@x12i/ai-gateway 10.4.1 → 10.4.4

package/dist/openrouter-runtime-adapter/map-runtime-errors.js

@@ -1,5 +1,10 @@
 import { OpenRouterHttpError, RuntimeConfigError, } from '@x12i/openrouter-runtime';
 import { GatewayPolicyViolationError, GatewayValidationError, ProviderConfigError, ProviderInvokeError, } from '../instruction-errors.js';
+import { buildPartialMetadataFromRuntimeResponse, buildRouterLikeEnvelopeFromRuntimeResponse, } from './map-runtime-response.js';
+function attachRouterEnvelopeToError(err, response) {
+    const envelope = buildRouterLikeEnvelopeFromRuntimeResponse(response);
+    err.response = envelope;
+}
 export function throwMappedRuntimeConfigError(err) {
     const code = err.code;
     if (code === 'OPENROUTER_API_KEY_MISSING') {
@@ -25,17 +30,26 @@ export function throwMappedOpenRouterHttpError(err) {
 export function throwMappedRuntimeResponseErrors(response) {
     if (response.status === 'completed')
         return;
+    const routerMetadata = buildPartialMetadataFromRuntimeResponse(response);
     const primary = response.errors[0];
     if (!primary) {
-        throw new ProviderInvokeError('OPENROUTER_REQUEST_FAILED', 'OpenRouter runtime request failed');
+        const err = new ProviderInvokeError('OPENROUTER_REQUEST_FAILED', 'OpenRouter runtime request failed');
+        attachRouterEnvelopeToError(err, response);
+        throw err;
     }
     if (primary.source === 'policy' || response.status === 'policy_violation') {
-        throw new GatewayPolicyViolationError(primary.code, primary.message);
+        const err = new GatewayPolicyViolationError(primary.code, primary.message, { routerMetadata });
+        attachRouterEnvelopeToError(err, response);
+        throw err;
     }
     if (primary.retryable) {
-        throw new ProviderInvokeError(primary.code, primary.message, { retryable: true });
+        const err = new ProviderInvokeError(primary.code, primary.message, { retryable: true });
+        attachRouterEnvelopeToError(err, response);
+        throw err;
     }
-    throw new ProviderInvokeError(primary.code, primary.message);
+    const err = new ProviderInvokeError(primary.code, primary.message);
+    attachRouterEnvelopeToError(err, response);
+    throw err;
 }
 export function mapRuntimeErrorToGatewayError(err) {
     if (err instanceof RuntimeConfigError) {

package/dist/openrouter-runtime-adapter/map-runtime-response.d.ts

@@ -15,6 +15,9 @@ export type OpenRouterRuntimeRouterMetadata = {
     costUsd?: number;
     costStatus?: 'priced' | 'unpriced';
 };
+export declare function buildPartialMetadataFromRuntimeResponse(response: RuntimeResponse): OpenRouterRuntimeRouterMetadata;
+/** Router-shaped envelope for error-chain metadata extraction. */
+export declare function buildRouterLikeEnvelopeFromRuntimeResponse(response: RuntimeResponse): Record<string, unknown>;
 export declare function extractOpenRouterRuntimeRouterMetadata(routerResponse: unknown): OpenRouterRuntimeRouterMetadata;
 export declare function parseRuntimeResponseToAIResponse(input: {
     requestId: string;

package/dist/openrouter-runtime-adapter/map-runtime-response.js

@@ -64,6 +64,39 @@ export function buildOpenRouterRuntimeMetadata(response) {
         requestIds: response.id ? [response.id] : undefined,
     };
 }
+export function buildPartialMetadataFromRuntimeResponse(response) {
+    return {
+        serverTools: mapRuntimeToolUsage(response.toolUsage),
+        citations: mapRuntimeCitations(response.citations),
+        generatedImages: mapRuntimeImages(response.images),
+        patchProposals: mapRuntimePatches(response.patches),
+        openrouterRuntime: buildOpenRouterRuntimeMetadata(response),
+    };
+}
+/** Router-shaped envelope for error-chain metadata extraction. */
+export function buildRouterLikeEnvelopeFromRuntimeResponse(response) {
+    const partial = buildPartialMetadataFromRuntimeResponse(response);
+    const usage = response.usage;
+    const promptTokens = usage?.inputTokens ?? 0;
+    const completionTokens = usage?.outputTokens ?? 0;
+    return {
+        requestId: response.id,
+        metadata: {
+            provider: 'openrouter',
+            modelUsed: response.model,
+            serverTools: partial.serverTools,
+            citations: partial.citations,
+            generatedImages: partial.generatedImages,
+            patchProposals: partial.patchProposals,
+            openrouterRuntime: partial.openrouterRuntime,
+        },
+        usage: {
+            promptTokens,
+            completionTokens,
+            totalTokens: usage?.totalTokens ?? promptTokens + completionTokens,
+        },
+    };
+}
 export function extractOpenRouterRuntimeRouterMetadata(routerResponse) {
     if (routerResponse == null || typeof routerResponse !== 'object')
         return {};

package/dist/openrouter-runtime-adapter/map-trace.js

@@ -1,5 +1,7 @@
 export function buildTraceAttemptOpenRouterRuntimeSlice(metadata) {
-    if (!metadata.openrouterRuntime && !metadata.serverTools)
+    const hasPolicy = (metadata.openrouterRuntime?.policyViolations?.length ?? 0) > 0 ||
+        (metadata.openrouterRuntime?.warnings?.length ?? 0) > 0;
+    if (!metadata.openrouterRuntime && !metadata.serverTools && !hasPolicy)
         return undefined;
     return {
         apiMode: metadata.openrouterRuntime?.apiMode,
@@ -7,6 +9,8 @@ export function buildTraceAttemptOpenRouterRuntimeSlice(metadata) {
         citationCount: metadata.citations?.length ?? 0,
         generatedImageCount: metadata.generatedImages?.length ?? 0,
         patchProposalCount: metadata.patchProposals?.length ?? 0,
+        warnings: metadata.openrouterRuntime?.warnings ?? [],
+        policyViolations: metadata.openrouterRuntime?.policyViolations ?? [],
     };
 }
 export function enrichTraceOpenRouterRuntimeMetadata(base, metadata, traceEnabled) {

package/dist/openrouter-runtime-adapter/validate-server-tools.js

@@ -75,7 +75,7 @@ export function applyPostRoutingServerToolsPolicy(input) {
     validateApplyPatchConfig(serverTools, openrouter);
     if (hasRequiredServerTool(serverTools)) {
         if (!openRouterApiKey) {
-            throw new ProviderConfigError('OPENROUTER_SERVER_TOOL_REQUIRES_KEY', 'Required OpenRouter server tools need OPENROUTER_API_KEY or GatewayConfig.openrouter.apiKey');
+            throw new ProviderConfigError('OPENROUTER_SERVER_TOOL_REQUIRES_KEY', 'Required OpenRouter server tools need OPENROUTER_API_KEY or GatewayConfig.openrouter.apiKey', { codeAliases: ['OPENROUTER_SERVER_TOOL_REQUIRES_OPENROUTER_KEY'] });
         }
         if (provider !== 'openrouter') {
             provider = 'openrouter';

package/dist/types.d.ts

@@ -297,8 +297,18 @@ export type GatewayTraceAttempt = {
         citationCount?: number;
         generatedImageCount?: number;
         patchProposalCount?: number;
+        warnings?: GatewayWarning[];
+        policyViolations?: GatewayPolicyViolation[];
     };
 };
+/** OpenRouter tool metadata attached to policy/invoke errors and rejection payloads. */
+export type GatewayOpenRouterErrorMetadata = {
+    serverTools?: GatewayServerToolUsageMap;
+    citations?: GatewayCitation[];
+    generatedImages?: GatewayGeneratedImage[];
+    patchProposals?: GatewayPatchProposal[];
+    openrouterRuntime?: GatewayOpenRouterRuntimeMetadata;
+};
 /**
  * Allowlisted merged router/generation config returned in {@link EnhancedLLMResponse.metadata}
  * when `diagnostics.mode === 'trace'`. Omits arbitrary extras and secrets.
@@ -349,11 +359,33 @@ export type GatewayInvokeRejectionMetadata = {
      * Sourced from {@link FallbackExhaustedError.attempts} on the router error chain.
      */
     fallbackAttempts?: GatewayFallbackAttempt[];
+    /**
+     * Structured per-attempt diagnostics (`@x12i/ai-providers-router` ≥ 4.10).
+     * Same attempts as {@link fallbackAttempts} when enriched; prefer this for UIs.
+     */
+    providerAttempts?: Array<{
+        provider: string;
+        modelId?: string;
+        httpStatus?: number;
+        message: string;
+        code?: string;
+    }>;
+    /** Dominant stable failure sub-code when fallback chain exhausts (router ≥ 4.10). */
+    providerSubCode?: string;
+    /** Short remediation hint from router enrichment (router ≥ 4.10). */
+    operatorHint?: string;
     /**
      * True when {@link mergeConfig} did not run (e.g. message-building threw first).
      * Routing facts may only reflect request.config / modelConfig, not flex-md defaults.
      */
     mergeConfigUnavailable?: true;
+    /** OpenRouter server-tool usage map when available on partial router response or policy error. */
+    serverTools?: GatewayServerToolUsageMap;
+    citations?: GatewayCitation[];
+    generatedImages?: GatewayGeneratedImage[];
+    patchProposals?: GatewayPatchProposal[];
+    openrouterRuntime?: GatewayOpenRouterRuntimeMetadata;
+    policyViolations?: GatewayPolicyViolation[];
 };
 /** Serializable slice of a router fallback attempt for rejection metadata. */
 export type GatewayFallbackAttempt = {
@@ -361,6 +393,8 @@ export type GatewayFallbackAttempt = {
     model?: string;
     httpStatus?: number;
     error: string;
+    /** Stable sub-code from `@x12i/ai-providers-router` ≥ 4.10 (`PROVIDER_AUTH_FAILED`, …). */
+    code?: string;
     responsePreview?: string;
 };
 /**
@@ -523,10 +557,12 @@ export interface ModelConfig {
     stop?: string[];
     /**
      * OpenRouter-only server tools. Ignored unless final provider is openrouter.
+     * Merge precedence at invoke: `modelConfig.serverTools` > `config.serverTools` > `GatewayConfig.defaultServerTools`.
      */
     serverTools?: GatewayServerToolsConfig;
     /**
      * OpenRouter-specific execution controls.
+     * Merge precedence at invoke: `modelConfig.openrouter` > `config.openrouter` > `GatewayConfig.openrouterRuntime` defaults.
      */
     openrouter?: GatewayOpenRouterConfig;
     /**

package/dist-cjs/activity-manager.cjs

@@ -244,20 +244,23 @@ function pickActivixCompletionRoutingMetadata(response) {
                 out.citationCount = citations.length;
             }
             const serverTools = m.serverTools;
+            if (serverTools != null && typeof serverTools === 'object') {
+                out.serverTools = serverTools;
+            }
             const generatedImages = m.generatedImages;
             const patchProposals = m.patchProposals;
+            if (Array.isArray(generatedImages) && generatedImages.length) {
+                out.generatedImageCount = generatedImages.length;
+            }
+            if (Array.isArray(patchProposals) && patchProposals.length) {
+                out.patchProposalCount = patchProposals.length;
+            }
             const openrouterRuntime = m.openrouterRuntime;
-            if (serverTools != null ||
-                openrouterRuntime != null ||
-                (Array.isArray(generatedImages) && generatedImages.length) ||
-                (Array.isArray(patchProposals) && patchProposals.length)) {
+            if (openrouterRuntime != null && typeof openrouterRuntime === 'object') {
+                const ort = openrouterRuntime;
                 out.openrouterRuntime = {
-                    ...(openrouterRuntime != null && typeof openrouterRuntime === 'object'
-                        ? {
-                            apiMode: openrouterRuntime.apiMode,
-                            serverTools,
-                        }
-                        : { serverTools }),
+                    ...(typeof ort.apiMode === 'string' ? { apiMode: ort.apiMode } : {}),
+                    ...(Array.isArray(ort.warnings) ? { warnings: ort.warnings } : {}),
                     citationCount: Array.isArray(citations) ? citations.length : 0,
                     generatedImageCount: Array.isArray(generatedImages) ? generatedImages.length : 0,
                     patchProposalCount: Array.isArray(patchProposals) ? patchProposals.length : 0,
@@ -948,6 +951,14 @@ export class ActivityManager {
             const outerMetadata = pickActivixCompletionRoutingMetadata(details.response);
             const outerCost = buildActivixOuterCost(outerMetadata, billingSlice, details.response);
             const recordMetadata = buildActivixRecordMetadata(details.response, billingSlice);
+            const outerOutput = details.response != null && typeof details.response === 'object'
+                ? {
+                    ...details.response,
+                    ...(Array.isArray(outerMetadata.citations) && outerMetadata.citations.length
+                        ? { citations: outerMetadata.citations }
+                        : {}),
+                }
+                : details.response;
             await this.activix.completeRecord(activity.activityId, {
                 cost: details.cost,
                 ...(typeof details.cost === 'number' && Number.isFinite(details.cost)
@@ -957,10 +968,10 @@ export class ActivityManager {
                 response: details.response,
                 ...(Object.keys(recordMetadata).length > 0 ? { metadata: recordMetadata } : {}),
                 outer: {
-                    output: details.response,
+                    output: outerOutput,
                     metadata: outerMetadata,
-                    ...(outerCost ? { cost: outerCost } : {})
-                }
+                    ...(outerCost ? { cost: outerCost } : {}),
+                },
             }, { collection });
             this.logger.debug('Activix.completeRecord completed', {
                 aiRequestId: activity.aiRequestId,

package/dist-cjs/gateway-utils.cjs

@@ -3,11 +3,11 @@
  * Handles utility functions
  */
 import * as crypto from 'crypto';
-import { FallbackExhaustedError } from '@x12i/ai-providers-router';
+import { FallbackExhaustedError, enrichRunTaskError, providerAttemptsFromFallbackAttempts } from '@x12i/ai-providers-router';
 import { ModelResolutionError, ModelProfileInputRejectedError, ModelProfileUnroutableError, resolveInvokeModel, } from '@x12i/ai-tools';
 import { extractHttpStatusCode } from './gateway-retry.js';
 import { gatewayLogDebug, withActivityIdentity } from './gateway-log-meta.js';
-import { MaxTokensRequiredError, ModelRequiredError, } from './instruction-errors.js';
+import { MaxTokensRequiredError, ModelRequiredError, GatewayPolicyViolationError, } from './instruction-errors.js';
 import { normalizeInvokeModelAtIngress } from './invoke-model-ingress.js';
 import { applyOnlineVariantMigration, applyPostRoutingServerToolsPolicy, mergeOpenRouterConfig, mergeServerToolsConfig, normalizeApplyPatchDefaults, resolveOpenRouterRuntimeDefaults, pickOpenRouterRuntimeMetadataSlice, enrichTraceOpenRouterRuntimeMetadata, } from './openrouter-runtime-adapter/index.js';
 import { DEFAULT_ACTIVITY_FULL_RESPONSE_MAX_CHARS, GATEWAY_DEFAULT_FREQUENCY_PENALTY, GATEWAY_DEFAULT_PRESENCE_PENALTY, GATEWAY_DEFAULT_TEMPERATURE, GATEWAY_DEFAULT_TOP_P } from './gateway-defaults.js';
@@ -626,7 +626,9 @@ function buildTraceAttemptPricingRecord(attempt, mergedConfig) {
  * Trace-mode summary: final token usage + resolved billing (after catalog pricing when applicable).
  */
 export function buildTraceUsageSummary(tokens, billing, maxTokensRequested, openrouterExtras) {
-    if (!hasNonZeroTokenUsage(tokens) && !billing.costStatus) {
+    const hasOpenRouterMirror = openrouterExtras?.serverTools != null ||
+        (openrouterExtras?.citations?.length ?? 0) > 0;
+    if (!hasNonZeroTokenUsage(tokens) && !billing.costStatus && !hasOpenRouterMirror) {
         return undefined;
     }
     const summary = { tokens };
@@ -643,7 +645,7 @@ export function buildTraceUsageSummary(tokens, billing, maxTokensRequested, open
     if (billing.costBreakdown) {
         summary.costBreakdown = billing.costBreakdown;
     }
-    if (openrouterExtras?.serverTools)
+    if (openrouterExtras?.serverTools != null)
         summary.serverTools = openrouterExtras.serverTools;
     if (openrouterExtras?.citations?.length)
         summary.citations = openrouterExtras.citations;
@@ -729,7 +731,16 @@ export function pickEffectiveModelConfigForMetadata(mergedConfig) {
     if (mergedConfig == null || typeof mergedConfig !== 'object')
         return undefined;
     const c = mergedConfig;
-    const keys = ['model', 'modelId', 'provider', 'temperature', 'maxTokens', 'topP'];
+    const keys = [
+        'model',
+        'modelId',
+        'provider',
+        'temperature',
+        'maxTokens',
+        'topP',
+        'serverTools',
+        'openrouter',
+    ];
     const out = {};
     for (const k of keys) {
         const v = c[k];
@@ -822,10 +833,64 @@ export function tryExtractRouterLikePayloadFromErrorChain(error, maxDepth = 8) {
             if (isRouterLikeEnvelope(n))
                 return n;
         }
+        const rejMeta = o.metadata;
+        if (rejMeta != null && typeof rejMeta === 'object' && isRouterLikeEnvelope({ metadata: rejMeta })) {
+            return { metadata: rejMeta };
+        }
+        if (cur instanceof GatewayPolicyViolationError && cur.routerMetadata) {
+            return { metadata: cur.routerMetadata };
+        }
         cur = o.cause;
     }
     return undefined;
 }
+/** Extract OpenRouter tool metadata from invoke error chains (policy errors, partial router bodies). */
+export function tryExtractOpenRouterMetadataFromErrorChain(error, maxDepth = 8) {
+    const partial = tryExtractRouterLikePayloadFromErrorChain(error, maxDepth);
+    if (partial !== undefined) {
+        const fromPartial = pickEnhancedOpenRouterMetadata(partial, false);
+        if (fromPartial.serverTools ||
+            fromPartial.openrouterRuntime ||
+            (fromPartial.citations?.length ?? 0) > 0 ||
+            (fromPartial.generatedImages?.length ?? 0) > 0 ||
+            (fromPartial.patchProposals?.length ?? 0) > 0) {
+            return fromPartial;
+        }
+    }
+    const seen = new Set();
+    let cur = error;
+    for (let i = 0; i < maxDepth && cur != null; i++) {
+        if (typeof cur !== 'object')
+            break;
+        if (seen.has(cur))
+            break;
+        seen.add(cur);
+        if (cur instanceof GatewayPolicyViolationError && cur.routerMetadata) {
+            return {
+                serverTools: cur.routerMetadata.serverTools,
+                citations: cur.routerMetadata.citations,
+                generatedImages: cur.routerMetadata.generatedImages,
+                patchProposals: cur.routerMetadata.patchProposals,
+                openrouterRuntime: cur.routerMetadata.openrouterRuntime,
+            };
+        }
+        const rejMeta = cur.metadata;
+        if (rejMeta &&
+            (rejMeta.serverTools ||
+                rejMeta.openrouterRuntime ||
+                (rejMeta.citations?.length ?? 0) > 0)) {
+            return {
+                serverTools: rejMeta.serverTools,
+                citations: rejMeta.citations,
+                generatedImages: rejMeta.generatedImages,
+                patchProposals: rejMeta.patchProposals,
+                openrouterRuntime: rejMeta.openrouterRuntime,
+            };
+        }
+        cur = cur.cause;
+    }
+    return {};
+}
 export function pickRequestIdsFromRouterLike(gatewayAiRequestId, routerLike) {
     if (typeof gatewayAiRequestId !== 'string' || gatewayAiRequestId.length === 0) {
         return undefined;
@@ -915,10 +980,17 @@ export function mapGatewayFallbackAttemptsToRouter(attempts) {
         provider: a.provider,
         model: a.model,
         httpStatus: a.httpStatus,
+        ...(a.code !== undefined ? { code: a.code } : {}),
+        message: a.error,
         error: new Error(a.error),
-        responsePreview: a.responsePreview
+        responsePreview: a.responsePreview,
     }));
 }
+/** Apply router ≥ 4.10 provider failure enrichment (code, operatorHint, details.providerAttempts). */
+export function enrichGatewayFallbackExhaustedError(exhausted) {
+    const routerAttempts = providerAttemptsFromFallbackAttempts(exhausted.attempts);
+    return enrichRunTaskError(exhausted, { providerAttempts: routerAttempts });
+}
 /**
  * Log original input vs OpenRouter model id actually sent to the router after catalog resolution.
  */
@@ -944,20 +1016,58 @@ export function logResolvedModelRouting(logger, request, mergedConfig) {
     }));
 }
 function mapRouterFallbackAttempts(attempts) {
-    return attempts.map((attempt) => ({
-        provider: String(attempt.provider),
-        ...(attempt.model !== undefined ? { model: attempt.model } : {}),
-        ...(attempt.httpStatus !== undefined ? { httpStatus: attempt.httpStatus } : {}),
-        error: attempt.error instanceof Error ? attempt.error.message : String(attempt.error),
-        ...(attempt.responsePreview !== undefined ? { responsePreview: attempt.responsePreview } : {})
+    return attempts.map((attempt) => {
+        const errorMsg = typeof attempt.message === 'string' && attempt.message.trim()
+            ? attempt.message
+            : attempt.error instanceof Error
+                ? attempt.error.message
+                : String(attempt.error);
+        return {
+            provider: String(attempt.provider),
+            ...(attempt.model !== undefined ? { model: attempt.model } : {}),
+            ...(attempt.httpStatus !== undefined ? { httpStatus: attempt.httpStatus } : {}),
+            error: errorMsg,
+            ...(attempt.code !== undefined ? { code: attempt.code } : {}),
+            ...(attempt.responsePreview !== undefined ? { responsePreview: attempt.responsePreview } : {}),
+        };
+    });
+}
+function mapProviderAttemptDetailsToGateway(attempts) {
+    return attempts.map((a) => ({
+        provider: a.provider,
+        ...(a.modelId !== undefined ? { model: a.modelId } : {}),
+        ...(a.httpStatus !== undefined ? { httpStatus: a.httpStatus } : {}),
+        error: a.message,
+        ...(a.code !== undefined ? { code: a.code } : {}),
     }));
 }
+function extractEnrichedFieldsFromError(error) {
+    if (error == null || typeof error !== 'object')
+        return {};
+    const e = error;
+    return {
+        ...(typeof e.code === 'string' ? { providerSubCode: e.code } : {}),
+        ...(typeof e.operatorHint === 'string' ? { operatorHint: e.operatorHint } : {}),
+        ...(e.details?.providerAttempts?.length
+            ? { providerAttempts: e.details.providerAttempts }
+            : {}),
+    };
+}
 function extractFallbackAttemptsFromError(error) {
-    if (error instanceof FallbackExhaustedError && error.attempts.length > 0) {
-        return mapRouterFallbackAttempts(error.attempts);
+    if (error instanceof FallbackExhaustedError) {
+        if (error.details?.providerAttempts?.length) {
+            return mapProviderAttemptDetailsToGateway(error.details.providerAttempts);
+        }
+        if (error.attempts.length > 0) {
+            return mapRouterFallbackAttempts(error.attempts);
+        }
     }
     if (error != null && typeof error === 'object') {
         const record = error;
+        const details = record.details;
+        if (details?.providerAttempts?.length) {
+            return mapProviderAttemptDetailsToGateway(details.providerAttempts);
+        }
         if (record.name === 'FallbackExhaustedError' && Array.isArray(record.attempts) && record.attempts.length > 0) {
             return mapRouterFallbackAttempts(record.attempts);
         }
@@ -999,6 +1109,33 @@ export function buildInvokeRejectionMetadata(args) {
     const fallbackAttempts = args.error !== undefined
         ? tryExtractFallbackAttemptsFromErrorChain(args.error)
         : undefined;
+    const enriched = args.error !== undefined ? extractEnrichedFieldsFromError(args.error) : {};
+    const providerAttempts = enriched.providerAttempts ??
+        (fallbackAttempts?.length
+            ? fallbackAttempts.map((a) => ({
+                provider: a.provider,
+                ...(a.model ? { modelId: a.model } : {}),
+                ...(a.httpStatus !== undefined ? { httpStatus: a.httpStatus } : {}),
+                message: a.error,
+                ...(a.code ? { code: a.code } : {}),
+            }))
+            : undefined);
+    const openrouterFromPartial = partial !== undefined ? pickEnhancedOpenRouterMetadata(partial, false) : {};
+    const openrouterFromError = args.error !== undefined ? tryExtractOpenRouterMetadataFromErrorChain(args.error) : {};
+    const openrouterMetadata = {
+        ...openrouterFromPartial,
+        ...(openrouterFromError.serverTools ? { serverTools: openrouterFromError.serverTools } : {}),
+        ...(openrouterFromError.citations?.length ? { citations: openrouterFromError.citations } : {}),
+        ...(openrouterFromError.generatedImages?.length
+            ? { generatedImages: openrouterFromError.generatedImages }
+            : {}),
+        ...(openrouterFromError.patchProposals?.length
+            ? { patchProposals: openrouterFromError.patchProposals }
+            : {}),
+        ...(openrouterFromError.openrouterRuntime
+            ? { openrouterRuntime: openrouterFromError.openrouterRuntime }
+            : {}),
+    };
     return {
         aiRequestId: args.request.aiRequestId,
         identity: args.request.identity,
@@ -1009,7 +1146,24 @@ export function buildInvokeRejectionMetadata(args) {
         ...(tokens !== undefined ? { tokens } : {}),
         ...(requestIds !== undefined ? { requestIds } : {}),
         ...(fallbackAttempts !== undefined ? { fallbackAttempts } : {}),
-        ...(mc === undefined ? { mergeConfigUnavailable: true } : {})
+        ...(providerAttempts?.length ? { providerAttempts } : {}),
+        ...(enriched.providerSubCode ? { providerSubCode: enriched.providerSubCode } : {}),
+        ...(enriched.operatorHint ? { operatorHint: enriched.operatorHint } : {}),
+        ...(mc === undefined ? { mergeConfigUnavailable: true } : {}),
+        ...(openrouterMetadata.serverTools ? { serverTools: openrouterMetadata.serverTools } : {}),
+        ...(openrouterMetadata.citations?.length ? { citations: openrouterMetadata.citations } : {}),
+        ...(openrouterMetadata.generatedImages?.length
+            ? { generatedImages: openrouterMetadata.generatedImages }
+            : {}),
+        ...(openrouterMetadata.patchProposals?.length
+            ? { patchProposals: openrouterMetadata.patchProposals }
+            : {}),
+        ...(openrouterMetadata.openrouterRuntime
+            ? { openrouterRuntime: openrouterMetadata.openrouterRuntime }
+            : {}),
+        ...(openrouterMetadata.openrouterRuntime?.policyViolations?.length
+            ? { policyViolations: openrouterMetadata.openrouterRuntime.policyViolations }
+            : {}),
     };
 }
 export function attachGatewayInvokeRejectionMetadata(err, metadata) {

package/dist-cjs/gateway-utils.d.ts

@@ -3,6 +3,8 @@
  * Handles utility functions
  */
 import type { AIInvokeRequest, ChatRequest, GatewayConfig, GatewayFallbackAttempt, GatewayInvokeRejectionMetadata, GatewayTraceAttempt, GatewayTraceMergedConfig, GatewayTraceRequestIds, GatewayTraceUsageSummary, ModelConfig } from './types.js';
+import { FallbackExhaustedError } from '@x12i/ai-providers-router';
+import type { ProviderFailureCode } from '@x12i/ai-providers-router';
 import type { Logxer } from '@x12i/logxer';
 import { type AiCostResult, type AiModelsCatalogClient, type CostCalculator, type OpenRouterRoutingConfig } from '@x12i/ai-tools';
 import { pickOpenRouterRuntimeMetadataSlice, enrichTraceOpenRouterRuntimeMetadata } from './openrouter-runtime-adapter/index.js';
@@ -158,7 +160,7 @@ export declare function pickInvokeRoutingMetadataSlice(routerResponse: unknown,
 /**
  * Allowlisted generation profile from merged config for client introspection (no secrets, no arbitrary extras).
  */
-export declare function pickEffectiveModelConfigForMetadata(mergedConfig: unknown): Partial<Pick<ModelConfig, 'model' | 'modelId' | 'provider' | 'temperature' | 'maxTokens' | 'topP'>> | undefined;
+export declare function pickEffectiveModelConfigForMetadata(mergedConfig: unknown): Partial<Pick<ModelConfig, 'model' | 'modelId' | 'provider' | 'temperature' | 'maxTokens' | 'topP' | 'serverTools' | 'openrouter'>> | undefined;
 /**
  * Allowlisted snapshot of merged router config for diagnostics trace responses (no arbitrary extras).
  */
@@ -174,6 +176,8 @@ export declare function pickEffectiveModelConfigFromInvokeRequest(request: Pick<
  * to find a router-shaped object for token / correlation extraction.
  */
 export declare function tryExtractRouterLikePayloadFromErrorChain(error: unknown, maxDepth?: number): unknown;
+/** Extract OpenRouter tool metadata from invoke error chains (policy errors, partial router bodies). */
+export declare function tryExtractOpenRouterMetadataFromErrorChain(error: unknown, maxDepth?: number): ReturnType<typeof pickEnhancedOpenRouterMetadata>;
 export declare function pickRequestIdsFromRouterLike(gatewayAiRequestId: string | undefined, routerLike: unknown): GatewayTraceRequestIds | undefined;
 type ModelResolutionCandidate = {
     provider: string;
@@ -189,9 +193,13 @@ export declare function mapGatewayFallbackAttemptsToRouter(attempts: GatewayFall
     provider: string;
     model?: string;
     httpStatus?: number;
+    code?: ProviderFailureCode;
+    message?: string;
     error: Error;
     responsePreview?: string;
 }>;
+/** Apply router ≥ 4.10 provider failure enrichment (code, operatorHint, details.providerAttempts). */
+export declare function enrichGatewayFallbackExhaustedError(exhausted: FallbackExhaustedError): FallbackExhaustedError;
 /**
  * Log original input vs OpenRouter model id actually sent to the router after catalog resolution.
  */

package/dist-cjs/gateway.cjs

@@ -11,7 +11,7 @@ import { resolveRetryConfig } from './gateway-defaults.js';
 import { buildMessages } from './message-builder.js';
 import { extractJsonFromFlexMd } from './flex-md-loader.js';
 import { enrichParsedContentForOutputContract, resolveOutputContractFieldKeys } from './output-contract-normalizer.js';
-import { attachGatewayInvokeRejectionMetadata, buildGatewayFallbackAttemptsFromTrace, buildInvokeRejectionMetadata, capActivityFullResponsePayload, formatFallbackExhaustionMessage, logResolvedModelRouting, mapGatewayFallbackAttemptsToRouter, DEFAULT_ACTIVITY_FULL_RESPONSE_MAX_CHARS, extractCostUsdFromRouterResponse, extractTokenUsageFromRouterResponse, mergeConfig, pickEffectiveModelConfigForMetadata, pickInvokeRoutingMetadataSlice, pickTraceMergedRouterConfig, pickEnhancedOpenRouterMetadata, resolveCostCompletionWithAiTools, buildTraceUsageSummary, enrichTraceAttemptsWithBilling, tryExtractRouterLikePayloadFromErrorChain } from './gateway-utils.js';
+import { attachGatewayInvokeRejectionMetadata, buildGatewayFallbackAttemptsFromTrace, buildInvokeRejectionMetadata, capActivityFullResponsePayload, formatFallbackExhaustionMessage, logResolvedModelRouting, enrichGatewayFallbackExhaustedError, mapGatewayFallbackAttemptsToRouter, DEFAULT_ACTIVITY_FULL_RESPONSE_MAX_CHARS, extractCostUsdFromRouterResponse, extractTokenUsageFromRouterResponse, mergeConfig, pickEffectiveModelConfigForMetadata, pickInvokeRoutingMetadataSlice, pickTraceMergedRouterConfig, pickEnhancedOpenRouterMetadata, resolveCostCompletionWithAiTools, buildTraceUsageSummary, enrichTraceAttemptsWithBilling, tryExtractRouterLikePayloadFromErrorChain, tryExtractOpenRouterMetadataFromErrorChain, } from './gateway-utils.js';
 import { buildTraceAttemptOpenRouterRuntimeSlice } from './openrouter-runtime-adapter/index.js';
 import { getAiToolsClient } from './ai-tools-client.js';
 import { autoRegisterProviders } from './gateway-provider-auto-register.js';
@@ -479,6 +479,10 @@ export class AIGateway {
                                     }
                                     else if (tryErr) {
                                         a.error = { name: tryErr.name || 'Error', message: capErrorMessage(tryErr.message || String(tryErr)) };
+                                        const errOpenRouter = tryExtractOpenRouterMetadataFromErrorChain(tryErr);
+                                        const runtimeSlice = buildTraceAttemptOpenRouterRuntimeSlice(errOpenRouter);
+                                        if (runtimeSlice)
+                                            a.openrouterRuntime = runtimeSlice;
                                     }
                                 }
                             });
@@ -508,7 +512,7 @@ export class AIGateway {
                                 actual: 'All candidates failed or returned no response.'
                             }
                         });
-                        const exhausted = new FallbackExhaustedError(mapGatewayFallbackAttemptsToRouter(fallbackAttempts));
+                        const exhausted = enrichGatewayFallbackExhaustedError(new FallbackExhaustedError(mapGatewayFallbackAttemptsToRouter(fallbackAttempts)));
                         exhausted.message = formatFallbackExhaustionMessage(fallbackAttempts, deduped);
                         if (lastError) {
                             exhausted.cause = lastError;
@@ -745,6 +749,22 @@ export class AIGateway {
                     error: err
                 });
                 attachGatewayInvokeRejectionMetadata(err, rejectMeta);
+                if (this.activityManager && activity) {
+                    try {
+                        await this.activityManager.logFailure(activity, err, {
+                            endTime: Date.now(),
+                            duration: Date.now() - startTime,
+                            error: err.message,
+                            response: { metadata: rejectMeta },
+                        });
+                    }
+                    catch (activityError) {
+                        this.logger.warn('Failed to track activity failure', {
+                            aiRequestId: request.aiRequestId,
+                            error: activityError instanceof Error ? activityError.message : String(activityError),
+                        });
+                    }
+                }
                 if (err.message.includes(NO_PROVIDER_ERROR)) {
                     const wrapped = new Error(err.message + NO_PROVIDER_HINT);
                     wrapped.cause = err;

package/dist-cjs/index.cjs

@@ -10,7 +10,7 @@ export { LLMProviderRouter } from '@x12i/ai-providers-router';
 // Re-export factory functions
 export { createRouter, createRouterFromConfig } from '@x12i/ai-providers-router';
 // Re-export error classes
-export { ProviderNotFoundError, FallbackExhaustedError } from '@x12i/ai-providers-router';
+export { ProviderNotFoundError, FallbackExhaustedError, OpenRouterApiKeyMissingError, } from '@x12i/ai-providers-router';
 // Re-export all from router (includes everything it exports)
 export * from '@x12i/ai-providers-router';
 // Export enhanced gateway
@@ -19,7 +19,7 @@ export { InstructionNotFoundError, InstructionBackendError, ModelRequiredError,
 export { normalizeInvokeModelAtIngress } from './invoke-model-ingress.js';
 export { autoRegisterProviders } from './gateway-provider-auto-register.js';
 export { registerOpenRouterRuntime, shouldUseOpenRouterRuntime, mapGatewayServerTools, } from './openrouter-runtime-adapter/index.js';
-export { attachGatewayInvokeRejectionMetadata, buildInvokeRejectionMetadata, tryExtractRouterLikePayloadFromErrorChain, tryExtractFallbackAttemptsFromErrorChain, pickRequestIdsFromRouterLike, resolveActivityCostCompletion, resolveCostCompletionForActivity, resolveCostCompletionWithAiTools, buildGatewayPricingRecord, mapAiCostResultToResolvedActivityCost, catalogPricingSucceeded, extractUsageExtrasFromRouterResponse, buildTraceUsageSummary, enrichTraceAttemptsWithBilling, pickEnhancedOpenRouterMetadata, hasNonZeroTokenUsage, MODEL_PROFILE_UNROUTABLE, ModelProfileUnroutableError, ModelProfileInputRejectedError, buildGatewayFallbackAttemptsFromTrace, formatFallbackExhaustionMessage, logResolvedModelRouting, mapGatewayFallbackAttemptsToRouter } from './gateway-utils.js';
+export { attachGatewayInvokeRejectionMetadata, buildInvokeRejectionMetadata, tryExtractRouterLikePayloadFromErrorChain, tryExtractOpenRouterMetadataFromErrorChain, tryExtractFallbackAttemptsFromErrorChain, pickRequestIdsFromRouterLike, resolveActivityCostCompletion, resolveCostCompletionForActivity, resolveCostCompletionWithAiTools, buildGatewayPricingRecord, mapAiCostResultToResolvedActivityCost, catalogPricingSucceeded, extractUsageExtrasFromRouterResponse, buildTraceUsageSummary, enrichTraceAttemptsWithBilling, pickEnhancedOpenRouterMetadata, hasNonZeroTokenUsage, MODEL_PROFILE_UNROUTABLE, ModelProfileUnroutableError, ModelProfileInputRejectedError, buildGatewayFallbackAttemptsFromTrace, formatFallbackExhaustionMessage, enrichGatewayFallbackExhaustedError, logResolvedModelRouting, mapGatewayFallbackAttemptsToRouter } from './gateway-utils.js';
 export { getGatewayOperationalMode, isProdGatewayMode, parseModelProviderSpec } from './gateway-mode.js';
 export { DEFAULT_ACTIVITY_FULL_RESPONSE_MAX_CHARS, GATEWAY_DEFAULT_FREQUENCY_PENALTY, GATEWAY_DEFAULT_PRESENCE_PENALTY, GATEWAY_DEFAULT_RETRY, GATEWAY_DEFAULT_TEMPERATURE, GATEWAY_DEFAULT_TOP_P, resolveRetryConfig } from './gateway-defaults.js';
 export { contractSpecToFieldKeys, enrichParsedContentForOutputContract, resolveOutputContractFieldKeys } from './output-contract-normalizer.js';