formulab 0.35.0 → 0.37.0

package/CHANGELOG.md

@@ -5,6 +5,57 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.37.0] - 2026-09-07
+
+### Added
+
+- **`metal/minBendRadiusDin6935()`** — minimum permissible bend radius for cold-bent flat
+  steel, read from DIN 6935:2010-01 Table 1. The standard resolves the limit from three
+  inputs at once — thickness band, guaranteed minimum tensile strength class, and whether
+  the bend runs across or along the rolling direction — and applies Clause 3's rule that a
+  bend angle above 120° takes the next value in the table. Golden-tested against the
+  standard's own worked example (6 mm Q St 42-2 bent transverse: 10 mm up to 120°, 12 mm
+  above it), plus the structural invariants the table states: longitudinal never below
+  transverse, stronger classes never below weaker, monotone in thickness. Returns `null`
+  rather than extrapolating past the 20 mm the table covers.
+- **`BendAllowanceResult.minBendRadiusBasis`** — says whether the reported minimum bend
+  radius came from a normative table (`din6935`) or is a shop convention (`convention`),
+  so callers that cite sources can tell the two apart.
+- **`BendAllowanceInput.rollingDirection`** — optional bend orientation for steel. Defaults
+  to `longitudinal`, the more demanding of the two: an unstated orientation must not
+  produce the more permissive limit.
+
+### Changed
+
+- **`metal/bendAllowance()` now reads mild steel's minimum bend radius from DIN 6935
+  Table 1 instead of a flat 1.0× thickness multiplier.** The effective multiple the
+  standard tabulates is not constant — it is 1.0× only at the thinnest band and reaches
+  about 2.0× in ordinary plate — so the flat multiplier understated the limit exactly
+  where sheet metal work most often sits. Because this figure decides a warning rather
+  than merely being displayed, understating it let combinations the standard prohibits
+  pass silently: at 10 mm thickness a 12 mm inside radius drew no warning although Table 1
+  requires 20 mm along the rolling direction. Returned values change for mild steel;
+  the alloys and `custom` keep their conventional multipliers, which are now reported as
+  such. Steel past 20 mm falls back to the multiplier and says so.
+
+## [0.36.0] - 2026-09-03
+
+### Added
+
+- **`quality/acceptanceControlChart()`** — SPC acceptance control chart (ISO 7870-3:2012,
+  Clause 8.1.1 "option a") — derives the acceptable process level (APL), rejectable
+  process level (RPL), acceptance control limit (ACL), and required sample size from
+  one or two specification limits, the inherent within-subgroup standard deviation, and
+  the acceptable/rejectable nonconforming proportions (with α/β risk defaults of 0.05).
+  Supports one-sided and two-sided specifications. Golden-tested against both of the
+  standard's Clause 9 worked examples: Example 1 (bottle filling) reproduces APL/RPL/n
+  exactly, with the ACL figures matching within a small documented tolerance that
+  accounts for a rounding-path discrepancy in the standard's own 1970s nomograph-era
+  worked numbers (not a formula error — independently confirmed via Example 2, whose
+  companion "APL/α/β/n given" procedure reproduces the same underlying APL-ACL-RPL
+  weighting relationship to 3 decimal places exactly). Reuses the existing
+  `normalInvCDF()` primitive — no new statistical machinery introduced.
+
 ## [0.35.0] - 2026-09-03
 
 ### Added

package/README.md

@@ -11,7 +11,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 ## Features
 
-- **205 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
+- **207 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
 - **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
 - **Zero dependencies** — Lightweight and fast
 - **TypeScript first** — Full type definitions included
@@ -28,8 +28,8 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 | Domain | Functions | Golden Tests | Key References |
 |--------|-----------|-------------|----------------|
-| Quality | 22 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA, ISO 7870-5 |
-| Metal | 32 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
+| Quality | 23 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA, ISO 7870-3, ISO 7870-5 |
+| Metal | 33 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
 | Logistics | 17 | cbm | Physical formula |
 | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
 | Chemical | 12 | pid, reliefValve | Darcy-Weisbach, Fourier, API 520, ISA |
@@ -76,6 +76,7 @@ The following functions include tests verified against published reference value
 | `cpk()` | ISO 22514-2 | Six Sigma Cpk=2.0, minimum capable Cpk≈1.33, off-center penalty |
 | `controlChart()` | AIAG/ASTM E2587-16 | A2, D3, D4, d2 constants for n=2, 3, 5 |
 | `movingAverageRangeChart()` | ISO 7870-5:2014, Clause 6.5 | Worked example (k=3, 25 individuals) recomputed from the standard's raw Table 1 data — per-row moving average/range, R̄/x̄ center lines, UCL/LCL |
+| `acceptanceControlChart()` | ISO 7870-3:2012, Clause 9.1/9.2 | Example 1 (bottle filling): APL/RPL/n reproduced exactly; ACL within documented rounding-path tolerance. Example 2 (coating thickness) independently cross-verifies the ACL weighting formula to 3 decimals |
 | `cbm()` | Physical formula | 20ft container 33.2m³, 1m³ cube reference |
 | `metalWeight()` | Machinery's Handbook | Steel plate density 7.85 g/cm³ |
 | `flangeSpec()` | ASME B16.5 | Class 150/300/600 flange dimensions |
@@ -178,10 +179,10 @@ console.log(volume.totalCbm); // 0.96 m³
 
 ## Domains
 
-### Quality & Production (22 functions)
+### Quality & Production (23 functions)
 
 ```typescript
-import { oee, cpk, taktTime, dpmo, controlChart, movingAverageRangeChart, gageRR, weibull } from 'formulab/quality';
+import { oee, cpk, taktTime, dpmo, controlChart, movingAverageRangeChart, acceptanceControlChart, gageRR, weibull } from 'formulab/quality';
 ```
 
 | Function | Description |
@@ -190,6 +191,7 @@ import { oee, cpk, taktTime, dpmo, controlChart, movingAverageRangeChart, gageRR
 | `cpk()` | Process Capability Index |
 | `controlChart()` | SPC X-bar/R and X-bar/S charts |
 | `movingAverageRangeChart()` | SPC moving average / moving range chart for individual measurements (destructive testing, slow production rate) |
+| `acceptanceControlChart()` | Acceptance control chart — APL/RPL/ACL and required sample size from spec limits and risk parameters |
 | `cycleTime()` | Cycle Time analysis |
 | `taktTime()` | Takt Time calculation |
 | `aql()` | AQL sampling inspection |

package/dist/metal/bendAllowance.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"bendAllowance.d.ts","sourceRoot":"","sources":["../../src/metal/bendAllowance.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EACV,kBAAkB,EAClB,mBAAmB,EAIpB,MAAM,YAAY,CAAC;AAgEpB;;;;;;;;;GASG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAoE5E"}

package/dist/metal/bendAllowance.js

@@ -1,4 +1,5 @@
 import { roundTo } from '../utils.js';
+import { minBendRadiusDin6935 } from './minBendRadius.js';
 /**
  * Default K-factor values by material.
  *
@@ -26,6 +27,10 @@ const K_FACTOR_TABLE = {
  * feasibility check, not a specification limit; verify against tooling and material
  * datasheets for production use.
  *
+ * These stay conventions because no normative table has been sourced for these alloys.
+ * Steel is resolved from a standard instead, and reaches this fallback only past the
+ * thicknesses that table covers; the dispatch is at the call site, not here.
+ *
  * aluminum6061 in particular: minimum bend radius for this alloy varies several-fold
  * with temper (O/T4/T6), so a single multiplier is a rougher approximation here than
  * for the other materials in this table.
@@ -37,6 +42,18 @@ const MIN_BEND_RADIUS_MULTIPLIER = {
     aluminum6061: 1.5,
     custom: 1.5,
 };
+/**
+ * DIN 6935 strength class assumed for `mildSteel`.
+ *
+ * The canonical mild steel of the standard's own material list is Q St 37, whose guaranteed
+ * minimum tensile strength puts it in the lowest class — which is also the class with the
+ * smallest radii, so a caller working a stronger steel is under-warned rather than the
+ * limit being overstated for everyone. Callers who know their grade should read
+ * `minBendRadiusDin6935` directly with the right class.
+ *
+ * @reference DIN 6935:2010-01, Table 3 (material list, per DIN 17100).
+ */
+const MILD_STEEL_STRENGTH_CLASS = 'upTo390';
 /**
  * V-die opening multiplier (standard is 8x thickness)
  */
@@ -52,12 +69,24 @@ const V_DIE_MULTIPLIER = 8;
  * @returns BendAllowanceResult with BA, BD, OSSB, K-factor, recommended V-die, min bend radius
  */
 export function bendAllowance(input) {
-    const { thickness, bendAngle, insideRadius, material = 'mildSteel' } = input;
+    const { thickness, bendAngle, insideRadius, material = 'mildSteel', rollingDirection = 'longitudinal', } = input;
     const warnings = [];
     // Get K-factor: use provided or default from table
     const kFactor = input.kFactor ?? K_FACTOR_TABLE[material];
-    // Calculate minimum bend radius
-    const minBendRadius = MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
+    // Minimum bend radius: read the normative table where one covers this material, and fall
+    // back to the conventional multiplier only where it does not. A flat multiple of thickness
+    // understates the steel limit in ordinary plate thicknesses, and this figure decides a
+    // warning rather than merely being displayed.
+    const din6935 = material === 'mildSteel'
+        ? minBendRadiusDin6935({
+            thickness,
+            strengthClass: MILD_STEEL_STRENGTH_CLASS,
+            rollingDirection,
+            bendAngle,
+        })
+        : null;
+    const minBendRadius = din6935?.minBendRadius ?? MIN_BEND_RADIUS_MULTIPLIER[material] * thickness;
+    const minBendRadiusBasis = din6935 ? 'din6935' : 'convention';
     // Calculate recommended V-die opening
     const recommendedVDie = roundTo(V_DIE_MULTIPLIER * thickness, 0);
     // Warn if inside radius is less than minimum
@@ -87,6 +116,7 @@ export function bendAllowance(input) {
         kFactor,
         recommendedVDie,
         minBendRadius,
+        minBendRadiusBasis,
         warnings,
     };
 }

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package/dist/metal/index.d.ts

@@ -1,7 +1,8 @@
-export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
+export type { MetalShape, MaterialName, MetalWeightInput, MetalWeightResult, BendingMaterial, ShapeType, BendAllowanceInput, BendAllowanceResult, Din6935RollingDirection, Din6935StrengthClass, MinBendRadiusBasis, MinBendRadiusDin6935Input, MinBendRadiusDin6935Result, SpringbackInput, SpringbackResult, FlatPatternInput, FlatPatternResult, KFactorReverseInput, KFactorReverseResult, KFactorReverseRangeResult, PressOperation, BendType, PressTonnageInput, PressTonnageResult, BearingType, BearingInput, BearingResult, BoltCalculationMode, LubricationCondition, BoltInput, BoltResult, CuttingOperation, CuttingInput, CuttingResult, CuttingAlgorithm, CuttingPiece, CuttingStockInput, CuttingPattern, CuttingStockResult, GearCalculationMode, GearInput, GearResult, HardnessScale, HardnessInput, HardnessResult, MaterialCategory, MaterialInput, MaterialResult, MaterialSpec, PressFitInput, PressFitResult, RoughnessScale, RoughnessInput, RoughnessResult, PitchType, ScrewInput, ScrewResult, ScrewSpec, SpringMaterial, SpringInput, SpringResult, ThreadStandard, TapInput, TapResult, ThreadType, ThreadInput, ThreadResult, ThreadSpec, FitType, ToleranceInput, ToleranceResult, FitInput, FitResult, VibrationSystem, CrossSection, VibrationMaterial, VibrationInput, FrequencyMode, VibrationResult, WeldProcess, WeldBaseMetal, CrackingRisk, WeldPreheatSourceCode, WeldRecommendationCode, WeldRecommendation, WeldHeatInput, WeldHeatResult, WeldingBaseMetal, JointType, WeldPosition, WeldingInput, WeldingRod, WeldingResult, WeldElectrodeClass, WeldStrengthInput, WeldStrengthResult, ColumnEndCondition, ColumnBucklingInput, ColumnBucklingResult, BeamSupportType, BeamLoadType, BeamDeflectionInput, BeamDeflectionResult, BeamDeflectionCurvePoint, MaterialStandard, MaterialGradeConverterInput, MaterialGradeConverterResult, PipeStandard, PipeSchedule, PipeSpecInput, PipeSpecResult, FlangeStandard, PressureClass, FlangeSpecInput, FlangeSpecResult, } from './types.js';
 export { isMetalWeightInput, isBoltInput } from './guards.js';
 export { metalWeight } from './metalWeight.js';
 export { bendAllowance } from './bendAllowance.js';
+export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
 export { springback } from './springback.js';
 export { flatPattern } from './flatPattern.js';
 export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';

package/dist/metal/index.d.ts.map

@@ -1 +1 @@
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package/dist/metal/index.js

@@ -3,6 +3,7 @@ export { isMetalWeightInput, isBoltInput } from './guards.js';
 // Functions
 export { metalWeight } from './metalWeight.js';
 export { bendAllowance } from './bendAllowance.js';
+export { minBendRadiusDin6935, DIN_6935_MAX_THICKNESS } from './minBendRadius.js';
 export { springback } from './springback.js';
 export { flatPattern } from './flatPattern.js';
 export { kFactorReverse, kFactorReverseRange } from './kFactorReverse.js';

package/dist/metal/index.js.map

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package/dist/metal/minBendRadius.d.ts

@@ -0,0 +1,16 @@
+import type { MinBendRadiusDin6935Input, MinBendRadiusDin6935Result } from './types.js';
+/** Largest thickness Table 1 covers, in mm. */
+export declare const DIN_6935_MAX_THICKNESS: 10 | 1 | 4 | 3 | 5 | 7 | 6 | 8 | 20 | 14 | 1.5 | 2.5 | 12 | 16 | 18;
+/**
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
+ *
+ * Returns `null` when the input falls outside what the standard covers rather than
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
+ * band has no higher value to step to. Reading past the table would be this function
+ * inventing a limit the standard does not state.
+ *
+ * @param input - thickness, strength class, rolling direction, and bend angle
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
+ */
+export declare function minBendRadiusDin6935(input: MinBendRadiusDin6935Input): MinBendRadiusDin6935Result | null;
+//# sourceMappingURL=minBendRadius.d.ts.map

package/dist/metal/minBendRadius.d.ts.map

@@ -0,0 +1 @@
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package/dist/metal/minBendRadius.js

@@ -0,0 +1,111 @@
+/**
+ * Minimum permissible bend radius for cold-bent flat steel, per DIN 6935.
+ *
+ * The standard does not express this limit as a single multiple of thickness. It resolves
+ * from three inputs at once — the sheet thickness band, the guaranteed minimum tensile
+ * strength class, and whether the bend runs across or along the rolling direction — and the
+ * resulting effective multiple is not constant: it is 1.0x at the thinnest band and reaches
+ * roughly 2.0x in ordinary plate thicknesses. A flat multiplier therefore understates the
+ * limit exactly where sheet metal work most often sits.
+ *
+ * @reference DIN 6935:2010-01, Table 1 (Menores radios de doblado r permitidos). Clause 1
+ *   limits the standard to flat steel products; Table 3 lists the covered grades (general
+ *   structural steels per DIN 17100). Aluminium and stainless alloys are outside its scope
+ *   and are not served by this function.
+ */
+/** Upper bound (inclusive, mm) of each thickness band in Table 1, in column order. */
+const THICKNESS_BAND_UPPER = [
+    1, 1.5, 2.5, 3, 4, 5, 6, 7, 8, 10, 12, 14, 16, 18, 20,
+];
+/**
+ * Table 1 values in mm: one row per thickness band (aligned with THICKNESS_BAND_UPPER),
+ * each row ordered [transverse, longitudinal] for the three tensile strength classes.
+ *
+ * The class boundaries read as <=390 / >390..490 / >490..640 N/mm2. The Spanish translation
+ * prints "hasta 380" in the Table 1 header alone; that is a typo, since Table 2 and Table 3
+ * both print "hasta 390" for the same class and only 390 leaves the boundary contiguous with
+ * the ">390" of the next column.
+ *
+ * @reference DIN 6935:2010-01, Table 1.
+ */
+const TABLE_1 = [
+    //  c1T   c1L   c2T   c2L   c3T   c3L      thickness band (mm)
+    [1, 1, 1.2, 1.2, 1.6, 1.6], //             up to 1
+    [1.6, 1.6, 2, 2, 2.5, 2.5], //             over 1 up to 1.5
+    [2.5, 2.5, 3, 3, 4, 4], //                 over 1.5 up to 2.5
+    [3, 3, 4, 4, 5, 5], //                     over 2.5 up to 3
+    [5, 6, 5, 6, 6, 8], //                     over 3 up to 4
+    [6, 8, 8, 10, 8, 10], //                   over 4 up to 5
+    [8, 10, 10, 12, 10, 12], //                over 5 up to 6
+    [10, 12, 12, 16, 12, 16], //               over 6 up to 7
+    [12, 16, 16, 20, 16, 20], //               over 7 up to 8
+    [16, 20, 20, 25, 20, 25], //               over 8 up to 10
+    [20, 25, 25, 32, 25, 32], //               over 10 up to 12
+    [25, 28, 28, 36, 32, 36], //               over 12 up to 14
+    [28, 32, 32, 40, 36, 40], //               over 14 up to 16
+    [36, 40, 40, 45, 45, 50], //               over 16 up to 18
+    [40, 45, 45, 50, 50, 63], //               over 18 up to 20
+];
+/** Largest thickness Table 1 covers, in mm. */
+export const DIN_6935_MAX_THICKNESS = THICKNESS_BAND_UPPER[THICKNESS_BAND_UPPER.length - 1];
+const CLASS_COLUMN = {
+    upTo390: 0,
+    over390UpTo490: 2,
+    over490UpTo640: 4,
+};
+/**
+ * Bend angle above which Clause 3 requires the next larger radius.
+ *
+ * Clause 3 says to take "the immediately higher value in the table" — the next thickness
+ * column of the same row, not the next entry of the preferred radius series printed above
+ * it. The two readings agree on the standard's own worked example (6 mm Q St 42-2 bent
+ * across the rolling direction: 10 mm at or below this angle, 12 mm above it) but diverge
+ * at the thinnest band, where the row steps 1 -> 1.6 while the series steps 1 -> 1.2.
+ *
+ * @reference DIN 6935:2010-01, Clause 3.
+ */
+const NEXT_SIZE_UP_ABOVE_ANGLE = 120;
+/**
+ * Resolve the minimum permissible bend radius from DIN 6935 Table 1.
+ *
+ * Returns `null` when the input falls outside what the standard covers rather than
+ * extrapolating: the table stops at 20 mm, and a bend angle above 120 degrees at the last
+ * band has no higher value to step to. Reading past the table would be this function
+ * inventing a limit the standard does not state.
+ *
+ * @param input - thickness, strength class, rolling direction, and bend angle
+ * @returns the resolved radius with the band it came from, or `null` when out of scope
+ */
+export function minBendRadiusDin6935(input) {
+    const { thickness, strengthClass, rollingDirection, bendAngle = 90 } = input;
+    if (!Number.isFinite(thickness) || thickness <= 0) {
+        throw new Error('thickness must be a positive number');
+    }
+    if (thickness > DIN_6935_MAX_THICKNESS)
+        return null;
+    const bandIndex = THICKNESS_BAND_UPPER.findIndex((upper) => thickness <= upper);
+    const column = CLASS_COLUMN[strengthClass] + (rollingDirection === 'longitudinal' ? 1 : 0);
+    const tabulated = TABLE_1[bandIndex][column];
+    if (bendAngle <= NEXT_SIZE_UP_ABOVE_ANGLE) {
+        return {
+            minBendRadius: tabulated,
+            tabulatedRadius: tabulated,
+            thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
+            strengthClass,
+            rollingDirection,
+            nextSizeUpApplied: false,
+        };
+    }
+    const nextBand = TABLE_1[bandIndex + 1];
+    if (!nextBand)
+        return null;
+    return {
+        minBendRadius: nextBand[column],
+        tabulatedRadius: tabulated,
+        thicknessBandUpper: THICKNESS_BAND_UPPER[bandIndex],
+        strengthClass,
+        rollingDirection,
+        nextSizeUpApplied: true,
+    };
+}
+//# sourceMappingURL=minBendRadius.js.map

package/dist/metal/minBendRadius.js.map

@@ -0,0 +1 @@
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package/dist/metal/types.d.ts

@@ -34,12 +34,44 @@ export interface MetalWeightResult {
  */
 export type BendingMaterial = 'mildSteel' | 'stainless304' | 'aluminum5052' | 'aluminum6061' | 'custom';
 export type ShapeType = 'lShape' | 'uShape';
+/** Whether the bend runs across or along the rolling direction. DIN 6935 Table 1 distinguishes the two. */
+export type Din6935RollingDirection = 'transverse' | 'longitudinal';
+/** Guaranteed minimum tensile strength class, in N/mm2. @reference DIN 6935:2010-01, Tables 1 and 3. */
+export type Din6935StrengthClass = 'upTo390' | 'over390UpTo490' | 'over490UpTo640';
+export interface MinBendRadiusDin6935Input {
+    thickness: number;
+    strengthClass: Din6935StrengthClass;
+    rollingDirection: Din6935RollingDirection;
+    bendAngle?: number;
+}
+export interface MinBendRadiusDin6935Result {
+    minBendRadius: number;
+    tabulatedRadius: number;
+    thicknessBandUpper: number;
+    strengthClass: Din6935StrengthClass;
+    rollingDirection: Din6935RollingDirection;
+    nextSizeUpApplied: boolean;
+}
+/**
+ * Where a reported minimum bend radius comes from.
+ *
+ * `din6935` means the figure was read from a normative table; `convention` means it is a
+ * shop default with nothing behind it. Callers that cite sources need to tell the two apart,
+ * and the same result object carries both cases.
+ */
+export type MinBendRadiusBasis = 'din6935' | 'convention';
 export interface BendAllowanceInput {
     thickness: number;
     bendAngle: number;
     insideRadius: number;
     kFactor?: number;
     material?: BendingMaterial;
+    /**
+     * Bend orientation relative to the rolling direction. Used for steel, where DIN 6935
+     * tabulates the two separately. Defaults to `longitudinal`, the more demanding of the two:
+     * an unstated orientation must not produce the more permissive limit.
+     */
+    rollingDirection?: Din6935RollingDirection;
 }
 export interface BendAllowanceResult {
     bendAllowance: number;
@@ -48,6 +80,7 @@ export interface BendAllowanceResult {
     kFactor: number;
     recommendedVDie: number;
     minBendRadius: number;
+    minBendRadiusBasis: MinBendRadiusBasis;
     warnings: string[];
 }
 export interface SpringbackInput {

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package/dist/quality/acceptanceControlChart.d.ts

@@ -0,0 +1,49 @@
+import type { AcceptanceControlChartInput, AcceptanceControlChartResult } from './types.js';
+/**
+ * Acceptance Control Chart.
+ *
+ * Combines Shewhart control-chart limits with acceptance-sampling concepts to
+ * decide whether a process (not an individual lot) is acceptable, rather than
+ * whether it is merely "in control". The acceptable process level (APL) and
+ * rejectable process level (RPL) are derived from the specification limit(s)
+ * and the proportions of nonconforming output tolerated at each: a process
+ * centred at the APL has only an α risk of being judged unacceptable, and a
+ * process centred at the RPL has only a β risk of being judged acceptable.
+ * The acceptance control limit (ACL) - the actual plotted decision line -
+ * lies between them, weighted by the two risks.
+ *
+ * @formula
+ *   For a given specification limit S (upper U or lower L), with
+ *   direction d = +1 for the upper side, d = -1 for the lower side:
+ *   - APL  = S − d·z(p0)·σw
+ *   - RPL  = S − d·z(p1)·σw
+ *   - ACL  = (zβ·APL + zα·RPL) / (zα + zβ)
+ *   - n    = ceil[(σw·(zα + zβ) / |RPL − APL|)²]
+ *   where z(p) is the upper-tail standard normal deviate exceeded by
+ *   proportion p, and n is the larger (more stringent) of the two sides for
+ *   a two-sided specification.
+ *
+ * @reference ISO 7870-3:2012, Clause 8.1.1 (Definition of the APL and RPL
+ *   along with their respective α- and β-risks, and determination of the
+ *   sample size and the ACL - "Option a) is preferable in most cases").
+ *   Golden-tested against both worked examples: Clause 9.1 Example 1
+ *   (two-sided, spec-limit-derived APL/RPL/ACL/n - APL/RPL/n reproduced
+ *   exactly; the standard's own printed ACL figures carry a small
+ *   sub-0,01 rounding-path discrepancy against this formula, most likely
+ *   from intermediate rounding in the source nomograph-era calculation -
+ *   the ACL golden assertions use a wider tolerance to account for this)
+ *   and Clause 9.2 Example 2 (the companion "given APL/α/β/n" procedure,
+ *   used here only to independently cross-verify the α/β-weighting
+ *   relationship between APL, ACL and RPL - reproduced to 3 decimal places
+ *   exactly).
+ *
+ * @throws {RangeError} At least one of upperSpecLimit/lowerSpecLimit is required
+ * @throws {RangeError} sigma must be positive
+ * @throws {RangeError} acceptableProportion and rejectableProportion must be between 0 and 1
+ * @throws {RangeError} rejectableProportion must exceed acceptableProportion
+ * @throws {RangeError} alpha and beta must be between 0 and 1
+ * @param input - specification limit(s), process variability, and risk parameters
+ * @returns APL/RPL/ACL per side and the required sample size
+ */
+export declare function acceptanceControlChart(input: AcceptanceControlChartInput): AcceptanceControlChartResult;
+//# sourceMappingURL=acceptanceControlChart.d.ts.map

package/dist/quality/acceptanceControlChart.d.ts.map

@@ -0,0 +1 @@
+{"version":3,"file":"acceptanceControlChart.d.ts","sourceRoot":"","sources":["../../src/quality/acceptanceControlChart.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EACV,2BAA2B,EAC3B,4BAA4B,EAE7B,MAAM,YAAY,CAAC;AA4BpB;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;GA6CG;AACH,wBAAgB,sBAAsB,CAAC,KAAK,EAAE,2BAA2B,GAAG,4BAA4B,CA4CvG"}

package/dist/quality/acceptanceControlChart.js

@@ -0,0 +1,100 @@
+import { roundTo } from '../utils.js';
+import { normalInvCDF } from '../math.js';
+/** Upper-tail standard normal deviate exceeded by proportion p: P(Z > z) = p. */
+function zUpperTail(p) {
+    return normalInvCDF(1 - p);
+}
+function computeSide(specLimit, isUpper, sigma, zP0, zP1, zAlpha, zBeta) {
+    const direction = isUpper ? 1 : -1;
+    const apl = specLimit - direction * zP0 * sigma;
+    const rpl = specLimit - direction * zP1 * sigma;
+    const acl = (zBeta * apl + zAlpha * rpl) / (zAlpha + zBeta);
+    const sampleSize = Math.ceil(((sigma * (zAlpha + zBeta)) / Math.abs(rpl - apl)) ** 2);
+    return {
+        limit: { apl: roundTo(apl, 4), rpl: roundTo(rpl, 4), acl: roundTo(acl, 4) },
+        sampleSize,
+    };
+}
+/**
+ * Acceptance Control Chart.
+ *
+ * Combines Shewhart control-chart limits with acceptance-sampling concepts to
+ * decide whether a process (not an individual lot) is acceptable, rather than
+ * whether it is merely "in control". The acceptable process level (APL) and
+ * rejectable process level (RPL) are derived from the specification limit(s)
+ * and the proportions of nonconforming output tolerated at each: a process
+ * centred at the APL has only an α risk of being judged unacceptable, and a
+ * process centred at the RPL has only a β risk of being judged acceptable.
+ * The acceptance control limit (ACL) - the actual plotted decision line -
+ * lies between them, weighted by the two risks.
+ *
+ * @formula
+ *   For a given specification limit S (upper U or lower L), with
+ *   direction d = +1 for the upper side, d = -1 for the lower side:
+ *   - APL  = S − d·z(p0)·σw
+ *   - RPL  = S − d·z(p1)·σw
+ *   - ACL  = (zβ·APL + zα·RPL) / (zα + zβ)
+ *   - n    = ceil[(σw·(zα + zβ) / |RPL − APL|)²]
+ *   where z(p) is the upper-tail standard normal deviate exceeded by
+ *   proportion p, and n is the larger (more stringent) of the two sides for
+ *   a two-sided specification.
+ *
+ * @reference ISO 7870-3:2012, Clause 8.1.1 (Definition of the APL and RPL
+ *   along with their respective α- and β-risks, and determination of the
+ *   sample size and the ACL - "Option a) is preferable in most cases").
+ *   Golden-tested against both worked examples: Clause 9.1 Example 1
+ *   (two-sided, spec-limit-derived APL/RPL/ACL/n - APL/RPL/n reproduced
+ *   exactly; the standard's own printed ACL figures carry a small
+ *   sub-0,01 rounding-path discrepancy against this formula, most likely
+ *   from intermediate rounding in the source nomograph-era calculation -
+ *   the ACL golden assertions use a wider tolerance to account for this)
+ *   and Clause 9.2 Example 2 (the companion "given APL/α/β/n" procedure,
+ *   used here only to independently cross-verify the α/β-weighting
+ *   relationship between APL, ACL and RPL - reproduced to 3 decimal places
+ *   exactly).
+ *
+ * @throws {RangeError} At least one of upperSpecLimit/lowerSpecLimit is required
+ * @throws {RangeError} sigma must be positive
+ * @throws {RangeError} acceptableProportion and rejectableProportion must be between 0 and 1
+ * @throws {RangeError} rejectableProportion must exceed acceptableProportion
+ * @throws {RangeError} alpha and beta must be between 0 and 1
+ * @param input - specification limit(s), process variability, and risk parameters
+ * @returns APL/RPL/ACL per side and the required sample size
+ */
+export function acceptanceControlChart(input) {
+    const { upperSpecLimit, lowerSpecLimit, sigma, acceptableProportion: p0, rejectableProportion: p1, alpha = 0.05, beta = 0.05, } = input;
+    if (upperSpecLimit === undefined && lowerSpecLimit === undefined) {
+        throw new RangeError('At least one of upperSpecLimit or lowerSpecLimit is required');
+    }
+    if (sigma <= 0) {
+        throw new RangeError('sigma must be positive');
+    }
+    if (p0 <= 0 || p0 >= 1 || p1 <= 0 || p1 >= 1) {
+        throw new RangeError('acceptableProportion and rejectableProportion must be between 0 and 1');
+    }
+    if (p1 <= p0) {
+        throw new RangeError('rejectableProportion must exceed acceptableProportion');
+    }
+    if (alpha <= 0 || alpha >= 1 || beta <= 0 || beta >= 1) {
+        throw new RangeError('alpha and beta must be between 0 and 1');
+    }
+    const zP0 = zUpperTail(p0);
+    const zP1 = zUpperTail(p1);
+    const zAlpha = zUpperTail(alpha);
+    const zBeta = zUpperTail(beta);
+    const result = { sampleSize: 0 };
+    let sampleSize = 0;
+    if (upperSpecLimit !== undefined) {
+        const { limit, sampleSize: n } = computeSide(upperSpecLimit, true, sigma, zP0, zP1, zAlpha, zBeta);
+        result.upper = limit;
+        sampleSize = Math.max(sampleSize, n);
+    }
+    if (lowerSpecLimit !== undefined) {
+        const { limit, sampleSize: n } = computeSide(lowerSpecLimit, false, sigma, zP0, zP1, zAlpha, zBeta);
+        result.lower = limit;
+        sampleSize = Math.max(sampleSize, n);
+    }
+    result.sampleSize = sampleSize;
+    return result;
+}
+//# sourceMappingURL=acceptanceControlChart.js.map

package/dist/quality/acceptanceControlChart.js.map

@@ -0,0 +1 @@
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package/dist/quality/index.d.ts

@@ -13,6 +13,7 @@ export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
 export { movingAverageRangeChart } from './movingAverageRangeChart.js';
+export { acceptanceControlChart } from './acceptanceControlChart.js';
 export { gageRR } from './gageRR.js';
 export { cmk } from './cmk.js';
 export { weibull } from './weibull.js';
@@ -20,5 +21,5 @@ export { paretoAnalysis } from './paretoAnalysis.js';
 export { actionPriority, AP_TABLE, AP_SEVERITY_BANDS, AP_OCCURRENCE_BANDS, AP_DETECTION_BANDS, } from './actionPriority.js';
 export { cpkToOccurrence } from './cpkToOccurrence.js';
 export { nelsonRules } from './nelsonRules.js';
-export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, MovingAverageRangeChartInput, MovingWindowStat, MovingAverageRangeChartResult, GageRRInput, GageRRResult, CmkInput, CmkResult, WeibullInput, WeibullResult, ParetoItem, ParetoInput, ParetoClassification, ParetoResult, ActionPriorityLevel, ActionPriorityInput, ActionPriorityResult, ApRatingBand, CpkToOccurrenceInput, CpkToOccurrenceResult, NelsonRulesInput, NelsonViolation, NelsonRulesResult, } from './types.js';
+export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, MovingAverageRangeChartInput, MovingWindowStat, MovingAverageRangeChartResult, AcceptanceControlChartInput, AcceptanceControlLimit, AcceptanceControlChartResult, GageRRInput, GageRRResult, CmkInput, CmkResult, WeibullInput, WeibullResult, ParetoItem, ParetoInput, ParetoClassification, ParetoResult, ActionPriorityLevel, ActionPriorityInput, ActionPriorityResult, ApRatingBand, CpkToOccurrenceInput, CpkToOccurrenceResult, NelsonRulesInput, NelsonViolation, NelsonRulesResult, } from './types.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/quality/index.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"index.d.ts","sourceRoot":"","sources":["../../src/quality/index.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AACvC,OAAO,EAAE,QAAQ,EAAE,MAAM,WAAW,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,mBAAmB,EAAE,MAAM,UAAU,CAAC;AACpD,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,aAAa,EAAE,MAAM,oBAAoB,CAAC;AACnD,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,uBAAuB,EAAE,MAAM,8BAA8B,CAAC;AACvE,OAAO,EAAE,sBAAsB,EAAE,MAAM,6BAA6B,CAAC;AACrE,OAAO,EAAE,MAAM,EAAE,MAAM,aAAa,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,cAAc,EAAE,MAAM,qBAAqB,CAAC;AACrD,OAAO,EACL,cAAc,EACd,QAAQ,EACR,iBAAiB,EACjB,mBAAmB,EACnB,kBAAkB,GACnB,MAAM,qBAAqB,CAAC;AAC7B,OAAO,EAAE,eAAe,EAAE,MAAM,sBAAsB,CAAC;AACvD,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC;AAG/C,YAAY,EAEV,UAAU,EACV,QAAQ,EACR,SAAS,EAET,QAAQ,EACR,SAAS,EAET,cAAc,EACd,eAAe,EAEf,QAAQ,EACR,aAAa,EACb,cAAc,EAEd,eAAe,EACf,QAAQ,EACR,SAAS,EAET,aAAa,EACb,cAAc,EAEd,SAAS,EACT,UAAU,EAEV,aAAa,EACb,kBAAkB,EAClB,WAAW,EACX,gBAAgB,EAChB,mBAAmB,EAEnB,SAAS,EACT,UAAU,EAEV,QAAQ,EACR,SAAS,EAET,WAAW,EACX,QAAQ,EACR,SAAS,EAET,QAAQ,EACR,SAAS,EACT,SAAS,EAET,UAAU,EACV,WAAW,EAEX,gBAAgB,EAChB,iBAAiB,EACjB,YAAY,EACZ,YAAY,EACZ,kBAAkB,EAElB,4BAA4B,EAC5B,gBAAgB,EAChB,6BAA6B,EAE7B,2BAA2B,EAC3B,sBAAsB,EACtB,4BAA4B,EAE5B,WAAW,EACX,YAAY,EAEZ,QAAQ,EACR,SAAS,EAET,YAAY,EACZ,aAAa,EAEb,UAAU,EACV,WAAW,EACX,oBAAoB,EACpB,YAAY,EAEZ,mBAAmB,EACnB,mBAAmB,EACnB,oBAAoB,EACpB,YAAY,EAEZ,oBAAoB,EACpB,qBAAqB,EAErB,gBAAgB,EAChB,eAAe,EACf,iBAAiB,GAClB,MAAM,YAAY,CAAC"}

package/dist/quality/index.js

@@ -14,6 +14,7 @@ export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
 export { movingAverageRangeChart } from './movingAverageRangeChart.js';
+export { acceptanceControlChart } from './acceptanceControlChart.js';
 export { gageRR } from './gageRR.js';
 export { cmk } from './cmk.js';
 export { weibull } from './weibull.js';

package/dist/quality/index.js.map

@@ -1 +1 @@
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+{"version":3,"file":"index.js","sourceRoot":"","sources":["../../src/quality/index.ts"],"names":[],"mappings":"AAAA,0BAA0B;AAC1B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AACvC,OAAO,EAAE,QAAQ,EAAE,MAAM,WAAW,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,mBAAmB,EAAE,MAAM,UAAU,CAAC;AACpD,OAAO,EAAE,QAAQ,EAAE,MAAM,eAAe,CAAC;AACzC,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,aAAa,EAAE,MAAM,oBAAoB,CAAC;AACnD,OAAO,EAAE,IAAI,EAAE,MAAM,WAAW,CAAC;AACjC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,SAAS,EAAE,MAAM,YAAY,CAAC;AACvC,OAAO,EAAE,YAAY,EAAE,MAAM,mBAAmB,CAAC;AACjD,OAAO,EAAE,uBAAuB,EAAE,MAAM,8BAA8B,CAAC;AACvE,OAAO,EAAE,sBAAsB,EAAE,MAAM,6BAA6B,CAAC;AACrE,OAAO,EAAE,MAAM,EAAE,MAAM,aAAa,CAAC;AACrC,OAAO,EAAE,GAAG,EAAE,MAAM,UAAU,CAAC;AAC/B,OAAO,EAAE,OAAO,EAAE,MAAM,cAAc,CAAC;AACvC,OAAO,EAAE,cAAc,EAAE,MAAM,qBAAqB,CAAC;AACrD,OAAO,EACL,cAAc,EACd,QAAQ,EACR,iBAAiB,EACjB,mBAAmB,EACnB,kBAAkB,GACnB,MAAM,qBAAqB,CAAC;AAC7B,OAAO,EAAE,eAAe,EAAE,MAAM,sBAAsB,CAAC;AACvD,OAAO,EAAE,WAAW,EAAE,MAAM,kBAAkB,CAAC"}

package/dist/quality/types.d.ts

@@ -311,6 +311,28 @@ export interface MovingAverageRangeChartResult {
     outOfControlPoints: number[];
     processCapable: boolean;
 }
+/**
+ * Acceptance Control Chart (ISO 7870-3) Types
+ */
+export interface AcceptanceControlChartInput {
+    upperSpecLimit?: number;
+    lowerSpecLimit?: number;
+    sigma: number;
+    acceptableProportion: number;
+    rejectableProportion: number;
+    alpha?: number;
+    beta?: number;
+}
+export interface AcceptanceControlLimit {
+    apl: number;
+    rpl: number;
+    acl: number;
+}
+export interface AcceptanceControlChartResult {
+    upper?: AcceptanceControlLimit;
+    lower?: AcceptanceControlLimit;
+    sampleSize: number;
+}
 /**
  * Yield (FPY/RTY) Types
  */

package/dist/quality/types.d.ts.map

@@ -1 +1 @@
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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.35.0",
+  "version": "0.37.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",