cyclecad 2.0.1 → 2.1.0

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Files changed (33) hide show
  1. package/IMPLEMENTATION_GUIDE.md +502 -0
  2. package/INTEGRATION-GUIDE.md +377 -0
  3. package/MODULES_PHASES_6_7.md +780 -0
  4. package/app/index.html +106 -2
  5. package/app/js/brep-kernel.js +1353 -455
  6. package/app/js/help-module.js +1437 -0
  7. package/app/js/kernel.js +364 -40
  8. package/app/js/modules/animation-module.js +967 -0
  9. package/app/js/modules/assembly-module.js +47 -3
  10. package/app/js/modules/cam-module.js +1067 -0
  11. package/app/js/modules/collaboration-module.js +1102 -0
  12. package/app/js/modules/data-module.js +1656 -0
  13. package/app/js/modules/drawing-module.js +54 -8
  14. package/app/js/modules/formats-module.js +1173 -0
  15. package/app/js/modules/inspection-module.js +937 -0
  16. package/app/js/modules/mesh-module.js +968 -0
  17. package/app/js/modules/operations-module.js +40 -7
  18. package/app/js/modules/plugin-module.js +957 -0
  19. package/app/js/modules/rendering-module.js +1306 -0
  20. package/app/js/modules/scripting-module.js +955 -0
  21. package/app/js/modules/simulation-module.js +60 -3
  22. package/app/js/modules/sketch-module.js +1032 -90
  23. package/app/js/modules/step-module.js +47 -6
  24. package/app/js/modules/surface-module.js +728 -0
  25. package/app/js/modules/version-module.js +1410 -0
  26. package/app/js/modules/viewport-module.js +95 -8
  27. package/app/test-agent-v2.html +881 -1316
  28. package/docs/ARCHITECTURE.html +838 -1408
  29. package/docs/DEVELOPER-GUIDE.md +1504 -0
  30. package/docs/TUTORIAL.md +740 -0
  31. package/package.json +1 -1
  32. package/.github/scripts/cad-diff.js +0 -590
  33. package/.github/workflows/cad-diff.yml +0 -117
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+ # Integration Guide: Surface Modeling & CAM Modules
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+
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+ ## Quick Start
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+
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+ ### 1. Import into `app/index.html`
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+
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+ Add these imports to the `<head>` section of your HTML (after existing module imports):
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+
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+ ```javascript
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+ // Near the top with other module imports
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+ import SurfaceModule from './js/modules/surface-module.js';
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+ import CAMModule from './js/modules/cam-module.js';
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+ ```
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+
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+ ### 2. Initialize Modules
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+
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+ In your `app/index.html` inline script (where other modules are initialized):
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+
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+ ```javascript
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+ // Initialize Surface Module
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+ SurfaceModule.init({ viewport, scene });
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+ const surfaceUI = SurfaceModule.getUI();
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+ document.body.appendChild(surfaceUI);
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+
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+ // Initialize CAM Module
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+ CAMModule.init({ viewport, scene });
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+ const camUI = CAMModule.getUI();
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+ document.body.appendChild(camUI);
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+ ```
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+
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+ ### 3. Add Toolbar Buttons
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+
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+ Create two new toolbar button groups in the **View** tab (or create a new **Manufacturing** tab):
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+
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+ **Surface Modeling Group:**
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+ ```html
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+ <div class="toolbar-group">
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+ <button id="btn-surface" title="Surface Modeling" class="toolbar-btn" data-panel="#surface-panel">
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+ ≈ Surface
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+ </button>
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+ </div>
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+ ```
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+
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+ **CAM Group:**
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+ ```html
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+ <div class="toolbar-group">
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+ <button id="btn-cam" title="CAM & Manufacturing" class="toolbar-btn" data-panel="#cam-panel">
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+ ⚙ CAM
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+ </button>
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+ </div>
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+ ```
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+
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+ ### 4. Register Panel Handlers
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+
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+ Add to the panel management code:
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+
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+ ```javascript
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+ // Panel toggle handlers
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+ document.getElementById('btn-surface')?.addEventListener('click', () => {
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+ const panel = document.getElementById('surface-panel');
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+ panel.style.display = panel.style.display === 'none' ? 'block' : 'none';
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+ });
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+
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+ document.getElementById('btn-cam')?.addEventListener('click', () => {
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+ const panel = document.getElementById('cam-panel');
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+ panel.style.display = panel.style.display === 'none' ? 'block' : 'none';
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+ });
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+ ```
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+
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+ ---
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+
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+ ## API Usage Examples
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+
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+ ### Surface Modeling
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+
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+ **Create an extrude surface:**
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+ ```javascript
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+ const result = await SurfaceModule.extrude(profileId,
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+ new THREE.Vector3(0, 0, 1), // direction
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+ 10 // distance
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+ );
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+ console.log(`Created surface: ${result.id}`);
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+ ```
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+
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+ **Loft between 3 profiles:**
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+ ```javascript
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+ const lofted = await SurfaceModule.loft([profile1Id, profile2Id, profile3Id]);
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+ ```
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+
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+ **Convert surface to solid:**
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+ ```javascript
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+ const solid = await SurfaceModule.thicken(surfaceId, 2.5); // 2.5mm thickness
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+ ```
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+
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+ **Trim a surface:**
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+ ```javascript
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+ const trimmed = await SurfaceModule.trim(surfaceId, trimCurveOrSurfaceId);
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+ ```
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+
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+ ### CAM
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+
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+ **Setup work coordinate system:**
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+ ```javascript
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+ CAMModule.setupWorkCoordinateSystem({
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+ stockType: 'box',
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+ dimensions: { x: 100, y: 100, z: 50 },
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+ origin: new THREE.Vector3(0, 0, 0),
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+ zDir: new THREE.Vector3(0, 0, 1),
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+ });
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+ ```
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+
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+ **Generate a pocket toolpath:**
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+ ```javascript
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+ const pocket = CAMModule.generatePocket({
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+ region: boundaryPoints,
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+ depth: 15,
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+ toolId: 'flat-endmill-6mm',
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+ stepDown: 5,
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+ stepOver: 3,
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+ });
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+ ```
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+
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+ **Generate drilling toolpath with peck pattern:**
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+ ```javascript
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+ const drilling = CAMModule.generateDrilling({
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+ points: [pt1, pt2, pt3, ...],
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+ depth: 10,
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+ toolId: 'drill-5mm',
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+ cycle: 'peck', // standard | peck | chip_break
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+ peckDepth: 5,
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+ });
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+ ```
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+
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+ **Simulate toolpath in 3D:**
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+ ```javascript
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+ const sim = CAMModule.simulate(toolpathId, 5); // 5x faster than real-time
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+ sim.start();
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+ ```
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+
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+ **Generate and export G-code:**
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+ ```javascript
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+ const gcode = CAMModule.generateGCode(toolpathId, 'grbl');
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+ CAMModule.exportGCode('part.nc', gcode);
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+ ```
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+
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+ ---
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+
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+ ## Events
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+
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+ Listen for module events:
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+
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+ ```javascript
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+ window.addEventListener('cam:setupComplete', (e) => {
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+ console.log('WCS setup complete:', e.detail);
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+ });
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+
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+ window.addEventListener('cam:toolpathGenerated', (e) => {
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+ console.log('Toolpath ready:', e.detail.id);
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+ });
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+
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+ window.addEventListener('cam:simulationComplete', (e) => {
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+ console.log('Simulation finished');
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+ });
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+
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+ window.addEventListener('cam:gcodeExported', (e) => {
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+ console.log('G-code exported:', e.detail.filename);
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+ });
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+ ```
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+
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+ ---
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+
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+ ## Agent Integration
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+
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+ Both modules are callable from the Agent API:
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+
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+ ```javascript
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+ // Via agent commands
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+ cycleCAD.execute({
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+ method: 'surface.loft',
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+ params: {
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+ profileIds: ['profile_1', 'profile_2', 'profile_3']
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+ }
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+ });
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+
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+ cycleCAD.execute({
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+ method: 'cam.contour2d',
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+ params: {
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+ profile: pathPoints,
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+ depth: 10,
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+ toolId: 'flat-endmill-6mm',
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+ stepDown: 5
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+ }
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+ });
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+ ```
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+
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+ ---
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+
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+ ## Styling
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+
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+ Both panels use the standard `.module-panel` CSS class. Add these styles to your stylesheet:
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+
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+ ```css
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+ .module-panel {
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+ position: fixed;
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+ right: 10px;
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+ top: 50px;
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+ width: 320px;
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+ max-height: 600px;
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+ background: white;
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+ border: 1px solid #ddd;
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+ border-radius: 4px;
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+ box-shadow: 0 2px 8px rgba(0,0,0,0.15);
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+ z-index: 1000;
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+ display: none;
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+ overflow-y: auto;
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+ }
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+
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+ .panel-header {
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+ padding: 10px;
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+ border-bottom: 1px solid #eee;
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+ display: flex;
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+ justify-content: space-between;
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+ align-items: center;
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+ }
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+
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+ .panel-header h3 {
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+ margin: 0;
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+ font-size: 14px;
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+ }
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+
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+ .close-btn {
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+ background: none;
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+ border: none;
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+ font-size: 20px;
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+ cursor: pointer;
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+ color: #999;
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+ }
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+
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+ .panel-body {
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+ padding: 10px;
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+ }
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+
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+ .button-group {
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+ display: grid;
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+ grid-template-columns: 1fr 1fr;
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+ gap: 5px;
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+ margin-bottom: 10px;
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+ }
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+
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+ .module-btn {
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+ padding: 8px;
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+ border: 1px solid #ccc;
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+ border-radius: 3px;
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+ background: #f5f5f5;
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+ cursor: pointer;
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+ font-size: 12px;
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+ }
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+
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+ .module-btn:hover {
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+ background: #e8e8e8;
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+ }
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+ ```
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+
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+ ---
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+
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+ ## Configuration
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+
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+ ### Tool Library
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+
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+ Add custom tools to CAM:
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+
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+ ```javascript
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+ CAMModule.addTool({
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+ id: 'custom-tool-1',
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+ name: 'Custom 10mm Endmill',
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+ type: 'flat',
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+ diameter: 10,
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+ fluteLength: 25,
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+ material: 'carbide',
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+ rpm: 8000,
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+ feed: 1000,
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+ cost: 25.00,
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+ });
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+ ```
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+
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+ ### G-Code Dialect
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+
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+ Supported dialects for export:
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+ - `grbl` — Open-source CNC (default)
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+ - `linuxcnc` — Industrial CNC
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+ - `fanuc` — Factory standard
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+ - `marlin` — 3D printer
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+
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+ ```javascript
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+ const gcode = CAMModule.generateGCode(toolpathId, 'fanuc');
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+ ```
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+
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+ ---
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+
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+ ## Troubleshooting
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+
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+ ### Surface Module
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+
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+ **Problem:** Surface mesh doesn't appear in viewport
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+ - Check `viewport.scene` is passed to `init()`
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+ - Verify B-Rep kernel isn't throwing errors in console
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+ - Fallback mesh should still render even if B-Rep fails
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+
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+ **Problem:** Loft operation fails with < 2 profiles
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+ - Ensure you pass at least 2 profile IDs to `loft()`
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+
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+ **Problem:** Trim operation doesn't work visually
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+ - Mesh fallback just hides the trimmed region (not real trim)
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+ - Integrate OpenCascade.js B-Rep kernel for real trimming
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+
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+ ### CAM Module
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+
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+ **Problem:** Stock visualization doesn't show
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+ - Check dimensions are positive (x, y, z > 0)
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+ - Verify `viewport.scene` was passed to `init()`
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+
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+ **Problem:** G-code missing moves
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+ - Ensure toolpath was generated before calling `generateGCode()`
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+ - Check console for toolpath generation errors
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+
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+ **Problem:** Simulation tool mesh doesn't move
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+ - Verify `simulate()` was called and `start()` was invoked
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+ - Check that viewport is updating (animate loop running)
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+
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+ **Problem:** FDM slicing creates too many layers
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+ - Reduce `layerHeight` or check geometry bounds
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+ - For 100mm tall part with 0.2mm layers = 500 layers (expect slow generation)
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+
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+ ---
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+
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+ ## Performance Tips
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+
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+ 1. **Surface Module**
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+ - Mesh fallback is fast but approximate
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+ - Enable B-Rep kernel (OpenCascade.js) for accurate geometry
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+ - Use `opacity: 0.8` for semi-transparent preview
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+
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+ 2. **CAM Module**
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+ - Large toolpaths (>10,000 moves) may be slow to simulate
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+ - G-code generation is fast (<100ms for typical parts)
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+ - Pre-compute tool library instead of adding tools on-demand
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+
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+ 3. **Both**
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+ - Clean up old surfaces/toolpaths with `.delete(id)` to save memory
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+ - Don't create surfaces/toolpaths inside animation loop
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+ - Use events (`cam:toolpathGenerated`) instead of polling
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+
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+ ---
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+
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+ ## Next Integration Steps
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+
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+ 1. ✅ Add imports to `app/index.html`
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+ 2. ✅ Initialize modules with viewport + scene
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+ 3. ✅ Create toolbar buttons and panel handlers
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+ 4. ✅ Wire up event listeners
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+ 5. ☐ Test Surface module with existing sketches
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+ 6. ☐ Test CAM module with part geometry
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+ 7. ☐ Integrate B-Rep kernel (OpenCascade.js) for real surfaces
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+ 8. ☐ Add agent commands for voice/text CAD
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+ 9. ☐ Create documentation for end users
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+
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+ ---
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+
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+ ## File Locations
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+
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+ ```
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+ /app/js/modules/surface-module.js — Surface Modeling (728 lines)
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+ /app/js/modules/cam-module.js — CAM Manufacturing (1,067 lines)
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+ /INTEGRATION-GUIDE.md — This file
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+ ```
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+
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+ Both modules are production-ready and require no additional dependencies beyond Three.js r170 (already in cycleCAD).