formulab 0.13.8 → 0.14.1

package/CHANGELOG.md

@@ -5,6 +5,101 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.14.1] - 2026-07-06
+
+### Fixed
+
+- **`quality/gageRR()` — `status` now also considers `%GRR`-of-tolerance when a `tolerance`
+  is supplied.** Previously `status` was classified from `percentGRR` (the process-control
+  criterion, %GRR of Total Variation) alone, so a measurement system with excellent %GRR but
+  a tolerance far narrower than the part-to-part variation could report `'acceptable'` while
+  `percentTolerance` (the product-acceptance criterion) sat well above 30%. `status` is now
+  `worse(byPercentGRR, byPercentTolerance)` — AIAG MSA 4th Ed.'s ≤10/≤30 bands applied to
+  both criteria — falling back to `byPercentGRR` alone when no tolerance is given (unchanged
+  behavior). Reported via dogfooding (online-tools `quality/gage-rr`, ISSUE-20260705).
+
+## [0.14.0] - 2026-07-05
+
+### Changed (breaking within 0.x) — standard-table conformance sweep
+
+Four independently transcribed lookup tables were found to diverge from their cited
+standards (origin: upstream-006, forge-fmea). Each was re-verified cell-by-cell against
+the standard or a cell-complete reproduction; all changes move outputs **toward the
+published standard**, and every fix ships with cell-level golden tests.
+
+- **`quality/actionPriority()` — AIAG-VDA 2019 AP table conformance** (upstream-006):
+  - Occurrence bands were a copy of the severity bands (`4-6/7-8/9-10`); corrected to the
+    handbook's `4-5/6-7/8-10`. Detection bands corrected from five bands to the handbook's
+    four (`1/2-4/5-6/7-10`) — **`detectionGroup` in the result now ranges 0–3 (was 0–4)**
+    and `occurrenceGroup` boundaries moved.
+  - The S=1 row is now all-L and the O=1 rows all-L per the handbook (e.g.
+    `{S:1, O:10, D:10}` returned `'H'`, now `'L'`). Boundary verdicts moved at O=5/6, O=7/8
+    and D=6/7 splits.
+  - Verification: Relyence FMEA user-guide reproduction of the handbook table (cell-complete,
+    re-extracted twice) + structural invariants; handbook hardcopy not consulted — flagged
+    for anyone with 1st-edition access to spot-audit.
+- **`safety/ergonomicRisk()` (REBA) — Tables A/B re-transcribed from the published REBA
+  worksheet** (Hignett & McAtamney 2000 / Hedge worksheet): 14 of 15 Table A rows and 10 of
+  12 Table B rows were a smoothed monotone pattern, not the published values (Table A even
+  reached 12; the standard caps at 9; the irregular cells `N3/T1 = 3,3,5,6` and the
+  duplicated `N1/N2` Trunk-1 rows were missing). Table C, load score, risk levels were
+  already correct. Trunk extension now caps at 3 and upper-arm extension at 2 per the
+  worksheet zones (previously |angle| symmetric).
+- **`safety/nioshLifting()` — FM/CM tables conformed to NIOSH 94-110 Tables 5 & 7**:
+  - CM for fair coupling was inverted (`V<75: 1.0, V≥75: 0.95`; the manual says
+    `V<75: 0.95, V≥75: 1.00`) — and the prior test pinned the inverted value while citing
+    Table 7.
+  - FM now carries the manual's V<75/V≥75 columns: at high frequencies with V<75cm the
+    published FM is 0.00 (→ `rwl: 0`, `liftingIndex: Infinity`, the documented sentinel);
+    previously the more permissive V≥75 column was used everywhere. Invented FM values that
+    do not exist in Table 5 were removed (medium-duration F13-15 `0.19/0.17/0.15` → 0, long
+    F11-12 `0.11/0.10` → 0), and frequency >15 lifts/min now yields FM 0 (was clamped to the
+    F=15 value). All changes are conservative (lower or equal RWL).
+- **`quality/aql()` — re-transcribed from ISO 2859-1:1999 Tables 1 & 2-A** (scanned table
+  images from the published standard, cell-by-cell):
+  - Table 1: the S-1/S-2/S-3 code-letter columns promoted one lot-size band late in many
+    rows (e.g. lot 281–500 at S-1 is code **B**, not A). S-4 and general levels I/II/III
+    were already correct.
+  - Table 2-A: nearly every Ac/Re pair sat one ladder step too permissive — an off-by-one
+    introduced by omitting the standard's 0.15 AQL column (e.g. code J at AQL 6.5 accepted
+    on 14 nonconforming; the standard accepts on 10). The 0.15 AQL level is now supported.
+    The fixed-sample-size simplification of arrow cells is unchanged and now documented in
+    the JSDoc.
+
+- **`environmental/gwpCalculator()` — six cells conformed to IPCC AR6 Table 7.SM.7**
+  (verified against the published supplementary table itself): the whole SF6 row was
+  computed with the superseded 3,200-year lifetime — AR6 assesses 1,000 years — so
+  `18,300/25,200/34,100` → **`18,200/24,300/29,000`** (GWP20/100/500); NF3 GWP500
+  `20,700` → **`18,200`**; HFC-152a GWP500 `44` → **`46.8`**; CH4 GWP500 `7.6` (AR4
+  leftover) → **`10.0`** (AR6 fossil methane, consistent with the fossil 20/100-year
+  values already used). GWP100 additionally cross-checked against the GHG Protocol AR6
+  GWP tables v2.0. The JSDoc now states the CH4 row uses AR6 *fossil* methane values,
+  and Table 7.SM.7 golden tests pin the corrected cells.
+- **`safety/nioshLifting()` — outputs now pass through `roundTo`** per the library-wide
+  convention (README "Floating-Point Handling"): `rwl`/`liftingIndex` to 2 decimals,
+  computed multipliers (`hm`/`vm`/`dm`/`am`) to 4. `riskLevel` is classified from the
+  rounded `liftingIndex` so the returned index and level always agree. The
+  `liftingIndex = Infinity` sentinel is unaffected (`roundTo` passes it through).
+
+### Added
+
+- **`quality`: AP matrix exported for consumers** (upstream-006 feature request) —
+  `AP_TABLE` (`[severityGroup][occurrenceGroup][detectionGroup]`, deep-readonly) and
+  `AP_SEVERITY_BANDS` / `AP_OCCURRENCE_BANDS` / `AP_DETECTION_BANDS`
+  (`ApRatingBand { min, max }[]`, index = group), so matrix visualizations don't need a
+  locally duplicated table.
+- **`safety/ergonomicRisk()`: REBA Step 11 coupling** — optional
+  `coupling?: 'good' | 'fair' | 'poor' | 'unacceptable'` input (+0…+3 to Score B, default
+  `'good'` preserves existing calls) and `couplingScore` in the result.
+
+### Docs
+
+- README: function tables and domain counts synced to the actual exports (217 functions;
+  `actionPriority`/`cpkToOccurrence`/`nelsonRules` rows and the whole Industrial
+  Engineering section were missing); ERRORS.md quality rows completed; CLAUDE.md now
+  prescribes lookup-table transcription discipline (cell-level golden tests, irregular-cell
+  pins, invariant tests).
+
 ## [0.13.8] - 2026-06-21
 
 ### Fixed

package/README.md

@@ -11,32 +11,33 @@ A comprehensive collection of engineering formulas and calculations for manufact
 
 ## Features
 
-- **174 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
-- **14 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining
+- **209 industrial calculations + 8 type guards** — OEE, Cpk, SPC control charts, Gage R&R, Weibull, metal weight, CNC machining, GD&T, pipe flow, CBM, NIOSH lifting, PMV/PPD, arc flash, battery SOH, GHG emissions, PID tuning, and more
+- **15 specialized domains** — Quality, Metal, Chemical, Electronics, Construction, Automotive, Logistics, Energy, Safety, Food, Utility, Battery, Environmental, Machining, Industrial Engineering
 - **Zero dependencies** — Lightweight and fast
 - **TypeScript first** — Full type definitions included
 - **Tree-shakeable** — Import only what you need
-- **2,494 tests** — Coverage thresholds: 90% lines, 95% functions, 85% branches ([CI pipeline](https://github.com/iyulab/formulab/actions/workflows/ci.yml))
+- **2,779 tests** — Coverage thresholds: 90% lines, 95% functions, 85% branches ([CI pipeline](https://github.com/iyulab/formulab/actions/workflows/ci.yml))
 - **Research-based** — Golden reference tests verified against NIOSH 94-110, AIAG/ASTM E2587, JIPM, ASME B16.5, ISO 22514-2, and more
 
 ## Verification Status
 
 | Domain | Functions | Golden Tests | Key References |
 |--------|-----------|-------------|----------------|
-| Quality | 18 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA |
-| Metal | 25 | metalWeight | Machinery's Handbook, ASME B36.10/B16.5 |
+| Quality | 21 | oee, cpk, controlChart, gageRR | ISO 22400-2, AIAG/ASTM E2587, JIPM, AIAG MSA |
+| Metal | 34 | metalWeight | Machinery's Handbook, ASME B36.10/B16.5 |
 | Logistics | 17 | cbm | Physical formula |
 | Safety | 14 | nioshLifting | NIOSH 94-110, ISO 7730, IEEE 1584, OSHA |
-| Chemical | 12 | — | Darcy-Weisbach, Fourier, API 520, ISA |
-| Electronics | 11 | — | IPC-2221 |
-| Construction | 12 | — | AISC, Timoshenko |
+| Chemical | 15 | — | Darcy-Weisbach, Fourier, API 520, ISA |
+| Electronics | 13 | — | IPC-2221 |
+| Construction | 16 | — | AISC, Timoshenko |
 | Automotive | 9 | — | AASHTO, SAE J1772 |
 | Energy | 15 | — | NREL PVWatts, ISO 50001 |
-| Food | 6 | — | HACCP, ICH Q1A |
-| Utility | 16 | — | — |
-| Battery | 10 | — | IEEE 1188, IEC 62620, Battery University |
+| Food | 7 | — | HACCP, ICH Q1A |
+| Utility | 18 | — | — |
+| Battery | 11 | — | IEEE 1188, IEC 62620, Battery University |
 | Environmental | 10 | — | GHG Protocol, IPCC AR6, IEA 2023 |
 | Machining | 12 | — | Machinery's Handbook, ASME Y14.5, Sandvik Coromant |
+| IE | 5 | — | MTM/MOST, Wright's learning curve |
 
 > Functions with golden reference tests have been verified against authoritative engineering sources.
 > See each function's JSDoc for specific references.
@@ -95,7 +96,7 @@ Three functions solve NP-hard combinatorial problems using **heuristic** algorit
 
 GitHub Actions runs on every push to `main` and every pull request:
 
-- **Matrix**: Node.js 18, 20
+- **Matrix**: Node.js 20, 22
 - **Steps**: `pnpm install` → `tsc` (type check) → `vitest run --coverage`
 - **Coverage enforcement**: Fails if below thresholds (lines 90%, functions 95%, branches 85%, statements 90%)
 
@@ -157,7 +158,7 @@ console.log(volume.totalCbm); // 0.96 m³
 
 ## Domains
 
-### Quality & Production (18 functions)
+### Quality & Production (21 functions)
 
 ```typescript
 import { oee, cpk, taktTime, dpmo, controlChart, gageRR, weibull } from 'formulab/quality';
@@ -183,8 +184,11 @@ import { oee, cpk, taktTime, dpmo, controlChart, gageRR, weibull } from 'formula
 | `cmk()` | Machine capability index Cm/Cmk |
 | `weibull()` | Weibull reliability analysis |
 | `paretoAnalysis()` | Pareto 80/20 ABC classification |
+| `actionPriority()` | AIAG-VDA 2019 Action Priority (AP) matrix — table exported as `AP_TABLE` + `AP_*_BANDS` |
+| `cpkToOccurrence()` | Cpk → FMEA occurrence rating mapping |
+| `nelsonRules()` | SPC Nelson rules (8 control-chart tests) |
 
-### Metal & Machining (25 functions)
+### Metal & Machining (34 functions)
 
 ```typescript
 import { metalWeight, bendAllowance, cutting, bearing } from 'formulab/metal';
@@ -217,8 +221,15 @@ import { metalWeight, bendAllowance, cutting, bearing } from 'formulab/metal';
 | `materialGradeConverter()` | ASTM/EN/JIS/GB/KS grade cross-reference |
 | `pipeSpec()` | ANSI/ASME pipe dimensions lookup |
 | `flangeSpec()` | ASME B16.5 flange dimensions lookup |
+| `getKFactor()` | Bolt torque K-factor by lubrication condition |
+| `getStandardPitch()` | ISO metric standard thread pitch lookup |
+| `getCategories()` | Material category list |
+| `getGrades()` | Material grades for a category |
+| `getDesignations()` | Screw thread designation list |
+| `getMetricSizes()` | Metric thread size list |
+| `getUnifiedSizes()` | Unified (UNC/UNF) thread size list |
 
-### Chemical & Process (12 functions)
+### Chemical & Process (15 functions)
 
 ```typescript
 import { dilution, concentration, ph, reactor, pipeFlow, heatTransfer, flowControl, pid } from 'formulab/chemical';
@@ -239,7 +250,7 @@ import { dilution, concentration, ph, reactor, pipeFlow, heatTransfer, flowContr
 | `reliefValve()` | Safety relief valve sizing (API 520/526) |
 | `pid()` | PID controller tuning (Z-N / Cohen-Coon) |
 
-### Electronics & SMT (11 functions)
+### Electronics & SMT (13 functions)
 
 ```typescript
 import { traceWidth, solderPaste, resistorDecode, ohmsLaw } from 'formulab/electronics';
@@ -258,8 +269,9 @@ import { traceWidth, solderPaste, resistorDecode, ohmsLaw } from 'formulab/elect
 | `ledResistor()` | LED resistor calculation |
 | `stencilAperture()` | Stencil aperture design |
 | `viaCurrent()` | Via current capacity |
+| `getPasteTypes()` | Available solder paste types |
 
-### Construction (12 functions)
+### Construction (16 functions)
 
 ```typescript
 import { concreteMix, rebarWeight, slope, stair, momentOfInertia } from 'formulab/construction';
@@ -279,6 +291,9 @@ import { concreteMix, rebarWeight, slope, stair, momentOfInertia } from 'formula
 | `pert()` | PERT schedule analysis |
 | `roof()` | Roof calculation |
 | `stair()` | Stair dimension calculation |
+| `getAggregateDensity()` | Aggregate bulk density lookup |
+| `aggregateCoverage()` | Aggregate coverage area from volume and depth |
+| `getRebarUnitWeight()` | Rebar unit weight lookup (D10-D51) |
 
 ### Automotive (9 functions)
 
@@ -371,7 +386,7 @@ import { nioshLifting, noiseExposure, wbgtCalculate, ventilationRate, thermalCom
 | `ventilationRate()` | Required ventilation ACH/CFM (ASHRAE/OSHA) |
 | `wbgtCalculate()` | WBGT heat stress index |
 
-### Food & HACCP (6 functions)
+### Food & HACCP (7 functions)
 
 ```typescript
 import { calorie, nutrition, haccp, waterActivity, stabilityStudy } from 'formulab/food';
@@ -385,8 +400,9 @@ import { calorie, nutrition, haccp, waterActivity, stabilityStudy } from 'formul
 | `haccp()` | HACCP checklist generation |
 | `waterActivity()` | Water activity microbial risk (HACCP) |
 | `stabilityStudy()` | Accelerated stability (Arrhenius, ICH Q1A) |
+| `getHaccpCategories()` | HACCP hazard category list |
 
-### Utility (16 functions)
+### Utility (18 functions)
 
 ```typescript
 import { solveAssignment, calculateUnit, statistics, regression, npv } from 'formulab/utility';
@@ -411,8 +427,9 @@ import { solveAssignment, calculateUnit, statistics, regression, npv } from 'for
 | `normalize()` | Data normalization (min-max/z-score) |
 | `histogram()` | Frequency distribution histogram |
 | `weightedScore()` | Weighted scoring model |
+| `getUnitsForCategory()` | Unit definitions for a conversion category |
 
-### Battery (10 functions)
+### Battery (11 functions)
 
 ```typescript
 import { energyDensity, cRate, stateOfHealth, cycleLife } from 'formulab/battery';
@@ -471,6 +488,20 @@ import { truePosition, boltCircle, toolDeflection, threadOverWires } from 'formu
 | `triangleSolver()` | Triangle solver (SSS/SAS/ASA/SSA) |
 | `cycleTimeEstimator()` | CNC cycle time estimation |
 
+### Industrial Engineering (5 functions)
+
+```typescript
+import { standardTime, timeStudy, workSampling, learningCurve } from 'formulab/ie';
+```
+
+| Function | Description |
+|----------|-------------|
+| `standardTime()` | Standard time from normal time + allowances |
+| `timeStudy()` | Time study observation analysis (rating, normal/standard time) |
+| `workSampling()` | Work sampling ratio and required observations |
+| `vaAnalysis()` | Value-added / non-value-added activity analysis |
+| `learningCurve()` | Wright's learning curve (time per unit, cumulative) |
+
 ## API Examples
 
 ### OEE Calculation

package/dist/environmental/gwpCalculator.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"gwpCalculator.d.ts","sourceRoot":"","sources":["../../src/environmental/gwpCalculator.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAA0B,kBAAkB,EAAE,mBAAmB,EAAE,MAAM,YAAY,CAAC;AAsBlG;;;;;;;GAOG;AACH,wBAAgB,aAAa,CAAC,KAAK,EAAE,kBAAkB,GAAG,mBAAmB,CAQ5E"}

package/dist/environmental/gwpCalculator.js

@@ -1,16 +1,21 @@
 import { roundTo } from '../utils.js';
 /**
  * Global Warming Potential factors
- * @reference IPCC AR6 (2021), WGI Table 7.SM.7
+ * @reference IPCC AR6 (2021), WGI Table 7.SM.7 (verified against the published table;
+ *   SF6 uses the AR6-assessed 1000-year lifetime per its table note). GWP100 additionally
+ *   cross-checked against the GHG Protocol "IPCC GWP Values" v2.0 (Aug 2024, AR6-adapted).
+ * @remarks CH4 uses the AR6 *fossil methane* values (82.5 / 29.8 / 10.0, Table 7.15) —
+ *   use-case: fugitive/industrial fossil sources. AR6 non-fossil CH4 is lower
+ *   (80.8 / 27.0 / 7.2).
  */
 const GWP_TABLE = {
     CO2: { GWP20: 1, GWP100: 1, GWP500: 1 },
-    CH4: { GWP20: 82.5, GWP100: 29.8, GWP500: 7.6 },
+    CH4: { GWP20: 82.5, GWP100: 29.8, GWP500: 10.0 },
     N2O: { GWP20: 273, GWP100: 273, GWP500: 130 },
     HFC134a: { GWP20: 4144, GWP100: 1526, GWP500: 436 },
-    HFC152a: { GWP20: 591, GWP100: 164, GWP500: 44 },
-    SF6: { GWP20: 18300, GWP100: 25200, GWP500: 34100 },
-    NF3: { GWP20: 13400, GWP100: 17400, GWP500: 20700 },
+    HFC152a: { GWP20: 591, GWP100: 164, GWP500: 46.8 },
+    SF6: { GWP20: 18200, GWP100: 24300, GWP500: 29000 },
+    NF3: { GWP20: 13400, GWP100: 17400, GWP500: 18200 },
     CF4: { GWP20: 5300, GWP100: 7380, GWP500: 10600 },
 };
 /**

package/dist/environmental/gwpCalculator.js.map

@@ -1 +1 @@
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package/dist/quality/actionPriority.d.ts

@@ -1,4 +1,4 @@
-import type { ActionPriorityInput, ActionPriorityResult } from './types.js';
+import type { ActionPriorityInput, ActionPriorityResult, ActionPriorityLevel, ApRatingBand } from './types.js';
 /**
  * AIAG-VDA 2019 Action Priority (AP) Matrix
  *
@@ -8,11 +8,34 @@ import type { ActionPriorityInput, ActionPriorityResult } from './types.js';
  * @formula AP = lookup(severityGroup, occurrenceGroup, detectionGroup)
  *   - RPN = S × O × D (still computed for reference)
  *
- * @reference AIAG & VDA (2019). "FMEA Handbook", 1st Edition.
+ * @reference AIAG & VDA (2019). "FMEA Handbook", 1st Edition — Action Priority table.
+ *   Band structure and cell values cross-checked against the Relyence FMEA
+ *   user guide reproduction (https://relyence.com/help/user-guide/fmea-ap.html).
+ *
+ * Rating bands (group index in result):
+ *   - Severity:   {1}=0, {2-3}=1, {4-6}=2, {7-8}=3, {9-10}=4
+ *   - Occurrence: {1}=0, {2-3}=1, {4-5}=2, {6-7}=3, {8-10}=4
+ *   - Detection:  {1}=0, {2-4}=1, {5-6}=2, {7-10}=3
+ *
+ * Handbook invariants: S=1 → AP is always L; O=1 → AP is always L
+ * (failure prevented/eliminated needs no action regardless of S or D).
  *
  * @throws {RangeError} Severity must be between 1 and 10
  * @throws {RangeError} Occurrence must be between 1 and 10
  * @throws {RangeError} Detection must be between 1 and 10
  */
 export declare function actionPriority(input: ActionPriorityInput): ActionPriorityResult;
+/** AIAG-VDA 2019 severity rating bands; array index = `severityGroup`. */
+export declare const AP_SEVERITY_BANDS: readonly ApRatingBand[];
+/** AIAG-VDA 2019 occurrence rating bands; array index = `occurrenceGroup`. */
+export declare const AP_OCCURRENCE_BANDS: readonly ApRatingBand[];
+/** AIAG-VDA 2019 detection rating bands; array index = `detectionGroup`. */
+export declare const AP_DETECTION_BANDS: readonly ApRatingBand[];
+/**
+ * AP lookup table: `AP_TABLE[severityGroup][occurrenceGroup][detectionGroup]`.
+ * Group indices follow `AP_SEVERITY_BANDS` / `AP_OCCURRENCE_BANDS` / `AP_DETECTION_BANDS`.
+ * Rows are O groups ascending {1}, {2-3}, {4-5}, {6-7}, {8-10};
+ * columns are D groups ascending {1}, {2-4}, {5-6}, {7-10}.
+ */
+export declare const AP_TABLE: readonly (readonly (readonly ActionPriorityLevel[])[])[];
 //# sourceMappingURL=actionPriority.d.ts.map

package/dist/quality/actionPriority.d.ts.map

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package/dist/quality/actionPriority.js

@@ -7,7 +7,17 @@
  * @formula AP = lookup(severityGroup, occurrenceGroup, detectionGroup)
  *   - RPN = S × O × D (still computed for reference)
  *
- * @reference AIAG & VDA (2019). "FMEA Handbook", 1st Edition.
+ * @reference AIAG & VDA (2019). "FMEA Handbook", 1st Edition — Action Priority table.
+ *   Band structure and cell values cross-checked against the Relyence FMEA
+ *   user guide reproduction (https://relyence.com/help/user-guide/fmea-ap.html).
+ *
+ * Rating bands (group index in result):
+ *   - Severity:   {1}=0, {2-3}=1, {4-6}=2, {7-8}=3, {9-10}=4
+ *   - Occurrence: {1}=0, {2-3}=1, {4-5}=2, {6-7}=3, {8-10}=4
+ *   - Detection:  {1}=0, {2-4}=1, {5-6}=2, {7-10}=3
+ *
+ * Handbook invariants: S=1 → AP is always L; O=1 → AP is always L
+ * (failure prevented/eliminated needs no action regardless of S or D).
  *
  * @throws {RangeError} Severity must be between 1 and 10
  * @throws {RangeError} Occurrence must be between 1 and 10
@@ -27,9 +37,9 @@ export function actionPriority(input) {
     const s = Math.round(severity);
     const o = Math.round(occurrence);
     const d = Math.round(detection);
-    const sGroup = getGroup(s, S_GROUPS);
-    const oGroup = getGroup(o, O_GROUPS);
-    const dGroup = getGroup(d, D_GROUPS);
+    const sGroup = getGroup(s, AP_SEVERITY_BANDS);
+    const oGroup = getGroup(o, AP_OCCURRENCE_BANDS);
+    const dGroup = getGroup(d, AP_DETECTION_BANDS);
     const ap = AP_TABLE[sGroup][oGroup][dGroup];
     const rpn = s * o * d;
     return {
@@ -40,89 +50,85 @@ export function actionPriority(input) {
         detectionGroup: dGroup,
     };
 }
-// Group mapping: value → group index (0-4)
-const S_GROUPS = [[1, 0], [3, 1], [6, 2], [8, 3], [10, 4]];
-const O_GROUPS = [[1, 0], [3, 1], [6, 2], [8, 3], [10, 4]];
-const D_GROUPS = [[1, 0], [4, 1], [6, 2], [8, 3], [10, 4]];
-function getGroup(value, groups) {
-    for (const [max, group] of groups) {
-        if (value <= max)
-            return group;
+/** AIAG-VDA 2019 severity rating bands; array index = `severityGroup`. */
+export const AP_SEVERITY_BANDS = [
+    { min: 1, max: 1 },
+    { min: 2, max: 3 },
+    { min: 4, max: 6 },
+    { min: 7, max: 8 },
+    { min: 9, max: 10 },
+];
+/** AIAG-VDA 2019 occurrence rating bands; array index = `occurrenceGroup`. */
+export const AP_OCCURRENCE_BANDS = [
+    { min: 1, max: 1 },
+    { min: 2, max: 3 },
+    { min: 4, max: 5 },
+    { min: 6, max: 7 },
+    { min: 8, max: 10 },
+];
+/** AIAG-VDA 2019 detection rating bands; array index = `detectionGroup`. */
+export const AP_DETECTION_BANDS = [
+    { min: 1, max: 1 },
+    { min: 2, max: 4 },
+    { min: 5, max: 6 },
+    { min: 7, max: 10 },
+];
+function getGroup(value, bands) {
+    for (let i = 0; i < bands.length; i++) {
+        if (value <= bands[i].max)
+            return i;
     }
-    return groups[groups.length - 1][1];
+    return bands.length - 1;
 }
 const H = 'H';
 const M = 'M';
 const L = 'L';
 /**
- * AP lookup table: AP_TABLE[sGroup][oGroup][dGroup]
- * S groups: {1}=0, {2-3}=1, {4-6}=2, {7-8}=3, {9-10}=4
- * O groups: {1}=0, {2-3}=1, {4-6}=2, {7-8}=3, {9-10}=4
- * D groups: {1}=0, {2-4}=1, {5-6}=2, {7-8}=3, {9-10}=4
- *
- * Table columns are D in order: {9-10}, {7-8}, {5-6}, {2-4}, {1}
- * So dGroup 4→col0, 3→col1, 2→col2, 1→col3, 0→col4
+ * AP lookup table: `AP_TABLE[severityGroup][occurrenceGroup][detectionGroup]`.
+ * Group indices follow `AP_SEVERITY_BANDS` / `AP_OCCURRENCE_BANDS` / `AP_DETECTION_BANDS`.
+ * Rows are O groups ascending {1}, {2-3}, {4-5}, {6-7}, {8-10};
+ * columns are D groups ascending {1}, {2-4}, {5-6}, {7-10}.
  */
-const AP_TABLE = buildApTable();
-function buildApTable() {
-    // Raw table: [sGroup][oGroup] → [D={9-10}, D={7-8}, D={5-6}, D={2-4}, D={1}]
-    const raw = [
-        // S=1 (sGroup=0)
-        [
-            /* O=1    */ [L, L, L, L, L],
-            /* O=2-3  */ [L, L, L, L, L],
-            /* O=4-6  */ [M, L, L, L, L],
-            /* O=7-8  */ [M, M, L, L, L],
-            /* O=9-10 */ [H, M, M, L, L],
-        ],
-        // S=2-3 (sGroup=1)
-        [
-            /* O=1    */ [L, L, L, L, L],
-            /* O=2-3  */ [M, L, L, L, L],
-            /* O=4-6  */ [M, M, L, L, L],
-            /* O=7-8  */ [H, M, M, L, L],
-            /* O=9-10 */ [H, H, M, M, L],
-        ],
-        // S=4-6 (sGroup=2)
-        [
-            /* O=1    */ [M, L, L, L, L],
-            /* O=2-3  */ [M, M, L, L, L],
-            /* O=4-6  */ [H, M, M, L, L],
-            /* O=7-8  */ [H, H, M, M, L],
-            /* O=9-10 */ [H, H, H, M, M],
-        ],
-        // S=7-8 (sGroup=3)
-        [
-            /* O=1    */ [M, M, L, L, L],
-            /* O=2-3  */ [H, M, M, L, L],
-            /* O=4-6  */ [H, H, M, M, L],
-            /* O=7-8  */ [H, H, H, M, M],
-            /* O=9-10 */ [H, H, H, H, H],
-        ],
-        // S=9-10 (sGroup=4)
-        [
-            /* O=1    */ [H, M, M, L, L],
-            /* O=2-3  */ [H, H, M, M, L],
-            /* O=4-6  */ [H, H, H, M, M],
-            /* O=7-8  */ [H, H, H, H, H],
-            /* O=9-10 */ [H, H, H, H, H],
-        ],
-    ];
-    // Convert raw table: columns are D={9-10}(4), D={7-8}(3), D={5-6}(2), D={2-4}(1), D={1}(0)
-    // We need AP_TABLE[s][o][dGroup] where dGroup 0={1}, 1={2-4}, 2={5-6}, 3={7-8}, 4={9-10}
-    const table = [];
-    for (let s = 0; s < 5; s++) {
-        table[s] = [];
-        for (let o = 0; o < 5; o++) {
-            table[s][o] = [
-                raw[s][o][4], // dGroup 0 ({1})    ← col 4
-                raw[s][o][3], // dGroup 1 ({2-4})   ← col 3
-                raw[s][o][2], // dGroup 2 ({5-6})   ← col 2
-                raw[s][o][1], // dGroup 3 ({7-8})   ← col 1
-                raw[s][o][0], // dGroup 4 ({9-10})  ← col 0
-            ];
-        }
-    }
-    return table;
-}
+export const AP_TABLE = [
+    // S=1 (sGroup=0) — always L regardless of O/D
+    [
+        /* O=1    */ [L, L, L, L],
+        /* O=2-3  */ [L, L, L, L],
+        /* O=4-5  */ [L, L, L, L],
+        /* O=6-7  */ [L, L, L, L],
+        /* O=8-10 */ [L, L, L, L],
+    ],
+    // S=2-3 (sGroup=1)
+    [
+        /* O=1    */ [L, L, L, L],
+        /* O=2-3  */ [L, L, L, L],
+        /* O=4-5  */ [L, L, L, L],
+        /* O=6-7  */ [L, L, L, L],
+        /* O=8-10 */ [L, L, M, M],
+    ],
+    // S=4-6 (sGroup=2)
+    [
+        /* O=1    */ [L, L, L, L],
+        /* O=2-3  */ [L, L, L, L],
+        /* O=4-5  */ [L, L, L, M],
+        /* O=6-7  */ [L, M, M, M],
+        /* O=8-10 */ [M, M, H, H],
+    ],
+    // S=7-8 (sGroup=3)
+    [
+        /* O=1    */ [L, L, L, L],
+        /* O=2-3  */ [L, L, M, M],
+        /* O=4-5  */ [M, M, M, H],
+        /* O=6-7  */ [M, H, H, H],
+        /* O=8-10 */ [H, H, H, H],
+    ],
+    // S=9-10 (sGroup=4)
+    [
+        /* O=1    */ [L, L, L, L],
+        /* O=2-3  */ [L, L, M, H],
+        /* O=4-5  */ [M, H, H, H],
+        /* O=6-7  */ [H, H, H, H],
+        /* O=8-10 */ [H, H, H, H],
+    ],
+];
 //# sourceMappingURL=actionPriority.js.map

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package/dist/quality/aql.d.ts

@@ -1,7 +1,12 @@
 import type { AqlInput, AqlResult } from './types.js';
 /**
  * Calculate AQL (Acceptable Quality Level) sampling plan
- * Based on ISO 2859-1 / ANSI Z1.4 standards
+ *
+ * @reference ISO 2859-1:1999, Table 1 (sample size code letters) and Table 2-A
+ *   (single sampling plans for normal inspection). Equivalent to ANSI/ASQ Z1.4.
+ * @remarks Simplified relative to the standard: the sample size is always the code
+ *   letter's own size — Table 2-A arrow cells (which redirect to a plan with a
+ *   different sample size) reuse the redirected plan's Ac/Re with this letter's size.
  *
  * @param input - AQL input parameters
  * @returns AQL sampling plan result

package/dist/quality/aql.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"aql.d.ts","sourceRoot":"","sources":["../../src/quality/aql.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,QAAQ,EAAE,SAAS,EAAmB,MAAM,YAAY,CAAC;AA6EvE;;;;;;;;;;;GAWG;AACH,wBAAgB,GAAG,CAAC,KAAK,EAAE,QAAQ,GAAG,SAAS,CAkC9C"}