bambu-printer-mcp 1.1.9 → 1.1.11

package/dist/index.js

@@ -1599,7 +1599,7 @@ class BambuPrinterMCPServer {
                                     description: "Type of slicer to use. Bambu-compatible choices (bambustudio, orcaslicer, orcaslicer-bambulab) export sliced 3MF; aliases such as fulu-orca and orca-studio are accepted."
                                 },
                                 slicer_path: { type: "string", description: "Path to the slicer executable (default: value from env). Per-call overrides require MCP_ALLOW_EXECUTABLE_ARG=1." },
-                                slicer_profile: { type: "string", description: "Path to the slicer profile/config file (optional, overrides bambu_model preset)" },
+                                slicer_profile: { type: "string", description: "Path to an optional process profile/config file. The exact bambu_model/nozzle machine preset is still required." },
                                 template_3mf_path: { type: "string", description: "Optional template 3MF whose embedded Bambu slicer settings should be reused when slicing a new STL or 3MF." },
                                 template_name: { type: "string", description: "Optional named template from the local registry. Resolves to template_3mf_path automatically." },
                                 template_dir: { type: "string", description: "Optional template directory override when resolving template_name." },

package/dist/slicer/profile-flatten.d.ts

@@ -49,6 +49,8 @@ export interface FlattenOptions {
     filamentLeaves: string[];
     /** Absolute path to `.../Resources/profiles`. */
     profilesRoot: string;
+    /** Configured BBL directories for custom process/filament dependencies only. */
+    userProfileRoots?: string[];
     /** Where to write flattened temp files. */
     tempDir: string;
     /** Vendor subdir under profilesRoot. Currently only "BBL" supported. */
@@ -82,6 +84,8 @@ export interface FlattenOptions {
         wipe_tower_y?: unknown;
     };
 }
+/** Resolve bundled machine defaults before choosing process and filament leaves. */
+export declare function resolveBblMachineProfile(profilesRoot: string, machineLeaf: string): Promise<Record<string, unknown>>;
 /** Best-effort extruder count for fallback nozzle_volume_type sizing. */
 /** BambuStudio's built-in filament_colour default. */
 export declare const DEFAULT_FILAMENT_COLOUR = "#00AE42";
@@ -97,4 +101,4 @@ export declare function flattenForCli(opts: FlattenOptions): Promise<FlattenedPr
  *
  * Override via BAMBU_PROFILES_ROOT env.
  */
-export declare function detectProfilesRoot(slicerPath?: string): string;
+export declare function detectProfilesRoot(slicerPath?: string, slicerType?: string): string;

package/dist/slicer/profile-flatten.js

@@ -39,11 +39,14 @@ import crypto from "node:crypto";
  * abstract bases like `fdm_machine_common` and `fdm_bbl_3dp_001_common`,
  * because those are the parents we'll walk to.
  */
-async function buildNameIndex(profilesRoot, vendor) {
+async function buildNameIndex(profilesRoot, vendor, userProfileRoots = []) {
     const index = new Map();
     const subdirs = ["machine", "process", "filament"];
-    for (const sub of subdirs) {
-        const dir = path.join(profilesRoot, vendor, sub);
+    const directories = [
+        ...subdirs.map(sub => path.join(profilesRoot, vendor, sub)),
+        ...userProfileRoots.flatMap(root => ['process', 'filament'].map(sub => path.join(root, sub))),
+    ];
+    for (const dir of directories) {
         let entries;
         try {
             entries = await fs.readdir(dir);
@@ -72,6 +75,8 @@ async function buildNameIndex(profilesRoot, vendor) {
                 // Malformed profile -- skip, don't poison the index.
                 continue;
             }
+            if (!data || typeof data !== 'object' || Array.isArray(data))
+                continue;
             const name = data["name"];
             if (typeof name !== "string" || name.length === 0)
                 continue;
@@ -123,6 +128,10 @@ function flattenData(data, index, visiting = new Set()) {
     delete merged["include"];
     return merged;
 }
+/** Resolve bundled machine defaults before choosing process and filament leaves. */
+export async function resolveBblMachineProfile(profilesRoot, machineLeaf) {
+    return flattenByName(machineLeaf, await buildNameIndex(profilesRoot, 'BBL'));
+}
 /** Keys of an include template that describe the template, not the config. */
 const INCLUDE_METADATA_KEYS = new Set(["name", "type", "from", "instantiation", "inherits", "include", "setting_id"]);
 /**
@@ -514,14 +523,18 @@ export async function flattenForCli(opts) {
         throw new Error(`profile-flatten: profilesRoot "${opts.profilesRoot}" does not contain "${vendor}/machine". ` +
             `Set BAMBU_PROFILES_ROOT or check your BambuStudio install.`);
     }
-    const index = await buildNameIndex(opts.profilesRoot, vendor);
+    // Machine inheritance must never resolve through user process/filament files.
+    const machineIndex = await buildNameIndex(opts.profilesRoot, vendor);
+    const index = opts.userProfileRoots?.length
+        ? await buildNameIndex(opts.profilesRoot, vendor, opts.userProfileRoots)
+        : machineIndex;
     // Flatten each leaf.
     if (opts.sourceProfiles?.filaments && opts.sourceProfiles.filaments.length !== opts.filamentLeaves.length) {
         throw new Error("Every filament slot must have a source profile.");
     }
     const machineFlat = opts.sourceProfiles?.machine
-        ? flattenData(opts.sourceProfiles.machine, index)
-        : flattenByName(opts.machineLeaf, index);
+        ? flattenData(opts.sourceProfiles.machine, machineIndex)
+        : flattenByName(opts.machineLeaf, machineIndex);
     const processFlat = opts.sourceProfiles?.process
         ? flattenData(opts.sourceProfiles.process, index)
         : flattenByName(opts.processLeaf, index);
@@ -531,7 +544,7 @@ export async function flattenForCli(opts) {
     });
     // CLI-specific post-processing on machine profile only.
     deriveNozzleVolumeType(machineFlat, opts.nozzleVolumeType);
-    applyMachineModelBedMetadata(machineFlat, index);
+    applyMachineModelBedMetadata(machineFlat, machineIndex);
     // A standalone custom machine can accompany process/filament profiles that
     // need BBL resolution; do not impose bundled model config on that machine.
     const sourceMachine = opts.sourceProfiles?.machine;
@@ -603,7 +616,7 @@ async function writeTemp(tempDir, kind, leafName, data) {
  *
  * Override via BAMBU_PROFILES_ROOT env.
  */
-export function detectProfilesRoot(slicerPath) {
+export function detectProfilesRoot(slicerPath, slicerType = 'bambustudio') {
     if (process.env["BAMBU_PROFILES_ROOT"]) {
         return process.env["BAMBU_PROFILES_ROOT"];
     }
@@ -622,14 +635,18 @@ export function detectProfilesRoot(slicerPath) {
         }
         catch { /* Probe the supplied path below. */ }
         const bin = path.dirname(executable);
+        const installNames = slicerType === 'bambustudio'
+            ? ['BambuStudio', 'bambu-studio']
+            : ['OrcaSlicer', 'orca-slicer', 'OrcaStudio', 'orca-studio'];
         const candidates = path.basename(bin) === 'MacOS'
             ? [path.resolve(bin, '..', 'Resources', 'profiles')]
             : [
                 path.join(bin, 'resources', 'profiles'),
                 path.join(bin, 'Resources', 'profiles'),
-                path.resolve(bin, '..', 'share', 'BambuStudio', 'profiles'),
-                path.resolve(bin, '..', 'share', 'bambu-studio', 'profiles'),
-                path.resolve(bin, '..', 'share', 'BambuStudio', 'resources', 'profiles'),
+                ...installNames.flatMap(name => [
+                    path.resolve(bin, '..', 'share', name, 'profiles'),
+                    path.resolve(bin, '..', 'share', name, 'resources', 'profiles'),
+                ]),
             ];
         const found = candidates.find(root => existsSync(path.join(root, 'BBL', 'machine')));
         // Do not select another installation if this executable has no profile tree.
@@ -637,5 +654,7 @@ export function detectProfilesRoot(slicerPath) {
         return found ?? candidates[0];
     }
     // Default macOS install.
-    return "/Applications/BambuStudio.app/Contents/Resources/profiles";
+    return slicerType === 'bambustudio'
+        ? '/Applications/BambuStudio.app/Contents/Resources/profiles'
+        : '/Applications/OrcaSlicer.app/Contents/Resources/profiles';
 }

package/dist/stl/stl-manipulator.js

@@ -9,7 +9,7 @@ import { promisify } from 'util';
 import { EventEmitter } from 'events';
 import * as crypto from 'crypto';
 import { execFile } from 'child_process';
-import { flattenForCli, detectProfilesRoot } from '../slicer/profile-flatten.js';
+import { flattenForCli, detectProfilesRoot, resolveBblMachineProfile } from '../slicer/profile-flatten.js';
 const readFileAsync = promisify(fs.readFile);
 const writeFileAsync = promisify(fs.writeFile);
 const BAMBU_PROFILE_ROOTS = [
@@ -206,16 +206,31 @@ export class STLManipulator extends EventEmitter {
         fs.writeFileSync(outPath, serialized);
         return outPath;
     }
-    resolveBambuLikeSettingsBundle(outputBase, slicerType, slicerProfile, printerPreset, bambuOptions, activeProfilesRoot) {
+    async resolveBambuLikeSettingsBundle(outputBase, slicerType, slicerProfile, printerPreset, bambuOptions, activeProfilesRoot) {
         const roots = activeProfilesRoot
-            ? [path.join(activeProfilesRoot, 'BBL'), ...this.getAvailableProfileRoots()]
+            ? [path.join(activeProfilesRoot, 'BBL')]
             : this.getAvailableProfileRoots();
-        const findProfile = (kind, name) => this.findProfileFile(kind, name, roots);
+        const findProfile = (kind, name) => this.findProfileFile(kind, name, kind === 'machine' ? roots : [...roots, ...configuredBambuProfileDirs()]);
+        if (!printerPreset) {
+            throw new Error('Printer preset is required for Bambu-compatible CLI slicing; select the exact bambu_model and nozzle_diameter.');
+        }
         const machinePath = findProfile('machine', printerPreset);
-        if (slicerType === 'bambustudio' && printerPreset && !machinePath) {
-            throw new Error(`Printer profile "${printerPreset}" was not found. Set BAMBU_PROFILES_ROOT to the matching BambuStudio profile tree; refusing to use printer defaults.`);
+        if (!machinePath) {
+            throw new Error(`Printer profile "${printerPreset}" was not found. Set BAMBU_PROFILES_ROOT to the matching ${slicerType} profile tree; refusing to use printer defaults.`);
+        }
+        let machineConfig;
+        try {
+            machineConfig = this.readJsonFile(machinePath);
+            if (!machineConfig || Array.isArray(machineConfig) || machineConfig.name !== printerPreset) {
+                throw new Error('expected a JSON machine profile with the selected preset name');
+            }
         }
-        const machineConfig = machinePath ? this.readJsonFile(machinePath) : null;
+        catch (error) {
+            throw new Error(`Printer profile "${printerPreset}" is invalid: ${error?.message ?? error}`);
+        }
+        // Some FULU/Orca machine leaves inherit their default process/filaments.
+        // Resolve those selections before building the positional CLI bundle.
+        machineConfig = await resolveBblMachineProfile(activeProfilesRoot ?? path.dirname(path.dirname(path.dirname(machinePath))), printerPreset);
         const hasSlicerProfile = !!slicerProfile && fs.existsSync(slicerProfile);
         const filamentPaths = [];
         let processPath;
@@ -267,7 +282,7 @@ export class STLManipulator extends EventEmitter {
                 }
             }
             if (!bambuOptions?.loadFilaments && filamentPaths.length === 0 && Array.isArray(parsedProfile.filament_ids)) {
-                const filamentIdIndex = this.buildFilamentIdIndex(roots);
+                const filamentIdIndex = this.buildFilamentIdIndex([...roots, ...configuredBambuProfileDirs()]);
                 for (const filamentId of parsedProfile.filament_ids) {
                     const filamentPath = filamentIdIndex.get(String(filamentId));
                     if (filamentPath) {
@@ -324,7 +339,7 @@ export class STLManipulator extends EventEmitter {
         };
     }
     /** Resolve BBL dependencies before invoking the CLI; failures stop the slice. */
-    async maybeFlattenBundle(bundle, bambuOptions, activeSlicerPath) {
+    async maybeFlattenBundle(bundle, bambuOptions, activeProfilesRoot) {
         const parts = bundle.settingsArg?.split(';').filter(Boolean) ?? [];
         const readProfile = (filePath) => {
             try {
@@ -341,8 +356,8 @@ export class STLManipulator extends EventEmitter {
         const settings = parts.map(readProfile);
         // Read every slot: filtering unreadable names would change positional mapping.
         const filaments = bundle.filamentPaths.map(readProfile);
-        const profilesRoot = detectProfilesRoot(activeSlicerPath || process.env.SLICER_PATH);
-        const profileRoots = [path.join(profilesRoot, 'BBL'), ...this.getAvailableProfileRoots()];
+        const profilesRoot = activeProfilesRoot ?? detectProfilesRoot(process.env.SLICER_PATH);
+        const profileRoots = [path.join(profilesRoot, 'BBL')];
         const hasReferences = (profile) => (typeof profile.inherits === 'string' && profile.inherits.length > 0) ||
             (profile.include !== undefined && profile.include !== null);
         const isBundledFile = (filePath) => profileRoots.some(root => {
@@ -380,6 +395,7 @@ export class STLManipulator extends EventEmitter {
                 : leafName(processPath, processProfile),
             filamentLeaves: filaments.map((profile, i) => leafName(bundle.filamentPaths[i], profile)),
             profilesRoot,
+            userProfileRoots: configuredBambuProfileDirs(),
             tempDir: this.tempDir,
             bedType: this.resolveBambuStudioBedType(bambuOptions?.bedType),
             filamentColours: bambuOptions?.filamentColours ?? bundle.filamentColours,
@@ -1222,11 +1238,16 @@ export class STLManipulator extends EventEmitter {
                         const outputBase = path.basename(stlFilePath, is3mf ? '.3mf' : '.stl');
                         const bambuOutputPath = path.join(this.tempDir, outputBase + '_sliced.3mf');
                         const outputDir = path.dirname(bambuOutputPath);
-                        const rawBundle = this.resolveBambuLikeSettingsBundle(outputBase, slicerType, slicerProfile, printerPreset, bambuOptions, slicerType === 'bambustudio' ? detectProfilesRoot(slicerPath) : undefined);
+                        const profilesRoot = detectProfilesRoot(slicerPath, slicerType);
+                        const rawBundle = await this.resolveBambuLikeSettingsBundle(outputBase, slicerType, slicerProfile, printerPreset, bambuOptions, profilesRoot);
                         // Resolve every BBL dependency before launching the slicer.
-                        const settingsBundle = slicerType === 'bambustudio'
-                            ? await this.maybeFlattenBundle(await this.expandProjectFilaments(stlFilePath, rawBundle), bambuOptions, slicerPath)
-                            : rawBundle;
+                        const settingsBundle = await this.maybeFlattenBundle(await this.expandProjectFilaments(stlFilePath, rawBundle), bambuOptions, profilesRoot);
+                        // Inherited process G-code is now present; apply Orca's existing
+                        // absolute-extrusion normalization after resolving those ancestors.
+                        if (slicerType === 'orcaslicer' && settingsBundle.settingsArg) {
+                            const [machinePath, processPath] = settingsBundle.settingsArg.split(';');
+                            settingsBundle.settingsArg = [machinePath, this.writeTempJson(outputBase, 'process_orca_resolved', this.sanitizeProcessForOrca(this.readJsonFile(processPath), printerPreset))].join(';');
+                        }
                         args = [
                             '--slice', String(bambuOptions?.slicePlate ?? 0),
                             '--outputdir', outputDir,

package/package.json

@@ -1,6 +1,6 @@
 {
   "name": "bambu-printer-mcp",
-  "version": "1.1.9",
+  "version": "1.1.11",
   "description": "MCP server for Bambu Lab 3D printers with STL manipulation, slicing, and print management",
   "main": "dist/index.js",
   "repository": {

package/src/index.ts

@@ -2095,7 +2095,7 @@ class BambuPrinterMCPServer {
                   description: "Type of slicer to use. Bambu-compatible choices (bambustudio, orcaslicer, orcaslicer-bambulab) export sliced 3MF; aliases such as fulu-orca and orca-studio are accepted."
                 },
                 slicer_path: { type: "string", description: "Path to the slicer executable (default: value from env). Per-call overrides require MCP_ALLOW_EXECUTABLE_ARG=1." },
-                slicer_profile: { type: "string", description: "Path to the slicer profile/config file (optional, overrides bambu_model preset)" },
+                slicer_profile: { type: "string", description: "Path to an optional process profile/config file. The exact bambu_model/nozzle machine preset is still required." },
                 template_3mf_path: { type: "string", description: "Optional template 3MF whose embedded Bambu slicer settings should be reused when slicing a new STL or 3MF." },
                 template_name: { type: "string", description: "Optional named template from the local registry. Resolves to template_3mf_path automatically." },
                 template_dir: { type: "string", description: "Optional template directory override when resolving template_name." },

package/src/slicer/profile-flatten.ts

@@ -57,6 +57,8 @@ export interface FlattenOptions {
   filamentLeaves: string[];
   /** Absolute path to `.../Resources/profiles`. */
   profilesRoot: string;
+  /** Configured BBL directories for custom process/filament dependencies only. */
+  userProfileRoots?: string[];
   /** Where to write flattened temp files. */
   tempDir: string;
   /** Vendor subdir under profilesRoot. Currently only "BBL" supported. */
@@ -110,13 +112,17 @@ type NameIndex = Map<string, IndexedProfile>;
  */
 async function buildNameIndex(
   profilesRoot: string,
-  vendor: string
+  vendor: string,
+  userProfileRoots: string[] = []
 ): Promise<NameIndex> {
   const index: NameIndex = new Map();
   const subdirs: ProfileKind[] = ["machine", "process", "filament"];
 
-  for (const sub of subdirs) {
-    const dir = path.join(profilesRoot, vendor, sub);
+  const directories = [
+    ...subdirs.map(sub => path.join(profilesRoot, vendor, sub)),
+    ...userProfileRoots.flatMap(root => ['process', 'filament'].map(sub => path.join(root, sub))),
+  ];
+  for (const dir of directories) {
     let entries: string[];
     try {
       entries = await fs.readdir(dir);
@@ -141,6 +147,7 @@ async function buildNameIndex(
         // Malformed profile -- skip, don't poison the index.
         continue;
       }
+      if (!data || typeof data !== 'object' || Array.isArray(data)) continue;
       const name = data["name"];
       if (typeof name !== "string" || name.length === 0) continue;
       // First-write wins. BBL doesn't have name collisions in practice;
@@ -203,6 +210,14 @@ function flattenData(
   return merged;
 }
 
+/** Resolve bundled machine defaults before choosing process and filament leaves. */
+export async function resolveBblMachineProfile(
+  profilesRoot: string,
+  machineLeaf: string
+): Promise<Record<string, unknown>> {
+  return flattenByName(machineLeaf, await buildNameIndex(profilesRoot, 'BBL'));
+}
+
 /** Keys of an include template that describe the template, not the config. */
 const INCLUDE_METADATA_KEYS = new Set(["name", "type", "from", "instantiation", "inherits", "include", "setting_id"]);
 
@@ -644,15 +659,19 @@ export async function flattenForCli(opts: FlattenOptions): Promise<FlattenedProf
     );
   }
 
-  const index = await buildNameIndex(opts.profilesRoot, vendor);
+  // Machine inheritance must never resolve through user process/filament files.
+  const machineIndex = await buildNameIndex(opts.profilesRoot, vendor);
+  const index = opts.userProfileRoots?.length
+    ? await buildNameIndex(opts.profilesRoot, vendor, opts.userProfileRoots)
+    : machineIndex;
 
   // Flatten each leaf.
   if (opts.sourceProfiles?.filaments && opts.sourceProfiles.filaments.length !== opts.filamentLeaves.length) {
     throw new Error("Every filament slot must have a source profile.");
   }
   const machineFlat = opts.sourceProfiles?.machine
-    ? flattenData(opts.sourceProfiles.machine, index)
-    : flattenByName(opts.machineLeaf, index);
+    ? flattenData(opts.sourceProfiles.machine, machineIndex)
+    : flattenByName(opts.machineLeaf, machineIndex);
   const processFlat = opts.sourceProfiles?.process
     ? flattenData(opts.sourceProfiles.process, index)
     : flattenByName(opts.processLeaf, index);
@@ -663,7 +682,7 @@ export async function flattenForCli(opts: FlattenOptions): Promise<FlattenedProf
 
   // CLI-specific post-processing on machine profile only.
   deriveNozzleVolumeType(machineFlat, opts.nozzleVolumeType);
-  applyMachineModelBedMetadata(machineFlat, index);
+  applyMachineModelBedMetadata(machineFlat, machineIndex);
   // A standalone custom machine can accompany process/filament profiles that
   // need BBL resolution; do not impose bundled model config on that machine.
   const sourceMachine = opts.sourceProfiles?.machine;
@@ -751,7 +770,7 @@ async function writeTemp(
  *
  * Override via BAMBU_PROFILES_ROOT env.
  */
-export function detectProfilesRoot(slicerPath?: string): string {
+export function detectProfilesRoot(slicerPath?: string, slicerType = 'bambustudio'): string {
   if (process.env["BAMBU_PROFILES_ROOT"]) {
     return process.env["BAMBU_PROFILES_ROOT"];
   }
@@ -767,14 +786,18 @@ export function detectProfilesRoot(slicerPath?: string): string {
     // Package-manager launchers may be symlinks into the installation prefix.
     try { executable = realpathSync(executable); } catch { /* Probe the supplied path below. */ }
     const bin = path.dirname(executable);
+    const installNames = slicerType === 'bambustudio'
+      ? ['BambuStudio', 'bambu-studio']
+      : ['OrcaSlicer', 'orca-slicer', 'OrcaStudio', 'orca-studio'];
     const candidates = path.basename(bin) === 'MacOS'
       ? [path.resolve(bin, '..', 'Resources', 'profiles')]
       : [
           path.join(bin, 'resources', 'profiles'),
           path.join(bin, 'Resources', 'profiles'),
-          path.resolve(bin, '..', 'share', 'BambuStudio', 'profiles'),
-          path.resolve(bin, '..', 'share', 'bambu-studio', 'profiles'),
-          path.resolve(bin, '..', 'share', 'BambuStudio', 'resources', 'profiles'),
+          ...installNames.flatMap(name => [
+            path.resolve(bin, '..', 'share', name, 'profiles'),
+            path.resolve(bin, '..', 'share', name, 'resources', 'profiles'),
+          ]),
         ];
     const found = candidates.find(root => existsSync(path.join(root, 'BBL', 'machine')));
     // Do not select another installation if this executable has no profile tree.
@@ -783,5 +806,7 @@ export function detectProfilesRoot(slicerPath?: string): string {
   }
 
   // Default macOS install.
-  return "/Applications/BambuStudio.app/Contents/Resources/profiles";
+  return slicerType === 'bambustudio'
+    ? '/Applications/BambuStudio.app/Contents/Resources/profiles'
+    : '/Applications/OrcaSlicer.app/Contents/Resources/profiles';
 }

package/src/stl/stl-manipulator.ts

@@ -9,7 +9,7 @@ import { promisify } from 'util';
 import { EventEmitter } from 'events';
 import * as crypto from 'crypto';
 import { execFile } from 'child_process';
-import { flattenForCli, detectProfilesRoot } from '../slicer/profile-flatten.js';
+import { flattenForCli, detectProfilesRoot, resolveBblMachineProfile } from '../slicer/profile-flatten.js';
 
 const readFileAsync = promisify(fs.readFile);
 const writeFileAsync = promisify(fs.writeFile);
@@ -324,24 +324,39 @@ export class STLManipulator extends EventEmitter {
     return outPath;
   }
 
-  private resolveBambuLikeSettingsBundle(
+  private async resolveBambuLikeSettingsBundle(
     outputBase: string,
     slicerType: 'orcaslicer' | 'orcaslicer-bambulab' | 'bambustudio',
     slicerProfile?: string,
     printerPreset?: string,
     bambuOptions?: BambuSliceOptions,
     activeProfilesRoot?: string
-  ): BambuSettingsBundle {
+  ): Promise<BambuSettingsBundle> {
     const roots = activeProfilesRoot
-      ? [path.join(activeProfilesRoot, 'BBL'), ...this.getAvailableProfileRoots()]
+      ? [path.join(activeProfilesRoot, 'BBL')]
       : this.getAvailableProfileRoots();
     const findProfile = (kind: 'machine' | 'process' | 'filament', name?: string) =>
-      this.findProfileFile(kind, name, roots);
+      this.findProfileFile(kind, name, kind === 'machine' ? roots : [...roots, ...configuredBambuProfileDirs()]);
+    if (!printerPreset) {
+      throw new Error('Printer preset is required for Bambu-compatible CLI slicing; select the exact bambu_model and nozzle_diameter.');
+    }
     const machinePath = findProfile('machine', printerPreset);
-    if (slicerType === 'bambustudio' && printerPreset && !machinePath) {
-      throw new Error(`Printer profile "${printerPreset}" was not found. Set BAMBU_PROFILES_ROOT to the matching BambuStudio profile tree; refusing to use printer defaults.`);
+    if (!machinePath) {
+      throw new Error(`Printer profile "${printerPreset}" was not found. Set BAMBU_PROFILES_ROOT to the matching ${slicerType} profile tree; refusing to use printer defaults.`);
     }
-    const machineConfig = machinePath ? this.readJsonFile(machinePath) : null;
+    let machineConfig: any;
+    try {
+      machineConfig = this.readJsonFile(machinePath);
+      if (!machineConfig || Array.isArray(machineConfig) || machineConfig.name !== printerPreset) {
+        throw new Error('expected a JSON machine profile with the selected preset name');
+      }
+    } catch (error: any) {
+      throw new Error(`Printer profile "${printerPreset}" is invalid: ${error?.message ?? error}`);
+    }
+    // Some FULU/Orca machine leaves inherit their default process/filaments.
+    // Resolve those selections before building the positional CLI bundle.
+    machineConfig = await resolveBblMachineProfile(
+      activeProfilesRoot ?? path.dirname(path.dirname(path.dirname(machinePath))), printerPreset);
     const hasSlicerProfile = !!slicerProfile && fs.existsSync(slicerProfile);
     const filamentPaths: string[] = [];
 
@@ -405,7 +420,7 @@ export class STLManipulator extends EventEmitter {
       }
 
       if (!bambuOptions?.loadFilaments && filamentPaths.length === 0 && Array.isArray(parsedProfile.filament_ids)) {
-        const filamentIdIndex = this.buildFilamentIdIndex(roots);
+        const filamentIdIndex = this.buildFilamentIdIndex([...roots, ...configuredBambuProfileDirs()]);
         for (const filamentId of parsedProfile.filament_ids) {
           const filamentPath = filamentIdIndex.get(String(filamentId));
           if (filamentPath) {
@@ -477,7 +492,7 @@ export class STLManipulator extends EventEmitter {
   private async maybeFlattenBundle(
     bundle: BambuSettingsBundle,
     bambuOptions?: BambuSliceOptions,
-    activeSlicerPath?: string
+    activeProfilesRoot?: string
   ): Promise<BambuSettingsBundle> {
     const parts = bundle.settingsArg?.split(';').filter(Boolean) ?? [];
     const readProfile = (filePath: string): Record<string, unknown> => {
@@ -494,8 +509,8 @@ export class STLManipulator extends EventEmitter {
     const settings = parts.map(readProfile);
     // Read every slot: filtering unreadable names would change positional mapping.
     const filaments = bundle.filamentPaths.map(readProfile);
-    const profilesRoot = detectProfilesRoot(activeSlicerPath || process.env.SLICER_PATH);
-    const profileRoots = [path.join(profilesRoot, 'BBL'), ...this.getAvailableProfileRoots()];
+    const profilesRoot = activeProfilesRoot ?? detectProfilesRoot(process.env.SLICER_PATH);
+    const profileRoots = [path.join(profilesRoot, 'BBL')];
     const hasReferences = (profile: Record<string, unknown>) =>
       (typeof profile.inherits === 'string' && profile.inherits.length > 0) ||
       (profile.include !== undefined && profile.include !== null);
@@ -537,6 +552,7 @@ export class STLManipulator extends EventEmitter {
         : leafName(processPath, processProfile),
       filamentLeaves: filaments.map((profile, i) => leafName(bundle.filamentPaths[i], profile)),
       profilesRoot,
+      userProfileRoots: configuredBambuProfileDirs(),
       tempDir: this.tempDir,
       bedType: this.resolveBambuStudioBedType(bambuOptions?.bedType),
       filamentColours: bambuOptions?.filamentColours ?? bundle.filamentColours,
@@ -1591,19 +1607,27 @@ export class STLManipulator extends EventEmitter {
             const outputBase = path.basename(stlFilePath, is3mf ? '.3mf' : '.stl');
             const bambuOutputPath = path.join(this.tempDir, outputBase + '_sliced.3mf');
             const outputDir = path.dirname(bambuOutputPath);
-            const rawBundle = this.resolveBambuLikeSettingsBundle(
+            const profilesRoot = detectProfilesRoot(slicerPath, slicerType);
+            const rawBundle = await this.resolveBambuLikeSettingsBundle(
               outputBase,
               slicerType,
               slicerProfile,
               printerPreset,
               bambuOptions,
-              slicerType === 'bambustudio' ? detectProfilesRoot(slicerPath) : undefined
+              profilesRoot
             );
             // Resolve every BBL dependency before launching the slicer.
-            const settingsBundle = slicerType === 'bambustudio'
-              ? await this.maybeFlattenBundle(
-                  await this.expandProjectFilaments(stlFilePath, rawBundle), bambuOptions, slicerPath)
-              : rawBundle;
+            const settingsBundle = await this.maybeFlattenBundle(
+              await this.expandProjectFilaments(stlFilePath, rawBundle), bambuOptions, profilesRoot);
+            // Inherited process G-code is now present; apply Orca's existing
+            // absolute-extrusion normalization after resolving those ancestors.
+            if (slicerType === 'orcaslicer' && settingsBundle.settingsArg) {
+              const [machinePath, processPath] = settingsBundle.settingsArg.split(';');
+              settingsBundle.settingsArg = [machinePath, this.writeTempJson(
+                outputBase, 'process_orca_resolved',
+                this.sanitizeProcessForOrca(this.readJsonFile(processPath), printerPreset)
+              )].join(';');
+            }
             args = [
               '--slice', String(bambuOptions?.slicePlate ?? 0),
               '--outputdir', outputDir,