWeightLoss?: number;
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  }
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  export interface LoadCapacityResult {
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+ ratedCapacity: number;
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  effectiveCapacity: number;
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  loadCenterDerating: number;
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+ loadCenterLoss: number;
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+ /** True when the load center is shorter than rated and the capacity was held at the nameplate value. */
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+ capacityCappedAtRated: boolean;
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+ attachmentWeightLoss: number;
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  netCapacity: number;
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+ /** True when the attachment loss exceeded the effective capacity and netCapacity was floored at 0. */
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+ netCapacityClamped: boolean;
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  utilization: number | null;
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  isOverloaded: boolean | null;
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  safetyMargin: number | null;
package/dist/logistics/types.d.ts.map CHANGED
@@ -1 +1 @@
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- 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package/dist/quality/gageRR.d.ts.map CHANGED
@@ -1 +1 @@
1
- {"version":3,"file":"gageRR.d.ts","sourceRoot":"","sources":["../../src/quality/gageRR.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,WAAW,EAAE,YAAY,EAAE,MAAM,YAAY,CAAC;AA6S5D;;;;;GAKG;AACH,wBAAgB,MAAM,CAAC,KAAK,EAAE,WAAW,GAAG,YAAY,CAEvD"}
1
+ {"version":3,"file":"gageRR.d.ts","sourceRoot":"","sources":["../../src/quality/gageRR.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,WAAW,EAAE,YAAY,EAAE,MAAM,YAAY,CAAC;AA8T5D;;;;;GAKG;AACH,wBAAgB,MAAM,CAAC,KAAK,EAAE,WAAW,GAAG,YAAY,CAEvD"}
package/dist/quality/gageRR.js CHANGED
@@ -39,6 +39,18 @@ function classify(grr, pv, tv, tolerance) {
39
39
  const status = percentTolerance != null ? worse(byPercentGRR, classifyPercent(percentTolerance)) : byPercentGRR;
40
40
  return { percentGRR, percentTolerance, ndc, status };
41
41
  }
42
+ // Components of variation (AIAG MSA 4th Ed. / the usual software "components of variation" table):
43
+ // %Contribution is each component's share of total variance (EV² + AV² = GRR², GRR² + PV² = TV², so the
44
+ // shares add up); %Study Variation is each component as a fraction of TV on the same 5.15σ scale.
45
+ // With no variation at all (TV = 0) every share is 0, matching percentGRR.
46
+ function componentsOfVariation(ev, av, grr, pv, tv) {
47
+ const contribution = (x) => (tv > 0 ? roundTo((x * x) / (tv * tv) * 100, 2) : 0);
48
+ const studyVariation = (x) => (tv > 0 ? roundTo((x / tv) * 100, 2) : 0);
49
+ return {
50
+ percentContribution: { ev: contribution(ev), av: contribution(av), grr: contribution(grr), pv: contribution(pv) },
51
+ percentStudyVariation: { ev: studyVariation(ev), av: studyVariation(av), grr: studyVariation(grr), pv: studyVariation(pv) },
52
+ };
53
+ }
42
54
  /**
43
55
  * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, Average and Range Method
44
56
  *
@@ -121,6 +133,7 @@ function gageRRAverageRange(input) {
121
133
  tv: roundTo(tv, 4),
122
134
  percentGRR,
123
135
  percentTolerance,
136
+ ...componentsOfVariation(ev, av, grr, pv, tv),
124
137
  ndc,
125
138
  status,
126
139
  method: 'average-range',
@@ -260,6 +273,7 @@ function gageRRAnova(input) {
260
273
  tv: roundTo(tv, 4),
261
274
  percentGRR,
262
275
  percentTolerance,
276
+ ...componentsOfVariation(ev, av, grr, pv, tv),
263
277
  ndc,
264
278
  status,
265
279
  method: 'anova',
package/dist/quality/gageRR.js.map CHANGED
@@ -1 +1 @@
1
- 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package/dist/quality/types.d.ts CHANGED
@@ -383,6 +383,20 @@ export interface GageRRResult {
383
383
  tv: number;
384
384
  percentGRR: number;
385
385
  percentTolerance: number | null;
386
+ /** Each component's share of total variance (%): ev + av = grr, grr + pv = 100 (up to rounding). */
387
+ percentContribution: {
388
+ ev: number;
389
+ av: number;
390
+ grr: number;
391
+ pv: number;
392
+ };
393
+ /** Each component as a percentage of TV on the 5.15σ scale; `grr` equals `percentGRR`. */
394
+ percentStudyVariation: {
395
+ ev: number;
396
+ av: number;
397
+ grr: number;
398
+ pv: number;
399
+ };
386
400
  ndc: number;
387
401
  status: 'acceptable' | 'marginal' | 'unacceptable';
388
402
  method: 'average-range' | 'anova';
package/dist/quality/types.d.ts.map CHANGED
@@ -1 +1 @@
1
- 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1
+ 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package/package.json CHANGED
@@ -1,6 +1,6 @@
1
1
  {
2
2
  "name": "formulab",
3
- "version": "0.42.0",
3
+ "version": "0.44.0",
4
4
  "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
5
5
  "type": "module",
6
6
  "main": "./dist/index.js",