npm - formulab - Versions diffs - 0.31.0 → 0.32.0 - Mend

formulab 0.31.0 → 0.32.0

This diff represents the content of publicly available package versions that have been released to one of the supported registries. The information contained in this diff is provided for informational purposes only and reflects changes between package versions as they appear in their respective public registries.

Files changed (13) hide show

package/CHANGELOG.md +17 -0
package/README.md +1 -1
package/dist/math.d.ts +10 -0
package/dist/math.d.ts.map +1 -1
package/dist/math.js +88 -0
package/dist/math.js.map +1 -1
package/dist/quality/gageRR.d.ts +3 -12
package/dist/quality/gageRR.d.ts.map +1 -1
package/dist/quality/gageRR.js +179 -14
package/dist/quality/gageRR.js.map +1 -1
package/dist/quality/types.d.ts +9 -0
package/dist/quality/types.d.ts.map +1 -1
package/package.json +1 -1

package/CHANGELOG.md CHANGED Viewed

@@ -5,6 +5,23 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
+## [0.32.0] - 2026-08-31
+### Added
+- **`quality/gageRR()` gains the AIAG MSA 4th Edition ANOVA method**, alongside the existing
+  Average and Range method. Opt in with `input.method: 'anova'` (default remains
+  `'average-range'`, fully backward-compatible). The ANOVA method separates the Part×Operator
+  interaction from repeatability via a two-factor crossed random-effects ANOVA, pooling the
+  interaction into the equipment term when it is not statistically significant (F-test, p > 0.25,
+  per AIAG convention) — a distinction the Average-Range method cannot make. `GageRRResult` gains
+  an additive `method` field (always present) and an `interaction` object (present only for the
+  ANOVA method: `variance`, `fStatistic`, `pValue`, `pooled`). Golden-tested against a published
+  AIAG MSA worked example (5 parts × 3 operators × 3 trials) cross-referencing its full ANOVA
+  table and resulting variance components.
+- `src/math.ts` gains `fCDF(f, df1, df2)`, an F-distribution CDF (regularized incomplete beta
+  function) used by the above — verified against standard published F-table critical values.
 ## [0.31.0] - 2026-08-28
 ### Added

package/README.md CHANGED Viewed

@@ -199,7 +199,7 @@ import { oee, cpk, taktTime, dpmo, controlChart, gageRR, weibull } from 'formula
 | `ppm()` | Parts Per Million conversion |
 | `rpn()` | Risk Priority Number (FMEA) |
 | `yieldCalc()` | First Pass Yield / RTY |
-| `gageRR()` | Gage R&R (AIAG MSA Average & Range) |
+| `gageRR()` | Gage R&R (AIAG MSA — Average & Range or ANOVA method, `input.method`) |
 | `cmk()` | Machine capability index Cm/Cmk |
 | `weibull()` | Weibull reliability analysis |
 | `paretoAnalysis()` | Pareto 80/20 ABC classification |

package/dist/math.d.ts CHANGED Viewed

@@ -50,4 +50,14 @@ export declare function normalCDF(x: number): number;
  * @returns z-score such that P(Z ≤ z) = p
  */
 export declare function normalInvCDF(p: number): number;
+/**
+ * F-distribution CDF, via the regularized incomplete beta function
+ * (P(F ≤ f) = I_{df1·f/(df1·f+df2)}(df1/2, df2/2)).
+ *
+ * @param f - F statistic (≥ 0)
+ * @param df1 - numerator degrees of freedom
+ * @param df2 - denominator degrees of freedom
+ * @returns Cumulative probability P(F ≤ f), in [0, 1]
+ */
+export declare function fCDF(f: number, df1: number, df2: number): number;
 //# sourceMappingURL=math.d.ts.map

package/dist/math.d.ts.map CHANGED Viewed

	@@ -1 +1 @@
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package/dist/math.js CHANGED Viewed

@@ -133,4 +133,92 @@ export function normalInvCDF(p) {
             ((((d[0] * q + d[1]) * q + d[2]) * q + d[3]) * q + 1);
     }
 }
+// Lanczos approximation (g=7, n=9) — standard log-gamma, used only to build the
+// incomplete-beta function below (never returns a value directly to callers).
+function logGamma(x) {
+    const g = 7;
+    const c = [
+        0.99999999999980993, 676.5203681218851, -1259.1392167224028,
+        771.32342877765313, -176.61502916214059, 12.507343278686905,
+        -0.13857109526572012, 9.9843695780195716e-6, 1.5056327351493116e-7,
+    ];
+    if (x < 0.5) {
+        return Math.log(Math.PI / Math.sin(Math.PI * x)) - logGamma(1 - x);
+    }
+    const xm1 = x - 1;
+    let a = c[0];
+    const t = xm1 + g + 0.5;
+    for (let i = 1; i < g + 2; i++) {
+        a += c[i] / (xm1 + i);
+    }
+    return 0.5 * Math.log(2 * Math.PI) + (xm1 + 0.5) * Math.log(t) - t + Math.log(a);
+}
+// Continued-fraction expansion for the incomplete beta function (Numerical Recipes' betacf).
+function betacf(x, a, b) {
+    const MAXIT = 200;
+    const EPS = 3e-14;
+    const FPMIN = 1e-300;
+    const qab = a + b;
+    const qap = a + 1;
+    const qam = a - 1;
+    let c = 1;
+    let d = 1 - (qab * x) / qap;
+    if (Math.abs(d) < FPMIN)
+        d = FPMIN;
+    d = 1 / d;
+    let h = d;
+    for (let m = 1; m <= MAXIT; m++) {
+        const m2 = 2 * m;
+        let aa = (m * (b - m) * x) / ((qam + m2) * (a + m2));
+        d = 1 + aa * d;
+        if (Math.abs(d) < FPMIN)
+            d = FPMIN;
+        c = 1 + aa / c;
+        if (Math.abs(c) < FPMIN)
+            c = FPMIN;
+        d = 1 / d;
+        h *= d * c;
+        aa = (-(a + m) * (qab + m) * x) / ((a + m2) * (qap + m2));
+        d = 1 + aa * d;
+        if (Math.abs(d) < FPMIN)
+            d = FPMIN;
+        c = 1 + aa / c;
+        if (Math.abs(c) < FPMIN)
+            c = FPMIN;
+        d = 1 / d;
+        const del = d * c;
+        h *= del;
+        if (Math.abs(del - 1) < EPS)
+            break;
+    }
+    return h;
+}
+// Regularized incomplete beta function I_x(a, b), via the standard continued-fraction
+// algorithm with the symmetry relation applied for the slow-convergence half of its domain.
+function regularizedIncompleteBeta(x, a, b) {
+    if (x <= 0)
+        return 0;
+    if (x >= 1)
+        return 1;
+    const bt = Math.exp(logGamma(a + b) - logGamma(a) - logGamma(b) + a * Math.log(x) + b * Math.log(1 - x));
+    if (x < (a + 1) / (a + b + 2)) {
+        return (bt * betacf(x, a, b)) / a;
+    }
+    return 1 - (bt * betacf(1 - x, b, a)) / b;
+}
+/**
+ * F-distribution CDF, via the regularized incomplete beta function
+ * (P(F ≤ f) = I_{df1·f/(df1·f+df2)}(df1/2, df2/2)).
+ *
+ * @param f - F statistic (≥ 0)
+ * @param df1 - numerator degrees of freedom
+ * @param df2 - denominator degrees of freedom
+ * @returns Cumulative probability P(F ≤ f), in [0, 1]
+ */
+export function fCDF(f, df1, df2) {
+    if (f <= 0)
+        return 0;
+    const x = (df1 * f) / (df1 * f + df2);
+    return regularizedIncompleteBeta(x, df1 / 2, df2 / 2);
+}
 //# sourceMappingURL=math.js.map

package/dist/math.js.map CHANGED Viewed

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package/dist/quality/gageRR.d.ts CHANGED Viewed

@@ -1,18 +1,9 @@
 import type { GageRRInput, GageRRResult } from './types.js';
 /**
- * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, Average and Range Method
+ * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition.
  *
- * @formula
- *   - EV = R̄ × K1
- *   - AV = √((X̄_diff × K2)² − (EV² / (n×r)))  (floored at 0)
- *   - GRR = √(EV² + AV²)
- *   - PV = Rp × K3
- *   - TV = √(GRR² + PV²)
- *   - %GRR = GRR/TV × 100
- *   - ndc = floor(1.41 × PV/GRR)
- *
- * @reference AIAG Measurement Systems Analysis Reference Manual, 4th Edition
- * @reference IATF 16949:2016 Section 7.1.5.1.1
+ * Dispatches to the Average-Range method (default) or the ANOVA method per `input.method`.
+ * See {@link gageRRAverageRange} and {@link gageRRAnova} for the method-specific formulas.
  */
 export declare function gageRR(input: GageRRInput): GageRRResult;
 //# sourceMappingURL=gageRR.d.ts.map

package/dist/quality/gageRR.d.ts.map CHANGED Viewed

	@@ -1 +1 @@
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1	+ {"version":3,"file":"gageRR.d.ts","sourceRoot":"","sources":["../../src/quality/gageRR.ts"],"names":[],"mappings":"AAEA,OAAO,KAAK,EAAE,WAAW,EAAE,YAAY,EAAE,MAAM,YAAY,CAAC;AA6S5D;;;;;GAKG;AACH,wBAAgB,MAAM,CAAC,KAAK,EAAE,WAAW,GAAG,YAAY,CAEvD"}

package/dist/quality/gageRR.js CHANGED Viewed

@@ -1,4 +1,10 @@
 import { roundTo } from '../utils.js';
+import { fCDF } from '../math.js';
+// AIAG MSA 4th Ed. — 5.15σ spans the middle 99% of a normal distribution; both methods share
+// this scale so EV/AV/PV/GRR/TV (and %Tolerance) are comparable across method choice.
+const SIGMA_MULTIPLIER = 5.15;
+// AIAG convention: pool Operator×Part interaction into equipment error when p > 0.25.
+const POOLING_P_THRESHOLD = 0.25;
 // AIAG MSA 4th Ed — K1 constants by number of trials
 const K1 = { 2: 4.56, 3: 3.05 };
 // K2 constants by number of operators
@@ -20,6 +26,19 @@ function classifyPercent(percent) {
 function worse(a, b) {
     return STATUS_RANK[a] >= STATUS_RANK[b] ? a : b;
 }
+// Shared %GRR / %Tolerance / ndc / status derivation — both methods produce ev/av/grr/pv/tv on
+// the same 5.15σ scale, so the classification logic (and its worse-of-two-criteria rule) is
+// identical regardless of which method computed them.
+function classify(grr, pv, tv, tolerance) {
+    const percentGRR = tv > 0 ? roundTo((grr / tv) * 100, 2) : 0;
+    const percentTolerance = tolerance != null && tolerance > 0
+        ? roundTo((grr / tolerance) * 100, 2)
+        : null;
+    const ndc = grr > 0 ? Math.floor(1.41 * (pv / grr)) : 0;
+    const byPercentGRR = classifyPercent(percentGRR);
+    const status = percentTolerance != null ? worse(byPercentGRR, classifyPercent(percentTolerance)) : byPercentGRR;
+    return { percentGRR, percentTolerance, ndc, status };
+}
 /**
  * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, Average and Range Method
  *
@@ -35,7 +54,7 @@ function worse(a, b) {
  * @reference AIAG Measurement Systems Analysis Reference Manual, 4th Edition
  * @reference IATF 16949:2016 Section 7.1.5.1.1
  */
-export function gageRR(input) {
+function gageRRAverageRange(input) {
     const { measurements, tolerance } = input;
     const numParts = measurements.length;
     const numOperators = measurements[0].length;
@@ -88,21 +107,12 @@ export function gageRR(input) {
     const pv = rp * k3;
     // TV (Total Variation)
     const tv = Math.sqrt(grr ** 2 + pv ** 2);
-    // %GRR
-    const percentGRR = tv > 0 ? roundTo((grr / tv) * 100, 2) : 0;
     // %Tolerance — grr is already 5.15sigma-scaled (K1/K2/K3 = 5.15/d2*), same scale as the
     // tolerance band, so no further multiplier belongs here (matches %GRR = grr/tv x 100, which
-    // has none either).
-    const percentTolerance = tolerance != null && tolerance > 0
-        ? roundTo((grr / tolerance) * 100, 2)
-        : null;
-    // ndc
-    const ndc = grr > 0 ? Math.floor(1.41 * (pv / grr)) : 0;
-    // Status — %GRR-of-TV is the process-control criterion; when a tolerance is supplied,
-    // %GRR-of-tolerance (product-acceptance criterion) is evaluated too and the worse of the
-    // two wins, since a measurement system unfit for either purpose should not read "acceptable".
-    const byPercentGRR = classifyPercent(percentGRR);
-    const status = percentTolerance != null ? worse(byPercentGRR, classifyPercent(percentTolerance)) : byPercentGRR;
+    // has none either). %GRR-of-TV is the process-control criterion; when a tolerance is supplied,
+    // %GRR-of-tolerance (product-acceptance criterion) is evaluated too and the worse of the two
+    // wins, since a measurement system unfit for either purpose should not read "acceptable".
+    const { percentGRR, percentTolerance, ndc, status } = classify(grr, pv, tv, tolerance);
     return {
         ev: roundTo(ev, 4),
         av: roundTo(av, 4),
@@ -113,6 +123,161 @@ export function gageRR(input) {
         percentTolerance,
         ndc,
         status,
+        method: 'average-range',
     };
 }
+/**
+ * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition, ANOVA Method
+ *
+ * Two-factor crossed random-effects ANOVA (Part × Operator), which — unlike the Average-Range
+ * method — separates the Part×Operator interaction from repeatability. When the interaction is
+ * not statistically significant (F-test, p > 0.25 per AIAG convention) it is pooled into the
+ * equipment (error) term; otherwise it is folded into reproducibility (AV) alongside operator
+ * variance.
+ *
+ * @formula
+ *   - SS_total = Σ(x - x̄)², df_total = n·k·r − 1
+ *   - SS_part = k·r·Σ(p̄ᵢ - x̄)², df_part = n − 1
+ *   - SS_operator = n·r·Σ(ōⱼ - x̄)², df_operator = k − 1
+ *   - SS_interaction = SS_subgroup − SS_part − SS_operator, df_interaction = (n−1)(k−1)
+ *   - SS_equipment = SS_total − SS_subgroup, df_equipment = n·k·(r−1)
+ *   - F(interaction) = MS_interaction / MS_equipment; pooled when p(F) > 0.25
+ *   - Pooled:     σ²_equip = MS_pooled, σ²_op = (MS_op − MS_pooled)/(n·r), σ²_part = (MS_part − MS_pooled)/(k·r)
+ *   - Unpooled:   σ²_equip = MS_equipment, σ²_int = (MS_interaction − MS_equipment)/r,
+ *                 σ²_op = (MS_op − MS_interaction)/(n·r), σ²_part = (MS_part − MS_interaction)/(k·r)
+ *   - EV = √σ²_equip × 5.15, AV = √(σ²_op + σ²_int) × 5.15, GRR = √(EV² + AV²)
+ *   - PV = √σ²_part × 5.15, TV = √(GRR² + PV²), %GRR = GRR/TV × 100, ndc = floor(1.41 × PV/GRR)
+ *   (n = parts, k = operators, r = trials; all negative variance estimates floor at 0)
+ *
+ * @reference AIAG Measurement Systems Analysis Reference Manual, 4th Edition — ANOVA Method
+ * @throws {RangeError} fewer than 2 parts, 2 operators, or 2 trials (ANOVA cannot estimate
+ *   the interaction/equipment terms from a single level)
+ */
+function gageRRAnova(input) {
+    const { measurements, tolerance } = input;
+    const numParts = measurements.length;
+    const numOperators = measurements[0].length;
+    const numTrials = measurements[0][0].length;
+    if (numParts < 2)
+        throw new RangeError('ANOVA method requires at least 2 parts');
+    if (numOperators < 2)
+        throw new RangeError('ANOVA method requires at least 2 operators');
+    if (numTrials < 2)
+        throw new RangeError('ANOVA method requires at least 2 trials per part-operator combination');
+    let grandSum = 0;
+    const totalN = numParts * numOperators * numTrials;
+    for (const part of measurements) {
+        for (const op of part) {
+            for (const v of op)
+                grandSum += v;
+        }
+    }
+    const grandMean = grandSum / totalN;
+    const partMeans = [];
+    for (let p = 0; p < numParts; p++) {
+        let sum = 0;
+        for (let o = 0; o < numOperators; o++)
+            for (let t = 0; t < numTrials; t++)
+                sum += measurements[p][o][t];
+        partMeans.push(sum / (numOperators * numTrials));
+    }
+    const operatorMeans = [];
+    for (let o = 0; o < numOperators; o++) {
+        let sum = 0;
+        for (let p = 0; p < numParts; p++)
+            for (let t = 0; t < numTrials; t++)
+                sum += measurements[p][o][t];
+        operatorMeans.push(sum / (numParts * numTrials));
+    }
+    let ssTotal = 0;
+    let ssSubgroup = 0;
+    for (let p = 0; p < numParts; p++) {
+        for (let o = 0; o < numOperators; o++) {
+            let cellSum = 0;
+            for (let t = 0; t < numTrials; t++) {
+                const v = measurements[p][o][t];
+                cellSum += v;
+                ssTotal += (v - grandMean) ** 2;
+            }
+            const cellMean = cellSum / numTrials;
+            ssSubgroup += numTrials * (cellMean - grandMean) ** 2;
+        }
+    }
+    const ssPart = numOperators * numTrials * partMeans.reduce((s, m) => s + (m - grandMean) ** 2, 0);
+    const ssOperator = numParts * numTrials * operatorMeans.reduce((s, m) => s + (m - grandMean) ** 2, 0);
+    const ssInteraction = ssSubgroup - ssPart - ssOperator;
+    const ssEquipment = ssTotal - ssSubgroup;
+    const dfPart = numParts - 1;
+    const dfOperator = numOperators - 1;
+    const dfInteraction = dfPart * dfOperator;
+    const dfEquipment = numParts * numOperators * (numTrials - 1);
+    const msPart = ssPart / dfPart;
+    const msOperator = ssOperator / dfOperator;
+    const msInteraction = ssInteraction / dfInteraction;
+    const msEquipment = ssEquipment / dfEquipment;
+    // F(interaction) — AIAG computes an F-ratio only for the interaction term.
+    let fStatistic;
+    let pValue;
+    if (msEquipment === 0) {
+        fStatistic = msInteraction === 0 ? 0 : Infinity;
+        pValue = msInteraction === 0 ? 1 : 0;
+    }
+    else {
+        fStatistic = msInteraction / msEquipment;
+        pValue = 1 - fCDF(fStatistic, dfInteraction, dfEquipment);
+    }
+    const pooled = pValue > POOLING_P_THRESHOLD;
+    let equipmentVariance;
+    let interactionVariance;
+    let operatorVariance;
+    let partVariance;
+    if (pooled) {
+        const msPooled = (ssInteraction + ssEquipment) / (dfInteraction + dfEquipment);
+        equipmentVariance = Math.max(0, msPooled);
+        interactionVariance = 0;
+        operatorVariance = Math.max(0, (msOperator - msPooled) / (numParts * numTrials));
+        partVariance = Math.max(0, (msPart - msPooled) / (numOperators * numTrials));
+    }
+    else {
+        // ssEquipment (= within-cell SS) is a sum of squares and mathematically >= 0; a tiny
+        // negative here is floating-point noise, not a real estimate — clamp defensively.
+        equipmentVariance = Math.max(0, msEquipment);
+        interactionVariance = Math.max(0, (msInteraction - msEquipment) / numTrials);
+        operatorVariance = Math.max(0, (msOperator - msInteraction) / (numParts * numTrials));
+        partVariance = Math.max(0, (msPart - msInteraction) / (numOperators * numTrials));
+    }
+    const ev = Math.sqrt(equipmentVariance) * SIGMA_MULTIPLIER;
+    const av = Math.sqrt(operatorVariance + interactionVariance) * SIGMA_MULTIPLIER;
+    const grr = Math.sqrt(ev ** 2 + av ** 2);
+    const pv = Math.sqrt(partVariance) * SIGMA_MULTIPLIER;
+    const tv = Math.sqrt(grr ** 2 + pv ** 2);
+    const { percentGRR, percentTolerance, ndc, status } = classify(grr, pv, tv, tolerance);
+    return {
+        ev: roundTo(ev, 4),
+        av: roundTo(av, 4),
+        grr: roundTo(grr, 4),
+        pv: roundTo(pv, 4),
+        tv: roundTo(tv, 4),
+        percentGRR,
+        percentTolerance,
+        ndc,
+        status,
+        method: 'anova',
+        interaction: {
+            variance: roundTo(interactionVariance, 6),
+            fStatistic: roundTo(fStatistic, 3),
+            pValue: roundTo(pValue, 4),
+            pooled,
+        },
+    };
+}
+/**
+ * Gage R&R (Measurement System Analysis) — AIAG MSA 4th Edition.
+ *
+ * Dispatches to the Average-Range method (default) or the ANOVA method per `input.method`.
+ * See {@link gageRRAverageRange} and {@link gageRRAnova} for the method-specific formulas.
+ */
+export function gageRR(input) {
+    return input.method === 'anova' ? gageRRAnova(input) : gageRRAverageRange(input);
+}
 //# sourceMappingURL=gageRR.js.map

package/dist/quality/gageRR.js.map CHANGED Viewed

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package/dist/quality/types.d.ts CHANGED Viewed

@@ -316,6 +316,7 @@ export interface YieldResult {
 export interface GageRRInput {
     measurements: number[][][];
     tolerance?: number;
+    method?: 'average-range' | 'anova';
 }
 export interface GageRRResult {
     ev: number;
@@ -327,6 +328,14 @@ export interface GageRRResult {
     percentTolerance: number | null;
     ndc: number;
     status: 'acceptable' | 'marginal' | 'unacceptable';
+    method: 'average-range' | 'anova';
+    /** Present only when method === 'anova': Operator×Part interaction diagnostics. */
+    interaction?: {
+        variance: number;
+        fStatistic: number;
+        pValue: number;
+        pooled: boolean;
+    };
 }
 /**
  * Cmk (Machine Capability Index) Types

package/dist/quality/types.d.ts.map CHANGED Viewed

	@@ -1 +1 @@
1	- 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package/package.json CHANGED Viewed

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.31.0",
+  "version": "0.32.0",
   "description": "Manufacturing & Engineering calculation formulas library - 203 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",