formulab 0.24.1 → 0.25.0

package/CHANGELOG.md

@@ -5,6 +5,56 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.25.0] - 2026-08-03
+
+### Added
+
+- **`metal/tolerance`** — `ISO286_SIZE_RANGES`, the nominal size ranges the tolerance
+  tables cover, each stated as `{ over, upTo }` in millimetres.
+
+  A caller could not enumerate them: `tolerance()` takes one size and returns one zone,
+  so anything presenting results per size range — a lookup table, a range selector — had
+  to restate the bounds on its own side. That is a second source for the same figures,
+  and the day the covered span moves the caller keeps listing the old one. The exported
+  ranges are derived from the same list the lookup uses, and tests assert the two agree:
+  every advertised upper bound is accepted, the size just past the last one is rejected,
+  and no two ranges resolve to the same grade.
+
+## [0.24.2] - 2026-08-03
+
+### Fixed
+
+- **`metal/tolerance`** — standard tolerance grades are read from the tabulated ISO 286-1
+  values instead of being derived from the tolerance unit `i = 0.45·∛D + 0.001·D`.
+
+  The published grades were derived from that unit, but the standard rounds each derived
+  value to a preferred one, so recomputing it does not reproduce the table — and rounding
+  the result back does not repair it: at 6-10 mm the unit gives IT7 = 14.4, which rounds
+  to 14, while the table reads 15.
+
+  At the fine grades the disagreement stayed under a micrometre, which is how it went
+  unnoticed. It did not stay there. It widened with the grade, reaching 16.5 um at IT14,
+  and it was worst in the smallest size range, where the unit was evaluated at the range
+  maximum rather than at the geometric mean the standard uses: IT13 at 2 mm came out 163
+  um against a tabulated 140, and IT8 at 2 mm was off by 16 %. A function that names
+  ISO 286 has to agree with the table, not with the derivation behind it, so the
+  tabulated grades IT5-IT14 across the twelve size ranges are now carried directly.
+
+  Every deviation this function produces moves by the same amount, and so does every
+  clearance and interference limit `fit()` composes from it. Callers pinning golden
+  values against the standard will find them exact where they previously needed a
+  sub-micrometre allowance; the allowance in this library's own golden tests has been
+  removed rather than kept as slack.
+
+- **`metal/tolerance`** — hole classes K, M, N and P at IT5 no longer lose their deviation
+  term.
+
+  `ES = -ei + delta` needs the grade one step finer than the requested one, and IT4 sat
+  below the range the function carried. The lookup returned nothing, the term silently
+  became zero, and the whole zone shifted by it — a 25 mm K5 hole came out at -11.2/-2 um
+  against a tabulated -8/+1. IT4 is now carried for this purpose while the accepted input
+  range stays IT5-IT14.
+
 ## [0.24.1] - 2026-08-03
 
 ### Fixed

package/dist/metal/index.d.ts

@@ -20,7 +20,7 @@ export { screw, getDesignations } from './screw.js';
 export { spring } from './spring.js';
 export { tap } from './tap.js';
 export { thread, getMetricSizes, getUnifiedSizes } from './thread.js';
-export { tolerance } from './tolerance.js';
+export { tolerance, ISO286_SIZE_RANGES } from './tolerance.js';
 export { vibration } from './vibration.js';
 export { weldHeat } from './weldHeat.js';
 export { welding } from './welding.js';

package/dist/metal/index.d.ts.map

@@ -1 +1 @@
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package/dist/metal/index.js

@@ -21,7 +21,7 @@ export { screw, getDesignations } from './screw.js';
 export { spring } from './spring.js';
 export { tap } from './tap.js';
 export { thread, getMetricSizes, getUnifiedSizes } from './thread.js';
-export { tolerance } from './tolerance.js';
+export { tolerance, ISO286_SIZE_RANGES } from './tolerance.js';
 export { vibration } from './vibration.js';
 export { weldHeat } from './weldHeat.js';
 export { welding } from './welding.js';

package/dist/metal/index.js.map

@@ -1 +1 @@
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package/dist/metal/tolerance.d.ts

@@ -1,4 +1,18 @@
 import type { ToleranceInput, ToleranceResult } from './types.js';
+/**
+ * The nominal size ranges the tolerance tables cover, in millimetres, from the smallest
+ * upward. A size belongs to the range where `over < size <= upTo`, matching how the
+ * standard states its own bounds.
+ *
+ * Exported because a caller cannot enumerate the ranges by probing `tolerance()`, and
+ * restating them on its side would be a second source for the same figures: the day the
+ * covered range moves, the caller would keep listing the old one. Anything that presents
+ * results per size range — a lookup table, a range selector — should read them here.
+ */
+export declare const ISO286_SIZE_RANGES: ReadonlyArray<{
+    readonly over: number;
+    readonly upTo: number;
+}>;
 /**
  * Calculate ISO tolerance band for a given nominal size and tolerance class.
  *

package/dist/metal/tolerance.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"tolerance.d.ts","sourceRoot":"","sources":["../../src/metal/tolerance.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,cAAc,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AAQlE;;;;;;;;;GASG;AACH,eAAO,MAAM,kBAAkB,EAAE,aAAa,CAAC;IAAE,QAAQ,CAAC,IAAI,EAAE,MAAM,CAAC;IAAC,QAAQ,CAAC,IAAI,EAAE,MAAM,CAAA;CAAE,CAC7B,CAAC;AAmEnE;;;;;GAKG;AACH,wBAAgB,SAAS,CAAC,KAAK,EAAE,cAAc,GAAG,eAAe,CAgFhE"}

package/dist/metal/tolerance.js

@@ -4,10 +4,45 @@ const SIZE_RANGES = [
     [0, 3], [3, 6], [6, 10], [10, 18], [18, 30], [30, 50],
     [50, 80], [80, 120], [120, 180], [180, 250], [250, 315], [315, 400],
 ];
-// IT grade multipliers (IT5 to IT14)
-const IT_MULTIPLIERS = {
-    5: 7, 6: 10, 7: 16, 8: 25, 9: 40, 10: 64, 11: 100, 12: 160, 13: 250, 14: 400,
+/**
+ * The nominal size ranges the tolerance tables cover, in millimetres, from the smallest
+ * upward. A size belongs to the range where `over < size <= upTo`, matching how the
+ * standard states its own bounds.
+ *
+ * Exported because a caller cannot enumerate the ranges by probing `tolerance()`, and
+ * restating them on its side would be a second source for the same figures: the day the
+ * covered range moves, the caller would keep listing the old one. Anything that presents
+ * results per size range — a lookup table, a range selector — should read them here.
+ */
+export const ISO286_SIZE_RANGES = SIZE_RANGES.map(([over, upTo]) => Object.freeze({ over, upTo }));
+/**
+ * Standard tolerance grades in micrometres, one entry per size range above.
+ *
+ * These are the tabulated grades, not the tolerance unit `i = 0.45·∛D + 0.001·D` the
+ * table was derived from. The standard rounds each computed grade to a preferred value,
+ * so the two disagree by up to roughly half a micrometre — and not always in the
+ * direction ordinary rounding would take: at 6-10 mm the formula gives IT7 = 14.4 while
+ * the table reads 15. A calculator that states ISO 286 has to agree with the table.
+ *
+ * IT4 is carried even though it is below the range offered as an input grade: the
+ * deviation rule for K, M, N and P upwards needs the next finer grade, and without IT4
+ * those hole zones would quietly lose that term at IT5.
+ */
+const IT_GRADES = {
+    4: [3, 4, 4, 5, 6, 7, 8, 10, 12, 14, 16, 18],
+    5: [4, 5, 6, 8, 9, 11, 13, 15, 18, 20, 23, 25],
+    6: [6, 8, 9, 11, 13, 16, 19, 22, 25, 29, 32, 36],
+    7: [10, 12, 15, 18, 21, 25, 30, 35, 40, 46, 52, 57],
+    8: [14, 18, 22, 27, 33, 39, 46, 54, 63, 72, 81, 89],
+    9: [25, 30, 36, 43, 52, 62, 74, 87, 100, 115, 130, 140],
+    10: [40, 48, 58, 70, 84, 100, 120, 140, 160, 185, 210, 230],
+    11: [60, 75, 90, 110, 130, 160, 190, 220, 250, 290, 320, 360],
+    12: [100, 120, 150, 180, 210, 250, 300, 350, 400, 460, 520, 570],
+    13: [140, 180, 220, 270, 330, 390, 460, 540, 630, 720, 810, 890],
+    14: [250, 300, 360, 430, 520, 620, 740, 870, 1000, 1150, 1300, 1400],
 };
+// Grades accepted as an input. IT4 exists in the table only to serve the deviation rule.
+const MIN_INPUT_GRADE = 5;
 // Fundamental deviations in um per size range index
 // Positive = material added, Negative = material removed
 const FUNDAMENTAL_DEVIATIONS = {
@@ -36,13 +71,10 @@ function getToleranceValue(nominal, itGrade) {
     const idx = getSizeRangeIndex(nominal);
     if (idx < 0)
         return 0;
-    const range = SIZE_RANGES[idx];
-    const D = Math.sqrt(range[0] * range[1]) || range[1]; // geometric mean
-    const i = 0.45 * Math.cbrt(D) + 0.001 * D; // standard tolerance unit
-    const multiplier = IT_MULTIPLIERS[itGrade];
-    if (!multiplier)
+    const grade = IT_GRADES[itGrade];
+    if (!grade)
         return 0;
-    return roundTo(multiplier * i, 1);
+    return grade[idx];
 }
 /**
  * Calculate ISO tolerance band for a given nominal size and tolerance class.
@@ -56,10 +88,10 @@ export function tolerance(input) {
     if (idx < 0) {
         throw new RangeError('nominal size out of range');
     }
-    const toleranceVal = getToleranceValue(nominalSize, itGrade);
-    if (toleranceVal === 0) {
+    if (!IT_GRADES[itGrade] || itGrade < MIN_INPUT_GRADE) {
         throw new RangeError('unknown IT grade: ' + itGrade);
     }
+    const toleranceVal = getToleranceValue(nominalSize, itGrade);
     const letter = deviationLetter.toLowerCase();
     const deviations = FUNDAMENTAL_DEVIATIONS[letter === 'js' ? 'js' : letter];
     if (!deviations) {

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package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "formulab",
-  "version": "0.24.1",
+  "version": "0.25.0",
   "description": "Manufacturing & Engineering calculation formulas library - 211 industrial calculations across 15 domains for OEE, Cpk, SPC, FMEA, Nelson Rules, metal weight, CNC machining, GD&T, battery, environmental, pipe flow, logistics, IE time study, and more",
   "type": "module",
   "main": "./dist/index.js",