formulab 0.34.1 → 0.35.0

package/CHANGELOG.md

@@ -5,6 +5,20 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.35.0] - 2026-09-03
+
+### Added
+
+- **`quality/movingAverageRangeChart()`** — SPC moving average / moving range control
+  chart (ISO 7870-5:2014, Clause 6) for individual measurements where destructive
+  testing or a slow production rate makes fixed-size subgroups impractical. Reuses
+  the existing `XBAR_R_CONSTANTS` Annex A factor table (now exported from
+  `controlChart.ts`) keyed by sliding-window size in place of subgroup size — no new
+  constants table introduced. Golden-tested against the standard's Clause 6.5 worked
+  example (watchcase crown pin hole diameter, n=25 individuals, k=3), recomputed
+  independently from the standard's raw Table 1 diameter values rather than its
+  printed summary/formula lines.
+
 ## [0.34.1] - 2026-09-03
 
 ### Fixed

package/README.md

@@ -11,7 +11,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 ## Features
 
-- **204 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
+- **205 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
 - **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
 - **Zero dependencies** — Lightweight and fast
 - **TypeScript first** — Full type definitions included
@@ -28,7 +28,7 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 | Domain | Functions | Golden Tests | Key References |
 |--------|-----------|-------------|----------------|
-| Quality | 21 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA |
+| Quality | 22 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA, ISO 7870-5 |
 | Metal | 32 | metalWeight, flangeSpec, pipeSpec, pressFit, spring, weldStrength, tolerance, welding | Machinery's Handbook, ASME B36.10/B16.5, ISO 286, AWS A5 series |
 | Logistics | 17 | cbm | Physical formula |
 | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
@@ -75,6 +75,7 @@ The following functions include tests verified against published reference value
 | `oee()` | JIPM TPM Handbook | World-class OEE (A≥90%, P≥95%, Q≥99.9%), perfect 100% |
 | `cpk()` | ISO 22514-2 | Six Sigma Cpk=2.0, minimum capable Cpk≈1.33, off-center penalty |
 | `controlChart()` | AIAG/ASTM E2587-16 | A2, D3, D4, d2 constants for n=2, 3, 5 |
+| `movingAverageRangeChart()` | ISO 7870-5:2014, Clause 6.5 | Worked example (k=3, 25 individuals) recomputed from the standard's raw Table 1 data — per-row moving average/range, R̄/x̄ center lines, UCL/LCL |
 | `cbm()` | Physical formula | 20ft container 33.2m³, 1m³ cube reference |
 | `metalWeight()` | Machinery's Handbook | Steel plate density 7.85 g/cm³ |
 | `flangeSpec()` | ASME B16.5 | Class 150/300/600 flange dimensions |
@@ -177,10 +178,10 @@ console.log(volume.totalCbm); // 0.96 m³
 
 ## Domains
 
-### Quality & Production (21 functions)
+### Quality & Production (22 functions)
 
 ```typescript
-import { oee, cpk, taktTime, dpmo, controlChart, gageRR, weibull } from 'formulab/quality';
+import { oee, cpk, taktTime, dpmo, controlChart, movingAverageRangeChart, gageRR, weibull } from 'formulab/quality';
 ```
 
 | Function | Description |
@@ -188,6 +189,7 @@ import { oee, cpk, taktTime, dpmo, controlChart, gageRR, weibull } from 'formula
 | `oee()` | Overall Equipment Effectiveness |
 | `cpk()` | Process Capability Index |
 | `controlChart()` | SPC X-bar/R and X-bar/S charts |
+| `movingAverageRangeChart()` | SPC moving average / moving range chart for individual measurements (destructive testing, slow production rate) |
 | `cycleTime()` | Cycle Time analysis |
 | `taktTime()` | Takt Time calculation |
 | `aql()` | AQL sampling inspection |

package/dist/quality/controlChart.d.ts

@@ -1,4 +1,28 @@
 import type { ControlChartInput, ControlChartResult } from './types.js';
+/**
+ * SPC Control Chart Constants.
+ *
+ * Transcribed from ISO 7870-2:2023, Table 2 ("Factors for computing control chart
+ * lines") - the current edition's own table, read directly from the standard. This
+ * table previously carried an AIAG/ASTM-derived transcription (cross-referenced against
+ * MIT 2.810, the Bessegato reference table, and Quality America); re-transcribing
+ * against the primary standard corrected D3/D4 at n=3, 18, 19, 22, 24 by ±0.001 - all
+ * other cells (A2, d2, and every A3/B3/B4/c4 cell in XBAR_S_CONSTANTS below) already
+ * matched exactly.
+ *
+ * @reference ISO 7870-2:2023, Table 2.
+ *
+ * Keyed by subgroup size n (2..25). Exported so other single-technique control
+ * chart functions in this domain (e.g. movingAverageRangeChart.ts) can reuse the
+ * same table by key instead of duplicating it - ISO 7870-5 Clause 6 cites the same
+ * Annex A factors, keyed by window size in place of subgroup size.
+ */
+export declare const XBAR_R_CONSTANTS: Record<number, {
+    A2: number;
+    D3: number;
+    D4: number;
+    d2: number;
+}>;
 /**
  * SPC Control Chart Calculator (X-bar/R, X-bar/S, and I-MR)
  *

package/dist/quality/controlChart.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"controlChart.d.ts","sourceRoot":"","sources":["../../src/quality/controlChart.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,iBAAiB,EAAE,kBAAkB,EAA8B,MAAM,YAAY,CAAC;AAEpG;;;;;;;;;;;;;;;;;GAiBG;AACH,eAAO,MAAM,gBAAgB,EAAE,MAAM,CAAC,MAAM,EAAE;IAAE,EAAE,EAAE,MAAM,CAAC;IAAC,EAAE,EAAE,MAAM,CAAC;IAAC,EAAE,EAAE,MAAM,CAAC;IAAC,EAAE,EAAE,MAAM,CAAA;CAAE,CAyB/F,CAAC;AAyDF;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;GAgCG;AACH,wBAAgB,YAAY,CAAC,KAAK,EAAE,iBAAiB,GAAG,kBAAkB,CA6BzE"}

package/dist/quality/controlChart.js

@@ -12,9 +12,12 @@ import { roundTo } from '../utils.js';
  *
  * @reference ISO 7870-2:2023, Table 2.
  *
- * Keyed by subgroup size n (2..25)
+ * Keyed by subgroup size n (2..25). Exported so other single-technique control
+ * chart functions in this domain (e.g. movingAverageRangeChart.ts) can reuse the
+ * same table by key instead of duplicating it - ISO 7870-5 Clause 6 cites the same
+ * Annex A factors, keyed by window size in place of subgroup size.
  */
-const XBAR_R_CONSTANTS = {
+export const XBAR_R_CONSTANTS = {
     2: { A2: 1.880, D3: 0, D4: 3.267, d2: 1.128 },
     3: { A2: 1.023, D3: 0, D4: 2.575, d2: 1.693 },
     4: { A2: 0.729, D3: 0, D4: 2.282, d2: 2.059 },

package/dist/quality/controlChart.js.map

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package/dist/quality/index.d.ts

@@ -12,6 +12,7 @@ export { ppm } from './ppm.js';
 export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
+export { movingAverageRangeChart } from './movingAverageRangeChart.js';
 export { gageRR } from './gageRR.js';
 export { cmk } from './cmk.js';
 export { weibull } from './weibull.js';
@@ -19,5 +20,5 @@ export { paretoAnalysis } from './paretoAnalysis.js';
 export { actionPriority, AP_TABLE, AP_SEVERITY_BANDS, AP_OCCURRENCE_BANDS, AP_DETECTION_BANDS, } from './actionPriority.js';
 export { cpkToOccurrence } from './cpkToOccurrence.js';
 export { nelsonRules } from './nelsonRules.js';
-export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, GageRRInput, GageRRResult, CmkInput, CmkResult, WeibullInput, WeibullResult, ParetoItem, ParetoInput, ParetoClassification, ParetoResult, ActionPriorityLevel, ActionPriorityInput, ActionPriorityResult, ApRatingBand, CpkToOccurrenceInput, CpkToOccurrenceResult, NelsonRulesInput, NelsonViolation, NelsonRulesResult, } from './types.js';
+export type { OeeRawData, OeeInput, OeeResult, CpkInput, CpkResult, CycleTimeInput, CycleTimeResult, TimeUnit, TaktTimeInput, TaktTimeResult, InspectionLevel, AqlInput, AqlResult, DowntimeInput, DowntimeResult, DpmoInput, DpmoResult, BalancingTask, LineBalancingInput, WorkStation, PositionalWeight, LineBalancingResult, MtbfInput, MtbfResult, PpkInput, PpkResult, ConvertFrom, PpmInput, PpmResult, RpnInput, RiskLevel, RpnResult, YieldInput, YieldResult, ControlChartType, ControlChartInput, ControlLimit, SubgroupStat, ControlChartResult, MovingAverageRangeChartInput, MovingWindowStat, MovingAverageRangeChartResult, GageRRInput, GageRRResult, CmkInput, CmkResult, WeibullInput, WeibullResult, ParetoItem, ParetoInput, ParetoClassification, ParetoResult, ActionPriorityLevel, ActionPriorityInput, ActionPriorityResult, ApRatingBand, CpkToOccurrenceInput, CpkToOccurrenceResult, NelsonRulesInput, NelsonViolation, NelsonRulesResult, } from './types.js';
 //# sourceMappingURL=index.d.ts.map

package/dist/quality/index.d.ts.map

@@ -1 +1 @@
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package/dist/quality/index.js

@@ -13,6 +13,7 @@ export { ppm } from './ppm.js';
 export { rpn } from './rpn.js';
 export { yieldCalc } from './yield.js';
 export { controlChart } from './controlChart.js';
+export { movingAverageRangeChart } from './movingAverageRangeChart.js';
 export { gageRR } from './gageRR.js';
 export { cmk } from './cmk.js';
 export { weibull } from './weibull.js';

package/dist/quality/index.js.map

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package/dist/quality/movingAverageRangeChart.d.ts

@@ -0,0 +1,36 @@
+import type { MovingAverageRangeChartInput, MovingAverageRangeChartResult } from './types.js';
+/**
+ * Moving Average / Moving Range Chart.
+ *
+ * For processes where destructive testing or a slow production rate makes
+ * fixed-size subgroups impractical, individual measurements are instead
+ * monitored through a sliding window of size k: each point's moving average
+ * and moving range are computed from the k most recent observations, reusing
+ * the same X-bar/R Annex A factors (A2/D3/D4) with the window size k taking
+ * the place of subgroup size n.
+ *
+ * @formula
+ *   - Moving average: MA_i = mean(x_{i-k+1}, ..., x_i)
+ *   - Moving range:   MR_i = max(x_{i-k+1}, ..., x_i) - min(x_{i-k+1}, ..., x_i)
+ *   - CL_MA = mean(MA_i),  UCL_MA = CL_MA + A2·MR̄,  LCL_MA = CL_MA − A2·MR̄
+ *   - CL_MR = MR̄,          UCL_MR = D4·MR̄,          LCL_MR = max(0, D3·MR̄)
+ *   - σ̂ = MR̄ / d2
+ *
+ * @reference ISO 7870-5:2014, Clause 6 (Moving average and moving range control
+ *   charts). The Clause 6.5 worked example (watchcase crown pin hole diameter,
+ *   n=25 individuals, k=3) is reproduced as a golden test - recomputed directly
+ *   from the standard's Table 1 raw diameter values rather than its printed
+ *   summary/formula lines, which carry table-cell transcription risk in some
+ *   digitized copies of the standard.
+ * @reference Shares the Annex A (= ISO 7870-2:2023, Table 2) factor table with
+ *   X-bar/R - see XBAR_R_CONSTANTS in controlChart.ts (single source of truth,
+ *   not duplicated here).
+ *
+ * @throws {RangeError} windowSize must be between 2 and 25
+ * @throws {RangeError} At least windowSize + 1 values are required (need at
+ *   least 2 moving windows to estimate control limits)
+ * @param input - individual measurements and window size k
+ * @returns moving average / moving range control limits, per-point stats, out-of-control points
+ */
+export declare function movingAverageRangeChart(input: MovingAverageRangeChartInput): MovingAverageRangeChartResult;
+//# sourceMappingURL=movingAverageRangeChart.d.ts.map

package/dist/quality/movingAverageRangeChart.d.ts.map

@@ -0,0 +1 @@
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package/dist/quality/movingAverageRangeChart.js

@@ -0,0 +1,98 @@
+import { roundTo } from '../utils.js';
+import { XBAR_R_CONSTANTS } from './controlChart.js';
+function mean(arr) {
+    return arr.reduce((s, v) => s + v, 0) / arr.length;
+}
+/**
+ * Moving Average / Moving Range Chart.
+ *
+ * For processes where destructive testing or a slow production rate makes
+ * fixed-size subgroups impractical, individual measurements are instead
+ * monitored through a sliding window of size k: each point's moving average
+ * and moving range are computed from the k most recent observations, reusing
+ * the same X-bar/R Annex A factors (A2/D3/D4) with the window size k taking
+ * the place of subgroup size n.
+ *
+ * @formula
+ *   - Moving average: MA_i = mean(x_{i-k+1}, ..., x_i)
+ *   - Moving range:   MR_i = max(x_{i-k+1}, ..., x_i) - min(x_{i-k+1}, ..., x_i)
+ *   - CL_MA = mean(MA_i),  UCL_MA = CL_MA + A2·MR̄,  LCL_MA = CL_MA − A2·MR̄
+ *   - CL_MR = MR̄,          UCL_MR = D4·MR̄,          LCL_MR = max(0, D3·MR̄)
+ *   - σ̂ = MR̄ / d2
+ *
+ * @reference ISO 7870-5:2014, Clause 6 (Moving average and moving range control
+ *   charts). The Clause 6.5 worked example (watchcase crown pin hole diameter,
+ *   n=25 individuals, k=3) is reproduced as a golden test - recomputed directly
+ *   from the standard's Table 1 raw diameter values rather than its printed
+ *   summary/formula lines, which carry table-cell transcription risk in some
+ *   digitized copies of the standard.
+ * @reference Shares the Annex A (= ISO 7870-2:2023, Table 2) factor table with
+ *   X-bar/R - see XBAR_R_CONSTANTS in controlChart.ts (single source of truth,
+ *   not duplicated here).
+ *
+ * @throws {RangeError} windowSize must be between 2 and 25
+ * @throws {RangeError} At least windowSize + 1 values are required (need at
+ *   least 2 moving windows to estimate control limits)
+ * @param input - individual measurements and window size k
+ * @returns moving average / moving range control limits, per-point stats, out-of-control points
+ */
+export function movingAverageRangeChart(input) {
+    const { values, windowSize: k } = input;
+    if (k < 2 || k > 25) {
+        throw new RangeError('windowSize must be between 2 and 25');
+    }
+    if (values.length < k + 1) {
+        throw new RangeError(`At least ${k + 1} values are required for windowSize ${k}`);
+    }
+    const constants = XBAR_R_CONSTANTS[k];
+    const movingAverages = [];
+    const movingRanges = [];
+    for (let i = k - 1; i < values.length; i++) {
+        const window = values.slice(i - k + 1, i + 1);
+        movingAverages.push(mean(window));
+        movingRanges.push(Math.max(...window) - Math.min(...window));
+    }
+    const maBar = mean(movingAverages);
+    const mrBar = mean(movingRanges);
+    const sigmaEstimate = mrBar / constants.d2;
+    const maLimits = {
+        centerLine: roundTo(maBar, 4),
+        ucl: roundTo(maBar + constants.A2 * mrBar, 4),
+        lcl: roundTo(maBar - constants.A2 * mrBar, 4),
+    };
+    const mrLimits = {
+        centerLine: roundTo(mrBar, 4),
+        ucl: roundTo(constants.D4 * mrBar, 4),
+        lcl: roundTo(Math.max(0, constants.D3 * mrBar), 4),
+    };
+    const outOfControlPoints = [];
+    const windowStats = values.map((_v, i) => {
+        if (i < k - 1) {
+            return { index: i, outOfControl: false };
+        }
+        const j = i - (k - 1);
+        const ma = movingAverages[j];
+        const mr = movingRanges[j];
+        const ooc = ma < maLimits.lcl || ma > maLimits.ucl
+            || mr > mrLimits.ucl || (mrLimits.lcl > 0 && mr < mrLimits.lcl);
+        if (ooc)
+            outOfControlPoints.push(i);
+        return {
+            index: i,
+            movingAverage: roundTo(ma, 4),
+            movingRange: roundTo(mr, 4),
+            outOfControl: ooc,
+        };
+    });
+    return {
+        windowSize: k,
+        maLimits,
+        mrLimits,
+        windowStats,
+        grandAverage: roundTo(maBar, 4),
+        sigmaEstimate: roundTo(sigmaEstimate, 4),
+        outOfControlPoints,
+        processCapable: outOfControlPoints.length === 0,
+    };
+}
+//# sourceMappingURL=movingAverageRangeChart.js.map

package/dist/quality/movingAverageRangeChart.js.map

@@ -0,0 +1 @@
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package/dist/quality/types.d.ts

@@ -288,6 +288,29 @@ export interface ControlChartResult {
     outOfControlPoints: number[];
     processCapable: boolean;
 }
+/**
+ * Moving Average / Moving Range Chart (ISO 7870-5) Types
+ */
+export interface MovingAverageRangeChartInput {
+    values: number[];
+    windowSize: number;
+}
+export interface MovingWindowStat {
+    index: number;
+    movingAverage?: number;
+    movingRange?: number;
+    outOfControl: boolean;
+}
+export interface MovingAverageRangeChartResult {
+    windowSize: number;
+    maLimits: ControlLimit;
+    mrLimits: ControlLimit;
+    windowStats: MovingWindowStat[];
+    grandAverage: number;
+    sigmaEstimate: number;
+    outOfControlPoints: number[];
+    processCapable: boolean;
+}
 /**
  * Yield (FPY/RTY) Types
  */

package/dist/quality/types.d.ts.map

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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.34.1",
+  "version": "0.35.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",