circuit-json-to-lbrn 0.0.42 → 0.0.44

package/lib/getManifold.ts

@@ -0,0 +1,31 @@
+// Lazy-load the manifold WASM module
+// Supports both Node.js and browser environments with CDN fallback
+
+let manifoldInstance: any = null
+
+export const getManifold = async () => {
+  if (!manifoldInstance) {
+    let ManifoldModule: any
+
+    // Try Node.js import first (for CLI/tests)
+    try {
+      const moduleName = "manifold-3d"
+      ManifoldModule = (await import(/* @vite-ignore */ moduleName)).default
+    } catch {
+      // Fallback to CDN for browser environments
+      try {
+        const cdnUrl =
+          "https://cdn.jsdelivr.net/npm/manifold-3d@3.0.0/manifold.js"
+        ManifoldModule = (await import(/* @vite-ignore */ cdnUrl)).default
+      } catch (cdnError) {
+        throw new Error(
+          `Failed to load manifold-3d: not available in Node.js or via CDN. ${cdnError}`,
+        )
+      }
+    }
+
+    manifoldInstance = await ManifoldModule()
+    manifoldInstance.setup() // Initialize the JS-friendly API
+  }
+  return manifoldInstance
+}

package/lib/index.ts

@@ -16,6 +16,7 @@ import { addPcbHole } from "./element-handlers/addPcbHole"
 import { addPcbCutout } from "./element-handlers/addPcbCutout"
 import { createCopperShapesForLayer } from "./createCopperShapesForLayer"
 import { createTraceClearanceAreasForLayer } from "./createTraceClearanceAreasForLayer"
+import { createCopperCutFillForLayer } from "./createCopperCutFillForLayer"
 
 export interface ConvertCircuitJsonToLbrnOptions {
   includeSilkscreen?: boolean
@@ -28,6 +29,17 @@ export interface ConvertCircuitJsonToLbrnOptions {
   includeLayers?: Array<"top" | "bottom">
   traceMargin?: number
   laserSpotSize?: number
+  /**
+   * Whether to generate copper cut fill layers.
+   * Creates a ring/band around traces and pads that will be laser cut
+   * to remove copper, without cutting into the traces or pads themselves.
+   */
+  includeCopperCutFill?: boolean
+  /**
+   * Margin to expand the copper outline for the cut fill band (in mm).
+   * This determines how wide the band of copper removal will be around traces/pads.
+   */
+  copperCutFillMargin?: number
   laserProfile?: {
     copper?: {
       speed?: number
@@ -43,10 +55,10 @@ export interface ConvertCircuitJsonToLbrnOptions {
     }
   }
 }
-export const convertCircuitJsonToLbrn = (
+export const convertCircuitJsonToLbrn = async (
   circuitJson: CircuitJson,
   options: ConvertCircuitJsonToLbrnOptions = {},
-): LightBurnProject => {
+): Promise<LightBurnProject> => {
   const db = cju(circuitJson)
   const project = new LightBurnProject({
     appVersion: "1.7.03",
@@ -63,6 +75,8 @@ export const convertCircuitJsonToLbrn = (
     options.globalCopperSoldermaskMarginAdjustment ?? 0
   const solderMaskMarginPercent = options.solderMaskMarginPercent ?? 0
   const laserProfile = options.laserProfile
+  const includeCopperCutFill = options.includeCopperCutFill ?? false
+  const copperCutFillMargin = options.copperCutFillMargin ?? 0.5
 
   // Default laser settings from GitHub issue
   const defaultCopperSettings = {
@@ -134,6 +148,9 @@ export const convertCircuitJsonToLbrn = (
   })
   project.children.push(soldermaskCutSetting)
 
+  // Track the next available cut setting index
+  let nextCutIndex = 4
+
   // Create trace clearance cut settings if needed
   let topTraceClearanceAreaCutSetting: CutSetting | undefined
   let bottomTraceClearanceAreaCutSetting: CutSetting | undefined
@@ -142,7 +159,7 @@ export const convertCircuitJsonToLbrn = (
     if (includeLayers.includes("top")) {
       topTraceClearanceAreaCutSetting = new CutSetting({
         type: "Scan",
-        index: 4,
+        index: nextCutIndex++,
         name: "Clear Top Trace Clearance Areas",
         numPasses: 12,
         speed: 100,
@@ -157,7 +174,7 @@ export const convertCircuitJsonToLbrn = (
     if (includeLayers.includes("bottom")) {
       bottomTraceClearanceAreaCutSetting = new CutSetting({
         type: "Scan",
-        index: 5,
+        index: nextCutIndex++,
         name: "Clear Bottom Trace Clearance Areas",
         numPasses: 12,
         speed: 100,
@@ -170,6 +187,42 @@ export const convertCircuitJsonToLbrn = (
     }
   }
 
+  // Create copper cut fill cut settings if needed
+  let topCopperCutFillCutSetting: CutSetting | undefined
+  let bottomCopperCutFillCutSetting: CutSetting | undefined
+
+  if (includeCopperCutFill && includeCopper) {
+    if (includeLayers.includes("top")) {
+      topCopperCutFillCutSetting = new CutSetting({
+        type: "Scan",
+        index: nextCutIndex++,
+        name: "Top Copper Cut Fill",
+        numPasses: copperSettings.numPasses,
+        speed: copperSettings.speed,
+        scanOpt: "individual",
+        interval: laserSpotSize,
+        angle: 45,
+        crossHatch: true,
+      })
+      project.children.push(topCopperCutFillCutSetting)
+    }
+
+    if (includeLayers.includes("bottom")) {
+      bottomCopperCutFillCutSetting = new CutSetting({
+        type: "Scan",
+        index: nextCutIndex++,
+        name: "Bottom Copper Cut Fill",
+        numPasses: copperSettings.numPasses,
+        speed: copperSettings.speed,
+        scanOpt: "individual",
+        interval: laserSpotSize,
+        angle: 45,
+        crossHatch: true,
+      })
+      project.children.push(bottomCopperCutFillCutSetting)
+    }
+  }
+
   // Build connectivity map and origin
   const connMap = getFullConnectivityMapFromCircuitJson(circuitJson)
   let origin = options.origin
@@ -201,6 +254,11 @@ export const convertCircuitJsonToLbrn = (
     topTraceClearanceAreaCutSetting,
     bottomTraceClearanceAreaCutSetting,
     solderMaskMarginPercent,
+    topCopperCutFillCutSetting,
+    bottomCopperCutFillCutSetting,
+    copperCutFillMargin,
+    topTraceEndpoints: new Set(),
+    bottomTraceEndpoints: new Set(),
   }
 
   // Initialize net geometry maps
@@ -260,5 +318,15 @@ export const convertCircuitJsonToLbrn = (
     }
   }
 
+  // Create copper cut fill for each layer
+  if (includeCopperCutFill && includeCopper) {
+    if (includeLayers.includes("top")) {
+      await createCopperCutFillForLayer({ layer: "top", ctx })
+    }
+    if (includeLayers.includes("bottom")) {
+      await createCopperCutFillForLayer({ layer: "bottom", ctx })
+    }
+  }
+
   return project
 }

package/package.json

@@ -1,7 +1,7 @@
 {
   "name": "circuit-json-to-lbrn",
   "main": "dist/index.js",
-  "version": "0.0.42",
+  "version": "0.0.44",
   "type": "module",
   "scripts": {
     "start": "bun run site/index.html",
@@ -28,6 +28,7 @@
     "typescript": "^5"
   },
   "dependencies": {
-    "lbrnts": "^0.0.12"
+    "lbrnts": "^0.0.13",
+    "manifold-3d": "^3.3.2"
   }
 }

package/site/index.html

@@ -98,6 +98,19 @@
                 class="w-full px-4 py-2 bg-gray-700 border border-gray-600 rounded-lg text-white focus:outline-none focus:ring-2 focus:ring-blue-500"
               />
            </div>
+           <div>
+             <label class="block text-sm font-medium text-gray-300 mb-2">
+               Copper Cut Fill Margin (mm)
+             </label>
+              <input
+                type="number"
+                id="copperCutFillMargin"
+                value="0.5"
+                step="0.01"
+                class="w-full px-4 py-2 bg-gray-700 border border-gray-600 rounded-lg text-white focus:outline-none focus:ring-2 focus:ring-blue-500"
+              />
+              <p class="text-xs text-gray-500 mt-1">Ring width around traces/pads for copper removal fill</p>
+           </div>
            <div>
               <label class="block text-sm font-medium text-gray-300 mb-2">
                 Soldermask Margin (mm)
@@ -249,7 +262,7 @@
                  </div>
               </details>
             </div>
-            <div class="md:col-span-2 grid grid-cols-1 md:grid-cols-3 gap-4">
+            <div class="md:col-span-2 grid grid-cols-1 md:grid-cols-4 gap-4">
              <label class="flex items-center cursor-pointer">
                <input
                  type="checkbox"
@@ -261,6 +274,16 @@
                  Include Copper
                </span>
              </label>
+             <label class="flex items-center cursor-pointer">
+               <input
+                 type="checkbox"
+                 id="includeCopperCutFill"
+                 class="w-5 h-5 text-blue-500 bg-gray-700 border-gray-600 rounded focus:ring-blue-500 focus:ring-2"
+               />
+               <span class="ml-3 text-sm font-medium text-gray-300">
+                 Include Copper Cut Fill
+               </span>
+             </label>
              <label class="flex items-center cursor-pointer">
                <input
                  type="checkbox"

package/site/main.tsx

@@ -48,6 +48,12 @@ const laserSpotSizeInput = document.getElementById(
 const includeCopperInput = document.getElementById(
   "includeCopper",
 ) as HTMLInputElement
+const includeCopperCutFillInput = document.getElementById(
+  "includeCopperCutFill",
+) as HTMLInputElement
+const copperCutFillMarginInput = document.getElementById(
+  "copperCutFillMargin",
+) as HTMLInputElement
 const includeSoldermaskInput = document.getElementById(
   "includeSoldermask",
 ) as HTMLInputElement
@@ -164,6 +170,8 @@ function getConversionOptions() {
       y: parseFloat(originYInput.value) || 0,
     },
     includeCopper: includeCopperInput.checked,
+    includeCopperCutFill: includeCopperCutFillInput.checked,
+    copperCutFillMargin: parseFloat(copperCutFillMarginInput.value) || 0.5,
     includeSoldermask: includeSoldermaskInput.checked,
     globalCopperSoldermaskMarginAdjustment:
       parseFloat(globalCopperSoldermaskMarginAdjustmentInput.value) || 0,

package/tests/basics/__snapshots__/board-outline-does-not-appear-in soldermask.snap.svg

@@ -3,6 +3,6 @@
     <style></style><rect class="boundary" x="0" y="0" fill="#000" width="800" height="600" data-type="pcb_background" data-pcb-layer="global"/><rect class="pcb-boundary" fill="none" stroke="#fff" stroke-width="0.3" x="150" y="50" width="500" height="500" data-type="pcb_boundary" data-pcb-layer="global"/><path class="pcb-board" d="M 150 550 L 650 550 L 650 50 L 150 50 Z" fill="none" stroke="rgba(255, 255, 255, 0.5)" stroke-width="5" data-type="pcb_board" data-pcb-layer="board"/><circle class="pcb-pad" fill="rgb(200, 52, 52)" cx="400" cy="300" r="50" data-type="pcb_smtpad" data-pcb-layer="top"/>
   </g>
   <g transform="translate(0, 600) scale(36.199095022624434, 36.199095022624434) translate(10, 10)">
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