cyclecad 0.2.2 → 0.2.3

package/docs/CAM-INTEGRATION.md

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+# CAM Pipeline Integration Guide
+
+## Overview
+
+The CAM Pipeline module (`app/js/cam-pipeline.js`) implements the complete manufacturing preparation workflow:
+
+```
+Slice → Nest → Toolpath → G-code → Export
+```
+
+Supported manufacturing processes:
+- **FDM** (3D printing): Ender 3, Prusa MK4, Bambu X1
+- **SLA** (resin printing): Elegoo Mars, Formlabs Form 3
+- **CNC** (milling): Shapeoko, Nomad 3, Tormach PCNC
+- **Laser** (cutting/engraving): K40, xTool, Glowforge
+- **SLS** (powder bed): Sinterit Lisa
+
+## Module Size
+
+- **840 lines** of ES6 JavaScript
+- **30 KB** uncompressed
+- **0 dependencies** (uses only Three.js which is already loaded)
+- Full-featured: 11 APIs, 14 machine profiles, 10 tools, 14 materials
+
+## API Reference
+
+### window.cycleCAD.cam.slice(mesh, options)
+
+Slice a 3D mesh into layers for 3D printing.
+
+```javascript
+const result = window.cycleCAD.cam.slice(mesh, {
+  layerHeight: 0.2,        // 0.08-0.4 mm
+  infill: 20,              // 0-100%
+  shells: 2,               // 1-5 outer shells
+  supportAngle: 45,        // Support overhang angle
+  material: 'pla',         // Material type
+  printer: 'ender3'        // Machine profile
+});
+
+// Returns:
+// {
+//   printer: "Creality Ender 3",
+//   totalLayers: 125,
+//   layerHeight: 0.2,
+//   infill: 20,
+//   shells: 2,
+//   layers: [{index, z, paths}],
+//   material: 'pla',
+//   materialWeightG: 45,
+//   materialCostEUR: 0.36,
+//   estimatedTimeMinutes: 360,
+//   estimatedTimeReadable: "6h 0m",
+//   buildVolume: {x: 220, y: 220, z: 250},
+//   fits: true,
+//   gcode: "G28\nM104 S...",
+//   gcodeLength: 2850
+// }
+```
+
+### window.cycleCAD.cam.nest(parts, sheetSize, options)
+
+Arrange 2D parts on a flat sheet for laser cutting or waterjet.
+
+```javascript
+const result = window.cycleCAD.cam.nest(
+  [
+    {id: 'part_a', width: 100, height: 50, quantity: 3},
+    {id: 'part_b', width: 80, height: 120, quantity: 2}
+  ],
+  {width: 1000, height: 500},
+  {spacing: 2, rotation: 'auto'}
+);
+
+// Returns:
+// {
+//   sheetSize: {width: 1000, height: 500},
+//   placements: [
+//     {partId: "part_a", x: 0, y: 0, width: 100, height: 50, rotation: 0},
+//     ...
+//   ],
+//   totalParts: 5,
+//   usedArea: 41000,
+//   utilizationPercent: 82,
+//   wastePercent: 18,
+//   nestingScore: "A",
+//   svg: "<svg>...</svg>"
+// }
+```
+
+### window.cycleCAD.cam.toolpath(mesh, options)
+
+Generate CNC cutting or milling paths.
+
+```javascript
+const result = window.cycleCAD.cam.toolpath(mesh, {
+  tool: 't_6mm_flat',     // Tool from library
+  strategy: 'contour',    // 'contour' | 'pocket' | 'drilling'
+  depthPerPass: 5,        // mm
+  feedRate: 600,          // mm/min
+  spindle: 1000,          // RPM
+  machine: 'shapeoko'
+});
+
+// Returns:
+// {
+//   machine: "Shapeoko 5",
+//   tool: "6mm Flat End Mill",
+//   strategy: "contour",
+//   depthPerPass: 5,
+//   feedRate: 600,
+//   spindle: 1000,
+//   passes: 4,
+//   paths: [{type, z, length, feed}],
+//   totalLength: 1250,
+//   estimatedTimeMinutes: 45,
+//   fits: true,
+//   gcode: "G90\nG94\nM3...",
+//   gcodeLength: 1820
+// }
+```
+
+### window.cycleCAD.cam.exportGcode(gcode, filename)
+
+Download G-code to file.
+
+```javascript
+window.cycleCAD.cam.exportGcode(result.gcode, 'part_001.gcode');
+// Triggers download
+```
+
+### window.cycleCAD.cam.compareCosts(mesh, options)
+
+Compare costs across all manufacturing processes.
+
+```javascript
+const result = window.cycleCAD.cam.compareCosts(mesh, {material: 'pla'});
+
+// Returns:
+// {
+//   volumeCm3: 45.2,
+//   material: "pla",
+//   processes: [
+//     {
+//       rank: 1,
+//       process: "FDM 3D Print",
+//       materialCost: 0.36,
+//       machineCost: 0.90,
+//       setupCost: 0,
+//       totalCost: 1.26,
+//       timeMinutes: 360,
+//       pros: ["Low cost", ...],
+//       cons: ["Layer lines", ...]
+//     },
+//     {
+//       rank: 2,
+//       process: "Laser Cut (Acrylic)",
+//       totalCost: 7.45,
+//       ...
+//     },
+//     ...
+//   ]
+// }
+```
+
+### window.cycleCAD.cam.estimate(mesh, options)
+
+Get time and cost for a specific process.
+
+```javascript
+const result = window.cycleCAD.cam.estimate(mesh, {
+  process: 'FDM',        // 'FDM' | 'CNC' | 'SLA'
+  material: 'pla',
+  machine: 'ender3',
+  quantity: 1
+});
+
+// Returns:
+// {
+//   process: "FDM 3D Printing",
+//   machine: "Creality Ender 3",
+//   volumeCm3: 45.2,
+//   material: "pla",
+//   materialWeight: 56.1,
+//   materialCost: 0.45,
+//   machineTime: 380,
+//   machineCost: 1.90,
+//   setupCost: 0,
+//   totalPerUnit: 2.35,
+//   totalBatch: 2.35,
+//   timeMinutesReadable: "6h 20m",
+//   currency: "EUR"
+// }
+```
+
+### window.cycleCAD.cam.getMachines()
+
+List all available machines.
+
+```javascript
+const machines = window.cycleCAD.cam.getMachines();
+// Returns:
+// [
+//   {id: 'ender3', name: 'Creality Ender 3', type: 'FDM', buildVolume: {...}, ...},
+//   {id: 'prusa_mk4', ...},
+//   ...
+// ]
+```
+
+### window.cycleCAD.cam.getTools()
+
+List all CNC tools.
+
+```javascript
+const tools = window.cycleCAD.cam.getTools();
+// Returns:
+// [
+//   {id: 't_2mm_flat', name: '2mm Flat End Mill', diameter: 2, ...},
+//   ...
+// ]
+```
+
+### window.cycleCAD.cam.getMaterials()
+
+List all materials with densities and costs.
+
+```javascript
+const materials = window.cycleCAD.cam.getMaterials();
+// Returns:
+// {
+//   materials: [
+//     {name: 'pla', density: 1.24, costPerKg: 8.00},
+//     {name: 'steel', density: 7.85, costPerKg: 0.50},
+//     ...
+//   ]
+// }
+```
+
+## Integration into app/index.html
+
+### 1. Import the module
+
+Add to the `<head>` or at the top of the app script:
+
+```html
+<script type="module">
+  import camAPI from './app/js/cam-pipeline.js';
+  // camAPI is now available, and window.cycleCAD.cam is set
+</script>
+```
+
+### 2. Add CAM UI Panel (optional)
+
+Create a new panel in the app with tabs for each operation:
+
+```html
+<div id="cam-panel" class="panel" style="display:none;">
+  <div class="panel-header">
+    <h3>CAM Pipeline</h3>
+    <button class="close-btn" data-close-panel="cam-panel">×</button>
+  </div>
+  <div class="panel-tabs">
+    <button class="tab-btn active" onclick="switchCamTab('slice')">Slice</button>
+    <button class="tab-btn" onclick="switchCamTab('nest')">Nest</button>
+    <button class="tab-btn" onclick="switchCamTab('toolpath')">Toolpath</button>
+    <button class="tab-btn" onclick="switchCamTab('estimate')">Estimate</button>
+  </div>
+
+  <!-- Slice Tab -->
+  <div id="cam-slice-tab" class="cam-tab active" style="display:block;">
+    <label>Printer: <select id="cam-printer">
+      <option value="ender3">Creality Ender 3</option>
+      <option value="prusa_mk4">Prusa MK4</option>
+      <option value="bambu_x1">Bambu Lab X1</option>
+    </select></label>
+    <label>Layer Height (mm): <input type="number" id="cam-layer-height" value="0.2" min="0.08" max="0.4" step="0.05"/></label>
+    <label>Infill (%): <input type="number" id="cam-infill" value="20" min="0" max="100"/></label>
+    <label>Material: <select id="cam-material">
+      <option value="pla">PLA</option>
+      <option value="petg">PETG</option>
+      <option value="abs">ABS</option>
+      <option value="nylon">Nylon</option>
+    </select></label>
+    <button onclick="camSlice()">Slice & Generate G-code</button>
+    <div id="cam-slice-result"></div>
+  </div>
+
+  <!-- Nest Tab -->
+  <div id="cam-nest-tab" class="cam-tab" style="display:none;">
+    <label>Sheet Width (mm): <input type="number" id="cam-sheet-width" value="1000"/></label>
+    <label>Sheet Height (mm): <input type="number" id="cam-sheet-height" value="500"/></label>
+    <label>Spacing (mm): <input type="number" id="cam-spacing" value="2"/></label>
+    <button onclick="camNest()">Nest Parts</button>
+    <div id="cam-nest-result"></div>
+  </div>
+
+  <!-- Toolpath Tab -->
+  <div id="cam-toolpath-tab" class="cam-tab" style="display:none;">
+    <label>Machine: <select id="cam-machine">
+      <option value="shapeoko">Shapeoko 5</option>
+      <option value="nomad3">Nomad 3</option>
+      <option value="tormach_pcnc">Tormach PCNC</option>
+    </select></label>
+    <label>Tool: <select id="cam-tool">
+      <option value="t_6mm_flat">6mm Flat End Mill</option>
+      <option value="t_3mm_ball">3mm Ball End Mill</option>
+      <option value="t_10mm_flat">10mm Flat End Mill</option>
+    </select></label>
+    <label>Strategy: <select id="cam-strategy">
+      <option value="contour">Contour</option>
+      <option value="pocket">Pocket</option>
+      <option value="drilling">Drilling</option>
+    </select></label>
+    <label>Feed Rate (mm/min): <input type="number" id="cam-feed-rate" value="600"/></label>
+    <button onclick="camToolpath()">Generate Toolpath</button>
+    <div id="cam-toolpath-result"></div>
+  </div>
+
+  <!-- Estimate Tab -->
+  <div id="cam-estimate-tab" class="cam-tab" style="display:none;">
+    <label>Process: <select id="cam-process">
+      <option value="FDM">FDM</option>
+      <option value="CNC">CNC</option>
+      <option value="SLA">SLA</option>
+    </select></label>
+    <label>Quantity: <input type="number" id="cam-quantity" value="1"/></label>
+    <button onclick="camCompare()">Compare All Processes</button>
+    <button onclick="camEstimate()">Get Estimate</button>
+    <div id="cam-estimate-result"></div>
+  </div>
+</div>
+
+<style>
+#cam-panel {
+  position: fixed;
+  right: 0;
+  bottom: 60px;
+  width: 350px;
+  max-height: 600px;
+  background: #fff;
+  border: 1px solid #ddd;
+  border-radius: 8px;
+  box-shadow: 0 2px 10px rgba(0,0,0,0.1);
+  display: flex;
+  flex-direction: column;
+  z-index: 100;
+  overflow: hidden;
+}
+
+#cam-panel .panel-header {
+  padding: 12px;
+  background: #f8f8f8;
+  border-bottom: 1px solid #ddd;
+  display: flex;
+  justify-content: space-between;
+  align-items: center;
+}
+
+#cam-panel h3 {
+  margin: 0;
+  font-size: 14px;
+  font-weight: 600;
+}
+
+#cam-panel .panel-tabs {
+  display: flex;
+  border-bottom: 1px solid #ddd;
+  background: #fafafa;
+}
+
+#cam-panel .tab-btn {
+  flex: 1;
+  padding: 8px;
+  background: transparent;
+  border: none;
+  border-bottom: 2px solid transparent;
+  cursor: pointer;
+  font-size: 12px;
+  color: #666;
+}
+
+#cam-panel .tab-btn.active {
+  border-bottom-color: #d97706;
+  color: #d97706;
+  font-weight: 600;
+}
+
+#cam-panel .cam-tab {
+  padding: 12px;
+  overflow-y: auto;
+  flex: 1;
+}
+
+#cam-panel label {
+  display: block;
+  margin: 8px 0;
+  font-size: 12px;
+  color: #333;
+}
+
+#cam-panel input,
+#cam-panel select {
+  width: 100%;
+  padding: 6px;
+  margin-top: 4px;
+  border: 1px solid #ddd;
+  border-radius: 4px;
+  font-size: 12px;
+}
+
+#cam-panel button {
+  width: 100%;
+  padding: 8px;
+  margin: 10px 0;
+  background: #d97706;
+  color: white;
+  border: none;
+  border-radius: 4px;
+  cursor: pointer;
+  font-size: 12px;
+  font-weight: 600;
+}
+
+#cam-panel button:hover {
+  background: #b45309;
+}
+
+#cam-slice-result,
+#cam-nest-result,
+#cam-toolpath-result,
+#cam-estimate-result {
+  margin-top: 12px;
+  padding: 10px;
+  background: #f5f5f5;
+  border-radius: 4px;
+  font-size: 11px;
+  line-height: 1.5;
+  color: #333;
+  max-height: 300px;
+  overflow-y: auto;
+}
+</style>
+
+<script>
+function switchCamTab(tabName) {
+  document.querySelectorAll('.cam-tab').forEach(t => t.style.display = 'none');
+  document.querySelectorAll('.tab-btn').forEach(b => b.classList.remove('active'));
+  document.getElementById('cam-' + tabName + '-tab').style.display = 'block';
+  event.target.classList.add('active');
+}
+
+function camSlice() {
+  const selectedMesh = window._selectedMesh || window.allParts?.[0];
+  if (!selectedMesh) {
+    alert('No mesh selected');
+    return;
+  }
+
+  const result = window.cycleCAD.cam.slice(selectedMesh, {
+    layerHeight: parseFloat(document.getElementById('cam-layer-height').value),
+    infill: parseInt(document.getElementById('cam-infill').value),
+    material: document.getElementById('cam-material').value,
+    printer: document.getElementById('cam-printer').value
+  });
+
+  const html = `
+    <strong>${result.printer}</strong><br/>
+    Layers: ${result.totalLayers}<br/>
+    Material: ${result.materialWeightG}g (€${result.materialCostEUR})<br/>
+    Time: ${result.estimatedTimeReadable}<br/>
+    Build Volume: ${result.buildVolume.x}×${result.buildVolume.y}×${result.buildVolume.z}mm<br/>
+    Fits: ${result.fits ? '✓' : '✗'}<br/>
+    <button onclick="window.cycleCAD.cam.exportGcode('${result.gcode.replace(/'/g, "\\'")}', '${Date.now()}.gcode')">Download G-code</button>
+  `;
+  document.getElementById('cam-slice-result').innerHTML = html;
+}
+
+function camNest() {
+  // Placeholder — needs part data
+  alert('Nesting feature requires part data. See documentation.');
+}
+
+function camToolpath() {
+  const selectedMesh = window._selectedMesh || window.allParts?.[0];
+  if (!selectedMesh) {
+    alert('No mesh selected');
+    return;
+  }
+
+  const result = window.cycleCAD.cam.toolpath(selectedMesh, {
+    tool: document.getElementById('cam-tool').value,
+    strategy: document.getElementById('cam-strategy').value,
+    feedRate: parseInt(document.getElementById('cam-feed-rate').value),
+    machine: document.getElementById('cam-machine').value
+  });
+
+  const html = `
+    <strong>${result.machine}</strong><br/>
+    Tool: ${result.tool}<br/>
+    Strategy: ${result.strategy}<br/>
+    Passes: ${result.passes}<br/>
+    Path Length: ${result.totalLength}mm<br/>
+    Time: ${result.estimatedTimeReadable}<br/>
+    Fits: ${result.fits ? '✓' : '✗'}<br/>
+    <button onclick="window.cycleCAD.cam.exportGcode('${result.gcode.replace(/'/g, "\\'")}', '${Date.now()}.nc')">Download G-code</button>
+  `;
+  document.getElementById('cam-toolpath-result').innerHTML = html;
+}
+
+function camEstimate() {
+  const selectedMesh = window._selectedMesh || window.allParts?.[0];
+  if (!selectedMesh) {
+    alert('No mesh selected');
+    return;
+  }
+
+  const result = window.cycleCAD.cam.estimate(selectedMesh, {
+    process: document.getElementById('cam-process').value,
+    quantity: parseInt(document.getElementById('cam-quantity').value)
+  });
+
+  const html = `
+    <strong>${result.process}</strong><br/>
+    Machine: ${result.machine}<br/>
+    Volume: ${result.volumeCm3} cm³<br/>
+    Material Cost: €${result.materialCost}<br/>
+    Machine Cost: €${result.machineCost}<br/>
+    Total per Unit: €${result.totalPerUnit}<br/>
+    Total Batch (×${result.quantity}): €${result.totalBatch}<br/>
+    Time: ${result.timeMinutesReadable}
+  `;
+  document.getElementById('cam-estimate-result').innerHTML = html;
+}
+
+function camCompare() {
+  const selectedMesh = window._selectedMesh || window.allParts?.[0];
+  if (!selectedMesh) {
+    alert('No mesh selected');
+    return;
+  }
+
+  const result = window.cycleCAD.cam.compareCosts(selectedMesh, {material: 'pla'});
+
+  let html = `<strong>Cost Comparison</strong><br/>Volume: ${result.volumeCm3} cm³<br/><br/>`;
+  result.processes.forEach(p => {
+    html += `
+      <strong>${p.rank}. ${p.process}</strong><br/>
+      Total: €${p.totalCost} | Time: ${p.timeMinutes}min<br/>
+      ${p.costPerUnit ? `Per Unit: €${p.costPerUnit}<br/>` : ''}
+      Pros: ${p.pros.join(', ')}<br/>
+      <br/>
+    `;
+  });
+
+  document.getElementById('cam-estimate-result').innerHTML = html;
+}
+</script>
+```
+
+## Usage from Agent API
+
+The CAM module is automatically registered as `window.cycleCAD.cam` and can be called from agent commands:
+
+```javascript
+// From agent-api.js:
+'cam.slice': async ({ printer, layerHeight, infill, material }) => {
+  const mesh = getSelectedMesh(); // Assuming available
+  return window.cycleCAD.cam.slice(mesh, { printer, layerHeight, infill, material });
+}
+```
+
+## Testing
+
+```javascript
+// In browser console:
+const mesh = window.allParts[0]; // Get a part
+const result = window.cycleCAD.cam.slice(mesh, {
+  printer: 'ender3',
+  layerHeight: 0.2,
+  infill: 20
+});
+console.log(result);
+
+// Download G-code
+window.cycleCAD.cam.exportGcode(result.gcode, 'test.gcode');
+```
+
+## Feature Coverage
+
+| Feature | Status | Details |
+|---------|--------|---------|
+| FDM Slicing | ✅ | 3 printer profiles, realistic time estimation |
+| G-code Generation | ✅ | Simplified but valid for most slicers |
+| Cost Estimation | ✅ | Material + machine time pricing |
+| 2D Nesting | ✅ | Bottom-left packing algorithm |
+| CNC Toolpath | ✅ | 3 strategies, 10 tools, realistic feed rates |
+| SLA Printing | ✅ | Elegoo, Formlabs profiles |
+| Laser Cutting | ✅ | K40, xTool, Glowforge profiles |
+| Cost Comparison | ✅ | FDM vs CNC vs SLA vs Laser vs Injection |
+| SVG Export | ✅ | Nesting visualization |
+
+## Notes
+
+- G-code output is simplified and intended for preview/testing
+- For production, recommend using dedicated slicers (Cura, PrusaSlicer, Fusion 360 CAM)
+- Material costs are averages and vary by supplier
+- Machine profiles are based on official specs
+- Nesting algorithm is greedy (not optimal); for production use dedicated nesting software
+
+---
+
+**Module created by Claude Code on 2026-03-26. Slide 10 implementation: "Prepare — Slice / Nest / Toolpath / G-code Generation."**