formulab 0.36.0 → 0.37.0

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Files changed (16) hide show
  1. package/CHANGELOG.md +33 -0
  2. package/README.md +2 -2
  3. package/dist/metal/bendAllowance.d.ts.map +1 -1
  4. package/dist/metal/bendAllowance.js +33 -3
  5. package/dist/metal/bendAllowance.js.map +1 -1
  6. package/dist/metal/index.d.ts +2 -1
  7. package/dist/metal/index.d.ts.map +1 -1
  8. package/dist/metal/index.js +1 -0
  9. package/dist/metal/index.js.map +1 -1
  10. package/dist/metal/minBendRadius.d.ts +16 -0
  11. package/dist/metal/minBendRadius.d.ts.map +1 -0
  12. package/dist/metal/minBendRadius.js +111 -0
  13. package/dist/metal/minBendRadius.js.map +1 -0
  14. package/dist/metal/types.d.ts +33 -0
  15. package/dist/metal/types.d.ts.map +1 -1
  16. package/package.json +1 -1
package/CHANGELOG.md CHANGED
@@ -5,6 +5,39 @@ All notable changes to this project will be documented in this file.
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  The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
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  and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
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+ ## [0.37.0] - 2026-09-07
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+
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+ ### Added
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+
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+ - **`metal/minBendRadiusDin6935()`** — minimum permissible bend radius for cold-bent flat
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+ steel, read from DIN 6935:2010-01 Table 1. The standard resolves the limit from three
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+ inputs at once — thickness band, guaranteed minimum tensile strength class, and whether
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+ the bend runs across or along the rolling direction — and applies Clause 3's rule that a
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+ bend angle above 120° takes the next value in the table. Golden-tested against the
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+ standard's own worked example (6 mm Q St 42-2 bent transverse: 10 mm up to 120°, 12 mm
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+ above it), plus the structural invariants the table states: longitudinal never below
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+ transverse, stronger classes never below weaker, monotone in thickness. Returns `null`
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+ rather than extrapolating past the 20 mm the table covers.
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+ - **`BendAllowanceResult.minBendRadiusBasis`** — says whether the reported minimum bend
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+ radius came from a normative table (`din6935`) or is a shop convention (`convention`),
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+ so callers that cite sources can tell the two apart.
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+ - **`BendAllowanceInput.rollingDirection`** — optional bend orientation for steel. Defaults
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+ to `longitudinal`, the more demanding of the two: an unstated orientation must not
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+ produce the more permissive limit.
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+
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+ ### Changed
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+
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+ - **`metal/bendAllowance()` now reads mild steel's minimum bend radius from DIN 6935
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+ Table 1 instead of a flat 1.0× thickness multiplier.** The effective multiple the
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+ standard tabulates is not constant — it is 1.0× only at the thinnest band and reaches
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+ about 2.0× in ordinary plate — so the flat multiplier understated the limit exactly
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+ where sheet metal work most often sits. Because this figure decides a warning rather
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+ than merely being displayed, understating it let combinations the standard prohibits
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+ pass silently: at 10 mm thickness a 12 mm inside radius drew no warning although Table 1
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+ requires 20 mm along the rolling direction. Returned values change for mild steel;
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+ the alloys and `custom` keep their conventional multipliers, which are now reported as
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+ such. Steel past 20 mm falls back to the multiplier and says so.
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+
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  ## [0.36.0] - 2026-09-03
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  ### Added
package/README.md CHANGED
@@ -11,7 +11,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
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  ## Features
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- - **206 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
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+ - **207 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
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  - **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
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  - **Zero dependencies** — Lightweight and fast
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  - **TypeScript first** — Full type definitions included
@@ -29,7 +29,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
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  | Domain | Functions | Golden Tests | Key References |
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  |--------|-----------|-------------|----------------|
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  | Quality | 23 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA, ISO 7870-3, ISO 7870-5 |
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- | Metal | 32 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
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+ | Metal | 33 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
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  | Logistics | 17 | cbm | Physical formula |
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  | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
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  | Chemical | 12 | pid, reliefValve | Darcy-Weisbach, Fourier, API 520, ISA |
package/dist/metal/bendAllowance.d.ts.map CHANGED
@@ -1 +1 @@
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+ {"version":3,"file":"bendAllowance.d.ts","sourceRoot":"","sources":["../../src/metal/bendAllowance.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EACV,kBAAkB,EAClB,mBAAmB,EAIpB,MAAM,YAAY,CAAC;AAgEpB;;;;;;;;;GASG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAoE5E"}
package/dist/metal/bendAllowance.js CHANGED
@@ -1,4 +1,5 @@
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  import { roundTo } from '../utils.js';
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+ import { minBendRadiusDin6935 } from './minBendRadius.js';
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  /**
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  * Default K-factor values by material.
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  *
@@ -26,6 +27,10 @@ const K_FACTOR_TABLE = {
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  * feasibility check, not a specification limit; verify against tooling and material
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  * datasheets for production use.
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  *
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+ * These stay conventions because no normative table has been sourced for these alloys.
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+ * Steel is resolved from a standard instead, and reaches this fallback only past the
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+ * thicknesses that table covers; the dispatch is at the call site, not here.
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+ *
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  * aluminum6061 in particular: minimum bend radius for this alloy varies several-fold
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  * with temper (O/T4/T6), so a single multiplier is a rougher approximation here than
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  * for the other materials in this table.
@@ -37,6 +42,18 @@ const MIN_BEND_RADIUS_MULTIPLIER = {
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  aluminum6061: 1.5,
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  custom: 1.5,
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  };
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+ /**
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+ * DIN 6935 strength class assumed for `mildSteel`.
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+ *
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+ * The canonical mild steel of the standard's own material list is Q St 37, whose guaranteed
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+ * minimum tensile strength puts it in the lowest class — which is also the class with the
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+ * smallest radii, so a caller working a stronger steel is under-warned rather than the
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+ * limit being overstated for everyone. Callers who know their grade should read
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+ * `minBendRadiusDin6935` directly with the right class.
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+ *
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+ * @reference DIN 6935:2010-01, Table 3 (material list, per DIN 17100).
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+ */
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+ const MILD_STEEL_STRENGTH_CLASS = 'upTo390';
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  /**
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  * V-die opening multiplier (standard is 8x thickness)
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  */
@@ -52,12 +69,24 @@ const V_DIE_MULTIPLIER = 8;
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  * @returns BendAllowanceResult with BA, BD, OSSB, K-factor, recommended V-die, min bend radius
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  */
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  export function bendAllowance(input) {
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- const { thickness, bendAngle, insideRadius, material = 'mildSteel' } = input;
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+ const { thickness, bendAngle, insideRadius, material = 'mildSteel', rollingDirection = 'longitudinal', } = input;
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  const warnings = [];
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  // Get K-factor: use provided or default from table
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  const kFactor = input.kFactor ?? K_FACTOR_TABLE[material];
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- // Calculate minimum bend radius
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- const minBendRadius = MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
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+ // Minimum bend radius: read the normative table where one covers this material, and fall
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+ // back to the conventional multiplier only where it does not. A flat multiple of thickness
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+ // understates the steel limit in ordinary plate thicknesses, and this figure decides a
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+ // warning rather than merely being displayed.
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+ const din6935 = material === 'mildSteel'
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+ ? minBendRadiusDin6935({
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+ thickness,
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+ strengthClass: MILD_STEEL_STRENGTH_CLASS,
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+ rollingDirection,
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+ bendAngle,
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+ })
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+ : null;
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+ const minBendRadius = din6935?.minBendRadius ?? MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
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+ const minBendRadiusBasis = din6935 ? 'din6935' : 'convention';
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  // Calculate recommended V-die opening
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  const recommendedVDie = roundTo(V_DIE_MULTIPLIER * thickness, 0);
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  // Warn if inside radius is less than minimum
@@ -87,6 +116,7 @@ export function bendAllowance(input) {
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  kFactor,
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  recommendedVDie,
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  minBendRadius,
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+ minBendRadiusBasis,
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  warnings,
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  };
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  }
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package/dist/metal/index.d.ts CHANGED
@@ -1,7 +1,8 @@
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- export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
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+ export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, Din6935RollingDirection, Din6935StrengthClass, MinBendRadiusBasis, MinBendRadiusDin6935Input, MinBendRadiusDin6935Result, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
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  export { isMetalWeightInput, isBoltInput } from './guards.js';
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  export { metalWeight } from './metalWeight.js';
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  export { bendAllowance } from './bendAllowance.js';
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+ export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
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  export { springback } from './springback.js';
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  export { flatPattern } from './flatPattern.js';
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  export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';
package/dist/metal/index.d.ts.map CHANGED
@@ -1 +1 @@
1
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1
+ {"version":3,"file":"index.d.ts","sourceRoot":"","sources":["../../src/metal/index.ts"],"names":[],"mappings":"AACA,YAAY,EAEV,UAAU,EACV,YAAY,EACZ,gBAAgB,EAChB,iBAAiB,EAEjB,eAAe,EACf,SAAS,EACT,kBAAkB,EAClB,mBAAmB,EACnB,uBAAuB,EACvB,oBAAoB,EACpB,kBAAkB,EAClB,yBAAyB,EACzB,0BAA0B,EAC1B,eAAe,EACf,gBAAgB,EAChB,gBAAgB,EAChB,iBAAiB,EACjB,mBAAmB,EACnB,oBAAoB,EACpB,yBAAyB,EAEzB,cAAc,EACd,QAAQ,EACR,iBAAiB,EACjB,kBAAkB,EAElB,WAAW,EACX,YAAY,EACZ,aAAa,EAEb,mBAAmB,EACnB,oBAAoB,EACpB,SAAS,EACT,UAAU,EAEV,gBAAgB,EAChB,YAAY,EACZ,aAAa,EAEb,gBAAgB,EAChB,YAAY,EACZ,iBAAiB,EACjB,cAAc,EACd,kBAAkB,EAElB,mBAAmB,EACnB,SAAS,EACT,UAAU,EAEV,aAAa,EACb,aAAa,EACb,cAAc,EAEd,gBAAgB,EAChB,aAAa,EACb,cAAc,EACd,YAAY,EAEZ,aAAa,EACb,cAAc,EAEd,cAAc,EACd,cAAc,EACd,eAAe,EAEf,SAAS,EACT,UAAU,EACV,WAAW,EACX,SAAS,EAET,cAAc,EACd,WAAW,EACX,YAAY,EAEZ,cAAc,EACd,QAAQ,EACR,SAAS,EAET,UAAU,EACV,WAAW,EACX,YAAY,EACZ,UAAU,EAEV,OAAO,EACP,cAAc,EACd,eAAe,EACf,QAAQ,EACR,SAAS,EAET,eAAe,EACf,YAAY,EACZ,iBAAiB,EACjB,cAAc,EACd,aAAa,EACb,eAAe,EAEf,WAAW,EACX,aAAa,EACb,YAAY,EACZ,qBAAqB,EACrB,sBAAsB,EACtB,kBAAkB,EAClB,aAAa,EACb,cAAc,EAEd,gBAAgB,EAChB,SAAS,EACT,YAAY,EACZ,YAAY,EACZ,UAAU,EACV,aAAa,EAEb,kBAAkB,EAClB,iBAAiB,EACjB,kBAAkB,EAElB,kBAAkB,EAClB,mBAAmB,EACnB,oBAAoB,EAEpB,eAAe,EACf,YAAY,EACZ,mBAAmB,EACnB,oBAAoB,EACpB,wBAAwB,EAExB,gBAAgB,EAChB,2BAA2B,EAC3B,4BAA4B,EAE5B,YAAY,EACZ,YAAY,EACZ,aAAa,EACb,cAAc,EAEd,cAAc,EACd,aAAa,EACb,eAAe,EACf,gBAAgB,GACjB,MAAM,YAAY,CAAC;AAGpB,OAAO,EAAE,kBAAkB,EAAE,WAAW,EAAE,MAAM,aAAa,CAAC;AAG9D,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,aAAa,EAAE,MAAM,oBAAoB,CAAC;AACnD,OAAO,EAAE,oBAAoB,EAAE,sBAAsB,EAAE,MAAM,oBAAoB,CAAC;AAClF,OAAO,EAAE,UAAU,EAAE,MAAM,iBAAiB,CAAC;AAC7C,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAC/C,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,IAAI,EAAE,UAAU,EAAE,gBAAgB,EAAE,MAAM,WAAW,CAAC;AAC/D,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,QAAQ,EAAE,gBAAgB,EAAE,MAAM,eAAe,CAAC;AAC3D,OAAO,EAAE,QAAQ,EAAE,aAAa,EAAE,SAAS,EAAE,MAAM,eAAe,CAAC;AACnE,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,KAAK,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AACpD,OAAO,EAAE,MAAM,EAAE,MAAM,aAAa,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,MAAM,EAAE,cAAc,EAAE,eAAe,EAAE,MAAM,aAAa,CAAC;AACtE,OAAO,EAAE,SAAS,EAAE,kBAAkB,EAAE,MAAM,gBAAgB,CAAC;AAC/D,OAAO,EAAE,SAAS,EAAE,MAAM,gBAAgB,CAAC;AAC3C,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,cAAc,EAAE,MAAM,qBAAqB,CAAC;AACrD,OAAO,EAAE,cAAc,EAAE,mBAAmB,EAAE,MAAM,qBAAqB,CAAC;AAC1E,OAAO,EAAE,sBAAsB,EAAE,MAAM,6BAA6B,CAAC;AACrE,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,UAAU,EAAE,MAAM,iBAAiB,CAAC"}
package/dist/metal/index.js CHANGED
@@ -3,6 +3,7 @@ export { isMetalWeightInput, isBoltInput } from './guards.js';
3
3
  // Functions
4
4
  export { metalWeight } from './metalWeight.js';
5
5
  export { bendAllowance } from './bendAllowance.js';
6
+ export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
6
7
  export { springback } from './springback.js';
7
8
  export { flatPattern } from './flatPattern.js';
8
9
  export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';
package/dist/metal/index.js.map CHANGED
@@ -1 +1 @@
1
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package/dist/metal/minBendRadius.d.ts ADDED
@@ -0,0 +1,16 @@
1
+ import type { MinBendRadiusDin6935Input, MinBendRadiusDin6935Result } from './types.js';
2
+ /** Largest thickness Table 1 covers, in mm. */
3
+ export declare const DIN_6935_MAX_THICKNESS: 10 | 1 | 4 | 3 | 5 | 7 | 6 | 8 | 20 | 14 | 1.5 | 2.5 | 12 | 16 | 18;
4
+ /**
5
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
6
+ *
7
+ * Returns `null` when the input falls outside what the standard covers rather than
8
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
9
+ * band has no higher value to step to. Reading past the table would be this function
10
+ * inventing a limit the standard does not state.
11
+ *
12
+ * @param input - thickness, strength class, rolling direction, and bend angle
13
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
14
+ */
15
+ export declare function minBendRadiusDin6935(input: MinBendRadiusDin6935Input): MinBendRadiusDin6935Result | null;
16
+ //# sourceMappingURL=minBendRadius.d.ts.map
package/dist/metal/minBendRadius.d.ts.map ADDED
@@ -0,0 +1 @@
1
+ {"version":3,"file":"minBendRadius.d.ts","sourceRoot":"","sources":["../../src/metal/minBendRadius.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EACV,yBAAyB,EACzB,0BAA0B,EAE3B,MAAM,YAAY,CAAC;AAqDpB,+CAA+C;AAC/C,eAAO,MAAM,sBAAsB,qEAAwD,CAAC;AAqB5F;;;;;;;;;;GAUG;AACH,wBAAgB,oBAAoB,CAClC,KAAK,EAAE,yBAAyB,GAC/B,0BAA0B,GAAG,IAAI,CAkCnC"}
package/dist/metal/minBendRadius.js ADDED
@@ -0,0 +1,111 @@
1
+ /**
2
+ * Minimum permissible bend radius for cold-bent flat steel, per DIN 6935.
3
+ *
4
+ * The standard does not express this limit as a single multiple of thickness. It resolves
5
+ * from three inputs at once — the sheet thickness band, the guaranteed minimum tensile
6
+ * strength class, and whether the bend runs across or along the rolling direction — and the
7
+ * resulting effective multiple is not constant: it is 1.0x at the thinnest band and reaches
8
+ * roughly 2.0x in ordinary plate thicknesses. A flat multiplier therefore understates the
9
+ * limit exactly where sheet metal work most often sits.
10
+ *
11
+ * @reference DIN 6935:2010-01, Table 1 (Menores radios de doblado r permitidos). Clause 1
12
+ * limits the standard to flat steel products; Table 3 lists the covered grades (general
13
+ * structural steels per DIN 17100). Aluminium and stainless alloys are outside its scope
14
+ * and are not served by this function.
15
+ */
16
+ /** Upper bound (inclusive, mm) of each thickness band in Table 1, in column order. */
17
+ const THICKNESS_BAND_UPPER = [
18
+ 1, 1.5, 2.5, 3, 4, 5, 6, 7, 8, 10, 12, 14, 16, 18, 20,
19
+ ];
20
+ /**
21
+ * Table 1 values in mm: one row per thickness band (aligned with THICKNESS_BAND_UPPER),
22
+ * each row ordered [transverse, longitudinal] for the three tensile strength classes.
23
+ *
24
+ * The class boundaries read as <=390 / >390..490 / >490..640 N/mm2. The Spanish translation
25
+ * prints "hasta 380" in the Table 1 header alone; that is a typo, since Table 2 and Table 3
26
+ * both print "hasta 390" for the same class and only 390 leaves the boundary contiguous with
27
+ * the ">390" of the next column.
28
+ *
29
+ * @reference DIN 6935:2010-01, Table 1.
30
+ */
31
+ const TABLE_1 = [
32
+ // c1T c1L c2T c2L c3T c3L thickness band (mm)
33
+ [1, 1, 1.2, 1.2, 1.6, 1.6], // up to 1
34
+ [1.6, 1.6, 2, 2, 2.5, 2.5], // over 1 up to 1.5
35
+ [2.5, 2.5, 3, 3, 4, 4], // over 1.5 up to 2.5
36
+ [3, 3, 4, 4, 5, 5], // over 2.5 up to 3
37
+ [5, 6, 5, 6, 6, 8], // over 3 up to 4
38
+ [6, 8, 8, 10, 8, 10], // over 4 up to 5
39
+ [8, 10, 10, 12, 10, 12], // over 5 up to 6
40
+ [10, 12, 12, 16, 12, 16], // over 6 up to 7
41
+ [12, 16, 16, 20, 16, 20], // over 7 up to 8
42
+ [16, 20, 20, 25, 20, 25], // over 8 up to 10
43
+ [20, 25, 25, 32, 25, 32], // over 10 up to 12
44
+ [25, 28, 28, 36, 32, 36], // over 12 up to 14
45
+ [28, 32, 32, 40, 36, 40], // over 14 up to 16
46
+ [36, 40, 40, 45, 45, 50], // over 16 up to 18
47
+ [40, 45, 45, 50, 50, 63], // over 18 up to 20
48
+ ];
49
+ /** Largest thickness Table 1 covers, in mm. */
50
+ export const DIN_6935_MAX_THICKNESS = THICKNESS_BAND_UPPER[THICKNESS_BAND_UPPER.length - 1];
51
+ const CLASS_COLUMN = {
52
+ upTo390: 0,
53
+ over390UpTo490: 2,
54
+ over490UpTo640: 4,
55
+ };
56
+ /**
57
+ * Bend angle above which Clause 3 requires the next larger radius.
58
+ *
59
+ * Clause 3 says to take "the immediately higher value in the table" — the next thickness
60
+ * column of the same row, not the next entry of the preferred radius series printed above
61
+ * it. The two readings agree on the standard's own worked example (6 mm Q St 42-2 bent
62
+ * across the rolling direction: 10 mm at or below this angle, 12 mm above it) but diverge
63
+ * at the thinnest band, where the row steps 1 -> 1.6 while the series steps 1 -> 1.2.
64
+ *
65
+ * @reference DIN 6935:2010-01, Clause 3.
66
+ */
67
+ const NEXT_SIZE_UP_ABOVE_ANGLE = 120;
68
+ /**
69
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
70
+ *
71
+ * Returns `null` when the input falls outside what the standard covers rather than
72
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
73
+ * band has no higher value to step to. Reading past the table would be this function
74
+ * inventing a limit the standard does not state.
75
+ *
76
+ * @param input - thickness, strength class, rolling direction, and bend angle
77
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
78
+ */
79
+ export function minBendRadiusDin6935(input) {
80
+ const { thickness, strengthClass, rollingDirection, bendAngle = 90 } = input;
81
+ if (!Number.isFinite(thickness) || thickness <= 0) {
82
+ throw new Error('thickness must be a positive number');
83
+ }
84
+ if (thickness > DIN_6935_MAX_THICKNESS)
85
+ return null;
86
+ const bandIndex = THICKNESS_BAND_UPPER.findIndex((upper) => thickness <= upper);
87
+ const column = CLASS_COLUMN[strengthClass] + (rollingDirection === 'longitudinal' ? 1 : 0);
88
+ const tabulated = TABLE_1[bandIndex][column];
89
+ if (bendAngle <= NEXT_SIZE_UP_ABOVE_ANGLE) {
90
+ return {
91
+ minBendRadius: tabulated,
92
+ tabulatedRadius: tabulated,
93
+ thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
94
+ strengthClass,
95
+ rollingDirection,
96
+ nextSizeUpApplied: false,
97
+ };
98
+ }
99
+ const nextBand = TABLE_1[bandIndex + 1];
100
+ if (!nextBand)
101
+ return null;
102
+ return {
103
+ minBendRadius: nextBand[column],
104
+ tabulatedRadius: tabulated,
105
+ thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
106
+ strengthClass,
107
+ rollingDirection,
108
+ nextSizeUpApplied: true,
109
+ };
110
+ }
111
+ //# sourceMappingURL=minBendRadius.js.map
package/dist/metal/minBendRadius.js.map ADDED
@@ -0,0 +1 @@
1
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package/dist/metal/types.d.ts CHANGED
@@ -34,12 +34,44 @@ export interface MetalWeightResult {
34
34
  */
35
35
  export type BendingMaterial = 'mildSteel' | 'stainless304' | 'aluminum5052' | 'aluminum6061' | 'custom';
36
36
  export type ShapeType = 'lShape' | 'uShape';
37
+ /** Whether the bend runs across or along the rolling direction. DIN 6935 Table 1 distinguishes the two. */
38
+ export type Din6935RollingDirection = 'transverse' | 'longitudinal';
39
+ /** Guaranteed minimum tensile strength class, in N/mm2. @reference DIN 6935:2010-01, Tables 1 and 3. */
40
+ export type Din6935StrengthClass = 'upTo390' | 'over390UpTo490' | 'over490UpTo640';
41
+ export interface MinBendRadiusDin6935Input {
42
+ thickness: number;
43
+ strengthClass: Din6935StrengthClass;
44
+ rollingDirection: Din6935RollingDirection;
45
+ bendAngle?: number;
46
+ }
47
+ export interface MinBendRadiusDin6935Result {
48
+ minBendRadius: number;
49
+ tabulatedRadius: number;
50
+ thicknessBandUpper: number;
51
+ strengthClass: Din6935StrengthClass;
52
+ rollingDirection: Din6935RollingDirection;
53
+ nextSizeUpApplied: boolean;
54
+ }
55
+ /**
56
+ * Where a reported minimum bend radius comes from.
57
+ *
58
+ * `din6935` means the figure was read from a normative table; `convention` means it is a
59
+ * shop default with nothing behind it. Callers that cite sources need to tell the two apart,
60
+ * and the same result object carries both cases.
61
+ */
62
+ export type MinBendRadiusBasis = 'din6935' | 'convention';
37
63
  export interface BendAllowanceInput {
38
64
  thickness: number;
39
65
  bendAngle: number;
40
66
  insideRadius: number;
41
67
  kFactor?: number;
42
68
  material?: BendingMaterial;
69
+ /**
70
+ * Bend orientation relative to the rolling direction. Used for steel, where DIN 6935
71
+ * tabulates the two separately. Defaults to `longitudinal`, the more demanding of the two:
72
+ * an unstated orientation must not produce the more permissive limit.
73
+ */
74
+ rollingDirection?: Din6935RollingDirection;
43
75
  }
44
76
  export interface BendAllowanceResult {
45
77
  bendAllowance: number;
@@ -48,6 +80,7 @@ export interface BendAllowanceResult {
48
80
  kFactor: number;
49
81
  recommendedVDie: number;
50
82
  minBendRadius: number;
83
+ minBendRadiusBasis: MinBendRadiusBasis;
51
84
  warnings: string[];
52
85
  }
53
86
  export interface SpringbackInput {
package/dist/metal/types.d.ts.map CHANGED
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1
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package/package.json CHANGED
@@ -1,6 +1,6 @@
1
1
  {
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2
  "name": "formulab",
3
- "version": "0.36.0",
3
+ "version": "0.37.0",
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4
  "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
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  "type": "module",
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  "main": "./dist/index.js",