formulab 0.41.0 → 0.43.0

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Files changed (19) hide show
  1. package/CHANGELOG.md +29 -0
  2. package/dist/electronics/smt-takt.d.ts +2 -4
  3. package/dist/electronics/smt-takt.d.ts.map +1 -1
  4. package/dist/electronics/smt-takt.js +16 -12
  5. package/dist/electronics/smt-takt.js.map +1 -1
  6. package/dist/electronics/types.d.ts +2 -0
  7. package/dist/electronics/types.d.ts.map +1 -1
  8. package/dist/energy/compressedAirCost.d.ts +1 -1
  9. package/dist/energy/compressedAirCost.d.ts.map +1 -1
  10. package/dist/energy/compressedAirCost.js +8 -1
  11. package/dist/energy/compressedAirCost.js.map +1 -1
  12. package/dist/energy/types.d.ts +2 -0
  13. package/dist/energy/types.d.ts.map +1 -1
  14. package/dist/quality/gageRR.d.ts.map +1 -1
  15. package/dist/quality/gageRR.js +14 -0
  16. package/dist/quality/gageRR.js.map +1 -1
  17. package/dist/quality/types.d.ts +14 -0
  18. package/dist/quality/types.d.ts.map +1 -1
  19. package/package.json +1 -1
package/CHANGELOG.md CHANGED
@@ -5,6 +5,35 @@ All notable changes to this project will be documented in this file.
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  The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
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  and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
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+ ## [0.43.0] - 2026-09-15
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+
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+ ### Added
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+
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+ - **`quality/gageRR()` returns the components of variation** for both methods:
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+ `percentContribution` (each of EV, AV, GRR and PV as a share of total variance — EV and AV add up
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+ to GRR, GRR and PV to 100 %) and `percentStudyVariation` (each as a percentage of TV;
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+ `percentStudyVariation.grr` equals `percentGRR`). Checked against the variance components of the
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+ ANOVA worked example already used for the method's golden tests. A study reads as "how much of
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+ what I measured is the gauge" only once these are on the page, and deriving them from the rounded
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+ 5.15σ values put the shares slightly off 100 %.
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+
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+ ## [0.42.0] - 2026-09-15
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+
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+ ### Added
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+
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+ - **`electronics/smtTakt()` returns `setupTimeSec`** and **`energy/compressedAirCost()` returns
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+ `maintenanceCost`** — the second part of each total, echoed from the input, so a consumer can
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+ show `totalCycleTimeSec` as placement + setup and `totalCost` as electricity + maintenance
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+ without taking the part back out of its form state.
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+
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+ ### Changed
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+
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+ - **`smtTakt()` throws `RangeError` for a negative `setupTimeSec` or `availableTimeMin`, and for a
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+ `boardsPerPanel` of 0 or less.** A negative setup time shortened the cycle below the placement
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+ time and pushed line utilization past 100 %; a non-positive panel count produced zero or negative
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+ boards per shift. The unreachable zero-cycle-time branches are gone.
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+ - **`compressedAirCost()` throws `RangeError` for a negative `electricityRate` or `maintenanceCost`.**
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+
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  ## [0.41.0] - 2026-09-15
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  ### Added
package/dist/electronics/smt-takt.d.ts CHANGED
@@ -1,11 +1,9 @@
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  import type { SmtTaktInput, SmtTaktResult } from './types.js';
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- /**
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- * Round to specified decimal places
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- */
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  /**
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  * Calculate SMT line takt time and throughput
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  * @param input - SMT line parameters
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- * @returns Takt time calculation results
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+ * @returns Takt time calculation results; `setupTimeSec` is echoed so the cycle time can be shown as placement + setup
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+ * @throws {RangeError} placementRate, componentsPerBoard or boardsPerPanel ≤ 0; setupTimeSec or availableTimeMin < 0
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  */
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  export declare function smtTakt(input: SmtTaktInput): SmtTaktResult;
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  //# sourceMappingURL=smt-takt.d.ts.map
package/dist/electronics/smt-takt.d.ts.map CHANGED
@@ -1 +1 @@
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package/dist/electronics/smt-takt.js CHANGED
@@ -1,11 +1,9 @@
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  import { roundTo } from '../utils.js';
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- /**
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- * Round to specified decimal places
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- */
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  /**
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  * Calculate SMT line takt time and throughput
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  * @param input - SMT line parameters
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- * @returns Takt time calculation results
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+ * @returns Takt time calculation results; `setupTimeSec` is echoed so the cycle time can be shown as placement + setup
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+ * @throws {RangeError} placementRate, componentsPerBoard or boardsPerPanel ≤ 0; setupTimeSec or availableTimeMin < 0
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  */
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  export function smtTakt(input) {
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  const { placementRate, componentsPerBoard, boardsPerPanel, setupTimeSec, availableTimeMin, } = input;
@@ -16,25 +14,31 @@ export function smtTakt(input) {
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  if (componentsPerBoard <= 0) {
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  throw new RangeError('componentsPerBoard must be greater than 0');
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  }
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+ if (setupTimeSec < 0) {
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+ throw new RangeError('setupTimeSec must not be negative');
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+ }
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+ if (availableTimeMin < 0) {
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+ throw new RangeError('availableTimeMin must not be negative');
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+ }
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+ if (boardsPerPanel <= 0) {
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+ throw new RangeError('boardsPerPanel must be greater than 0');
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+ }
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  // Calculate placement time per board (seconds)
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  // placementRate is in components per hour (cph)
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  // placementTime = (components / rate) * 3600
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  const placementTimeSec = roundTo((componentsPerBoard / placementRate) * 3600, 2);
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  // Total cycle time includes setup time
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  const totalCycleTimeSec = roundTo(placementTimeSec + setupTimeSec, 2);
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- // Boards per hour
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- const boardsPerHour = totalCycleTimeSec > 0 ? roundTo(3600 / totalCycleTimeSec, 2) : 0;
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+ // Boards per hour (cycle time is positive: placement time is, and setup is not negative)
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+ const boardsPerHour = roundTo(3600 / totalCycleTimeSec, 2);
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  // Total boards per shift (available time in minutes * 60 / cycle time) * boards per panel
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  const availableTimeSec = availableTimeMin * 60;
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- const totalBoardsPerShift = totalCycleTimeSec > 0
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- ? Math.floor((availableTimeSec / totalCycleTimeSec) * boardsPerPanel)
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- : 0;
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+ const totalBoardsPerShift = Math.floor((availableTimeSec / totalCycleTimeSec) * boardsPerPanel);
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  // Line utilization: ratio of pure placement time to total cycle time
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- const lineUtilization = totalCycleTimeSec > 0
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- ? roundTo((placementTimeSec / totalCycleTimeSec) * 100, 2)
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- : 0;
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+ const lineUtilization = roundTo((placementTimeSec / totalCycleTimeSec) * 100, 2);
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  return {
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  placementTimeSec,
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+ setupTimeSec,
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  totalCycleTimeSec,
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  boardsPerHour,
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  totalBoardsPerShift,
package/dist/electronics/smt-takt.js.map CHANGED
@@ -1 +1 @@
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package/dist/electronics/types.d.ts CHANGED
@@ -36,6 +36,8 @@ export interface SmtTaktInput {
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  }
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  export interface SmtTaktResult {
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  placementTimeSec: number;
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+ /** The setup time added to each cycle, as given — `totalCycleTimeSec = placementTimeSec + setupTimeSec` */
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+ setupTimeSec: number;
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  totalCycleTimeSec: number;
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  boardsPerHour: number;
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  totalBoardsPerShift: number;
package/dist/electronics/types.d.ts.map CHANGED
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1
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package/dist/energy/compressedAirCost.d.ts CHANGED
@@ -9,7 +9,7 @@ import type { CompressedAirCostInput, CompressedAirCostResult } from './types.js
9
9
  *
10
10
  * @param input - Compressed air cost input parameters
11
11
  * @returns Compressed air cost result
12
- * @throws RangeError if compressorPower, runningHours, or airOutput is not positive
12
+ * @throws RangeError if compressorPower, runningHours, or airOutput is not positive, or electricityRate or maintenanceCost is negative
13
13
  */
14
14
  export declare function compressedAirCost(input: CompressedAirCostInput): CompressedAirCostResult;
15
15
  //# sourceMappingURL=compressedAirCost.d.ts.map
package/dist/energy/compressedAirCost.d.ts.map CHANGED
@@ -1 +1 @@
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- {"version":3,"file":"compressedAirCost.d.ts","sourceRoot":"","sources":["../../src/energy/compressedAirCost.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,sBAAsB,EAAE,uBAAuB,EAAE,MAAM,YAAY,CAAC;AAKlF;;;;;;;;;;;GAWG;AACH,wBAAgB,iBAAiB,CAAC,KAAK,EAAE,sBAAsB,GAAG,uBAAuB,CA6BxF"}
1
+ {"version":3,"file":"compressedAirCost.d.ts","sourceRoot":"","sources":["../../src/energy/compressedAirCost.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,sBAAsB,EAAE,uBAAuB,EAAE,MAAM,YAAY,CAAC;AAKlF;;;;;;;;;;;GAWG;AACH,wBAAgB,iBAAiB,CAAC,KAAK,EAAE,sBAAsB,GAAG,uBAAuB,CAoCxF"}
package/dist/energy/compressedAirCost.js CHANGED
@@ -10,7 +10,7 @@ const M3_TO_FT3 = 35.3147;
10
10
  *
11
11
  * @param input - Compressed air cost input parameters
12
12
  * @returns Compressed air cost result
13
- * @throws RangeError if compressorPower, runningHours, or airOutput is not positive
13
+ * @throws RangeError if compressorPower, runningHours, or airOutput is not positive, or electricityRate or maintenanceCost is negative
14
14
  */
15
15
  export function compressedAirCost(input) {
16
16
  const { compressorPower, runningHours, electricityRate, airOutput, maintenanceCost } = input;
@@ -23,6 +23,12 @@ export function compressedAirCost(input) {
23
23
  if (airOutput <= 0) {
24
24
  throw new RangeError('airOutput must be greater than 0');
25
25
  }
26
+ if (electricityRate < 0) {
27
+ throw new RangeError('electricityRate must not be negative');
28
+ }
29
+ if (maintenanceCost < 0) {
30
+ throw new RangeError('maintenanceCost must not be negative');
31
+ }
26
32
  // Calculate electricity cost
27
33
  const electricityCost = compressorPower * runningHours * electricityRate;
28
34
  // Calculate total cost
@@ -32,6 +38,7 @@ export function compressedAirCost(input) {
32
38
  const costPerFt3 = costPerM3 / M3_TO_FT3;
33
39
  return {
34
40
  electricityCost,
41
+ maintenanceCost,
35
42
  totalCost,
36
43
  costPerM3,
37
44
  costPerFt3,
package/dist/energy/compressedAirCost.js.map CHANGED
@@ -1 +1 @@
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1
+ {"version":3,"file":"compressedAirCost.js","sourceRoot":"","sources":["../../src/energy/compressedAirCost.ts"],"names":[],"mappings":"AAEA,qDAAqD;AACrD,MAAM,SAAS,GAAG,OAAO,CAAC;AAE1B;;;;;;;;;;;GAWG;AACH,MAAM,UAAU,iBAAiB,CAAC,KAA6B;IAC7D,MAAM,EAAE,eAAe,EAAE,YAAY,EAAE,eAAe,EAAE,SAAS,EAAE,eAAe,EAAE,GAAG,KAAK,CAAC;IAE7F,IAAI,eAAe,IAAI,CAAC,EAAE,CAAC;QACzB,MAAM,IAAI,UAAU,CAAC,wCAAwC,CAAC,CAAC;IACjE,CAAC;IACD,IAAI,YAAY,IAAI,CAAC,EAAE,CAAC;QACtB,MAAM,IAAI,UAAU,CAAC,qCAAqC,CAAC,CAAC;IAC9D,CAAC;IACD,IAAI,SAAS,IAAI,CAAC,EAAE,CAAC;QACnB,MAAM,IAAI,UAAU,CAAC,kCAAkC,CAAC,CAAC;IAC3D,CAAC;IACD,IAAI,eAAe,GAAG,CAAC,EAAE,CAAC;QACxB,MAAM,IAAI,UAAU,CAAC,sCAAsC,CAAC,CAAC;IAC/D,CAAC;IACD,IAAI,eAAe,GAAG,CAAC,EAAE,CAAC;QACxB,MAAM,IAAI,UAAU,CAAC,sCAAsC,CAAC,CAAC;IAC/D,CAAC;IAED,6BAA6B;IAC7B,MAAM,eAAe,GAAG,eAAe,GAAG,YAAY,GAAG,eAAe,CAAC;IAEzE,uBAAuB;IACvB,MAAM,SAAS,GAAG,eAAe,GAAG,eAAe,CAAC;IAEpD,iCAAiC;IACjC,MAAM,SAAS,GAAG,SAAS,GAAG,SAAS,CAAC;IACxC,MAAM,UAAU,GAAG,SAAS,GAAG,SAAS,CAAC;IAEzC,OAAO;QACL,eAAe;QACf,eAAe;QACf,SAAS;QACT,SAAS;QACT,UAAU;KACX,CAAC;AACJ,CAAC"}
package/dist/energy/types.d.ts CHANGED
@@ -23,6 +23,8 @@ export interface CompressedAirCostInput {
23
23
  }
24
24
  export interface CompressedAirCostResult {
25
25
  electricityCost: number;
26
+ /** The maintenance cost added, as given — `totalCost = electricityCost + maintenanceCost` */
27
+ maintenanceCost: number;
26
28
  totalCost: number;
27
29
  costPerM3: number;
28
30
  /** Cost per cubic foot of delivered air ($/ft³) */
package/dist/energy/types.d.ts.map CHANGED
@@ -1 +1 @@
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1
+ 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package/dist/quality/gageRR.d.ts.map CHANGED
@@ -1 +1 @@
1
- {"version":3,"file":"gageRR.d.ts","sourceRoot":"","sources":["../../src/quality/gageRR.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,WAAW,EAAE,YAAY,EAAE,MAAM,YAAY,CAAC;AA6S5D;;;;;GAKG;AACH,wBAAgB,MAAM,CAAC,KAAK,EAAE,WAAW,GAAG,YAAY,CAEvD"}
1
+ {"version":3,"file":"gageRR.d.ts","sourceRoot":"","sources":["../../src/quality/gageRR.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,WAAW,EAAE,YAAY,EAAE,MAAM,YAAY,CAAC;AA8T5D;;;;;GAKG;AACH,wBAAgB,MAAM,CAAC,KAAK,EAAE,WAAW,GAAG,YAAY,CAEvD"}
package/dist/quality/gageRR.js CHANGED
@@ -39,6 +39,18 @@ function classify(grr, pv, tv, tolerance) {
39
39
  const status = percentTolerance != null ? worse(byPercentGRR, classifyPercent(percentTolerance)) : byPercentGRR;
40
40
  return { percentGRR, percentTolerance, ndc, status };
41
41
  }
42
+ // Components of variation (AIAG MSA 4th Ed. / the usual software "components of variation" table):
43
+ // %Contribution is each component's share of total variance (EV² + AV² = GRR², GRR² + PV² = TV², so the
44
+ // shares add up); %Study Variation is each component as a fraction of TV on the same 5.15σ scale.
45
+ // With no variation at all (TV = 0) every share is 0, matching percentGRR.
46
+ function componentsOfVariation(ev, av, grr, pv, tv) {
47
+ const contribution = (x) => (tv > 0 ? roundTo((x * x) / (tv * tv) * 100, 2) : 0);
48
+ const studyVariation = (x) => (tv > 0 ? roundTo((x / tv) * 100, 2) : 0);
49
+ return {
50
+ percentContribution: { ev: contribution(ev), av: contribution(av), grr: contribution(grr), pv: contribution(pv) },
51
+ percentStudyVariation: { ev: studyVariation(ev), av: studyVariation(av), grr: studyVariation(grr), pv: studyVariation(pv) },
52
+ };
53
+ }
42
54
  /**
43
55
  * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, Average and Range Method
44
56
  *
@@ -121,6 +133,7 @@ function gageRRAverageRange(input) {
121
133
  tv: roundTo(tv, 4),
122
134
  percentGRR,
123
135
  percentTolerance,
136
+ ...componentsOfVariation(ev, av, grr, pv, tv),
124
137
  ndc,
125
138
  status,
126
139
  method: 'average-range',
@@ -260,6 +273,7 @@ function gageRRAnova(input) {
260
273
  tv: roundTo(tv, 4),
261
274
  percentGRR,
262
275
  percentTolerance,
276
+ ...componentsOfVariation(ev, av, grr, pv, tv),
263
277
  ndc,
264
278
  status,
265
279
  method: 'anova',
package/dist/quality/gageRR.js.map CHANGED
@@ -1 +1 @@
1
- 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package/dist/quality/types.d.ts CHANGED
@@ -383,6 +383,20 @@ export interface GageRRResult {
383
383
  tv: number;
384
384
  percentGRR: number;
385
385
  percentTolerance: number | null;
386
+ /** Each component's share of total variance (%): ev + av = grr, grr + pv = 100 (up to rounding). */
387
+ percentContribution: {
388
+ ev: number;
389
+ av: number;
390
+ grr: number;
391
+ pv: number;
392
+ };
393
+ /** Each component as a percentage of TV on the 5.15σ scale; `grr` equals `percentGRR`. */
394
+ percentStudyVariation: {
395
+ ev: number;
396
+ av: number;
397
+ grr: number;
398
+ pv: number;
399
+ };
386
400
  ndc: number;
387
401
  status: 'acceptable' | 'marginal' | 'unacceptable';
388
402
  method: 'average-range' | 'anova';
package/dist/quality/types.d.ts.map CHANGED
@@ -1 +1 @@
1
- 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1
+ 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package/package.json CHANGED
@@ -1,6 +1,6 @@
1
1
  {
2
2
  "name": "formulab",
3
- "version": "0.41.0",
3
+ "version": "0.43.0",
4
4
  "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
5
5
  "type": "module",
6
6
  "main": "./dist/index.js",