formulab 0.16.0 → 0.20.0

package/CHANGELOG.md

@@ -5,6 +5,155 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.20.0] - 2026-07-14
+
+### Added
+
+- **`safety/LADDER_COMPLIANT_ANGLE_RANGE`** (additive). `ladderAngle()`'s OSHA 4:1
+  compliant range (70°–80°) was only exposed as the derived boolean `isCompliant` —
+  a consumer wanting to draw the compliant band on a diagram had no way to get the
+  thresholds themselves without hardcoding a second copy of `70`/`80`, which drifts
+  silently if the range is ever revised. `ladderAngle()` now reads its own compliance
+  check from this exported constant (`{ min: 70, max: 80 }`), so there is exactly one
+  source of truth. Re-exported from `formulab/safety` and the package root.
+
+## [0.19.0] - 2026-07-14
+
+Resolution of ISSUE-20260714 (springback model singularity), execution-verified in triage.
+
+### Changed
+
+- **`metal/springback()` rejects fully-elastic bends** (⚠️ inputs that previously returned
+  values now throw). The Kalpakjian springback factor Ks = 4x³ − 3x + 1 = (x + 1)(2x − 1)²
+  has a double root at x = Y·R_i/(E·T) = 0.5 — exactly the elastic limit (max bending
+  strain T/2R_i ≤ yield strain Y/E). The unguarded cubic returned `Infinity` at x = 0.5
+  (violating the no-NaN/Infinity error policy) and, past x ≈ 0.87, Ks > 1 — negative
+  springback with a *shrinking* final radius (e.g. mild steel t=0.5, R=400 → springback
+  angle −45°), silently presented as genuine results. `springback()` now throws
+  `RangeError` for x ≥ 0.5 with the physical reason (the sheet never yields, so no
+  permanent set exists); the JSDoc documents the domain derivation. Reachable with
+  realistic thin-sheet/large-radius inputs (aluminum 5052 at t=0.5 mm crosses at R ≈ 91 mm).
+
+### Added
+
+- **`metal/springback()` → `overbendExceeds180`** (additive). Even inside the model
+  domain the required overbend can pass 180° (thin sheet, large radius, target near
+  180° — e.g. mild steel t=0.5, R=10, target 175° → 189.18°), which no single
+  press-brake stroke can execute. The result now discloses it instead of leaving the
+  judgment to consumers. Compared before rounding, boundary pinned on both sides.
+- **`metal/springback()` → `radiusBelow2T`** (additive). The cited validity R_i > 2T
+  (neutral axis at mid-thickness) was documented but silent at runtime; tight bends are
+  routine, so they stay computable and the accuracy caveat is disclosed.
+
+## [0.18.0] - 2026-07-13
+
+Owner-approved follow-ups to the 0.17.0 silent-clamp audit.
+
+### Changed
+
+- **`energy/solarOutput()` tilt/orientation model rebuilt** (⚠️ output values change). The
+  former cos-approximation floored both correction factors at 0.5, pinning every away-facing
+  array at exactly 50% of south-facing regardless of tilt. The factor is now computed
+  physically: isotropic-sky transposition (Liu & Jordan) with standard solar geometry
+  (Duffie & Beckman eq. 1.6.2) integrated over the year, normalized to the best
+  equator-facing tilt (scanned 0–90°, so the ratio is ≤ 1 by construction — no clamp
+  exists). Model assumptions documented in-source: diffuse fraction 0.3, albedo 0.2.
+  Anchors at latitude 37: south/latitude-tilt ≈ 1.0, SE ≈ 0.96, E/W ≈ 0.85, flat ≈ 0.88,
+  north 30° ≈ 0.61, north 60° ≈ 0.38 — consistent with fixed-orientation literature
+  (Lave & Kleissl 2011: north ≈ 0.6–0.7) and PVWatts-derived tables. Note: the original
+  audit guessed north should be 30–40%; the literature does not support that — the real
+  defect was the hard 50% pin and tilt-insensitivity, both gone now.
+  `tiltEfficiencyFloored` (introduced in 0.17.0, never published) is removed; new
+  validation throws for tiltAngle outside [0, 90] and latitude outside [-90, 90].
+  `azimuthOffset` is documented hemisphere-neutrally (degrees from the equator-facing
+  direction).
+
+### Added
+
+- **`quality/aql()` — AQL 10/15/25 columns.** The embedded ISO 2859-1 Table 2-A now covers
+  0.065–25 (was 0.065–6.5), so AQL 10 — a real, commonly used level — no longer reports
+  `aqlAdjusted: true` with a substituted 6.5 plan. Transcribed cell-by-cell from the
+  ISO 2859-1:1999(E) Table 2-A scan and cross-verified against MIL-STD-105E Table II-A
+  (identical master table); arrow cells resolve per the documented simplification.
+  Cell-level golden tests pin direct, down-arrow, and up-arrow cells. Per ISO 2859-1,
+  AQLs above 10 apply to nonconformities-per-100-items inspection only (documented).
+- **`chemical/reliefValve()` → `suggestedMinValves`** (additive). First-order minimum count
+  of parallel 'T' valves (`ceil(requiredArea / 16,774)`); 1 when a single valve suffices.
+  Documented as a first-order figure — an actual multi-valve installation must be re-sized
+  per API 520.
+
+## [0.17.0] - 2026-07-13
+
+### Added — clamp/snap disclosure (ISSUE-20260713 audit)
+
+An execution-based audit confirmed five silent-clamp defects across four functions: realistic
+inputs land outside a model/table boundary, the output is clamped to the boundary, and nothing
+in the result says so. Following the `illuminance()` `roomIndexClamped` precedent (0.16.0),
+every clamping function now reports the clamp. All new fields are **additive booleans** —
+no existing field changed.
+
+- **`chemical/reliefValve()` → `orificeExceedsMax`.** When the required area exceeds the largest
+  API 526 orifice ('T', 16,774 mm²) the loop silently reported 'T' as the selection — e.g. a gas
+  relief of 50,000 kg/h @ 1,000 kPa(g) needs ~43,000 mm² (2.56 × T) yet came back as
+  `selectedOrifice: 'T'` with no warning, a valve that delivers only ~39% of the required
+  capacity. The flag marks that a single valve cannot do it (parallel valves needed);
+  `percentUtilized > 100` accompanies it.
+- **`metal/weldHeat()` → `hazHardnessClamped`, `coolingTimeClamped`.** HAZ hardness is clamped
+  to the Yurioka model's 150–700 HV range and t8/5 to 0.5–300 s. Stainless/cast-iron
+  compositions blow past 700 HV (cast iron ≈ 4200 raw) and thin-sheet GTAW lands under 0.5 s,
+  producing flat, input-insensitive outputs with no explanation. When the 700 HV ceiling is
+  hit the recommendation now says so via the new code **`hazHardnessCapped`** (`{ cap: 700 }`)
+  instead of presenting "700 HV" as the expected value (`WeldRecommendationCode` union gains
+  one member).
+- **`metal/roughness()` → `outOfTableRange`.** Ra/Rz/N inputs outside the ISO 1302 table
+  (Ra 0.025–50 µm) were silently snapped up to 4× off (lapped Ra 0.006 → N1 = 0.025;
+  sand-cast Ra 100 → N12 = 50). Nearest-grade snapping *within* the table is by design and
+  is not flagged.
+- **`metal/hardness()` → `outOfTableRange`.** Same class, found while codifying the convention:
+  inputs outside the ASTM E140 table (HRC 20–68) clamp to the boundary row, now disclosed.
+- **`energy/solarOutput()` → `tiltEfficiencyFloored`.** The tilt/azimuth factors floor at 0.5,
+  so a north-facing array reports exactly 50% of south-facing forever (real yield can be
+  30–40%). The flag marks the output as an optimistic bound, not an estimate.
+- **`quality/aql()` → `aqlUsed`, `aqlAdjusted`.** The embedded ISO 2859-1 table covers AQL
+  0.065–6.5 while the standard defines 0.010–1000; requests outside or between columns were
+  silently substituted (10 → 6.5, 0.01 → 0.065 — a *looser* plan than asked). `aqlUsed` reports
+  the column actually applied.
+
+The rule is now codified in CLAUDE.md: **a function that clamps or snaps to a boundary must
+disclose it via a boolean flag.**
+
+### Fixed — error-contract restoration (full ERRORS.md audit)
+
+A source-level audit of all 15 domains found ten functions whose documented `RangeError`
+contract was not implemented — degenerate inputs produced `NaN`/`Infinity` or an uncontrolled
+`TypeError`. They now validate as documented (⚠️ behavior change for previously-garbage paths):
+
+- `construction/rebarWeight` (unknown size → was NaN), `concreteMix` (unknown grade → was
+  TypeError; volume ≤ 0), `brick` (wallArea ≤ 0; unknown size → was TypeError; custom
+  dimensions ≤ 0; negative mortar), `stair` (totalRise ≤ 0 → was NaN with a specified riser;
+  negative totalRun/riserHeight; riserHeight 0 still means auto-calculate)
+- `electronics/resistorDecode` (unknown colors → was NaN; gold/silver as digit → was negative
+  resistance; the silent `?? 20%` tolerance fallback for invalid colors now throws),
+  `traceWidth` (current/tempRise/copperWeight ≤ 0 → was NaN/Infinity)
+- `environmental/energyIntensity` (productionUnits ≤ 0 → was Infinity), `productCarbonFootprint`
+  (empty stages → was TypeError; quantity ≤ 0; negative stages remain valid as recycling
+  credits, total ≤ 0 → stage percents 0), `vocEmissions` (negative total, efficiency outside
+  [0, 1]; zero total → reductionPercent 0), `waterFootprint` (negative volumes; all-zero
+  footprint → percents 0)
+- `quality/ppm` — out-of-range inputs were clamped silently (defectRate 150 → 100%,
+  **sigma 7 → 6**, which substitutes a defect rate orders of magnitude off). Now throws
+  `RangeError` for defectRate outside [0, 100], ppm outside [0, 1,000,000], sigma outside
+  [0, 6]
+
+### Documentation
+
+- **ERRORS.md is now a complete, source-verified contract**: full per-function tables added for
+  Logistics (17), Energy (15), Food (7), Utility (18), Environmental (10), and IE (5) — these
+  domains previously had a one-line stub — and 12 stale rows in Metal/Construction/Electronics
+  corrected against source. Every domain's row count now matches its function count (210 total).
+- README/package.json function census corrected by script count: **210 calculations + 8 type
+  guards** (package.json still said 182).
+
 ## [0.16.0] - 2026-07-13
 
 ### Added

package/README.md

@@ -11,12 +11,12 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 ## Features
 
-- **209 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
+- **210 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
 - **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
 - **Zero dependencies** — Lightweight and fast
 - **TypeScript first** — Full type definitions included
 - **Tree-shakeable** — Import only what you need
-- **2,779 tests** — Coverage thresholds: 90% lines, 95% functions, 85% branches ([CI pipeline](https://github.com/iyulab/formulab/actions/workflows/ci.yml))
+- **2,888 tests** — Coverage thresholds: 90% lines, 95% functions, 85% branches ([CI pipeline](https://github.com/iyulab/formulab/actions/workflows/ci.yml))
 - **Research-based** — Golden reference tests verified against NIOSH 94-110, AIAG/ASTM E2587, JIPM, ASME B16.5, ISO 22514-2, and more
 
 ## Verification Status
@@ -24,17 +24,17 @@ A comprehensive collection of engineering formulas and calculations for manufact
 | Domain | Functions | Golden Tests | Key References |
 |--------|-----------|-------------|----------------|
 | Quality | 21 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA |
-| Metal | 34 | metalWeight | Machinery's Handbook, ASME B36.10/B16.5 |
+| Metal | 33 | metalWeight | Machinery's Handbook, ASME B36.10/B16.5 |
 | Logistics | 17 | cbm | Physical formula |
 | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
-| Chemical | 15 | — | Darcy-Weisbach, Fourier, API 520, ISA |
-| Electronics | 13 | — | IPC-2221 |
-| Construction | 16 | — | AISC, Timoshenko |
+| Chemical | 12 | — | Darcy-Weisbach, Fourier, API 520, ISA |
+| Electronics | 12 | — | IPC-2221 |
+| Construction | 15 | — | AISC, Timoshenko |
 | Automotive | 9 | — | AASHTO, SAE J1772 |
 | Energy | 15 | — | NREL PVWatts, ISO 50001 |
 | Food | 7 | — | HACCP, ICH Q1A |
 | Utility | 18 | — | — |
-| Battery | 11 | — | IEEE 1188, IEC 62620, Battery University |
+| Battery | 10 | — | IEEE 1188, IEC 62620, Battery University |
 | Environmental | 10 | — | GHG Protocol, IPCC AR6, IEA 2023 |
 | Machining | 12 | — | Machinery's Handbook, ASME Y14.5, Sandvik Coromant |
 | IE | 5 | — | MTM/MOST, Wright's learning curve |

package/dist/chemical/reliefValve.d.ts

@@ -9,6 +9,14 @@ import type { ReliefValveInput, ReliefValveResult } from './types.js';
  *
  * @reference API 520 Part I (2020) — Sizing and Selection of Pressure-Relieving Devices
  * @reference API 526 (2017) — Flanged Steel Pressure-Relief Valves
+ *
+ * When the required area exceeds the largest API 526 orifice ('T', 16,774 mm²), the result
+ * still reports 'T' as the closest standard size but sets `orificeExceedsMax: true` — a single
+ * valve cannot provide the required capacity (multiple valves in parallel are needed). Callers
+ * should surface this to the user; `percentUtilized` will be > 100 in that case.
+ * `suggestedMinValves` gives the first-order parallel count (`ceil(requiredArea / T)`); an
+ * actual multi-valve installation must be re-sized per API 520, since inlet and back-pressure
+ * corrections change each valve's capacity.
  */
 export declare function reliefValve(input: ReliefValveInput): ReliefValveResult;
 //# sourceMappingURL=reliefValve.d.ts.map

package/dist/chemical/reliefValve.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"reliefValve.d.ts","sourceRoot":"","sources":["../../src/chemical/reliefValve.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,gBAAgB,EAAE,iBAAiB,EAAE,MAAM,YAAY,CAAC;AAoBtE;;;;;;;;;;GAUG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,gBAAgB,GAAG,iBAAiB,CAmFtE"}
+{"version":3,"file":"reliefValve.d.ts","sourceRoot":"","sources":["../../src/chemical/reliefValve.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,gBAAgB,EAAE,iBAAiB,EAAE,MAAM,YAAY,CAAC;AAoBtE;;;;;;;;;;;;;;;;;;GAkBG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,gBAAgB,GAAG,iBAAiB,CA4FtE"}

package/dist/chemical/reliefValve.js

@@ -26,6 +26,14 @@ const API_ORIFICES = [
  *
  * @reference API 520 Part I (2020) — Sizing and Selection of Pressure-Relieving Devices
  * @reference API 526 (2017) — Flanged Steel Pressure-Relief Valves
+ *
+ * When the required area exceeds the largest API 526 orifice ('T', 16,774 mm²), the result
+ * still reports 'T' as the closest standard size but sets `orificeExceedsMax: true` — a single
+ * valve cannot provide the required capacity (multiple valves in parallel are needed). Callers
+ * should surface this to the user; `percentUtilized` will be > 100 in that case.
+ * `suggestedMinValves` gives the first-order parallel count (`ceil(requiredArea / T)`); an
+ * actual multi-valve installation must be re-sized per API 520, since inlet and back-pressure
+ * corrections change each valve's capacity.
  */
 export function reliefValve(input) {
     const { requiredCapacity, setPressure, backPressure, temperature, fluidType, molecularWeight = 29, specificGravity = 1.0, overpressure = 10, dischargeCoefficient, } = input;
@@ -71,7 +79,10 @@ export function reliefValve(input) {
             requiredArea = (Qm3h / (Kd * Kw * Kc * Kv)) * Math.sqrt(SG / dpBar) * 1e4 / 3.6;
         }
     }
-    // Select standard orifice
+    // Select the smallest standard orifice that covers the required area. API 526 tops out at
+    // 'T' (16,774 mm²) — realistic large reliefs do exceed it (e.g. gas 50,000 kg/h @ 1,000 kPa(g)
+    // needs ~43,000 mm²). When that happens 'T' is reported as the closest standard size, but it is
+    // NOT adequate on its own, so flag it instead of presenting 'T' as a valid single-valve selection.
     let selectedOrifice = API_ORIFICES[API_ORIFICES.length - 1];
     for (const orifice of API_ORIFICES) {
         if (orifice.area >= requiredArea) {
@@ -79,6 +90,10 @@ export function reliefValve(input) {
             break;
         }
     }
+    const orificeExceedsMax = requiredArea > selectedOrifice.area;
+    // First-order minimum parallel-'T' count; 1 covers requiredArea = 0 (liquid dp <= 0 edge)
+    const maxOrificeArea = API_ORIFICES[API_ORIFICES.length - 1].area;
+    const suggestedMinValves = Math.max(1, Math.ceil(requiredArea / maxOrificeArea));
     // Capacity at selected orifice
     const capacityAtOrifice = requiredArea > 0
         ? requiredCapacity * (selectedOrifice.area / requiredArea)
@@ -93,6 +108,8 @@ export function reliefValve(input) {
         relievingPressure: roundTo(relievingPressure, 2),
         capacityAtOrifice: roundTo(capacityAtOrifice, 2),
         percentUtilized: roundTo(percentUtilized, 2),
+        orificeExceedsMax,
+        suggestedMinValves,
     };
 }
 //# sourceMappingURL=reliefValve.js.map

package/dist/chemical/reliefValve.js.map

@@ -1 +1 @@
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package/dist/chemical/types.d.ts

@@ -254,6 +254,8 @@ export interface ReliefValveResult {
     relievingPressure: number;
     capacityAtOrifice: number;
     percentUtilized: number;
+    orificeExceedsMax: boolean;
+    suggestedMinValves: number;
 }
 /**
  * PID Tuning Types — Ziegler-Nichols / Cohen-Coon

package/dist/chemical/types.d.ts.map

@@ -1 +1 @@
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package/dist/construction/brick.d.ts

@@ -12,6 +12,7 @@ export declare const BRICK_SIZES: Record<Exclude<BrickSize, 'custom'>, BrickDime
  *
  * @param input - Brick input parameters
  * @returns Brick calculation results
+ * @throws {RangeError} wallArea ≤ 0, unknown brickSize, custom dimensions ≤ 0, or mortarThickness < 0
  */
 export declare function brick(input: BrickInput): BrickResult;
 //# sourceMappingURL=brick.d.ts.map

package/dist/construction/brick.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"brick.d.ts","sourceRoot":"","sources":["../../src/construction/brick.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,SAAS,EAAE,eAAe,EAAE,MAAM,YAAY,CAAC;AAGtF;;GAEG;AACH,eAAO,MAAM,WAAW,EAAE,MAAM,CAAC,OAAO,CAAC,SAAS,EAAE,QAAQ,CAAC,EAAE,eAAe,CAK7E,CAAC;AAEF;;;;;;;;;;GAUG;AACH,wBAAgB,KAAK,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAkDpD"}

package/dist/construction/brick.js

@@ -17,18 +17,31 @@ export const BRICK_SIZES = {
  *
  * @param input - Brick input parameters
  * @returns Brick calculation results
+ * @throws {RangeError} wallArea ≤ 0, unknown brickSize, custom dimensions ≤ 0, or mortarThickness < 0
  */
 export function brick(input) {
     const { wallArea, brickSize, customLength, customHeight, mortarThickness, wasteFactor } = input;
+    if (wallArea <= 0) {
+        throw new RangeError('wallArea must be greater than 0');
+    }
+    if (mortarThickness < 0) {
+        throw new RangeError('mortarThickness must not be negative');
+    }
     // Get brick dimensions
     let length;
     let height;
     if (brickSize === 'custom') {
         length = customLength ?? 200;
         height = customHeight ?? 60;
+        if (length <= 0 || height <= 0) {
+            throw new RangeError('custom brick dimensions must be greater than 0');
+        }
     }
     else {
         const dims = BRICK_SIZES[brickSize];
+        if (dims === undefined) {
+            throw new RangeError(`unknown brick size: ${String(brickSize)}`);
+        }
         length = dims.length;
         height = dims.height;
     }

package/dist/construction/brick.js.map

@@ -1 +1 @@
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+{"version":3,"file":"brick.js","sourceRoot":"","sources":["../../src/construction/brick.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AAEtC;;GAEG;AACH,MAAM,CAAC,MAAM,WAAW,GAA0D;IAChF,OAAO,EAAE,EAAE,MAAM,EAAE,GAAG,EAAE,MAAM,EAAE,EAAE,EAAE,EAAK,iBAAiB;IAC1D,QAAQ,EAAE,EAAE,MAAM,EAAE,GAAG,EAAE,MAAM,EAAE,EAAE,EAAE,EAAI,aAAa;IACtD,KAAK,EAAE,EAAE,MAAM,EAAE,GAAG,EAAE,MAAM,EAAE,EAAE,EAAE,EAAO,aAAa;IACtD,IAAI,EAAE,EAAE,MAAM,EAAE,GAAG,EAAE,MAAM,EAAE,EAAE,EAAE,EAAQ,iBAAiB;CAC3D,CAAC;AAEF;;;;;;;;;;GAUG;AACH,MAAM,UAAU,KAAK,CAAC,KAAiB;IACrC,MAAM,EAAE,QAAQ,EAAE,SAAS,EAAE,YAAY,EAAE,YAAY,EAAE,eAAe,EAAE,WAAW,EAAE,GAAG,KAAK,CAAC;IAEhG,IAAI,QAAQ,IAAI,CAAC,EAAE,CAAC;QAClB,MAAM,IAAI,UAAU,CAAC,iCAAiC,CAAC,CAAC;IAC1D,CAAC;IACD,IAAI,eAAe,GAAG,CAAC,EAAE,CAAC;QACxB,MAAM,IAAI,UAAU,CAAC,sCAAsC,CAAC,CAAC;IAC/D,CAAC;IAED,uBAAuB;IACvB,IAAI,MAAc,CAAC;IACnB,IAAI,MAAc,CAAC;IAEnB,IAAI,SAAS,KAAK,QAAQ,EAAE,CAAC;QAC3B,MAAM,GAAG,YAAY,IAAI,GAAG,CAAC;QAC7B,MAAM,GAAG,YAAY,IAAI,EAAE,CAAC;QAC5B,IAAI,MAAM,IAAI,CAAC,IAAI,MAAM,IAAI,CAAC,EAAE,CAAC;YAC/B,MAAM,IAAI,UAAU,CAAC,gDAAgD,CAAC,CAAC;QACzE,CAAC;IACH,CAAC;SAAM,CAAC;QACN,MAAM,IAAI,GAAG,WAAW,CAAC,SAAyC,CAAC,CAAC;QACpE,IAAI,IAAI,KAAK,SAAS,EAAE,CAAC;YACvB,MAAM,IAAI,UAAU,CAAC,uBAAuB,MAAM,CAAC,SAAS,CAAC,EAAE,CAAC,CAAC;QACnE,CAAC;QACD,MAAM,GAAG,IAAI,CAAC,MAAM,CAAC;QACrB,MAAM,GAAG,IAAI,CAAC,MAAM,CAAC;IACvB,CAAC;IAED,kFAAkF;IAClF,MAAM,qBAAqB,GAAG,MAAM,GAAG,eAAe,CAAC;IACvD,MAAM,qBAAqB,GAAG,MAAM,GAAG,eAAe,CAAC;IACvD,MAAM,gBAAgB,GAAG,OAAO,GAAG,CAAC,qBAAqB,GAAG,qBAAqB,CAAC,CAAC;IAEnF,6BAA6B;IAC7B,MAAM,kBAAkB,GAAG,QAAQ,GAAG,gBAAgB,CAAC;IAEvD,iCAAiC;IACjC,MAAM,eAAe,GAAG,CAAC,GAAG,CAAC,WAAW,GAAG,GAAG,CAAC,CAAC;IAChD,MAAM,WAAW,GAAG,kBAAkB,GAAG,eAAe,CAAC;IAEzD,gBAAgB;IAChB,MAAM,YAAY,GAAG,WAAW,GAAG,kBAAkB,CAAC;IAEtD,OAAO;QACL,gBAAgB,EAAE,OAAO,CAAC,gBAAgB,EAAE,CAAC,CAAC;QAC9C,WAAW,EAAE,IAAI,CAAC,IAAI,CAAC,WAAW,CAAC;QACnC,kBAAkB,EAAE,IAAI,CAAC,IAAI,CAAC,kBAAkB,CAAC;QACjD,YAAY,EAAE,IAAI,CAAC,IAAI,CAAC,YAAY,CAAC;KACtC,CAAC;AACJ,CAAC"}

package/dist/construction/concreteMix.d.ts

@@ -4,6 +4,7 @@ import type { ConcreteInput, ConcreteResult } from './types.js';
  *
  * @param input - Concrete grade and volume
  * @returns Material quantities in kg (cement, sand, gravel) and liters (water)
+ * @throws {RangeError} unknown grade, or volume ≤ 0
  */
 export declare function concreteMix(input: ConcreteInput): ConcreteResult;
 //# sourceMappingURL=concreteMix.d.ts.map

package/dist/construction/concreteMix.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"concreteMix.d.ts","sourceRoot":"","sources":["../../src/construction/concreteMix.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAiB,aAAa,EAAE,cAAc,EAAE,MAAM,YAAY,CAAC;AAwB/E;;;;;GAKG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,aAAa,GAAG,cAAc,CAgBhE"}
+{"version":3,"file":"concreteMix.d.ts","sourceRoot":"","sources":["../../src/construction/concreteMix.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAiB,aAAa,EAAE,cAAc,EAAE,MAAM,YAAY,CAAC;AAwB/E;;;;;;GAMG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,aAAa,GAAG,cAAc,CAsBhE"}

package/dist/construction/concreteMix.js

@@ -12,10 +12,17 @@ const MIX_DESIGNS = {
  *
  * @param input - Concrete grade and volume
  * @returns Material quantities in kg (cement, sand, gravel) and liters (water)
+ * @throws {RangeError} unknown grade, or volume ≤ 0
  */
 export function concreteMix(input) {
     const { grade, volume } = input;
     const design = MIX_DESIGNS[grade];
+    if (design === undefined) {
+        throw new RangeError(`unknown concrete grade: ${String(grade)}`);
+    }
+    if (volume <= 0) {
+        throw new RangeError('volume must be greater than 0');
+    }
     const cement = roundTo(design.cementPerM3 * volume, 2);
     const sand = roundTo(cement * design.sandRatio, 2);
     const gravel = roundTo(cement * design.gravelRatio, 2);

package/dist/construction/concreteMix.js.map

@@ -1 +1 @@
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+{"version":3,"file":"concreteMix.js","sourceRoot":"","sources":["../../src/construction/concreteMix.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AActC,MAAM,WAAW,GAAqC;IACpD,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,CAAC,EAAE,WAAW,EAAE,CAAC,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,WAAW,EAAE;IACjG,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,GAAG,EAAE,WAAW,EAAE,CAAC,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,aAAa,EAAE;IACrG,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,CAAC,EAAE,WAAW,EAAE,CAAC,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,WAAW,EAAE;IACjG,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,CAAC,EAAE,WAAW,EAAE,CAAC,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,WAAW,EAAE;IACjG,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,CAAC,EAAE,WAAW,EAAE,GAAG,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,aAAa,EAAE;IACrG,IAAI,EAAE,EAAE,WAAW,EAAE,GAAG,EAAE,SAAS,EAAE,CAAC,EAAE,WAAW,EAAE,GAAG,EAAE,OAAO,EAAE,IAAI,EAAE,WAAW,EAAE,aAAa,EAAE;CACtG,CAAC;AAEF;;;;;;GAMG;AACH,MAAM,UAAU,WAAW,CAAC,KAAoB;IAC9C,MAAM,EAAE,KAAK,EAAE,MAAM,EAAE,GAAG,KAAK,CAAC;IAChC,MAAM,MAAM,GAAG,WAAW,CAAC,KAAK,CAAC,CAAC;IAClC,IAAI,MAAM,KAAK,SAAS,EAAE,CAAC;QACzB,MAAM,IAAI,UAAU,CAAC,2BAA2B,MAAM,CAAC,KAAK,CAAC,EAAE,CAAC,CAAC;IACnE,CAAC;IACD,IAAI,MAAM,IAAI,CAAC,EAAE,CAAC;QAChB,MAAM,IAAI,UAAU,CAAC,+BAA+B,CAAC,CAAC;IACxD,CAAC;IAED,MAAM,MAAM,GAAG,OAAO,CAAC,MAAM,CAAC,WAAW,GAAG,MAAM,EAAE,CAAC,CAAC,CAAC;IACvD,MAAM,IAAI,GAAG,OAAO,CAAC,MAAM,GAAG,MAAM,CAAC,SAAS,EAAE,CAAC,CAAC,CAAC;IACnD,MAAM,MAAM,GAAG,OAAO,CAAC,MAAM,GAAG,MAAM,CAAC,WAAW,EAAE,CAAC,CAAC,CAAC;IACvD,MAAM,KAAK,GAAG,OAAO,CAAC,MAAM,GAAG,MAAM,CAAC,OAAO,EAAE,CAAC,CAAC,CAAC;IAElD,OAAO;QACL,MAAM;QACN,IAAI;QACJ,MAAM;QACN,KAAK;QACL,KAAK,EAAE,MAAM,CAAC,WAAW;KAC1B,CAAC;AACJ,CAAC"}

package/dist/construction/rebar.d.ts

@@ -11,6 +11,7 @@ export declare function getRebarUnitWeight(size: RebarSize): number;
  *
  * @param input - Rebar size, length, and quantity
  * @returns Rebar weight calculation results
+ * @throws {RangeError} size is not a known rebar designation (D10–D32)
  */
 export declare function rebarWeight(input: RebarInput): RebarResult;
 //# sourceMappingURL=rebar.d.ts.map

package/dist/construction/rebar.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"rebar.d.ts","sourceRoot":"","sources":["../../src/construction/rebar.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,SAAS,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAmBrE;;;;;GAKG;AACH,wBAAgB,kBAAkB,CAAC,IAAI,EAAE,SAAS,GAAG,MAAM,CAE1D;AAED;;;;;GAKG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAY1D"}
+{"version":3,"file":"rebar.d.ts","sourceRoot":"","sources":["../../src/construction/rebar.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,SAAS,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAmBrE;;;;;GAKG;AACH,wBAAgB,kBAAkB,CAAC,IAAI,EAAE,SAAS,GAAG,MAAM,CAE1D;AAED;;;;;;GAMG;AACH,wBAAgB,WAAW,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAe1D"}

package/dist/construction/rebar.js

@@ -28,10 +28,14 @@ export function getRebarUnitWeight(size) {
  *
  * @param input - Rebar size, length, and quantity
  * @returns Rebar weight calculation results
+ * @throws {RangeError} size is not a known rebar designation (D10–D32)
  */
 export function rebarWeight(input) {
     const { size, length, quantity } = input;
     const unitWeight = REBAR_UNIT_WEIGHTS[size];
+    if (unitWeight === undefined) {
+        throw new RangeError(`unknown rebar size: ${String(size)}`);
+    }
     const totalLength = roundTo(length * quantity, 2);
     const totalWeight = roundTo(unitWeight * totalLength, 2);
     return {

package/dist/construction/rebar.js.map

@@ -1 +1 @@
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+{"version":3,"file":"rebar.js","sourceRoot":"","sources":["../../src/construction/rebar.ts"],"names":[],"mappings":"AACA,OAAO,EAAE,OAAO,EAAE,MAAM,aAAa,CAAC;AAEtC;;;;GAIG;AACH,MAAM,kBAAkB,GAA8B;IACpD,GAAG,EAAE,KAAK,EAAG,wBAAwB;IACrC,GAAG,EAAE,IAAI,EAAI,uBAAuB;IACpC,GAAG,EAAE,IAAI,EAAI,uCAAuC;IACpD,GAAG,EAAE,IAAI,EAAI,uBAAuB;IACpC,GAAG,EAAE,IAAI,EAAI,uBAAuB;IACpC,GAAG,EAAE,IAAI,EAAI,uCAAuC;IACpD,GAAG,EAAE,IAAI,EAAI,uBAAuB;IACpC,GAAG,EAAE,IAAI,EAAI,uBAAuB;CACrC,CAAC;AAEF;;;;;GAKG;AACH,MAAM,UAAU,kBAAkB,CAAC,IAAe;IAChD,OAAO,kBAAkB,CAAC,IAAI,CAAC,CAAC;AAClC,CAAC;AAED;;;;;;GAMG;AACH,MAAM,UAAU,WAAW,CAAC,KAAiB;IAC3C,MAAM,EAAE,IAAI,EAAE,MAAM,EAAE,QAAQ,EAAE,GAAG,KAAK,CAAC;IAEzC,MAAM,UAAU,GAAG,kBAAkB,CAAC,IAAI,CAAC,CAAC;IAC5C,IAAI,UAAU,KAAK,SAAS,EAAE,CAAC;QAC7B,MAAM,IAAI,UAAU,CAAC,uBAAuB,MAAM,CAAC,IAAI,CAAC,EAAE,CAAC,CAAC;IAC9D,CAAC;IACD,MAAM,WAAW,GAAG,OAAO,CAAC,MAAM,GAAG,QAAQ,EAAE,CAAC,CAAC,CAAC;IAClD,MAAM,WAAW,GAAG,OAAO,CAAC,UAAU,GAAG,WAAW,EAAE,CAAC,CAAC,CAAC;IAEzD,OAAO;QACL,UAAU;QACV,WAAW;QACX,WAAW;KACZ,CAAC;AACJ,CAAC"}

package/dist/construction/stair.d.ts

@@ -12,6 +12,8 @@ import type { StairInput, StairResult } from './types.js';
  *
  * @param input - Stair input parameters
  * @returns Stair calculation results
+ * @throws {RangeError} totalRise ≤ 0, totalRun < 0, or riserHeight < 0 (riserHeight 0
+ *   means "auto-calculate", the established contract)
  */
 export declare function stair(input: StairInput): StairResult;
 //# sourceMappingURL=stair.d.ts.map

package/dist/construction/stair.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"stair.d.ts","sourceRoot":"","sources":["../../src/construction/stair.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAQ1D;;;;;;;;;;;;;GAaG;AACH,wBAAgB,KAAK,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAqDpD"}
+{"version":3,"file":"stair.d.ts","sourceRoot":"","sources":["../../src/construction/stair.ts"],"names":[],"mappings":"AAAA,OAAO,KAAK,EAAE,UAAU,EAAE,WAAW,EAAE,MAAM,YAAY,CAAC;AAQ1D;;;;;;;;;;;;;;;GAeG;AACH,wBAAgB,KAAK,CAAC,KAAK,EAAE,UAAU,GAAG,WAAW,CAiEpD"}

package/dist/construction/stair.js

@@ -16,14 +16,27 @@ const DEFAULT_RISER = 170; // Target riser height for auto-calculation
  *
  * @param input - Stair input parameters
  * @returns Stair calculation results
+ * @throws {RangeError} totalRise ≤ 0, totalRun < 0, or riserHeight < 0 (riserHeight 0
+ *   means "auto-calculate", the established contract)
  */
 export function stair(input) {
     const { totalRise, totalRun, riserHeight } = input;
+    if (totalRise <= 0) {
+        throw new RangeError('totalRise must be greater than 0');
+    }
+    if (totalRun < 0) {
+        throw new RangeError('totalRun must not be negative');
+    }
+    if (riserHeight !== undefined && riserHeight < 0) {
+        // riserHeight 0 is the established "auto-calculate" sentinel; negative is invalid
+        throw new RangeError('riserHeight must not be negative');
+    }
     let numberOfRisers;
     let actualRiserHeight;
     if (riserHeight && riserHeight > 0) {
-        // Use specified riser height
-        numberOfRisers = Math.round(totalRise / riserHeight);
+        // Use specified riser height; at least one riser even when riserHeight > 2×totalRise
+        // (rounding to 0 would divide by zero)
+        numberOfRisers = Math.max(1, Math.round(totalRise / riserHeight));
         actualRiserHeight = totalRise / numberOfRisers;
     }
     else {

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package/dist/electronics/resistor.d.ts

@@ -3,6 +3,8 @@ import type { ResistorBands, ResistorResult } from './types.js';
  * Decode resistor color bands to get resistance value
  * @param input - Resistor band information (count and colors)
  * @returns Decoded resistance, tolerance, and formatted string
+ * @throws {RangeError} bandCount not 4/5/6, missing bands, gold/silver used as a digit,
+ *   or an unknown color in a digit/multiplier/tolerance/tempCoeff position
  */
 export declare function resistorDecode(input: ResistorBands): ResistorResult;
 //# sourceMappingURL=resistor.d.ts.map

package/dist/electronics/resistor.d.ts.map

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