circuit-json-to-lbrn 0.0.10 → 0.0.12

package/README.md

@@ -39,12 +39,21 @@ const defaultLbrn = convertCircuitJsonToLbrn(circuitJson)
 
 ## Soldermask Support
 
-The `includeSoldermask` flag enables generation of soldermask openings for cutting polyimide sheet. When enabled:
+The `includeSoldermask` flag enables generation of soldermask openings for cutting Kapton tape (polyimide sheet). When enabled:
 - SMT pads and plated holes will have soldermask openings
 - Traces are NOT included in the soldermask layer (to avoid accidental bridging during soldering)
 - Holes are always cut through the board regardless of the mode
+- **Soldermask shapes are filled (Scan mode)** instead of outlined, which is required for laser-cutting Kapton tape masks where the laser needs to remove material from the pad areas
+
+### Laser Cutting Workflow
+
+The soldermask layer uses LightBurn's "Scan" mode with filled shapes. This is designed for the following workflow:
+
+1. **Generate LBRN file**: Use `includeSoldermask: true` to export filled pad shapes
+2. **Laser cut Kapton tape**: The laser will fill/ablate the pad areas.
+
 
 You can generate:
 - **Copper only**: `{ includeCopper: true, includeSoldermask: false }` - Traditional copper cutting
-- **Soldermask only**: `{ includeCopper: false, includeSoldermask: true }` - Just polyimide cutting patterns
+- **Soldermask only**: `{ includeCopper: false, includeSoldermask: true }` - Just Kapton tape (polyimide) cutting patterns (filled shapes)
 - **Both**: `{ includeCopper: true, includeSoldermask: true }` - Complete fabrication file with both layers

package/dist/index.js

@@ -47,6 +47,7 @@ var addCirclePlatedHole = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -79,7 +80,7 @@ var addCirclePlatedHole = (platedHole, ctx) => {
     const outer = createCirclePath(centerX, centerY, outerRadius);
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true
@@ -135,6 +136,7 @@ var addOvalPlatedHole = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -173,7 +175,7 @@ var addOvalPlatedHole = (platedHole, ctx) => {
     );
     project.children.push(
       new ShapePath2({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true
@@ -288,6 +290,7 @@ var addCircularHoleWithRectPad = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -319,7 +322,7 @@ var addCircularHoleWithRectPad = (platedHole, ctx) => {
   if (includeSoldermask) {
     project.children.push(
       new ShapePath3({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: padPath.verts,
         prims: padPath.prims,
         isClosed: true
@@ -428,6 +431,7 @@ var addPillHoleWithRectPad = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -459,7 +463,7 @@ var addPillHoleWithRectPad = (platedHole, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath4({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: padPath.verts,
           prims: padPath.prims,
           isClosed: true
@@ -495,6 +499,7 @@ var addRotatedPillHoleWithRectPad = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -529,7 +534,7 @@ var addRotatedPillHoleWithRectPad = (platedHole, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath5({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: padPath.verts,
           prims: padPath.prims,
           isClosed: true
@@ -586,6 +591,7 @@ var addHoleWithPolygonPad = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -610,7 +616,7 @@ var addHoleWithPolygonPad = (platedHole, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath6({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: pad.verts,
           prims: pad.prims,
           isClosed: true
@@ -654,6 +660,7 @@ var addPcbPlatedHolePill = (platedHole, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -689,7 +696,7 @@ var addPcbPlatedHolePill = (platedHole, ctx) => {
     );
     project.children.push(
       new ShapePath7({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true
@@ -745,6 +752,7 @@ var addRectSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     connMap,
     netGeoms,
     origin,
@@ -810,7 +818,7 @@ var addRectSmtPad = (smtPad, ctx) => {
     ];
     project.children.push(
       new ShapePath8({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts,
         prims,
         isClosed: true
@@ -826,6 +834,7 @@ var addCircleSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -857,7 +866,7 @@ var addCircleSmtPad = (smtPad, ctx) => {
       const outer = createCirclePath(centerX, centerY, outerRadius);
       project.children.push(
         new ShapePath9({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true
@@ -882,6 +891,7 @@ var addPillSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -910,7 +920,7 @@ var addPillSmtPad = (smtPad, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath10({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true
@@ -926,6 +936,7 @@ var addRotatedPillSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -960,7 +971,7 @@ var addRotatedPillSmtPad = (smtPad, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath11({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true
@@ -976,6 +987,7 @@ var addPolygonSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -1002,7 +1014,7 @@ var addPolygonSmtPad = (smtPad, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath12({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: pad.verts,
           prims: pad.prims,
           isClosed: true
@@ -1018,6 +1030,7 @@ var addRotatedRectSmtPad = (smtPad, ctx) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -1056,7 +1069,7 @@ var addRotatedRectSmtPad = (smtPad, ctx) => {
     if (includeSoldermask) {
       project.children.push(
         new ShapePath13({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true
@@ -1186,7 +1199,14 @@ function polygonToShapePathData(polygon) {
 
 // lib/element-handlers/addPcbBoard/index.ts
 var addPcbBoard = (board, ctx) => {
-  const { origin, project, throughBoardCutSetting } = ctx;
+  const {
+    origin,
+    project,
+    throughBoardCutSetting,
+    soldermaskCutSetting,
+    includeCopper,
+    includeSoldermask
+  } = ctx;
   let polygon = null;
   if (board.outline?.length) {
     polygon = new Polygon3(
@@ -1210,14 +1230,26 @@ var addPcbBoard = (board, ctx) => {
   }
   if (!polygon) return;
   const { verts, prims } = polygonToShapePathData(polygon);
-  project.children.push(
-    new ShapePath14({
-      cutIndex: throughBoardCutSetting.index,
-      verts,
-      prims,
-      isClosed: true
-    })
-  );
+  if (includeCopper) {
+    project.children.push(
+      new ShapePath14({
+        cutIndex: throughBoardCutSetting.index,
+        verts,
+        prims,
+        isClosed: true
+      })
+    );
+  }
+  if (includeSoldermask) {
+    project.children.push(
+      new ShapePath14({
+        cutIndex: soldermaskCutSetting.index,
+        verts,
+        prims,
+        isClosed: true
+      })
+    );
+  }
 };
 
 // lib/index.ts
@@ -1301,6 +1333,17 @@ var convertCircuitJsonToLbrn = (circuitJson, options = {}) => {
     speed: 50
   });
   project.children.push(throughBoardCutSetting);
+  const soldermaskCutSetting = new CutSetting({
+    type: "Scan",
+    // Use Scan mode to fill the pad shapes for Kapton tape cutting
+    index: 2,
+    name: "Cut Soldermask",
+    numPasses: 1,
+    speed: 150,
+    scanOpt: "individual"
+    // Scan each shape individually
+  });
+  project.children.push(soldermaskCutSetting);
   const connMap = getFullConnectivityMapFromCircuitJson(circuitJson);
   let origin = options.origin;
   if (!origin) {
@@ -1312,6 +1355,7 @@ var convertCircuitJsonToLbrn = (circuitJson, options = {}) => {
     project,
     copperCutSetting,
     throughBoardCutSetting,
+    soldermaskCutSetting,
     connMap,
     netGeoms: /* @__PURE__ */ new Map(),
     origin,

package/lib/ConvertContext.ts

@@ -1,6 +1,6 @@
 import type { CircuitJsonUtilObjects } from "@tscircuit/circuit-json-util"
 import type { CutSetting, LightBurnProject } from "lbrnts"
-import type { AnyShape, Box, Polygon } from "@flatten-js/core"
+import type { Box, Polygon } from "@flatten-js/core"
 import type { ConnectivityMap } from "circuit-json-to-connectivity-map"
 
 export type ConnectivityMapKey = string
@@ -11,6 +11,7 @@ export interface ConvertContext {
 
   copperCutSetting: CutSetting
   throughBoardCutSetting: CutSetting
+  soldermaskCutSetting: CutSetting
 
   connMap: ConnectivityMap
 

package/lib/element-handlers/addPcbBoard/index.ts

@@ -5,7 +5,14 @@ import type { ConvertContext } from "../../ConvertContext"
 import { polygonToShapePathData } from "../../polygon-to-shape-path"
 
 export const addPcbBoard = (board: PcbBoard, ctx: ConvertContext) => {
-  const { origin, project, throughBoardCutSetting } = ctx
+  const {
+    origin,
+    project,
+    throughBoardCutSetting,
+    soldermaskCutSetting,
+    includeCopper,
+    includeSoldermask,
+  } = ctx
 
   let polygon: Polygon | null = null
 
@@ -39,12 +46,24 @@ export const addPcbBoard = (board: PcbBoard, ctx: ConvertContext) => {
 
   const { verts, prims } = polygonToShapePathData(polygon)
 
-  project.children.push(
-    new ShapePath({
-      cutIndex: throughBoardCutSetting.index,
-      verts,
-      prims,
-      isClosed: true,
-    }),
-  )
+  if (includeCopper) {
+    project.children.push(
+      new ShapePath({
+        cutIndex: throughBoardCutSetting.index,
+        verts,
+        prims,
+        isClosed: true,
+      }),
+    )
+  }
+  if (includeSoldermask) {
+    project.children.push(
+      new ShapePath({
+        cutIndex: soldermaskCutSetting.index,
+        verts,
+        prims,
+        isClosed: true,
+      }),
+    )
+  }
 }

package/lib/element-handlers/addPlatedHole/addCirclePlatedHole.ts

@@ -12,6 +12,7 @@ export const addCirclePlatedHole = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -51,7 +52,7 @@ export const addCirclePlatedHole = (
     const outer = createCirclePath(centerX, centerY, outerRadius)
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true,

package/lib/element-handlers/addPlatedHole/addCircularHoleWithRectPad.ts

@@ -11,6 +11,7 @@ export const addCircularHoleWithRectPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -48,7 +49,7 @@ export const addCircularHoleWithRectPad = (
   if (includeSoldermask) {
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: padPath.verts,
         prims: padPath.prims,
         isClosed: true,

package/lib/element-handlers/addPlatedHole/addHoleWithPolygonPad.ts

@@ -11,6 +11,7 @@ export const addHoleWithPolygonPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -41,7 +42,7 @@ export const addHoleWithPolygonPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: pad.verts,
           prims: pad.prims,
           isClosed: true,

package/lib/element-handlers/addPlatedHole/addOvalPlatedHole.ts

@@ -10,6 +10,7 @@ export const addOvalPlatedHole = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -62,7 +63,7 @@ export const addOvalPlatedHole = (
     )
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true,

package/lib/element-handlers/addPlatedHole/addPillHoleWithRectPad.ts

@@ -11,6 +11,7 @@ export const addPillHoleWithRectPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -48,7 +49,7 @@ export const addPillHoleWithRectPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: padPath.verts,
           prims: padPath.prims,
           isClosed: true,

package/lib/element-handlers/addPlatedHole/addPillPlatedHole.ts

@@ -10,6 +10,7 @@ export const addPcbPlatedHolePill = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -57,7 +58,7 @@ export const addPcbPlatedHolePill = (
     )
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts: outer.verts,
         prims: outer.prims,
         isClosed: true,
@@ -65,7 +66,7 @@ export const addPcbPlatedHolePill = (
     )
   }
 
-  // Add inner pill shape (hole) - always cut through the board regardless of mode
+  // Add inner pill shape (hole)
   if (platedHole.hole_width > 0 && platedHole.hole_height > 0) {
     const inner = createPillPath(
       centerX,

package/lib/element-handlers/addPlatedHole/addRotatedPillHoleWithRectPad.ts

@@ -11,6 +11,7 @@ export const addRotatedPillHoleWithRectPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     throughBoardCutSetting,
     origin,
     includeCopper,
@@ -51,7 +52,7 @@ export const addRotatedPillHoleWithRectPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: padPath.verts,
           prims: padPath.prims,
           isClosed: true,

package/lib/element-handlers/addSmtPad/addCircleSmtPad.ts

@@ -12,6 +12,7 @@ export const addCircleSmtPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -51,7 +52,7 @@ export const addCircleSmtPad = (
       const outer = createCirclePath(centerX, centerY, outerRadius)
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true,

package/lib/element-handlers/addSmtPad/addPillSmtPad.ts

@@ -11,6 +11,7 @@ export const addPillSmtPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -47,7 +48,7 @@ export const addPillSmtPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true,

package/lib/element-handlers/addSmtPad/addPolygonSmtPad.ts

@@ -11,6 +11,7 @@ export const addPolygonSmtPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -46,7 +47,7 @@ export const addPolygonSmtPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: pad.verts,
           prims: pad.prims,
           isClosed: true,

package/lib/element-handlers/addSmtPad/addRectSmtPad.ts

@@ -7,6 +7,7 @@ export const addRectSmtPad = (smtPad: PcbSmtPadRect, ctx: ConvertContext) => {
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     connMap,
     netGeoms,
     origin,
@@ -84,7 +85,7 @@ export const addRectSmtPad = (smtPad: PcbSmtPadRect, ctx: ConvertContext) => {
 
     project.children.push(
       new ShapePath({
-        cutIndex: copperCutSetting.index,
+        cutIndex: soldermaskCutSetting.index,
         verts,
         prims,
         isClosed: true,

package/lib/element-handlers/addSmtPad/addRotatedPillSmtPad.ts

@@ -11,6 +11,7 @@ export const addRotatedPillSmtPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -53,7 +54,7 @@ export const addRotatedPillSmtPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true,

package/lib/element-handlers/addSmtPad/addRotatedRectSmtPad.ts

@@ -11,6 +11,7 @@ export const addRotatedRectSmtPad = (
   const {
     project,
     copperCutSetting,
+    soldermaskCutSetting,
     origin,
     includeCopper,
     includeSoldermask,
@@ -57,7 +58,7 @@ export const addRotatedRectSmtPad = (
     if (includeSoldermask) {
       project.children.push(
         new ShapePath({
-          cutIndex: copperCutSetting.index,
+          cutIndex: soldermaskCutSetting.index,
           verts: outer.verts,
           prims: outer.prims,
           isClosed: true,

package/lib/index.ts

@@ -47,6 +47,16 @@ export const convertCircuitJsonToLbrn = (
   })
   project.children.push(throughBoardCutSetting)
 
+  const soldermaskCutSetting = new CutSetting({
+    type: "Scan", // Use Scan mode to fill the pad shapes for Kapton tape cutting
+    index: 2,
+    name: "Cut Soldermask",
+    numPasses: 1,
+    speed: 150,
+    scanOpt: "individual", // Scan each shape individually
+  })
+  project.children.push(soldermaskCutSetting)
+
   const connMap = getFullConnectivityMapFromCircuitJson(circuitJson)
 
   // Auto-calculate origin if not provided to ensure all elements are in positive quadrant
@@ -61,6 +71,7 @@ export const convertCircuitJsonToLbrn = (
     project,
     copperCutSetting,
     throughBoardCutSetting,
+    soldermaskCutSetting,
     connMap,
     netGeoms: new Map(),
     origin,

package/package.json

@@ -1,7 +1,7 @@
 {
   "name": "circuit-json-to-lbrn",
   "main": "dist/index.js",
-  "version": "0.0.10",
+  "version": "0.0.12",
   "type": "module",
   "scripts": {
     "start": "bun run site/index.html",

package/tests/examples/__snapshots__/board-outline-soldermask-preset.snap.svg

@@ -0,0 +1,8 @@
+<svg width="800" height="1400" viewBox="0 0 800 1400" xmlns="http://www.w3.org/2000/svg">
+  <g transform="translate(0, 0)">
+    <style></style><rect class="boundary" x="0" y="0" fill="#000" width="800" height="600" data-type="pcb_background" data-pcb-layer="global"/><rect class="pcb-boundary" fill="none" stroke="#fff" stroke-width="0.3" x="150" y="50" width="500" height="500" data-type="pcb_boundary" data-pcb-layer="global"/><path class="pcb-board" d="M 150 550 L 650 550 L 650 50 L 150 50 Z" fill="none" stroke="rgba(255, 255, 255, 0.5)" stroke-width="5" data-type="pcb_board" data-pcb-layer="board"/><circle class="pcb-pad" fill="rgb(200, 52, 52)" cx="400" cy="300" r="50" data-type="pcb_smtpad" data-pcb-layer="top"/>
+  </g>
+  <g transform="translate(0, 600) scale(26.666666666666668, 26.666666666666668) translate(13.9, 13.9)">
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+  </g>
+</svg>

package/tests/examples/board-outline-soldermask-preset.test.ts

@@ -0,0 +1,44 @@
+import { test, expect } from "bun:test"
+import { convertCircuitJsonToPcbSvg } from "circuit-to-svg"
+import { generateLightBurnSvg } from "lbrnts"
+import { convertCircuitJsonToLbrn } from "../../lib"
+import { stackSvgsVertically } from "stack-svgs"
+import type { CircuitJson } from "circuit-json"
+
+const circuitJson: CircuitJson = [
+  {
+    type: "pcb_board",
+    pcb_board_id: "board",
+    width: 10,
+    height: 10,
+    center: { x: 0, y: 0 },
+    thickness: 1.6,
+    num_layers: 2,
+    material: "fr4",
+  },
+  {
+    type: "pcb_smtpad",
+    x: 0,
+    y: 0,
+    layer: "top",
+    shape: "circle",
+    pcb_smtpad_id: "pcb_smt_pad_1",
+    pcb_port_id: "pcb_port_1",
+    radius: 1,
+  },
+]
+
+test("board outline with soldermask_cutout preset uses soldermask cut settings", async () => {
+  const pcbSvg = await convertCircuitJsonToPcbSvg(circuitJson)
+
+  const project = convertCircuitJsonToLbrn(circuitJson, {
+    includeCopper: false,
+    includeSoldermask: true,
+  })
+
+  const lbrnSvg = await generateLightBurnSvg(project)
+
+  expect(stackSvgsVertically([pcbSvg, lbrnSvg])).toMatchSvgSnapshot(
+    import.meta.filename,
+  )
+})

package/tests/examples/soldermask/__snapshots__/copper-and-soldermask.snap.svg

@@ -3,6 +3,6 @@
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package/tests/examples/soldermask/__snapshots__/copper-only.snap.svg

@@ -0,0 +1,8 @@
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+  </g>
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+  </g>
+</svg>

package/tests/examples/soldermask/__snapshots__/soldermask-only.snap.svg

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package/tests/examples/soldermask/copper-and-soldermask.test.ts

@@ -88,6 +88,27 @@ test("renders both copper and soldermask", async () => {
     includeSoldermask: true,
   })
 
+  // Verify that both copper and soldermask cut settings exist
+  const copperCutSetting = project.children.find(
+    (child: any) => child.name === "Cut Copper",
+  )
+  const soldermaskCutSetting = project.children.find(
+    (child: any) => child.name === "Cut Soldermask",
+  )
+  expect(copperCutSetting).toBeDefined()
+  expect(soldermaskCutSetting).toBeDefined()
+  expect((copperCutSetting as any).index).toBe(0)
+  expect((soldermaskCutSetting as any).index).toBe(2)
+
+  // Verify that we have shapes using both cut settings
+  const shapePaths = project.children.filter(
+    (child: any) => child.isClosed !== undefined,
+  )
+  const copperShapes = shapePaths.filter((path: any) => path.cutIndex === 0)
+  const soldermaskShapes = shapePaths.filter((path: any) => path.cutIndex === 2)
+  expect(copperShapes.length).toBeGreaterThan(0)
+  expect(soldermaskShapes.length).toBeGreaterThan(0)
+
   const lbrnSvg = await generateLightBurnSvg(project)
 
   expect(stackSvgsVertically([pcbSvg, lbrnSvg])).toMatchSvgSnapshot(

package/tests/examples/soldermask/copper-only.test.ts

@@ -0,0 +1,106 @@
+import { test, expect } from "bun:test"
+import { convertCircuitJsonToPcbSvg } from "circuit-to-svg"
+import { generateLightBurnSvg } from "lbrnts"
+import { convertCircuitJsonToLbrn } from "../../../lib"
+import { stackSvgsVertically } from "stack-svgs"
+import type { CircuitJson } from "circuit-json"
+
+const circuitJson: CircuitJson = [
+  {
+    type: "source_port",
+    name: "pad1",
+    source_port_id: "source_port_1",
+  },
+  {
+    type: "source_port",
+    name: "pad2",
+    source_port_id: "source_port_2",
+  },
+  {
+    type: "source_trace",
+    source_trace_id: "source_trace_1",
+    connected_source_port_ids: ["source_port_1", "source_port_2"],
+    connected_source_net_ids: [],
+  },
+  {
+    type: "pcb_board",
+    pcb_board_id: "board",
+    width: 10,
+    height: 10,
+    center: { x: 0, y: 0 },
+    thickness: 1.6,
+    num_layers: 2,
+    material: "fr4",
+  },
+  {
+    type: "pcb_smtpad",
+    x: -2,
+    y: 0,
+    layer: "top",
+    shape: "circle",
+    pcb_smtpad_id: "pcb_smt_pad_1",
+    pcb_port_id: "pcb_port_1",
+    radius: 0.5,
+  },
+  {
+    type: "pcb_port",
+    pcb_port_id: "pcb_port_1",
+    source_port_id: "source_port_1",
+    x: -2,
+    y: 0,
+    layers: ["top"],
+  },
+  {
+    type: "pcb_smtpad",
+    x: 2,
+    y: 0,
+    layer: "top",
+    shape: "rect",
+    pcb_smtpad_id: "pcb_smt_pad_2",
+    pcb_port_id: "pcb_port_2",
+    width: 1,
+    height: 1,
+  },
+  {
+    type: "pcb_port",
+    pcb_port_id: "pcb_port_2",
+    source_port_id: "source_port_2",
+    x: 2,
+    y: 0,
+    layers: ["top"],
+  },
+  {
+    type: "pcb_trace",
+    pcb_trace_id: "trace_1",
+    source_trace_id: "source_trace_1",
+    route: [
+      { x: -2, y: 0, width: 0.2, route_type: "wire", layer: "top" },
+      { x: 2, y: 0, width: 0.2, route_type: "wire", layer: "top" },
+    ],
+  },
+]
+
+test("renders copper only", async () => {
+  const pcbSvg = await convertCircuitJsonToPcbSvg(circuitJson)
+
+  const project = convertCircuitJsonToLbrn(circuitJson, {
+    includeCopper: true,
+  })
+
+  // Verify that we have shapes using both cut settings
+  const shapePaths = project.children.filter(
+    (child: any) => child.isClosed !== undefined,
+  )
+  const copperShapes = shapePaths.filter((path: any) => path.cutIndex === 0)
+  const soldermaskShapes = shapePaths.filter(
+    (path: any) => path.cutIndex === undefined,
+  )
+  expect(copperShapes.length).toBeGreaterThan(0)
+  expect(soldermaskShapes.length).toBe(0)
+
+  const lbrnSvg = await generateLightBurnSvg(project)
+
+  expect(stackSvgsVertically([pcbSvg, lbrnSvg])).toMatchSvgSnapshot(
+    import.meta.filename,
+  )
+})

package/tests/examples/soldermask/soldermask-only.test.ts

@@ -88,6 +88,19 @@ test("renders soldermask only (no copper, no traces)", async () => {
     includeSoldermask: true,
   })
 
+  // Verify that soldermask elements use soldermaskCutSetting (index 2)
+  const soldermaskCutSetting = project.children.find(
+    (child: any) => child.name === "Cut Soldermask",
+  )
+  expect(soldermaskCutSetting).toBeDefined()
+  expect((soldermaskCutSetting as any).index).toBe(2)
+
+  const shapePaths = project.children.filter(
+    (child: any) => child.isClosed !== undefined,
+  )
+  const soldermaskShapes = shapePaths.filter((path: any) => path.cutIndex === 2)
+  expect(soldermaskShapes.length).toBeGreaterThan(0)
+
   const lbrnSvg = await generateLightBurnSvg(project)
 
   expect(stackSvgsVertically([pcbSvg, lbrnSvg])).toMatchSvgSnapshot(