formulab 0.12.0 → 0.13.0

package/CHANGELOG.md

@@ -5,6 +5,27 @@ All notable changes to this project will be documented in this file.
 The format is based on [Keep a Changelog](https://keepachangelog.com/en/1.0.0/),
 and this project adheres to [Semantic Versioning](https://semver.org/spec/v2.0.0.html).
 
+## [0.13.0] - 2026-06-11
+
+### Changed (breaking within 0.x)
+
+- **`utility` domain: `Result | null` signatures migrated to the standard error policy** — 16 functions (`assignment`, `bilinearInterpolation`, `correlation`, `depreciation`, `histogram`, `lcc`, `linearInterpolation`, `movingAverage`, `normalize`, `npv`, `percentile`, `regression`, `roi`, `statistics`, `unit`, `weightedScore`) now **throw `RangeError`** with a descriptive, per-constraint message instead of returning `null` on invalid input, matching every other domain and ERRORS.md. Return types are now non-nullable. `NpvResult.irr: number | null` is intentionally kept — IRR non-convergence is a domain answer, not invalid input. Consumers that branched on `null` should catch `RangeError` instead (reported by online-tools: ISSUE-20260610-formulab-utility-null-returns).
+- **`effectiveDiameter()` (machining): placeholder `effectiveRpm: 0` removed** — the result no longer hard-codes a zero RPM (reported by online-tools: ISSUE-20260610-formulab-effectivediameter-rpm-placeholder). The function now returns:
+  - `rpmCorrectionFactor` (= D / Deff, always present) — multiply nominal RPM by this to keep the programmed surface speed at depth;
+  - `effectiveRpm?` — computed as `(Vc × 1000) / (π × Deff)` only when the new optional `cuttingSpeed` (m/min) input is provided; omitted otherwise (never 0-filled).
+  Also adds input validation (`RangeError` on non-positive D/ap, ap > D, non-positive Vc) and clamps `Deff = D` beyond the equator (ap > D/2) where the previous formula incorrectly decreased.
+
+### Fixed
+
+- **`lineBalancing()` (quality): successors can now share a station with their predecessors** — the RPW assignment marked a task "completed" only when its station closed, which forced every successor into a later station and inflated the station count to the precedence-chain depth (e.g. a 5-task chain with a generous cycle time produced 4 stations and 5% line efficiency instead of 1 station / 20%). Standard RPW (Helgeson & Birnie) allows same-station placement because the within-station sequence preserves precedence. Reported by online-tools: ISSUE-20260611-formulab-linebalancing-same-station-precedence.
+
+## [0.12.1] - 2026-06-09
+
+### Added
+
+- **`controlChart()` gains `chartType: 'imr'`** — Individuals & Moving-Range (I-MR) chart for single-value time series where subgroup size = 1. Computes X̄ ± E₂·MR̄ control limits for the Individuals chart and D₄·MR̄ for the MR chart (d₂=1.128, E₂=2.66, D₄=3.267; AIAG SPC 2nd Ed. / Montgomery). `sigmaEstimate` uses σ̂ = MR̄/d₂; first data point carries no moving range (`subgroupStats[0].range` is `undefined`). Additive — existing Xbar-R/S code paths are unchanged. New `ControlChartType` union member: `'imr'`.
+- **`histogram()` gains optional `range`** — `HistogramInput` now accepts `range?: [number, number]` to specify an explicit `[min, max]` binning window. Useful when spec limits or reference bounds extend beyond the data span. Falls back to data-derived min/max when the provided range is invalid (`range[1] <= range[0]`). Values outside the supplied range are clamped into the first or last bin. `totalCount` always reflects the actual data length. Additive and non-breaking.
+
 ## [0.12.0] - 2026-06-09
 
 ### Added

package/dist/machining/effectiveDiameter.d.ts

@@ -3,15 +3,24 @@ import type { EffectiveDiameterInput, EffectiveDiameterResult } from './types.js
  * Calculate the effective cutting diameter of a ball end mill at a given depth of cut.
  *
  * @formula
- *   Deff = 2 × √(ap × (D − ap))
+ *   Deff = 2 × √(ap × (D − ap))   for ap ≤ D/2
+ *   Deff = D                       for ap > D/2 (cut reaches the cylindrical shank)
+ *   rpmCorrectionFactor = D / Deff
+ *   effectiveRpm = (Vc × 1000) / (π × Deff)   when cuttingSpeed (Vc) is provided
  *
  * The effective diameter determines the actual cutting speed at the depth of cut,
- * which is smaller than the nominal diameter unless cutting at the equator.
+ * which is smaller than the nominal diameter unless cutting at or beyond the equator.
+ * Multiply the nominal spindle RPM by `rpmCorrectionFactor` to restore the programmed
+ * surface speed at the engaged diameter.
  *
  * @reference Sandvik Coromant — Ball nose end mill effective cutting diameter.
  *
+ * @units toolDiameter, axialDepthOfCut: mm; cuttingSpeed: m/min; effectiveRpm: RPM
+ * @validation toolDiameter > 0; 0 < axialDepthOfCut ≤ toolDiameter; cuttingSpeed > 0 when provided
+ * @throws RangeError when toolDiameter ≤ 0, axialDepthOfCut is outside (0, toolDiameter], or cuttingSpeed ≤ 0
+ *
  * @param input - Effective diameter parameters
- * @returns EffectiveDiameterResult with effective diameter
+ * @returns EffectiveDiameterResult with effective diameter, RPM correction factor, and effective RPM when Vc is given
  */
 export declare function effectiveDiameter(input: EffectiveDiameterInput): EffectiveDiameterResult;
 //# sourceMappingURL=effectiveDiameter.d.ts.map

package/dist/machining/effectiveDiameter.d.ts.map

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+{"version":3,"file":"effectiveDiameter.d.ts","sourceRoot":"","sources":["../../src/machining/effectiveDiameter.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,sBAAsB,EAAE,uBAAuB,EAAE,MAAM,YAAY,CAAC;AAElF;;;;;;;;;;;;;;;;;;;;;;GAsBG;AACH,wBAAgB,iBAAiB,CAAC,KAAK,EAAE,sBAAsB,GAAG,uBAAuB,CAiCxF"}

package/dist/machining/effectiveDiameter.js

@@ -3,22 +3,50 @@ import { roundTo } from '../utils.js';
  * Calculate the effective cutting diameter of a ball end mill at a given depth of cut.
  *
  * @formula
- *   Deff = 2 × √(ap × (D − ap))
+ *   Deff = 2 × √(ap × (D − ap))   for ap ≤ D/2
+ *   Deff = D                       for ap > D/2 (cut reaches the cylindrical shank)
+ *   rpmCorrectionFactor = D / Deff
+ *   effectiveRpm = (Vc × 1000) / (π × Deff)   when cuttingSpeed (Vc) is provided
  *
  * The effective diameter determines the actual cutting speed at the depth of cut,
- * which is smaller than the nominal diameter unless cutting at the equator.
+ * which is smaller than the nominal diameter unless cutting at or beyond the equator.
+ * Multiply the nominal spindle RPM by `rpmCorrectionFactor` to restore the programmed
+ * surface speed at the engaged diameter.
  *
  * @reference Sandvik Coromant — Ball nose end mill effective cutting diameter.
  *
+ * @units toolDiameter, axialDepthOfCut: mm; cuttingSpeed: m/min; effectiveRpm: RPM
+ * @validation toolDiameter > 0; 0 < axialDepthOfCut ≤ toolDiameter; cuttingSpeed > 0 when provided
+ * @throws RangeError when toolDiameter ≤ 0, axialDepthOfCut is outside (0, toolDiameter], or cuttingSpeed ≤ 0
+ *
  * @param input - Effective diameter parameters
- * @returns EffectiveDiameterResult with effective diameter
+ * @returns EffectiveDiameterResult with effective diameter, RPM correction factor, and effective RPM when Vc is given
  */
 export function effectiveDiameter(input) {
-    const { toolDiameter, axialDepthOfCut } = input;
-    const dEff = 2 * Math.sqrt(axialDepthOfCut * (toolDiameter - axialDepthOfCut));
-    return {
+    const { toolDiameter, axialDepthOfCut, cuttingSpeed } = input;
+    if (toolDiameter <= 0) {
+        throw new RangeError(`toolDiameter must be > 0, got ${toolDiameter}`);
+    }
+    if (axialDepthOfCut <= 0) {
+        throw new RangeError(`axialDepthOfCut must be > 0, got ${axialDepthOfCut}`);
+    }
+    if (axialDepthOfCut > toolDiameter) {
+        throw new RangeError(`axialDepthOfCut must not exceed toolDiameter (${axialDepthOfCut} > ${toolDiameter})`);
+    }
+    if (cuttingSpeed !== undefined && cuttingSpeed <= 0) {
+        throw new RangeError(`cuttingSpeed must be > 0 when provided, got ${cuttingSpeed}`);
+    }
+    // Beyond the equator the ball section is fully engaged and Deff equals the nominal diameter.
+    const dEff = axialDepthOfCut >= toolDiameter / 2
+        ? toolDiameter
+        : 2 * Math.sqrt(axialDepthOfCut * (toolDiameter - axialDepthOfCut));
+    const result = {
         effectiveDiameter: roundTo(dEff, 4),
-        effectiveRpm: 0, // placeholder — requires cuttingSpeed input to compute
+        rpmCorrectionFactor: roundTo(toolDiameter / dEff, 4),
     };
+    if (cuttingSpeed !== undefined) {
+        result.effectiveRpm = roundTo((cuttingSpeed * 1000) / (Math.PI * dEff), 1);
+    }
+    return result;
 }
 //# sourceMappingURL=effectiveDiameter.js.map

package/dist/machining/effectiveDiameter.js.map

@@ -1 +1 @@
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package/dist/machining/types.d.ts

@@ -99,10 +99,12 @@ export interface CuspHeightResult {
 export interface EffectiveDiameterInput {
     toolDiameter: number;
     axialDepthOfCut: number;
+    cuttingSpeed?: number;
 }
 export interface EffectiveDiameterResult {
     effectiveDiameter: number;
-    effectiveRpm: number;
+    rpmCorrectionFactor: number;
+    effectiveRpm?: number;
 }
 /**
  * Boring Bar Deflection Types

package/dist/machining/types.d.ts.map

@@ -1 +1 @@
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+{"version":3,"file":"types.d.ts","sourceRoot":"","sources":["../../src/machining/types.ts"],"names":[],"mappings":"AAAA;;GAEG;AACH,MAAM,WAAW,iBAAiB;IAChC,OAAO,EAAE,MAAM,CAAC;IAChB,OAAO,EAAE,MAAM,CAAC;IAChB,QAAQ,EAAE,MAAM,CAAC;IACjB,QAAQ,EAAE,MAAM,CAAC;IACjB,SAAS,CAAC,EAAE,MAAM,CAAC;IACnB,WAAW,CAAC,EAAE,MAAM,CAAC;IACrB,OAAO,CAAC,EAAE,MAAM,CAAC;CAClB;AAED,MAAM,WAAW,kBAAkB;IACjC,YAAY,EAAE,MAAM,CAAC;IACrB,UAAU,EAAE,MAAM,CAAC;IACnB,UAAU,EAAE,MAAM,CAAC;IACnB,eAAe,EAAE,MAAM,CAAC;IACxB,WAAW,CAAC,EAAE,OAAO,CAAC;IACtB,QAAQ,CAAC,EAAE,MAAM,CAAC;IAClB,kBAAkB,CAAC,EAAE,MAAM,CAAC;CAC7B;AAED;;GAEG;AACH,MAAM,WAAW,eAAe;IAC9B,kBAAkB,EAAE,MAAM,CAAC;IAC3B,aAAa,EAAE,MAAM,CAAC;IACtB,UAAU,CAAC,EAAE,MAAM,CAAC;CACrB;AAED,MAAM,WAAW,QAAQ;IACvB,UAAU,EAAE,MAAM,CAAC;IACnB,KAAK,EAAE,MAAM,CAAC;IACd,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;CACX;AAED,MAAM,WAAW,gBAAgB;IAC/B,MAAM,EAAE,MAAM,CAAC;IACf,KAAK,EAAE,QAAQ,EAAE,CAAC;IAClB,cAAc,EAAE,MAAM,CAAC;CACxB;AAED;;GAEG;AACH,MAAM,WAAW,kBAAkB;IACjC,KAAK,EAAE,MAAM,CAAC;IACd,aAAa,EAAE,MAAM,CAAC;IACtB,YAAY,CAAC,EAAE,MAAM,CAAC;CACvB;AAED,MAAM,WAAW,mBAAmB;IAClC,MAAM,EAAE,MAAM,CAAC;IACf,aAAa,CAAC,EAAE,MAAM,CAAC;IACvB,WAAW,CAAC,EAAE,MAAM,CAAC;IACrB,UAAU,CAAC,EAAE,MAAM,CAAC;CACrB;AAED;;GAEG;AACH,MAAM,WAAW,uBAAuB;IACtC,YAAY,EAAE,MAAM,CAAC;IACrB,gBAAgB,EAAE,MAAM,CAAC;IACzB,cAAc,EAAE,MAAM,CAAC;CACxB;AAED,MAAM,WAAW,wBAAwB;IACvC,oBAAoB,EAAE,MAAM,CAAC;IAC7B,kBAAkB,EAAE,MAAM,CAAC;IAC3B,iBAAiB,EAAE,MAAM,CAAC;CAC3B;AAED;;GAEG;AACH,MAAM,MAAM,YAAY,GAAG,SAAS,GAAG,KAAK,CAAC;AAE7C,MAAM,WAAW,mBAAmB;IAClC,YAAY,EAAE,MAAM,CAAC;IACrB,QAAQ,EAAE,MAAM,CAAC;IACjB,YAAY,EAAE,MAAM,CAAC;IACrB,QAAQ,CAAC,EAAE,YAAY,CAAC;IACxB,aAAa,CAAC,EAAE,MAAM,CAAC;CACxB;AAED,MAAM,WAAW,oBAAoB;IACnC,UAAU,EAAE,MAAM,CAAC;IACnB,eAAe,EAAE,MAAM,CAAC;IACxB,SAAS,EAAE,MAAM,CAAC;IAClB,aAAa,EAAE,MAAM,CAAC;CACvB;AAED;;GAEG;AACH,MAAM,WAAW,eAAe;IAC9B,UAAU,EAAE,MAAM,CAAC;IACnB,QAAQ,EAAE,MAAM,CAAC;CAClB;AAED,MAAM,WAAW,gBAAgB;IAC/B,UAAU,EAAE,MAAM,CAAC;IACnB,gBAAgB,EAAE,MAAM,CAAC;CAC1B;AAED;;GAEG;AACH,MAAM,WAAW,sBAAsB;IACrC,YAAY,EAAE,MAAM,CAAC;IACrB,eAAe,EAAE,MAAM,CAAC;IACxB,YAAY,CAAC,EAAE,MAAM,CAAC;CACvB;AAED,MAAM,WAAW,uBAAuB;IACtC,iBAAiB,EAAE,MAAM,CAAC;IAC1B,mBAAmB,EAAE,MAAM,CAAC;IAC5B,YAAY,CAAC,EAAE,MAAM,CAAC;CACvB;AAED;;GAEG;AACH,MAAM,MAAM,iBAAiB,GAAG,SAAS,GAAG,OAAO,GAAG,YAAY,CAAC;AAEnE,MAAM,WAAW,wBAAwB;IACvC,WAAW,EAAE,MAAM,CAAC;IACpB,QAAQ,EAAE,MAAM,CAAC;IACjB,YAAY,EAAE,MAAM,CAAC;IACrB,QAAQ,CAAC,EAAE,iBAAiB,CAAC;IAC7B,aAAa,CAAC,EAAE,MAAM,CAAC;CACxB;AAED,MAAM,WAAW,yBAAyB;IACxC,UAAU,EAAE,MAAM,CAAC;IACnB,eAAe,EAAE,MAAM,CAAC;IACxB,SAAS,EAAE,MAAM,CAAC;IAClB,OAAO,EAAE,MAAM,CAAC;IAChB,aAAa,EAAE,MAAM,CAAC;IACtB,cAAc,EAAE,MAAM,CAAC;CACxB;AAED;;GAEG;AACH,MAAM,MAAM,WAAW,GAAG,EAAE,GAAG,EAAE,GAAG,EAAE,GAAG,EAAE,CAAC;AAE5C,MAAM,WAAW,oBAAoB;IACnC,aAAa,EAAE,MAAM,CAAC;IACtB,KAAK,EAAE,MAAM,CAAC;IACd,WAAW,CAAC,EAAE,WAAW,CAAC;IAC1B,QAAQ,CAAC,EAAE,MAAM,CAAC;CACnB;AAED,MAAM,WAAW,qBAAqB;IACpC,oBAAoB,EAAE,MAAM,CAAC;IAC7B,YAAY,EAAE,MAAM,CAAC;IACrB,aAAa,EAAE,MAAM,CAAC;IACtB,QAAQ,EAAE,MAAM,CAAC;CAClB;AAED;;GAEG;AACH,MAAM,WAAW,oBAAoB;IACnC,eAAe,EAAE,MAAM,CAAC;IACxB,YAAY,CAAC,EAAE,UAAU,GAAG,UAAU,GAAG,QAAQ,CAAC;CACnD;AAED,MAAM,WAAW,qBAAqB;IACpC,eAAe,EAAE,MAAM,CAAC;IACxB,MAAM,EAAE,MAAM,EAAE,CAAC;IACjB,cAAc,EAAE,MAAM,CAAC;IACvB,KAAK,EAAE,MAAM,CAAC;IACd,UAAU,EAAE,MAAM,CAAC;CACpB;AAED;;GAEG;AACH,MAAM,WAAW,mBAAmB;IAClC,CAAC,CAAC,EAAE,MAAM,CAAC;IACX,CAAC,CAAC,EAAE,MAAM,CAAC;IACX,CAAC,CAAC,EAAE,MAAM,CAAC;IACX,CAAC,CAAC,EAAE,MAAM,CAAC;IACX,CAAC,CAAC,EAAE,MAAM,CAAC;IACX,CAAC,CAAC,EAAE,MAAM,CAAC;CACZ;AAED,MAAM,WAAW,oBAAoB;IACnC,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,CAAC,EAAE,MAAM,CAAC;IACV,IAAI,EAAE,MAAM,CAAC;IACb,SAAS,EAAE,MAAM,CAAC;CACnB;AAED;;GAEG;AACH,MAAM,WAAW,kBAAkB;IACjC,IAAI,EAAE,SAAS,GAAG,OAAO,GAAG,YAAY,GAAG,OAAO,CAAC;IACnD,QAAQ,CAAC,EAAE,MAAM,CAAC;IAClB,QAAQ,CAAC,EAAE,MAAM,CAAC;IAClB,SAAS,CAAC,EAAE,MAAM,CAAC;IACnB,IAAI,CAAC,EAAE,MAAM,CAAC;CACf;AAED,MAAM,WAAW,uBAAuB;IACtC,UAAU,EAAE,kBAAkB,EAAE,CAAC;IACjC,SAAS,CAAC,EAAE,MAAM,CAAC;IACnB,SAAS,CAAC,EAAE,MAAM,CAAC;CACpB;AAED,MAAM,WAAW,wBAAwB;IACvC,WAAW,EAAE,MAAM,CAAC;IACpB,SAAS,EAAE,MAAM,CAAC;IAClB,cAAc,EAAE,MAAM,CAAC;IACvB,SAAS,EAAE,MAAM,CAAC;IAClB,SAAS,EAAE,MAAM,CAAC;IAClB,SAAS,EAAE,MAAM,CAAC;IAClB,WAAW,EAAE,MAAM,CAAC;CACrB"}

package/dist/quality/controlChart.d.ts

@@ -1,6 +1,6 @@
 import type { ControlChartInput, ControlChartResult } from './types.js';
 /**
- * SPC Control Chart Calculator (X-bar/R and X-bar/S)
+ * SPC Control Chart Calculator (X-bar/R, X-bar/S, and I-MR)
  *
  * @formula X-bar/R method:
  *   - σ̂ = R̄ / d₂
@@ -12,6 +12,11 @@ import type { ControlChartInput, ControlChartResult } from './types.js';
  *   - UCL_X̄ = X̿ + A₃S̄,  LCL_X̄ = X̿ − A₃S̄
  *   - UCL_S  = B₄S̄,       LCL_S  = B₃S̄
  *
+ * @formula I-MR method (Individuals & Moving Range):
+ *   - σ̂ = MR̄ / d₂  (d₂=1.128 for span-2 moving range)
+ *   - UCL_I = X̄ + E₂·MR̄,  LCL_I = X̄ − E₂·MR̄  (E₂=2.66)
+ *   - UCL_MR = D₄·MR̄,      LCL_MR = max(0, D₃·MR̄)
+ *
  * @reference AIAG (2005). "Statistical Process Control (SPC)", 2nd Ed.
  * @reference ASTM E2587-16. Standard Practice for Use of Control Charts.
  * @reference Wheeler, D. J. & Chambers, D. S. (1992). "Understanding Statistical Process Control".

package/dist/quality/controlChart.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"controlChart.d.ts","sourceRoot":"","sources":["../../src/quality/controlChart.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,iBAAiB,EAAE,kBAAkB,EAA8B,MAAM,YAAY,CAAC;AA4EpG;;;;;;;;;;;;;;;;;;;;;;;;;GAyBG;AACH,wBAAgB,YAAY,CAAC,KAAK,EAAE,iBAAiB,GAAG,kBAAkB,CAwBzE"}
+{"version":3,"file":"controlChart.d.ts","sourceRoot":"","sources":["../../src/quality/controlChart.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,iBAAiB,EAAE,kBAAkB,EAA8B,MAAM,YAAY,CAAC;AA0FpG;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;GA8BG;AACH,wBAAgB,YAAY,CAAC,KAAK,EAAE,iBAAiB,GAAG,kBAAkB,CA6BzE"}

package/dist/quality/controlChart.js

@@ -69,7 +69,20 @@ function stdDev(arr) {
     return Math.sqrt(variance);
 }
 /**
- * SPC Control Chart Calculator (X-bar/R and X-bar/S)
+ * I-MR (Individuals & Moving-Range) constants.
+ * Moving range uses span of 2 consecutive points (n=2):
+ *   d2 = 1.128, D3 = 0, D4 = 3.267
+ *   E2 = 2.66 (AIAG table; exact 3/d2 = 3/1.128 = 2.6596)  (Individuals chart limit factor)
+ * @reference AIAG SPC 2nd Ed.; Montgomery, "Introduction to SQC".
+ */
+const IMR_CONSTANTS = {
+    d2: 1.128,
+    D3: 0, // span-2 MR has no lower limit; stored for table symmetry
+    D4: 3.267,
+    E2: 2.66,
+};
+/**
+ * SPC Control Chart Calculator (X-bar/R, X-bar/S, and I-MR)
  *
  * @formula X-bar/R method:
  *   - σ̂ = R̄ / d₂
@@ -81,6 +94,11 @@ function stdDev(arr) {
  *   - UCL_X̄ = X̿ + A₃S̄,  LCL_X̄ = X̿ − A₃S̄
  *   - UCL_S  = B₄S̄,       LCL_S  = B₃S̄
  *
+ * @formula I-MR method (Individuals & Moving Range):
+ *   - σ̂ = MR̄ / d₂  (d₂=1.128 for span-2 moving range)
+ *   - UCL_I = X̄ + E₂·MR̄,  LCL_I = X̄ − E₂·MR̄  (E₂=2.66)
+ *   - UCL_MR = D₄·MR̄,      LCL_MR = max(0, D₃·MR̄)
+ *
  * @reference AIAG (2005). "Statistical Process Control (SPC)", 2nd Ed.
  * @reference ASTM E2587-16. Standard Practice for Use of Control Charts.
  * @reference Wheeler, D. J. & Chambers, D. S. (1992). "Understanding Statistical Process Control".
@@ -99,6 +117,10 @@ export function controlChart(input) {
     if (subgroups.length < 2) {
         throw new RangeError('At least 2 subgroups are required');
     }
+    // I-MR: each subgroup is a single individual value (n=1)
+    if (chartType === 'imr') {
+        return calcImr(subgroups);
+    }
     const n = subgroups[0].length;
     if (n < 2 || n > 25) {
         throw new RangeError('Subgroup size must be between 2 and 25');
@@ -216,4 +238,59 @@ function calcXbarS(subgroups, n) {
         processCapable: outOfControlPoints.length === 0,
     };
 }
+function calcImr(subgroups) {
+    if (subgroups.some(sg => sg.length !== 1)) {
+        throw new RangeError('I-MR chart requires subgroups of size 1');
+    }
+    // Each subgroup contributes its first element as the individual value
+    const individuals = subgroups.map(sg => sg[0]);
+    const m = individuals.length;
+    const grandMean = mean(individuals); // CL of Individuals chart (X̄)
+    // Moving ranges between consecutive individuals (m-1 values)
+    const movingRanges = [];
+    for (let i = 1; i < m; i++) {
+        movingRanges.push(Math.abs(individuals[i] - individuals[i - 1]));
+    }
+    const mrBar = mean(movingRanges); // CL of MR chart (MR̄)
+    // Sigma estimate: σ̂ = MR̄ / d₂
+    const sigmaEstimate = mrBar / IMR_CONSTANTS.d2;
+    // Individuals chart limits: X̄ ± E₂·MR̄
+    const iLimits = {
+        centerLine: roundTo(grandMean, 4),
+        ucl: roundTo(grandMean + IMR_CONSTANTS.E2 * mrBar, 4),
+        lcl: roundTo(grandMean - IMR_CONSTANTS.E2 * mrBar, 4),
+    };
+    // MR chart limits: D₄·MR̄ / D₃·MR̄ (LCL = 0)
+    const mrLimits = {
+        centerLine: roundTo(mrBar, 4),
+        ucl: roundTo(IMR_CONSTANTS.D4 * mrBar, 4),
+        lcl: roundTo(Math.max(0, IMR_CONSTANTS.D3 * mrBar), 4),
+    };
+    const outOfControlPoints = [];
+    const subgroupStats = individuals.map((x, i) => {
+        const mr = i === 0 ? undefined : movingRanges[i - 1];
+        const oocI = x < iLimits.lcl || x > iLimits.ucl;
+        const oocMr = mr !== undefined && mr > mrLimits.ucl;
+        const ooc = oocI || oocMr;
+        if (ooc)
+            outOfControlPoints.push(i);
+        return {
+            index: i,
+            mean: roundTo(x, 4),
+            range: mr !== undefined ? roundTo(mr, 4) : undefined,
+            outOfControl: ooc,
+        };
+    });
+    return {
+        chartType: 'imr',
+        subgroupSize: 1,
+        xBarLimits: iLimits,
+        rOrSLimits: mrLimits,
+        subgroupStats,
+        grandMean: roundTo(grandMean, 4),
+        sigmaEstimate: roundTo(sigmaEstimate, 4),
+        outOfControlPoints,
+        processCapable: outOfControlPoints.length === 0,
+    };
+}
 //# sourceMappingURL=controlChart.js.map

package/dist/quality/controlChart.js.map

@@ -1 +1 @@
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package/dist/quality/lineBalancing.js

@@ -148,12 +148,13 @@ export function lineBalancing(input) {
             station.totalTime += task.time;
             remainingTime -= task.time;
             assigned.add(task.id);
+            // Mark completed immediately: a successor may share this station, since the
+            // within-station sequence (assignment order) preserves precedence. Deferring
+            // this to station close forced every successor into a later station, inflating
+            // the station count to the precedence-chain depth (standard RPW allows same-station).
+            completedPreds.add(task.id);
         }
         station.idleTime = cycleTime - station.totalTime;
-        // Mark all assigned tasks as completed for next station
-        for (const t of station.tasks) {
-            completedPreds.add(t.id);
-        }
         stations.push(station);
     }
     const totalTaskTime = tasks.reduce((s, t) => s + t.time, 0);

package/dist/quality/lineBalancing.js.map

@@ -1 +1 @@
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package/dist/quality/types.d.ts

@@ -246,7 +246,7 @@ export interface RpnResult {
 /**
  * Control Chart (SPC) Types
  */
-export type ControlChartType = 'xbarR' | 'xbarS';
+export type ControlChartType = 'xbarR' | 'xbarS' | 'imr';
 export interface ControlChartInput {
     chartType: ControlChartType;
     subgroups: number[][];

package/dist/quality/types.d.ts.map

@@ -1 +1 @@
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package/dist/utility/assignment.d.ts

@@ -5,7 +5,8 @@ import type { AssignmentInput, AssignmentResult } from './types.js';
  * Handles rectangular matrices by padding with zeros.
  *
  * @param input - Assignment problem input with cost matrix and labels
- * @returns Assignment result with optimal assignments or null if invalid
+ * @returns Assignment result with optimal assignments
+ * @throws RangeError if matrix is empty or has an empty first row
  */
-export declare function solveAssignment(input: AssignmentInput): AssignmentResult | null;
+export declare function solveAssignment(input: AssignmentInput): AssignmentResult;
 //# sourceMappingURL=assignment.d.ts.map

package/dist/utility/assignment.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"assignment.d.ts","sourceRoot":"","sources":["../../src/utility/assignment.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,eAAe,EAAE,gBAAgB,EAAkB,MAAM,YAAY,CAAC;AAEpF;;;;;;;GAOG;AACH,wBAAgB,eAAe,CAAC,KAAK,EAAE,eAAe,GAAG,gBAAgB,GAAG,IAAI,CA6G/E"}
+{"version":3,"file":"assignment.d.ts","sourceRoot":"","sources":["../../src/utility/assignment.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,eAAe,EAAE,gBAAgB,EAAkB,MAAM,YAAY,CAAC;AAEpF;;;;;;;;GAQG;AACH,wBAAgB,eAAe,CAAC,KAAK,EAAE,eAAe,GAAG,gBAAgB,CAiHxE"}

package/dist/utility/assignment.js

@@ -5,12 +5,14 @@ import { roundTo } from '../utils.js';
  * Handles rectangular matrices by padding with zeros.
  *
  * @param input - Assignment problem input with cost matrix and labels
- * @returns Assignment result with optimal assignments or null if invalid
+ * @returns Assignment result with optimal assignments
+ * @throws RangeError if matrix is empty or has an empty first row
  */
 export function solveAssignment(input) {
     const { matrix, rowLabels, colLabels, objective } = input;
-    if (matrix.length === 0 || matrix[0].length === 0)
-        return null;
+    if (matrix.length === 0 || matrix[0].length === 0) {
+        throw new RangeError(`matrix must have at least one row and one column, got ${matrix.length}x${matrix.length === 0 ? 0 : matrix[0].length}`);
+    }
     const nRows = matrix.length;
     const nCols = matrix[0].length;
     const n = Math.max(nRows, nCols);

package/dist/utility/assignment.js.map

@@ -1 +1 @@
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package/dist/utility/bilinearInterpolation.d.ts

@@ -1,3 +1,11 @@
 import type { BilinearInterpolationInput, BilinearInterpolationResult } from './types.js';
-export declare function bilinearInterpolation(input: BilinearInterpolationInput): BilinearInterpolationResult | null;
+/**
+ * Bilinear interpolation on a 2D grid z[xIndex][yIndex].
+ *
+ * @param input - Grid axes (x, y), values (z), and target point
+ * @returns Interpolated value and extrapolation flag
+ * @throws RangeError if x or y has fewer than 2 points, if z row count does not match x length,
+ *   or if any z row length does not match y length
+ */
+export declare function bilinearInterpolation(input: BilinearInterpolationInput): BilinearInterpolationResult;
 //# sourceMappingURL=bilinearInterpolation.d.ts.map

package/dist/utility/bilinearInterpolation.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"bilinearInterpolation.d.ts","sourceRoot":"","sources":["../../src/utility/bilinearInterpolation.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,0BAA0B,EAAE,2BAA2B,EAAE,MAAM,YAAY,CAAC;AAE1F,wBAAgB,qBAAqB,CAAC,KAAK,EAAE,0BAA0B,GAAG,2BAA2B,GAAG,IAAI,CAsC3G"}
+{"version":3,"file":"bilinearInterpolation.d.ts","sourceRoot":"","sources":["../../src/utility/bilinearInterpolation.ts"],"names":[],"mappings":"AACA,OAAO,KAAK,EAAE,0BAA0B,EAAE,2BAA2B,EAAE,MAAM,YAAY,CAAC;AAE1F;;;;;;;GAOG;AACH,wBAAgB,qBAAqB,CAAC,KAAK,EAAE,0BAA0B,GAAG,2BAA2B,CA+CpG"}

package/dist/utility/bilinearInterpolation.js

@@ -1,13 +1,27 @@
 import { roundTo } from '../utils.js';
+/**
+ * Bilinear interpolation on a 2D grid z[xIndex][yIndex].
+ *
+ * @param input - Grid axes (x, y), values (z), and target point
+ * @returns Interpolated value and extrapolation flag
+ * @throws RangeError if x or y has fewer than 2 points, if z row count does not match x length,
+ *   or if any z row length does not match y length
+ */
 export function bilinearInterpolation(input) {
     const { x, y, z, targetX, targetY } = input;
-    if (!x || !y || !z || x.length < 2 || y.length < 2)
-        return null;
-    if (z.length !== x.length)
-        return null;
+    if (!x || x.length < 2) {
+        throw new RangeError(`x must contain at least 2 points, got ${x?.length ?? 0}`);
+    }
+    if (!y || y.length < 2) {
+        throw new RangeError(`y must contain at least 2 points, got ${y?.length ?? 0}`);
+    }
+    if (!z || z.length !== x.length) {
+        throw new RangeError(`z must have ${x.length} rows to match x, got ${z?.length ?? 0}`);
+    }
     for (const row of z) {
-        if (row.length !== y.length)
-            return null;
+        if (row.length !== y.length) {
+            throw new RangeError(`each z row must have ${y.length} columns to match y, got ${row.length}`);
+        }
     }
     const xi = findBracket(x, targetX);
     const yi = findBracket(y, targetY);

package/dist/utility/bilinearInterpolation.js.map

@@ -1 +1 @@
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package/dist/utility/correlation.d.ts

@@ -1,3 +1,10 @@
 import type { CorrelationInput, CorrelationResult } from './types.js';
-export declare function correlation(input: CorrelationInput): CorrelationResult | null;
+/**
+ * Pearson correlation coefficient between two equal-length samples.
+ *
+ * @param input - Paired samples x and y
+ * @returns Correlation coefficient r, r-squared, and sample size n
+ * @throws RangeError if x and y lengths differ or contain fewer than 2 points
+ */
+export declare function correlation(input: CorrelationInput): CorrelationResult;
 //# sourceMappingURL=correlation.d.ts.map