formulab 0.36.0 → 0.37.1

package/CHANGELOG.md

@@ -5,6 +5,74 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.37.1] - 2026-09-09
+
+### Fixed
+
+- **`quality/mtbf()`** — availability and the failure rate were derived from the rounded
+  MTBF and MTTR the function reports rather than from the times it was given. Rounding a
+  mean to two decimals and then dividing by it is not a rounding whisker: when short times
+  are spread over many failures the rounded mean is a large fraction of its own value. One
+  hour of operating time with half an hour of repair over 34 failures reported 75%
+  availability against a true 66.67%, and across a swept grid of plausible inputs a third
+  of the cases differed in the reported digits. Availability now reduces to the time-based
+  ratio of up time to total time (the failure count cancels), and the failure rate is taken
+  from the unrounded mean. The reported MTBF and MTTR are unchanged.
+- **`quality/mtbf()`** — `reliabilityAtMtbf` returned 0 instead of e^-1 when the mean time
+  between failures rounded down to 0.00, and `totalRepairTime` was not validated. Reliability
+  at T = MTBF is e^-1 for any positive MTBF, and a negative repair time now throws
+  `RangeError` like the other invalid inputs.
+
+- **`machining/cuspHeight()`** — returned `NaN` instead of rejecting impossible input. A
+  stepover wider than the tool diameter drove the square root negative, and non-positive
+  radii and stepovers were not checked at all, so a caller received a silent `NaN` and
+  rendered it. All three now throw `RangeError`. A stepover of exactly the tool diameter
+  stays valid: the passes just touch and the ridge is a full tool radius high.
+
+### Changed
+
+- **`quality/mtbf()`** — documented which defined term each output corresponds to, with an
+  `@reference` to EN 13306:2017 (maintenance terminology): 11.3 mean time between failures,
+  11.2 mean operating time between failures, 11.4 mean repair time, 9.18 time between
+  failures, 4.9 time based availability. The function had carried no citation since an
+  earlier, incorrect attribution was removed. Dividing operating time by the failure count
+  is strictly the mean *operating* time between failures (11.2); the name MTBF is kept
+  because that is what the figure is called in practice, and the distinction is now stated
+  rather than left implicit.
+
+## [0.37.0] - 2026-09-07
+
+### Added
+
+- **`metal/minBendRadiusDin6935()`** — minimum permissible bend radius for cold-bent flat
+  steel, read from DIN 6935:2010-01 Table 1. The standard resolves the limit from three
+  inputs at once — thickness band, guaranteed minimum tensile strength class, and whether
+  the bend runs across or along the rolling direction — and applies Clause 3's rule that a
+  bend angle above 120° takes the next value in the table. Golden-tested against the
+  standard's own worked example (6 mm Q St 42-2 bent transverse: 10 mm up to 120°, 12 mm
+  above it), plus the structural invariants the table states: longitudinal never below
+  transverse, stronger classes never below weaker, monotone in thickness. Returns `null`
+  rather than extrapolating past the 20 mm the table covers.
+- **`BendAllowanceResult.minBendRadiusBasis`** — says whether the reported minimum bend
+  radius came from a normative table (`din6935`) or is a shop convention (`convention`),
+  so callers that cite sources can tell the two apart.
+- **`BendAllowanceInput.rollingDirection`** — optional bend orientation for steel. Defaults
+  to `longitudinal`, the more demanding of the two: an unstated orientation must not
+  produce the more permissive limit.
+
+### Changed
+
+- **`metal/bendAllowance()` now reads mild steel's minimum bend radius from DIN 6935
+  Table 1 instead of a flat 1.0× thickness multiplier.** The effective multiple the
+  standard tabulates is not constant — it is 1.0× only at the thinnest band and reaches
+  about 2.0× in ordinary plate — so the flat multiplier understated the limit exactly
+  where sheet metal work most often sits. Because this figure decides a warning rather
+  than merely being displayed, understating it let combinations the standard prohibits
+  pass silently: at 10 mm thickness a 12 mm inside radius drew no warning although Table 1
+  requires 20 mm along the rolling direction. Returned values change for mild steel;
+  the alloys and `custom` keep their conventional multipliers, which are now reported as
+  such. Steel past 20 mm falls back to the multiplier and says so.
+
 ## [0.36.0] - 2026-09-03
 
 ### Added

package/README.md

@@ -11,7 +11,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 ## Features
 
-- **206 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
+- **207 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
 - **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
 - **Zero dependencies** — Lightweight and fast
 - **TypeScript first** — Full type definitions included
@@ -29,7 +29,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
 | Domain | Functions | Golden Tests | Key References |
 |--------|-----------|-------------|----------------|
 | Quality | 23 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA, ISO 7870-3, ISO 7870-5 |
-| Metal | 32 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
+| Metal | 33 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
 | Logistics | 17 | cbm | Physical formula |
 | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
 | Chemical | 12 | pid, reliefValve | Darcy-Weisbach, Fourier, API 520, ISA |

package/dist/machining/cuspHeight.d.ts

@@ -10,6 +10,9 @@ import type { CuspHeightInput, CuspHeightResult } from './types.js';
  *
  * @param input - Cusp height parameters
  * @returns CuspHeightResult with scallop height and approximate Ra
+ * @throws RangeError if toolRadius or stepover is not positive, or if stepover exceeds the
+ *   tool diameter (adjacent passes never meet, so the formula has no scallop to describe —
+ *   without the guard the square root goes negative and the result is silently NaN)
  */
 export declare function cuspHeight(input: CuspHeightInput): CuspHeightResult;
 //# sourceMappingURL=cuspHeight.d.ts.map

package/dist/machining/cuspHeight.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"cuspHeight.d.ts","sourceRoot":"","sources":["../../src/machining/cuspHeight.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,eAAe,EAAE,gBAAgB,EAAE,MAAM,YAAY,CAAC;AAEpE;;;;;;;;;;;;;;GAcG;AACH,wBAAgB,UAAU,CAAC,KAAK,EAAE,eAAe,GAAG,gBAAgB,CAoBnE"}

package/dist/machining/cuspHeight.js

@@ -10,9 +10,21 @@ import { roundTo } from '../utils.js';
  *
  * @param input - Cusp height parameters
  * @returns CuspHeightResult with scallop height and approximate Ra
+ * @throws RangeError if toolRadius or stepover is not positive, or if stepover exceeds the
+ *   tool diameter (adjacent passes never meet, so the formula has no scallop to describe —
+ *   without the guard the square root goes negative and the result is silently NaN)
  */
 export function cuspHeight(input) {
     const { toolRadius, stepover } = input;
+    if (!(toolRadius > 0)) {
+        throw new RangeError('toolRadius must be greater than 0');
+    }
+    if (!(stepover > 0)) {
+        throw new RangeError('stepover must be greater than 0');
+    }
+    if (stepover > 2 * toolRadius) {
+        throw new RangeError('stepover must not exceed the tool diameter (2 x toolRadius)');
+    }
     const halfStep = stepover / 2;
     const h = toolRadius - Math.sqrt(toolRadius * toolRadius - halfStep * halfStep);
     return {

package/dist/machining/cuspHeight.js.map

@@ -1 +1 @@
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package/dist/metal/bendAllowance.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"bendAllowance.d.ts","sourceRoot":"","sources":["../../src/metal/bendAllowance.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EACV,kBAAkB,EAClB,mBAAmB,EAIpB,MAAM,YAAY,CAAC;AAgEpB;;;;;;;;;GASG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAoE5E"}

package/dist/metal/bendAllowance.js

@@ -1,4 +1,5 @@
 import { roundTo } from '../utils.js';
+import { minBendRadiusDin6935 } from './minBendRadius.js';
 /**
  * Default K-factor values by material.
  *
@@ -26,6 +27,10 @@ const K_FACTOR_TABLE = {
  * feasibility check, not a specification limit; verify against tooling and material
  * datasheets for production use.
  *
+ * These stay conventions because no normative table has been sourced for these alloys.
+ * Steel is resolved from a standard instead, and reaches this fallback only past the
+ * thicknesses that table covers; the dispatch is at the call site, not here.
+ *
  * aluminum6061 in particular: minimum bend radius for this alloy varies several-fold
  * with temper (O/T4/T6), so a single multiplier is a rougher approximation here than
  * for the other materials in this table.
@@ -37,6 +42,18 @@ const MIN_BEND_RADIUS_MULTIPLIER = {
     aluminum6061: 1.5,
     custom: 1.5,
 };
+/**
+ * DIN 6935 strength class assumed for `mildSteel`.
+ *
+ * The canonical mild steel of the standard's own material list is Q St 37, whose guaranteed
+ * minimum tensile strength puts it in the lowest class — which is also the class with the
+ * smallest radii, so a caller working a stronger steel is under-warned rather than the
+ * limit being overstated for everyone. Callers who know their grade should read
+ * `minBendRadiusDin6935` directly with the right class.
+ *
+ * @reference DIN 6935:2010-01, Table 3 (material list, per DIN 17100).
+ */
+const MILD_STEEL_STRENGTH_CLASS = 'upTo390';
 /**
  * V-die opening multiplier (standard is 8x thickness)
  */
@@ -52,12 +69,24 @@ const V_DIE_MULTIPLIER = 8;
  * @returns BendAllowanceResult with BA, BD, OSSB, K-factor, recommended V-die, min bend radius
  */
 export function bendAllowance(input) {
-    const { thickness, bendAngle, insideRadius, material = 'mildSteel' } = input;
+    const { thickness, bendAngle, insideRadius, material = 'mildSteel', rollingDirection = 'longitudinal', } = input;
     const warnings = [];
     // Get K-factor: use provided or default from table
     const kFactor = input.kFactor ?? K_FACTOR_TABLE[material];
-    // Calculate minimum bend radius
-    const minBendRadius = MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
+    // Minimum bend radius: read the normative table where one covers this material, and fall
+    // back to the conventional multiplier only where it does not. A flat multiple of thickness
+    // understates the steel limit in ordinary plate thicknesses, and this figure decides a
+    // warning rather than merely being displayed.
+    const din6935 = material === 'mildSteel'
+        ? minBendRadiusDin6935({
+            thickness,
+            strengthClass: MILD_STEEL_STRENGTH_CLASS,
+            rollingDirection,
+            bendAngle,
+        })
+        : null;
+    const minBendRadius = din6935?.minBendRadius ?? MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
+    const minBendRadiusBasis = din6935 ? 'din6935' : 'convention';
     // Calculate recommended V-die opening
     const recommendedVDie = roundTo(V_DIE_MULTIPLIER * thickness, 0);
     // Warn if inside radius is less than minimum
@@ -87,6 +116,7 @@ export function bendAllowance(input) {
         kFactor,
         recommendedVDie,
         minBendRadius,
+        minBendRadiusBasis,
         warnings,
     };
 }

package/dist/metal/bendAllowance.js.map

@@ -1 +1 @@
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package/dist/metal/index.d.ts

@@ -1,7 +1,8 @@
-export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
+export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, Din6935RollingDirection, Din6935StrengthClass, MinBendRadiusBasis, MinBendRadiusDin6935Input, MinBendRadiusDin6935Result, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
 export { isMetalWeightInput, isBoltInput } from './guards.js';
 export { metalWeight } from './metalWeight.js';
 export { bendAllowance } from './bendAllowance.js';
+export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
 export { springback } from './springback.js';
 export { flatPattern } from './flatPattern.js';
 export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';

package/dist/metal/index.d.ts.map

@@ -1 +1 @@
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package/dist/metal/index.js

@@ -3,6 +3,7 @@ export { isMetalWeightInput, isBoltInput } from './guards.js';
 // Functions
 export { metalWeight } from './metalWeight.js';
 export { bendAllowance } from './bendAllowance.js';
+export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
 export { springback } from './springback.js';
 export { flatPattern } from './flatPattern.js';
 export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';

package/dist/metal/index.js.map

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package/dist/metal/minBendRadius.d.ts

@@ -0,0 +1,16 @@
+import type { MinBendRadiusDin6935Input, MinBendRadiusDin6935Result } from './types.js';
+/** Largest thickness Table 1 covers, in mm. */
+export declare const DIN_6935_MAX_THICKNESS: 10 | 1 | 4 | 3 | 5 | 7 | 6 | 8 | 20 | 14 | 1.5 | 2.5 | 12 | 16 | 18;
+/**
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
+ *
+ * Returns `null` when the input falls outside what the standard covers rather than
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
+ * band has no higher value to step to. Reading past the table would be this function
+ * inventing a limit the standard does not state.
+ *
+ * @param input - thickness, strength class, rolling direction, and bend angle
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
+ */
+export declare function minBendRadiusDin6935(input: MinBendRadiusDin6935Input): MinBendRadiusDin6935Result | null;
+//# sourceMappingURL=minBendRadius.d.ts.map

package/dist/metal/minBendRadius.d.ts.map

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package/dist/metal/minBendRadius.js

@@ -0,0 +1,111 @@
+/**
+ * Minimum permissible bend radius for cold-bent flat steel, per DIN 6935.
+ *
+ * The standard does not express this limit as a single multiple of thickness. It resolves
+ * from three inputs at once — the sheet thickness band, the guaranteed minimum tensile
+ * strength class, and whether the bend runs across or along the rolling direction — and the
+ * resulting effective multiple is not constant: it is 1.0x at the thinnest band and reaches
+ * roughly 2.0x in ordinary plate thicknesses. A flat multiplier therefore understates the
+ * limit exactly where sheet metal work most often sits.
+ *
+ * @reference DIN 6935:2010-01, Table 1 (Menores radios de doblado r permitidos). Clause 1
+ *   limits the standard to flat steel products; Table 3 lists the covered grades (general
+ *   structural steels per DIN 17100). Aluminium and stainless alloys are outside its scope
+ *   and are not served by this function.
+ */
+/** Upper bound (inclusive, mm) of each thickness band in Table 1, in column order. */
+const THICKNESS_BAND_UPPER = [
+    1, 1.5, 2.5, 3, 4, 5, 6, 7, 8, 10, 12, 14, 16, 18, 20,
+];
+/**
+ * Table 1 values in mm: one row per thickness band (aligned with THICKNESS_BAND_UPPER),
+ * each row ordered [transverse, longitudinal] for the three tensile strength classes.
+ *
+ * The class boundaries read as <=390 / >390..490 / >490..640 N/mm2. The Spanish translation
+ * prints "hasta 380" in the Table 1 header alone; that is a typo, since Table 2 and Table 3
+ * both print "hasta 390" for the same class and only 390 leaves the boundary contiguous with
+ * the ">390" of the next column.
+ *
+ * @reference DIN 6935:2010-01, Table 1.
+ */
+const TABLE_1 = [
+    //  c1T   c1L   c2T   c2L   c3T   c3L      thickness band (mm)
+    [1, 1, 1.2, 1.2, 1.6, 1.6], //             up to 1
+    [1.6, 1.6, 2, 2, 2.5, 2.5], //             over 1 up to 1.5
+    [2.5, 2.5, 3, 3, 4, 4], //                 over 1.5 up to 2.5
+    [3, 3, 4, 4, 5, 5], //                     over 2.5 up to 3
+    [5, 6, 5, 6, 6, 8], //                     over 3 up to 4
+    [6, 8, 8, 10, 8, 10], //                   over 4 up to 5
+    [8, 10, 10, 12, 10, 12], //                over 5 up to 6
+    [10, 12, 12, 16, 12, 16], //               over 6 up to 7
+    [12, 16, 16, 20, 16, 20], //               over 7 up to 8
+    [16, 20, 20, 25, 20, 25], //               over 8 up to 10
+    [20, 25, 25, 32, 25, 32], //               over 10 up to 12
+    [25, 28, 28, 36, 32, 36], //               over 12 up to 14
+    [28, 32, 32, 40, 36, 40], //               over 14 up to 16
+    [36, 40, 40, 45, 45, 50], //               over 16 up to 18
+    [40, 45, 45, 50, 50, 63], //               over 18 up to 20
+];
+/** Largest thickness Table 1 covers, in mm. */
+export const DIN_6935_MAX_THICKNESS = THICKNESS_BAND_UPPER[THICKNESS_BAND_UPPER.length - 1];
+const CLASS_COLUMN = {
+    upTo390: 0,
+    over390UpTo490: 2,
+    over490UpTo640: 4,
+};
+/**
+ * Bend angle above which Clause 3 requires the next larger radius.
+ *
+ * Clause 3 says to take "the immediately higher value in the table" — the next thickness
+ * column of the same row, not the next entry of the preferred radius series printed above
+ * it. The two readings agree on the standard's own worked example (6 mm Q St 42-2 bent
+ * across the rolling direction: 10 mm at or below this angle, 12 mm above it) but diverge
+ * at the thinnest band, where the row steps 1 -> 1.6 while the series steps 1 -> 1.2.
+ *
+ * @reference DIN 6935:2010-01, Clause 3.
+ */
+const NEXT_SIZE_UP_ABOVE_ANGLE = 120;
+/**
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
+ *
+ * Returns `null` when the input falls outside what the standard covers rather than
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
+ * band has no higher value to step to. Reading past the table would be this function
+ * inventing a limit the standard does not state.
+ *
+ * @param input - thickness, strength class, rolling direction, and bend angle
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
+ */
+export function minBendRadiusDin6935(input) {
+    const { thickness, strengthClass, rollingDirection, bendAngle = 90 } = input;
+    if (!Number.isFinite(thickness) || thickness <= 0) {
+        throw new Error('thickness must be a positive number');
+    }
+    if (thickness > DIN_6935_MAX_THICKNESS)
+        return null;
+    const bandIndex = THICKNESS_BAND_UPPER.findIndex((upper) => thickness <= upper);
+    const column = CLASS_COLUMN[strengthClass] + (rollingDirection === 'longitudinal' ? 1 : 0);
+    const tabulated = TABLE_1[bandIndex][column];
+    if (bendAngle <= NEXT_SIZE_UP_ABOVE_ANGLE) {
+        return {
+            minBendRadius: tabulated,
+            tabulatedRadius: tabulated,
+            thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
+            strengthClass,
+            rollingDirection,
+            nextSizeUpApplied: false,
+        };
+    }
+    const nextBand = TABLE_1[bandIndex + 1];
+    if (!nextBand)
+        return null;
+    return {
+        minBendRadius: nextBand[column],
+        tabulatedRadius: tabulated,
+        thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
+        strengthClass,
+        rollingDirection,
+        nextSizeUpApplied: true,
+    };
+}
+//# sourceMappingURL=minBendRadius.js.map

package/dist/metal/minBendRadius.js.map

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package/dist/metal/types.d.ts

@@ -34,12 +34,44 @@ export interface MetalWeightResult {
  */
 export type BendingMaterial = 'mildSteel' | 'stainless304' | 'aluminum5052' | 'aluminum6061' | 'custom';
 export type ShapeType = 'lShape' | 'uShape';
+/** Whether the bend runs across or along the rolling direction. DIN 6935 Table 1 distinguishes the two. */
+export type Din6935RollingDirection = 'transverse' | 'longitudinal';
+/** Guaranteed minimum tensile strength class, in N/mm2. @reference DIN 6935:2010-01, Tables 1 and 3. */
+export type Din6935StrengthClass = 'upTo390' | 'over390UpTo490' | 'over490UpTo640';
+export interface MinBendRadiusDin6935Input {
+    thickness: number;
+    strengthClass: Din6935StrengthClass;
+    rollingDirection: Din6935RollingDirection;
+    bendAngle?: number;
+}
+export interface MinBendRadiusDin6935Result {
+    minBendRadius: number;
+    tabulatedRadius: number;
+    thicknessBandUpper: number;
+    strengthClass: Din6935StrengthClass;
+    rollingDirection: Din6935RollingDirection;
+    nextSizeUpApplied: boolean;
+}
+/**
+ * Where a reported minimum bend radius comes from.
+ *
+ * `din6935` means the figure was read from a normative table; `convention` means it is a
+ * shop default with nothing behind it. Callers that cite sources need to tell the two apart,
+ * and the same result object carries both cases.
+ */
+export type MinBendRadiusBasis = 'din6935' | 'convention';
 export interface BendAllowanceInput {
     thickness: number;
     bendAngle: number;
     insideRadius: number;
     kFactor?: number;
     material?: BendingMaterial;
+    /**
+     * Bend orientation relative to the rolling direction. Used for steel, where DIN 6935
+     * tabulates the two separately. Defaults to `longitudinal`, the more demanding of the two:
+     * an unstated orientation must not produce the more permissive limit.
+     */
+    rollingDirection?: Din6935RollingDirection;
 }
 export interface BendAllowanceResult {
     bendAllowance: number;
@@ -48,6 +80,7 @@ export interface BendAllowanceResult {
     kFactor: number;
     recommendedVDie: number;
     minBendRadius: number;
+    minBendRadiusBasis: MinBendRadiusBasis;
     warnings: string[];
 }
 export interface SpringbackInput {

package/dist/metal/types.d.ts.map

@@ -1 +1 @@
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package/dist/quality/mtbf.d.ts

@@ -6,6 +6,26 @@ import type { MtbfInput, MtbfResult } from './types.js';
  * MTTR = Total Repair Time / Number of Failures
  * Availability = MTBF / (MTBF + MTTR)
  *
+ * Each output maps to a defined term:
+ *   - `mtbf` — "average of the times between failures" (EN 13306:2017, 11.3). Note that a
+ *     time between failures (9.18) is the duration between consecutive failures and "may
+ *     include non-operating time after restoration"; when the input is operating time, as
+ *     here, the quantity computed is strictly the mean operating time between failures
+ *     (MOTBF, 11.2 — "average of the operating times between failures", applied to
+ *     repairable items). Industry practice calls this figure MTBF, and the name is kept for
+ *     that reason.
+ *   - `mttr` — mean repair time (MRT, 11.4: "average of the repair times"). MTTR is the
+ *     common industry spelling of the same average.
+ *   - `availability` — the time-based availability ratio of 4.9: up time over total time
+ *     (UT / (UT + DT)), expressed as a percentage.
+ *   - `failureRate`, `reliabilityAtMtbf` — the constant-failure-rate (exponential) model,
+ *     lambda = 1 / MTBF and R(t) = exp(-lambda·t). Not part of the terminology standard;
+ *     it holds only during a constant failure period, and R(MTBF) = e^-1 always.
+ *
+ * @reference EN 13306:2017 — Maintenance terminology. 11.3 (mean time between failures),
+ *   11.2 (mean operating time between failures), 11.4 (mean repair time), 9.18 (time
+ *   between failures), 4.9 (time based availability).
+ *
  * @param input - MTBF input parameters
  * @returns MTBF analysis result
  * @throws RangeError if totalOperatingTime is not positive, or if

package/dist/quality/mtbf.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"mtbf.d.ts","sourceRoot":"","sources":["../../src/quality/mtbf.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,SAAS,EAAE,UAAU,EAAE,MAAM,YAAY,CAAC;AAExD;;;;;;;;;;;GAWG;AACH,wBAAgB,IAAI,CAAC,KAAK,EAAE,SAAS,GAAG,UAAU,CAoCjD"}
+{"version":3,"file":"mtbf.d.ts","sourceRoot":"","sources":["../../src/quality/mtbf.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,SAAS,EAAE,UAAU,EAAE,MAAM,YAAY,CAAC;AAExD;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;GA+BG;AACH,wBAAgB,IAAI,CAAC,KAAK,EAAE,SAAS,GAAG,UAAU,CA8CjD"}

package/dist/quality/mtbf.js

@@ -6,6 +6,26 @@ import { roundTo } from '../utils.js';
  * MTTR = Total Repair Time / Number of Failures
  * Availability = MTBF / (MTBF + MTTR)
  *
+ * Each output maps to a defined term:
+ *   - `mtbf` — "average of the times between failures" (EN 13306:2017, 11.3). Note that a
+ *     time between failures (9.18) is the duration between consecutive failures and "may
+ *     include non-operating time after restoration"; when the input is operating time, as
+ *     here, the quantity computed is strictly the mean operating time between failures
+ *     (MOTBF, 11.2 — "average of the operating times between failures", applied to
+ *     repairable items). Industry practice calls this figure MTBF, and the name is kept for
+ *     that reason.
+ *   - `mttr` — mean repair time (MRT, 11.4: "average of the repair times"). MTTR is the
+ *     common industry spelling of the same average.
+ *   - `availability` — the time-based availability ratio of 4.9: up time over total time
+ *     (UT / (UT + DT)), expressed as a percentage.
+ *   - `failureRate`, `reliabilityAtMtbf` — the constant-failure-rate (exponential) model,
+ *     lambda = 1 / MTBF and R(t) = exp(-lambda·t). Not part of the terminology standard;
+ *     it holds only during a constant failure period, and R(MTBF) = e^-1 always.
+ *
+ * @reference EN 13306:2017 — Maintenance terminology. 11.3 (mean time between failures),
+ *   11.2 (mean operating time between failures), 11.4 (mean repair time), 9.18 (time
+ *   between failures), 4.9 (time based availability).
+ *
  * @param input - MTBF input parameters
  * @returns MTBF analysis result
  * @throws RangeError if totalOperatingTime is not positive, or if
@@ -20,19 +40,28 @@ export function mtbf(input) {
     if (numberOfFailures <= 0) {
         throw new RangeError('numberOfFailures must be greater than 0');
     }
+    if (totalRepairTime < 0) {
+        throw new RangeError('totalRepairTime must not be negative');
+    }
+    // Every derived figure below is computed from the raw times, never from the rounded
+    // values reported back. Rounding an intermediate to 2 decimals and then dividing by it
+    // is not a rounding whisker: with short times spread over many failures the rounded
+    // mean is a large fraction of its own value, and availability drifts by whole points
+    // (1 h operating / 0.5 h repair / 34 failures reads 75% that way, against a true 66.67%).
+    const mtbfExact = totalOperatingTime / numberOfFailures;
+    const mttrExact = totalRepairTime / numberOfFailures;
     // MTBF = Total Operating Time / Number of Failures
-    const mtbfValue = roundTo(totalOperatingTime / numberOfFailures, 2);
+    const mtbfValue = roundTo(mtbfExact, 2);
     // MTTR = Total Repair Time / Number of Failures
-    const mttr = numberOfFailures > 0 ? roundTo(totalRepairTime / numberOfFailures, 2) : 0;
-    // Availability = MTBF / (MTBF + MTTR)
-    const availability = mtbfValue + mttr > 0
-        ? roundTo((mtbfValue / (mtbfValue + mttr)) * 100, 2)
-        : 0;
+    const mttr = roundTo(mttrExact, 2);
+    // Availability = MTBF / (MTBF + MTTR). The failure count cancels, leaving the 4.9
+    // time-based ratio of up time to total time.
+    const availability = roundTo((totalOperatingTime / (totalOperatingTime + totalRepairTime)) * 100, 2);
     // Failure rate (lambda) = 1 / MTBF
-    const failureRate = mtbfValue > 0 ? roundTo(1 / mtbfValue, 6) : 0;
+    const failureRate = roundTo(1 / mtbfExact, 6);
     // Reliability at time T = e^(-lambda * T), where T = MTBF
-    // R(MTBF) = e^(-1) = 0.3679 = 36.79%
-    const reliabilityAtMtbf = mtbfValue > 0 ? roundTo(Math.exp(-1) * 100, 2) : 0;
+    // R(MTBF) = e^(-1) = 0.3679 = 36.79%, whatever the MTBF is
+    const reliabilityAtMtbf = roundTo(Math.exp(-1) * 100, 2);
     return {
         mtbf: mtbfValue,
         mttr,

package/dist/quality/mtbf.js.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.36.0",
+  "version": "0.37.1",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",