copperhead 0.6.0 → 0.8.0

package/dist/config.js

@@ -8,6 +8,19 @@ export const DEFAULTS = {
     maxTurns: 40,
     maxRepairCycles: 5,
     budgets: {},
+    // 10 min. A single large capture turn (a full lib_symbols + instances edit,
+    // ~40k output tokens) on the claude-code provider legitimately runs several
+    // minutes; the old 5-min deadline killed those mid-flight and, because the
+    // watchdog budget is spent per stage, could fail a stage that was only slow,
+    // not hung. 10 min clears the largest observed turns while still catching a
+    // genuinely stuck subprocess.
+    turnTimeoutMs: 600000,
+    // 30s: within one interval an operator knows a turn is alive, and a full
+    // 10-min turn emits ~20 lines — enough to distinguish slow from hung without
+    // flooding the log. Quick turns (< 30s) emit nothing.
+    heartbeatMs: 30000,
+    maxStageRetries: 2,
+    llmCache: true,
 };
 export function configPath(repoRoot) {
     return path.join(repoRoot, CONFIG_DIR, 'config.json');
@@ -30,6 +43,12 @@ export async function loadConfig(repoRoot) {
         ...(Object.keys(stageMaxTurns).length ? { stageMaxTurns } : {}),
         maxRepairCycles: raw.maxRepairCycles ?? DEFAULTS.maxRepairCycles,
         budgets: raw.budgets ?? {},
+        turnTimeoutMs: typeof raw.turnTimeoutMs === 'number' ? raw.turnTimeoutMs : DEFAULTS.turnTimeoutMs,
+        heartbeatMs: typeof raw.heartbeatMs === 'number' ? raw.heartbeatMs : DEFAULTS.heartbeatMs,
+        maxStageRetries: Number.isInteger(raw.maxStageRetries) && raw.maxStageRetries >= 0
+            ? raw.maxStageRetries
+            : DEFAULTS.maxStageRetries,
+        llmCache: raw.llmCache !== false,
         ...(raw.generatedHashes ? { generatedHashes: raw.generatedHashes } : {}),
         ...(raw.origin === 'create' || raw.origin === 'init' ? { origin: raw.origin } : {}),
     };
@@ -42,6 +61,8 @@ export async function loadConfig(repoRoot) {
  * Accepted values (same set for `--model`, COPPERHEAD_MODEL, and `model` in
  * .copperhead/config.json):
  *
+ * - `cursor`          : the Cursor Agent CLI using saved login (`agent login`).
+ * - `cursor:<id>`     : the same provider on a specific model id.
  * - `claude-code`     : the Claude Code saved-login provider on its default
  *                       model. Needs NO API key — it reuses the logged-in Claude
  *                       Code CLI / CLAUDE_CODE_OAUTH_TOKEN via the Agent SDK.
@@ -62,7 +83,8 @@ export async function loadConfig(repoRoot) {
  * a typo like `claud-sonnet-5` silently routes to OpenAI and fails there.
  * Anthropic and direct OpenAI providers require their API keys; `codex` requires
  * a locally installed and authenticated Codex CLI, and `claude-code` requires a
- * Claude Code login (CLAUDE_CODE_OAUTH_TOKEN); neither needs a model API key.
+ * Claude Code login (CLAUDE_CODE_OAUTH_TOKEN); `cursor` requires `agent login`.
+ * None of the saved-login providers need a model API key.
  */
 export function resolveModel(flag, config, env = process.env) {
     if (flag)
@@ -75,6 +97,6 @@ export function resolveModel(flag, config, env = process.env) {
         return { model: 'gpt-5', source: 'openai-key' };
     if (env.ANTHROPIC_API_KEY)
         return { model: 'claude', source: 'anthropic-key' };
-    throw new Error('no model configured: pass --model codex (uses your local Codex login), set COPPERHEAD_MODEL, set model in .copperhead/config.json, or provide OPENAI_API_KEY/ANTHROPIC_API_KEY');
+    throw new Error('no model configured: pass --model, set COPPERHEAD_MODEL, or export an API key; see https://docs.copperhead.sh/reference/configuration/');
 }
 //# sourceMappingURL=config.js.map

package/dist/config.js.map

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package/dist/kicad/bootstrap.js

@@ -0,0 +1,166 @@
+import { existsSync } from 'node:fs';
+import { writeFile } from 'node:fs/promises';
+import { createHash } from 'node:crypto';
+import path from 'node:path';
+import { configPath, loadConfig } from '../config.js';
+/**
+ * The create pipeline starts from a brief with no KiCad files, but the agent
+ * cannot create them: `write_file` refuses KiCad files and `edit_file` only
+ * edits existing ones. Without a project on disk the schematic stage can never
+ * satisfy its contract (config.schematic stays null), so the pipeline stalls
+ * indefinitely. This module scaffolds a minimal, kicad-cli-loadable empty
+ * project (schematic ERC-clean, board DRC-clean with a default outline) and
+ * wires it into .copperhead/config.json, giving the agent a file to populate.
+ */
+/** Slug for the project filename, taken from the brief's first H1 (a leading
+ * "Brief:" label is dropped). Falls back to "board". */
+export function projectSlug(brief) {
+    const m = brief.match(/^#\s+(.+?)\s*$/m);
+    const title = (m?.[1] ?? 'board').replace(/^brief\s*:\s*/i, '');
+    const slug = title
+        .toLowerCase()
+        .replace(/[^a-z0-9]+/g, '-')
+        .replace(/^-+|-+$/g, '');
+    return slug || 'board';
+}
+/** A stable, valid-shaped v4 UUID derived from a seed, so a given project
+ * bootstraps to the same UUIDs on every run (no Date/random — runs stay
+ * reproducible). */
+function uuidFrom(seed) {
+    const h = createHash('sha256').update(seed).digest('hex');
+    return `${h.slice(0, 8)}-${h.slice(8, 12)}-4${h.slice(13, 16)}-8${h.slice(17, 20)}-${h.slice(20, 32)}`;
+}
+function emptySchematic(rootUuid) {
+    return `(kicad_sch
+	(version 20231120)
+	(generator "eeschema")
+	(generator_version "8.0")
+	(uuid "${rootUuid}")
+	(paper "A4")
+	(lib_symbols)
+	(sheet_instances
+		(path "/" (page "1"))
+	)
+)
+`;
+}
+function emptyBoard(outlineUuid) {
+    // A default 30x20mm outline on Edge.Cuts so the blank board is DRC-clean out
+    // of the gate; the layout stage resizes/replaces it with the real outline.
+    return `(kicad_pcb
+	(version 20240108)
+	(generator "pcbnew")
+	(generator_version "8.0")
+	(general
+		(thickness 1.6)
+		(legacy_teardrops no)
+	)
+	(paper "A4")
+	(layers
+		(0 "F.Cu" signal)
+		(31 "B.Cu" signal)
+		(32 "B.Adhes" user "B.Adhesive")
+		(33 "F.Adhes" user "F.Adhesive")
+		(34 "B.Paste" user)
+		(35 "F.Paste" user)
+		(36 "B.SilkS" user "B.Silkscreen")
+		(37 "F.SilkS" user "F.Silkscreen")
+		(38 "B.Mask" user)
+		(39 "F.Mask" user)
+		(40 "Dwgs.User" user "User.Drawings")
+		(41 "Cmts.User" user "User.Comments")
+		(42 "Eco1.User" user "User.Eco1")
+		(43 "Eco2.User" user "User.Eco2")
+		(44 "Edge.Cuts" user)
+		(45 "Margin" user)
+		(46 "B.CrtYd" user "B.Courtyard")
+		(47 "F.CrtYd" user "F.Courtyard")
+		(48 "B.Fab" user)
+		(49 "F.Fab" user)
+	)
+	(setup
+		(pad_to_mask_clearance 0)
+		(allow_soldermask_bridges_in_footprints no)
+	)
+	(net 0 "")
+	(gr_rect (start 100 100) (end 130 120)
+		(stroke (width 0.1) (type default))
+		(layer "Edge.Cuts")
+		(uuid "${outlineUuid}")
+	)
+)
+`;
+}
+function projectFile(slug, rootUuid) {
+    return (JSON.stringify({
+        board: { design_settings: { defaults: {}, rules: {} } },
+        erc: {
+            erc_exclusions: [],
+            meta: { version: 0 },
+            rule_severities: { footprint_link_issues: 'ignore', lib_symbol_issues: 'ignore' },
+        },
+        meta: { filename: `${slug}.kicad_pro`, version: 1 },
+        net_settings: {
+            classes: [
+                {
+                    bus_width: 12,
+                    clearance: 0.2,
+                    diff_pair_gap: 0.25,
+                    diff_pair_via_gap: 0.25,
+                    diff_pair_width: 0.2,
+                    line_style: 0,
+                    microvia_diameter: 0.3,
+                    microvia_drill: 0.1,
+                    name: 'Default',
+                    pcb_color: 'rgba(0, 0, 0, 0.000)',
+                    schematic_color: 'rgba(0, 0, 0, 0.000)',
+                    track_width: 0.25,
+                    via_diameter: 0.6,
+                    via_drill: 0.3,
+                    wire_width: 6,
+                },
+            ],
+            meta: { version: 3 },
+        },
+        schematic: {
+            annotate_start_num: 0,
+            drawing: { default_line_thickness: 6.0, default_text_size: 50.0 },
+            legacy_lib_dir: '',
+            legacy_lib_list: [],
+            meta: { version: 1 },
+        },
+        sheets: [[rootUuid, 'Root']],
+        text_variables: {},
+    }, null, 2) + '\n');
+}
+async function persist(repoRoot, config) {
+    await writeFile(configPath(repoRoot), JSON.stringify(config, null, 2) + '\n', 'utf8');
+}
+/**
+ * Ensure a KiCad project exists and is wired into config. No-op (returns null)
+ * when config already points at a schematic on disk. If project files exist but
+ * config doesn't reference them, just wires config. Otherwise scaffolds an empty
+ * project. Returns the schematic's repo-relative path when it created or wired
+ * one, else null.
+ */
+export async function bootstrapKicadProject(repoRoot, brief) {
+    const config = await loadConfig(repoRoot);
+    if (config.schematic && existsSync(path.join(repoRoot, config.schematic)))
+        return null;
+    const slug = projectSlug(brief);
+    const schRel = `${slug}.kicad_sch`;
+    const pcbRel = `${slug}.kicad_pcb`;
+    const proRel = `${slug}.kicad_pro`;
+    const schAbs = path.join(repoRoot, schRel);
+    if (!existsSync(schAbs)) {
+        const rootUuid = uuidFrom(slug);
+        await writeFile(schAbs, emptySchematic(rootUuid), 'utf8');
+        await writeFile(path.join(repoRoot, pcbRel), emptyBoard(uuidFrom(`${slug}:edge`)), 'utf8');
+        await writeFile(path.join(repoRoot, proRel), projectFile(slug, rootUuid), 'utf8');
+    }
+    config.schematic = schRel;
+    config.board = existsSync(path.join(repoRoot, pcbRel)) ? pcbRel : null;
+    await persist(repoRoot, config);
+    return schRel;
+}
+//# sourceMappingURL=bootstrap.js.map

package/dist/kicad/bootstrap.js.map

@@ -0,0 +1 @@
+{"version":3,"file":"bootstrap.js","sourceRoot":"","sources":["../../src/kicad/bootstrap.ts"],"names":[],"mappings":"AAAA,OAAO,EAAE,UAAU,EAAE,MAAM,SAAS,CAAC;AACrC,OAAO,EAAE,SAAS,EAAE,MAAM,kBAAkB,CAAC;AAC7C,OAAO,EAAE,UAAU,EAAE,MAAM,aAAa,CAAC;AACzC,OAAO,IAAI,MAAM,WAAW,CAAC;AAC7B,OAAO,EAAE,UAAU,EAAE,UAAU,EAAyB,MAAM,cAAc,CAAC;AAE7E;;;;;;;;GAQG;AAEH;wDACwD;AACxD,MAAM,UAAU,WAAW,CAAC,KAAa;IACvC,MAAM,CAAC,GAAG,KAAK,CAAC,KAAK,CAAC,iBAAiB,CAAC,CAAC;IACzC,MAAM,KAAK,GAAG,CAAC,CAAC,EAAE,CAAC,CAAC,CAAC,IAAI,OAAO,CAAC,CAAC,OAAO,CAAC,gBAAgB,EAAE,EAAE,CAAC,CAAC;IAChE,MAAM,IAAI,GAAG,KAAK;SACf,WAAW,EAAE;SACb,OAAO,CAAC,aAAa,EAAE,GAAG,CAAC;SAC3B,OAAO,CAAC,UAAU,EAAE,EAAE,CAAC,CAAC;IAC3B,OAAO,IAAI,IAAI,OAAO,CAAC;AACzB,CAAC;AAED;;oBAEoB;AACpB,SAAS,QAAQ,CAAC,IAAY;IAC5B,MAAM,CAAC,GAAG,UAAU,CAAC,QAAQ,CAAC,CAAC,MAAM,CAAC,IAAI,CAAC,CAAC,MAAM,CAAC,KAAK,CAAC,CAAC;IAC1D,OAAO,GAAG,CAAC,CAAC,KAAK,CAAC,CAAC,EAAE,CAAC,CAAC,IAAI,CAAC,CAAC,KAAK,CAAC,CAAC,EAAE,EAAE,CAAC,KAAK,CAAC,CAAC,KAAK,CAAC,EAAE,EAAE,EAAE,CAAC,KAAK,CAAC,CAAC,KAAK,CAAC,EAAE,EAAE,EAAE,CAAC,IAAI,CAAC,CAAC,KAAK,CAAC,EAAE,EAAE,EAAE,CAAC,EAAE,CAAC;AACzG,CAAC;AAED,SAAS,cAAc,CAAC,QAAgB;IACtC,OAAO;;;;UAIC,QAAQ;;;;;;;CAOjB,CAAC;AACF,CAAC;AAED,SAAS,UAAU,CAAC,WAAmB;IACrC,6EAA6E;IAC7E,2EAA2E;IAC3E,OAAO;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;WAuCE,WAAW;;;CAGrB,CAAC;AACF,CAAC;AAED,SAAS,WAAW,CAAC,IAAY,EAAE,QAAgB;IACjD,OAAO,CACL,IAAI,CAAC,SAAS,CACZ;QACE,KAAK,EAAE,EAAE,eAAe,EAAE,EAAE,QAAQ,EAAE,EAAE,EAAE,KAAK,EAAE,EAAE,EAAE,EAAE;QACvD,GAAG,EAAE;YACH,cAAc,EAAE,EAAE;YAClB,IAAI,EAAE,EAAE,OAAO,EAAE,CAAC,EAAE;YACpB,eAAe,EAAE,EAAE,qBAAqB,EAAE,QAAQ,EAAE,iBAAiB,EAAE,QAAQ,EAAE;SAClF;QACD,IAAI,EAAE,EAAE,QAAQ,EAAE,GAAG,IAAI,YAAY,EAAE,OAAO,EAAE,CAAC,EAAE;QACnD,YAAY,EAAE;YACZ,OAAO,EAAE;gBACP;oBACE,SAAS,EAAE,EAAE;oBACb,SAAS,EAAE,GAAG;oBACd,aAAa,EAAE,IAAI;oBACnB,iBAAiB,EAAE,IAAI;oBACvB,eAAe,EAAE,GAAG;oBACpB,UAAU,EAAE,CAAC;oBACb,iBAAiB,EAAE,GAAG;oBACtB,cAAc,EAAE,GAAG;oBACnB,IAAI,EAAE,SAAS;oBACf,SAAS,EAAE,sBAAsB;oBACjC,eAAe,EAAE,sBAAsB;oBACvC,WAAW,EAAE,IAAI;oBACjB,YAAY,EAAE,GAAG;oBACjB,SAAS,EAAE,GAAG;oBACd,UAAU,EAAE,CAAC;iBACd;aACF;YACD,IAAI,EAAE,EAAE,OAAO,EAAE,CAAC,EAAE;SACrB;QACD,SAAS,EAAE;YACT,kBAAkB,EAAE,CAAC;YACrB,OAAO,EAAE,EAAE,sBAAsB,EAAE,GAAG,EAAE,iBAAiB,EAAE,IAAI,EAAE;YACjE,cAAc,EAAE,EAAE;YAClB,eAAe,EAAE,EAAE;YACnB,IAAI,EAAE,EAAE,OAAO,EAAE,CAAC,EAAE;SACrB;QACD,MAAM,EAAE,CAAC,CAAC,QAAQ,EAAE,MAAM,CAAC,CAAC;QAC5B,cAAc,EAAE,EAAE;KACnB,EACD,IAAI,EACJ,CAAC,CACF,GAAG,IAAI,CACT,CAAC;AACJ,CAAC;AAED,KAAK,UAAU,OAAO,CAAC,QAAgB,EAAE,MAAwB;IAC/D,MAAM,SAAS,CAAC,UAAU,CAAC,QAAQ,CAAC,EAAE,IAAI,CAAC,SAAS,CAAC,MAAM,EAAE,IAAI,EAAE,CAAC,CAAC,GAAG,IAAI,EAAE,MAAM,CAAC,CAAC;AACxF,CAAC;AAED;;;;;;GAMG;AACH,MAAM,CAAC,KAAK,UAAU,qBAAqB,CAAC,QAAgB,EAAE,KAAa;IACzE,MAAM,MAAM,GAAG,MAAM,UAAU,CAAC,QAAQ,CAAC,CAAC;IAC1C,IAAI,MAAM,CAAC,SAAS,IAAI,UAAU,CAAC,IAAI,CAAC,IAAI,CAAC,QAAQ,EAAE,MAAM,CAAC,SAAS,CAAC,CAAC;QAAE,OAAO,IAAI,CAAC;IAEvF,MAAM,IAAI,GAAG,WAAW,CAAC,KAAK,CAAC,CAAC;IAChC,MAAM,MAAM,GAAG,GAAG,IAAI,YAAY,CAAC;IACnC,MAAM,MAAM,GAAG,GAAG,IAAI,YAAY,CAAC;IACnC,MAAM,MAAM,GAAG,GAAG,IAAI,YAAY,CAAC;IACnC,MAAM,MAAM,GAAG,IAAI,CAAC,IAAI,CAAC,QAAQ,EAAE,MAAM,CAAC,CAAC;IAE3C,IAAI,CAAC,UAAU,CAAC,MAAM,CAAC,EAAE,CAAC;QACxB,MAAM,QAAQ,GAAG,QAAQ,CAAC,IAAI,CAAC,CAAC;QAChC,MAAM,SAAS,CAAC,MAAM,EAAE,cAAc,CAAC,QAAQ,CAAC,EAAE,MAAM,CAAC,CAAC;QAC1D,MAAM,SAAS,CAAC,IAAI,CAAC,IAAI,CAAC,QAAQ,EAAE,MAAM,CAAC,EAAE,UAAU,CAAC,QAAQ,CAAC,GAAG,IAAI,OAAO,CAAC,CAAC,EAAE,MAAM,CAAC,CAAC;QAC3F,MAAM,SAAS,CAAC,IAAI,CAAC,IAAI,CAAC,QAAQ,EAAE,MAAM,CAAC,EAAE,WAAW,CAAC,IAAI,EAAE,QAAQ,CAAC,EAAE,MAAM,CAAC,CAAC;IACpF,CAAC;IAED,MAAM,CAAC,SAAS,GAAG,MAAM,CAAC;IAC1B,MAAM,CAAC,KAAK,GAAG,UAAU,CAAC,IAAI,CAAC,IAAI,CAAC,QAAQ,EAAE,MAAM,CAAC,CAAC,CAAC,CAAC,CAAC,MAAM,CAAC,CAAC,CAAC,IAAI,CAAC;IACvE,MAAM,OAAO,CAAC,QAAQ,EAAE,MAAM,CAAC,CAAC;IAChC,OAAO,MAAM,CAAC;AAChB,CAAC"}

package/dist/kicad/cli.js

@@ -1,4 +1,5 @@
 import { execa } from 'execa';
+import { existsSync } from 'node:fs';
 import { mkdtemp, readFile, rm } from 'node:fs/promises';
 import { tmpdir } from 'node:os';
 import path from 'node:path';
@@ -9,19 +10,134 @@ export class KicadCliMissingError extends PreflightError {
         super('kicad-cli not found on PATH', 'copperhead verifies every mutation with kicad-cli ERC/DRC; without it no edit can be checked, so no run can start', [
             'install KiCad ≥ 8: https://www.kicad.org/download/',
             'ensure the kicad-cli binary is on PATH (on macOS it ships inside KiCad.app/Contents/MacOS)',
+            'or set COPPERHEAD_KICAD_CLI=/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli',
             'confirm with "kicad-cli version", then rerun',
         ]);
         this.name = 'KicadCliMissingError';
     }
 }
+/**
+ * `COPPERHEAD_KICAD_CLI` points somewhere that does not exist. Distinct from
+ * KicadCliMissingError because the advice is the opposite: the override was
+ * seen and rejected, so telling the user to set it would be nonsense.
+ */
+export class KicadCliBadOverrideError extends PreflightError {
+    constructor(configured) {
+        super(`COPPERHEAD_KICAD_CLI points to a path that does not exist: ${configured}`, 'the override wins over PATH, so falling back silently would run a different binary than the one you named and make the failure impossible to diagnose', [
+            `check the path: ls -l "${configured}"`,
+            'on macOS the binary lives at /Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli',
+            'or unset COPPERHEAD_KICAD_CLI to fall back to PATH',
+            'confirm with "$COPPERHEAD_KICAD_CLI version", then rerun',
+        ]);
+        this.name = 'KicadCliBadOverrideError';
+    }
+}
+/** Well-known install locations when `kicad-cli` is not on PATH (macOS app bundle). */
+const FALLBACK_BINARIES = [
+    '/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli',
+    '/Applications/KiCad-10.0/KiCad.app/Contents/MacOS/kicad-cli',
+    '/Applications/KiCad-9.0/KiCad.app/Contents/MacOS/kicad-cli',
+    '/Applications/KiCad-8.0/KiCad.app/Contents/MacOS/kicad-cli',
+];
+let fallbackBinaries = FALLBACK_BINARIES;
+let cachedBinary;
+/**
+ * Resolve the kicad-cli executable: `COPPERHEAD_KICAD_CLI` > PATH name
+ * (`kicad-cli`). On PATH miss, `runKicad` falls back to macOS KiCad.app paths.
+ */
+export function resolveKicadCli() {
+    if (cachedBinary !== undefined) {
+        if (cachedBinary === null)
+            throw new KicadCliMissingError();
+        return cachedBinary;
+    }
+    const fromEnv = envOverride();
+    if (fromEnv) {
+        cachedBinary = fromEnv;
+        return fromEnv;
+    }
+    cachedBinary = 'kicad-cli';
+    return cachedBinary;
+}
+/**
+ * The `COPPERHEAD_KICAD_CLI` override, or null when unset. Set-but-missing is
+ * a hard error rather than a silent fallthrough to PATH: the user told us
+ * which binary to run, and quietly running a different one (or reporting
+ * "not found on PATH" with advice to set the variable they already set) is
+ * the worst possible answer.
+ */
+function envOverride() {
+    const fromEnv = process.env.COPPERHEAD_KICAD_CLI?.trim();
+    if (!fromEnv)
+        return null;
+    if (!existsSync(fromEnv))
+        throw new KicadCliBadOverrideError(fromEnv);
+    return fromEnv;
+}
+/**
+ * After ENOENT on PATH, retry with a known macOS install path.
+ *
+ * Deliberately does not re-read `COPPERHEAD_KICAD_CLI`: this is reached only
+ * when resolveKicadCli() cached the bare PATH name, which in turn happens only
+ * when the override was unset (set-but-missing throws there instead), so an
+ * override re-check here could never fire.
+ */
+function fallbackAfterMissing() {
+    for (const candidate of fallbackBinaries) {
+        if (existsSync(candidate)) {
+            cachedBinary = candidate;
+            return candidate;
+        }
+    }
+    cachedBinary = null;
+    throw new KicadCliMissingError();
+}
+async function runKicad(args, opts) {
+    let bin = resolveKicadCli();
+    let res = await execa(bin, args, { reject: false });
+    if (res.failed && res.code === 'ENOENT') {
+        if (bin === 'kicad-cli') {
+            bin = fallbackAfterMissing();
+            res = await execa(bin, args, { reject: false });
+        }
+        else {
+            throw new KicadCliMissingError();
+        }
+    }
+    if (opts?.reject === false)
+        return res;
+    if (res.failed && res.code === 'ENOENT') {
+        throw new KicadCliMissingError();
+    }
+    if (res.failed) {
+        throw Object.assign(new Error(res.stderr || res.stdout || `kicad-cli exited ${res.exitCode}`), res);
+    }
+    return res;
+}
+/** Test helper: clear the resolved-binary cache. */
+export function resetKicadCliCache() {
+    cachedBinary = undefined;
+}
+/**
+ * Test helper: point the app-bundle probe at fixture paths, or call with no
+ * argument to restore the real list. Without this the fallback branch is only
+ * exercisable on a macOS host that happens to have KiCad installed, which
+ * makes the outcome depend on the developer's machine.
+ */
+export function setKicadFallbackBinaries(paths) {
+    fallbackBinaries = paths ?? FALLBACK_BINARIES;
+}
 export async function kicadCliVersion() {
     try {
-        const { stdout } = await execa('kicad-cli', ['version']);
-        return stdout.trim();
+        const res = await runKicad(['version']);
+        return String(res.stdout ?? '').trim();
     }
     catch (err) {
         if (err.code === 'ENOENT')
             throw new KicadCliMissingError();
+        // runKicad already maps PATH ENOENT → fallback → KicadCliMissingError
+        if (err instanceof KicadCliMissingError)
+            throw err;
         throw err;
     }
 }
@@ -30,7 +146,7 @@ async function runCheck(kind, filePath, extraArgs = []) {
     const out = path.join(dir, `${kind}.json`);
     const sub = kind === 'erc' ? ['sch', 'erc'] : ['pcb', 'drc'];
     try {
-        const res = await execa('kicad-cli', [...sub, '--format', 'json', '--exit-code-violations', '--output', out, ...extraArgs, filePath], { reject: false });
+        const res = await runKicad([...sub, '--format', 'json', '--exit-code-violations', '--output', out, ...extraArgs, filePath], { reject: false });
         if (res.failed && res.code === 'ENOENT') {
             throw new KicadCliMissingError();
         }
@@ -79,7 +195,7 @@ export async function kicadLoadError(filePath) {
         ? ['sch', 'export', 'netlist', '--output', path.join(dir, 'probe.net'), filePath]
         : ['pcb', 'export', 'pos', '--output', path.join(dir, 'probe.pos'), filePath];
     try {
-        const res = await execa('kicad-cli', args, { reject: false });
+        const res = await runKicad(args, { reject: false });
         if (res.failed && res.code === 'ENOENT')
             throw new KicadCliMissingError();
         if (res.exitCode === 0)
@@ -112,10 +228,12 @@ export async function exportFab(pcbPath, schPath, outDir) {
     }
     for (const job of jobs) {
         try {
-            await execa('kicad-cli', job.args);
+            await runKicad(job.args);
             result.produced.push(job.artifact);
         }
         catch (err) {
+            if (err instanceof KicadCliMissingError)
+                throw err;
             if (err.code === 'ENOENT')
                 throw new KicadCliMissingError();
             result.failed.push({ artifact: job.artifact, reason: String(err.stderr ?? err.message).slice(0, 200) });
@@ -129,9 +247,11 @@ export async function exportSvg(kind, filePath, outDir) {
         ? ['sch', 'export', 'svg', '--output', outDir, filePath]
         : ['pcb', 'export', 'svg', '--output', path.join(outDir, 'board.svg'), '--layers', 'F.Cu,B.Cu,Edge.Cuts', filePath];
     try {
-        await execa('kicad-cli', args);
+        await runKicad(args);
     }
     catch (err) {
+        if (err instanceof KicadCliMissingError)
+            throw err;
         if (err.code === 'ENOENT')
             throw new KicadCliMissingError();
         throw err;

package/dist/kicad/cli.js.map

@@ -1 +1 @@
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