formulab 0.38.0 → 0.40.0

package/dist/quality/weibull.js

@@ -12,9 +12,25 @@ import { roundTo } from '../utils.js';
  *
  * @reference Abernethy, R.B. "The New Weibull Handbook", 5th Ed.
  * @reference IEC 61649:2008 — Weibull Analysis
+ * @throws RangeError if fewer than 2 failure times are given, any is not greater than 0, all are identical, or missionTime is negative
  */
 export function weibull(input) {
     const { failureTimes, missionTime } = input;
+    // Median rank regression fits a line through (ln t, ln ln(1/(1−F))): it needs at least two
+    // distinct positive times, or the log is undefined and the slope divides by zero.
+    if (failureTimes.length < 2) {
+        throw new RangeError('At least 2 failure times are required');
+    }
+    if (failureTimes.some((t) => !(t > 0))) {
+        throw new RangeError('All failure times must be greater than 0');
+    }
+    if (failureTimes.every((t) => t === failureTimes[0])) {
+        throw new RangeError('failure times must not all be identical');
+    }
+    // R(t) raises t/η to a fractional power.
+    if (missionTime != null && !(missionTime >= 0)) {
+        throw new RangeError('missionTime must not be negative');
+    }
     // Sort failure times ascending
     const sorted = [...failureTimes].sort((a, b) => a - b);
     const n = sorted.length;

package/dist/quality/weibull.js.map

@@ -1 +1 @@
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package/dist/quality/yield.d.ts

@@ -6,7 +6,9 @@ import type { YieldInput, YieldResult } from './types.js';
  * RTY = Product of all FPY values (cumulative yield)
  *
  * @param input - Yield input parameters
- * @returns Yield analysis result
+ * @returns Yield analysis result, with `cascade` — 100 % reduced by each step's FPY in step
+ *   order (unrounded; the last step's `remaining` is RTY)
+ * @throws {RangeError} no steps; a step with total ≤ 0, good < 0, or good > total
  */
 export declare function yieldCalc(input: YieldInput): YieldResult;
 //# sourceMappingURL=yield.d.ts.map

package/dist/quality/yield.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"yield.d.ts","sourceRoot":"","sources":["../../src/quality/yield.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAE1D;;;;;;;;;;GAUG;AACH,wBAAgB,SAAS,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAwCxD"}

package/dist/quality/yield.js

@@ -1,4 +1,5 @@
 import { roundTo } from '../utils.js';
+import { multiplicativeCascade } from '../math.js';
 /**
  * Calculate First Pass Yield (FPY) and Rolled Throughput Yield (RTY)
  *
@@ -6,41 +7,31 @@ import { roundTo } from '../utils.js';
  * RTY = Product of all FPY values (cumulative yield)
  *
  * @param input - Yield input parameters
- * @returns Yield analysis result
+ * @returns Yield analysis result, with `cascade` — 100 % reduced by each step's FPY in step
+ *   order (unrounded; the last step's `remaining` is RTY)
+ * @throws {RangeError} no steps; a step with total ≤ 0, good < 0, or good > total
  */
 export function yieldCalc(input) {
     const { steps } = input;
-    // Handle empty or invalid input
     if (!steps || steps.length === 0) {
-        return {
-            fpyPerStep: [],
-            averageFpy: 0,
-            rty: 0,
-            totalInput: 0,
-            expectedOutput: 0,
-        };
+        throw new RangeError('steps must contain at least one process step');
     }
-    // Calculate FPY for each step
-    const fpyPerStep = [];
-    let rtyDecimal = 1;
-    for (const step of steps) {
+    steps.forEach((step, i) => {
         if (step.total <= 0) {
-            fpyPerStep.push(0);
-            rtyDecimal = 0;
+            throw new RangeError(`step ${i + 1}: total (${step.total}) must be positive`);
         }
-        else {
-            const fpy = step.good / step.total;
-            fpyPerStep.push(roundTo(fpy * 100, 2));
-            rtyDecimal *= fpy;
+        if (step.good < 0 || step.good > step.total) {
+            throw new RangeError(`step ${i + 1}: good (${step.good}) must be between 0 and total (${step.total})`);
         }
-    }
-    // Calculate average FPY
+    });
+    const fpyDecimals = steps.map((step) => step.good / step.total);
+    const fpyPerStep = fpyDecimals.map((fpy) => roundTo(fpy * 100, 2));
+    const cascade = multiplicativeCascade(100, fpyDecimals.map((multiplier, i) => ({ factor: i, multiplier })));
+    const rtyDecimal = cascade[cascade.length - 1].remaining / 100;
     const sumFpy = fpyPerStep.reduce((acc, val) => acc + val, 0);
-    const averageFpy = fpyPerStep.length > 0 ? roundTo(sumFpy / fpyPerStep.length, 2) : 0;
-    // Calculate RTY (Rolled Throughput Yield)
+    const averageFpy = roundTo(sumFpy / fpyPerStep.length, 2);
     const rty = roundTo(rtyDecimal * 100, 2);
-    // Calculate expected output
-    const totalInput = steps[0]?.total ?? 0;
+    const totalInput = steps[0].total;
     const expectedOutput = roundTo(totalInput * rtyDecimal, 0);
     return {
         fpyPerStep,
@@ -48,6 +39,7 @@ export function yieldCalc(input) {
         rty,
         totalInput,
         expectedOutput,
+        cascade,
     };
 }
 //# sourceMappingURL=yield.js.map

package/dist/quality/yield.js.map

@@ -1 +1 @@
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package/dist/safety/index.d.ts

@@ -12,5 +12,5 @@ export { ergonomicRisk } from './ergonomicRisk.js';
 export { arcFlash } from './arcFlash.js';
 export { confinedSpace } from './confinedSpace.js';
 export { lel } from './lel.js';
-export type { VentilationActivityLevel, SpaceType, VentilationRateInput, VentilationRateResult, FallClearanceInput, FallClearanceResult, CouplingQuality, WorkDuration, NioshInput, NioshResult, NoiseExposure, NoiseExposureInput, NoiseExposureResult, WorkloadIntensity, WbgtInput, WbgtResult, ToolExposure, HavsInput, HavsResult, RespiratorType, RespiratorInput, RespiratorResult, LadderAngleInput, LadderAngleResult, IlluminanceInput, IlluminanceResult, ThermalComfortInput, ThermalComfortResult, RebaInput, RebaResult, ArcFlashInput, ArcFlashResult, ConfinedSpaceInput, ConfinedSpaceResult, GasComponent, LelInput, LelResult, } from './types.js';
+export type { VentilationActivityLevel, SpaceType, VentilationRateInput, VentilationRateResult, FallClearanceInput, FallClearanceResult, CouplingQuality, WorkDuration, NioshInput, NioshResult, CascadeStep, NoiseExposure, NoiseExposureInput, NoiseExposureContribution, NoiseExposureResult, WorkloadIntensity, WbgtInput, WbgtResult, ToolExposure, HavsInput, HavsResult, RespiratorType, RespiratorInput, RespiratorResult, LadderAngleInput, LadderAngleResult, IlluminanceInput, IlluminanceResult, ThermalComfortInput, ThermalComfortResult, RebaInput, RebaResult, ArcFlashInput, ArcFlashResult, ConfinedSpaceInput, ConfinedSpaceResult, GasComponent, LelInput, LelResult, } from './types.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/safety/index.d.ts.map

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package/dist/safety/nioshLifting.d.ts

@@ -24,7 +24,8 @@ import type { NioshInput, NioshResult } from './types.js';
  *   - Risk: low (LI ≤ 1), moderate (1 < LI ≤ 2), high (LI > 2)
  *
  * @param input - NIOSH lifting parameters
- * @returns NIOSH results including RWL, LI, multipliers, and risk level
+ * @returns NIOSH results including RWL, LI, multipliers, risk level, and `cascade` — LC reduced
+ *   by each multiplier in equation order (unrounded; the last step's `remaining` is RWL)
  * @throws {RangeError} any distance, angle, frequency, or loadWeight is negative.
  * @remarks Distances below the equation's domain (H, D < 25 cm) are clamped per the
  *   NIOSH spec rather than rejected. When the frequency multiplier drives RWL to 0

package/dist/safety/nioshLifting.d.ts.map

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package/dist/safety/nioshLifting.js

@@ -1,4 +1,5 @@
 import { roundTo } from '../utils.js';
+import { multiplicativeCascade } from '../math.js';
 // NIOSH Lifting Equation constants
 const LC = 23; // Load Constant in kg
 // Frequency Multiplier (FM) lookup table — NIOSH 94-110 Table 5
@@ -126,7 +127,8 @@ function getCouplingMultiplier(coupling, verticalDistance) {
  *   - Risk: low (LI ≤ 1), moderate (1 < LI ≤ 2), high (LI > 2)
  *
  * @param input - NIOSH lifting parameters
- * @returns NIOSH results including RWL, LI, multipliers, and risk level
+ * @returns NIOSH results including RWL, LI, multipliers, risk level, and `cascade` — LC reduced
+ *   by each multiplier in equation order (unrounded; the last step's `remaining` is RWL)
  * @throws {RangeError} any distance, angle, frequency, or loadWeight is negative.
  * @remarks Distances below the equation's domain (H, D < 25 cm) are clamped per the
  *   NIOSH spec rather than rejected. When the frequency multiplier drives RWL to 0
@@ -160,8 +162,16 @@ export function nioshLifting(input) {
     const fm = getFrequencyMultiplier(frequency, duration, verticalDistance);
     // CM: Coupling Multiplier (from lookup table)
     const cm = getCouplingMultiplier(coupling, verticalDistance);
-    // Calculate RWL
-    const rwl = LC * hm * vm * dm * am * fm * cm;
+    // Calculate RWL, and the same product as running steps from LC
+    const cascade = multiplicativeCascade(LC, [
+        { factor: 'hm', multiplier: hm },
+        { factor: 'vm', multiplier: vm },
+        { factor: 'dm', multiplier: dm },
+        { factor: 'am', multiplier: am },
+        { factor: 'fm', multiplier: fm },
+        { factor: 'cm', multiplier: cm },
+    ]);
+    const rwl = cascade[cascade.length - 1].remaining;
     // Calculate Lifting Index (rounded so the returned index and risk level agree)
     const liftingIndex = rwl > 0 ? roundTo(loadWeight / rwl, 2) : Infinity;
     // Determine risk level
@@ -185,6 +195,7 @@ export function nioshLifting(input) {
         fm,
         cm,
         riskLevel,
+        cascade,
     };
 }
 //# sourceMappingURL=nioshLifting.js.map

package/dist/safety/nioshLifting.js.map

@@ -1 +1 @@
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package/dist/safety/noiseExposure.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"noiseExposure.d.ts","sourceRoot":"","sources":["../../src/safety/noiseExposure.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,kBAAkB,EAAE,mBAAmB,EAAE,MAAM,YAAY,CAAC;AAkB1E;;;;;;;;;;;;;;;;;;;;;GAqBG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAoD5E"}

package/dist/safety/noiseExposure.js

@@ -42,17 +42,20 @@ export function noiseExposure(input) {
             throw new RangeError('exposure duration must not be negative');
         }
     }
-    // Calculate dose as sum of (Cn/Tn)
-    let doseSum = 0;
-    for (const exposure of exposures) {
-        const { soundLevel, duration } = exposure;
+    // Each exposure's share Cn/Tn; the dose is their sum. Exposures below 80 dB have
+    // no finite allowable time and contribute nothing.
+    const contributions = exposures.map(({ soundLevel, duration }) => {
         const allowableTime = getAllowableTime(soundLevel);
-        if (allowableTime !== Infinity) {
-            doseSum += duration / allowableTime;
-        }
-    }
+        const counted = allowableTime !== Infinity;
+        return {
+            soundLevel,
+            duration,
+            allowableTime: counted ? allowableTime : null,
+            dosePercent: counted ? (duration / allowableTime) * 100 : 0,
+        };
+    });
     // Dose as percentage
-    const dose = doseSum * 100;
+    const dose = contributions.reduce((sum, c) => sum + c.dosePercent, 0);
     // Calculate TWA (8-hour Time Weighted Average)
     // TWA = 16.61 x log10(D/100) + 90
     // If dose is 0, TWA is undefined (use a low value)
@@ -77,6 +80,7 @@ export function noiseExposure(input) {
     }
     return {
         dose,
+        contributions,
         twa,
         status,
     };

package/dist/safety/noiseExposure.js.map

@@ -1 +1 @@
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package/dist/safety/types.d.ts

@@ -1,3 +1,5 @@
+import type { CascadeStep } from '../math.js';
+export type { CascadeStep };
 export interface FallClearanceInput {
     lanyardLength: number;
     decelerationDistance: number;
@@ -39,6 +41,11 @@ export interface NioshResult {
     fm: number;
     cm: number;
     riskLevel: 'low' | 'moderate' | 'high';
+    /**
+     * The load constant (23 kg) reduced by HM, VM, DM, AM, FM, CM in equation order.
+     * Unrounded; the last step's `remaining` is RWL.
+     */
+    cascade: CascadeStep<'hm' | 'vm' | 'dm' | 'am' | 'fm' | 'cm'>[];
 }
 export interface NoiseExposure {
     soundLevel: number;
@@ -47,8 +54,16 @@ export interface NoiseExposure {
 export interface NoiseExposureInput {
     exposures: NoiseExposure[];
 }
+export interface NoiseExposureContribution {
+    soundLevel: number;
+    duration: number;
+    allowableTime: number | null;
+    dosePercent: number;
+}
 export interface NoiseExposureResult {
     dose: number;
+    /** One entry per input exposure, in input order. `dosePercent` values sum to `dose`. */
+    contributions: NoiseExposureContribution[];
     twa: number;
     status: 'compliant' | 'actionRequired' | 'exceeds';
 }

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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.38.0",
+  "version": "0.40.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",
@@ -175,6 +175,7 @@
     "clean": "node -e \"require('fs').rmSync('dist',{recursive:true,force:true})\"",
     "audit:constant-provenance": "node scripts/audit-constant-provenance.mjs src",
     "check:dependency-drift": "node scripts/check-dependency-drift.mjs",
-    "check:function-counts": "node scripts/count-functions.mjs"
+    "check:function-counts": "node scripts/count-functions.mjs",
+    "check:nonfinite-outputs": "node scripts/check-nonfinite-outputs.mjs"
   }
 }