@tokenfactory/acc-runner 0.40.8 → 0.40.9

package/dist/chat-transport.d.ts

@@ -62,6 +62,14 @@ export interface SupabaseChatTransportOptions {
  */
 export declare function createSupabaseChatTransport(client: RunnerSupabaseClient, opts?: SupabaseChatTransportOptions): ChatLaneTransport & {
     close: () => Promise<void>;
+    /**
+     * AUTH-REFRESH: hot-swap the Supabase client (and,
+     * optionally, the durable-ingest bearer) after a token refresh. Old
+     * per-conversation channels are torn down so the next stream frame re-subscribes
+     * on the fresh socket — turn-serving keeps working across a rotation instead of
+     * riding the old, soon-to-expire JWT until the process restarts.
+     */
+    refreshClient: (nextClient: RunnerSupabaseClient, nextIngestToken?: string) => Promise<void>;
 };
 export {};
 //# sourceMappingURL=chat-transport.d.ts.map

package/dist/chat-transport.d.ts.map

@@ -1 +1 @@
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package/dist/chat-transport.js

@@ -22,6 +22,10 @@ export function mapClaimedTurn(row) {
 export function createSupabaseChatTransport(client, opts = {}) {
     const now = opts.now ?? Date.now;
     const doFetch = opts.fetchImpl ?? globalThis.fetch;
+    // AUTH-REFRESH: the client + ingest bearer are mutable so a token refresh can
+    // swap them in place (see refreshClient). Closures below read the live values.
+    let liveClient = client;
+    let ingestToken = opts.ingest?.token;
     // eslint-disable-next-line @typescript-eslint/no-explicit-any
     const channels = new Map(); // any-allowed: supabase RealtimeChannel type is not re-exported by the schema-scoped client
     async function channelFor(conversationId) {
@@ -29,7 +33,7 @@ export function createSupabaseChatTransport(client, opts = {}) {
         const existing = channels.get(conversationId);
         if (existing)
             return existing;
-        const ch = client.channel(topic);
+        const ch = liveClient.channel(topic);
         channels.set(conversationId, ch);
         await new Promise((resolve) => {
             ch.subscribe((status) => {
@@ -77,7 +81,7 @@ export function createSupabaseChatTransport(client, opts = {}) {
                 method: "POST",
                 headers: {
                     "Content-Type": "application/json",
-                    Authorization: `Bearer ${opts.ingest.token}`,
+                    Authorization: `Bearer ${ingestToken ?? opts.ingest.token}`,
                 },
                 body: JSON.stringify({
                     event,
@@ -97,7 +101,7 @@ export function createSupabaseChatTransport(client, opts = {}) {
     }
     return {
         async claim(args) {
-            const { data, error } = await client.rpc("claim_chat_turn", {
+            const { data, error } = await liveClient.rpc("claim_chat_turn", {
                 p_conversation_id: args.conversationId,
                 p_runner_id: args.runnerId,
                 p_engine_id: args.engineId,
@@ -124,7 +128,7 @@ export function createSupabaseChatTransport(client, opts = {}) {
         async close() {
             for (const ch of channels.values()) {
                 try {
-                    await client.removeChannel(ch);
+                    await liveClient.removeChannel(ch);
                 }
                 catch {
                     /* best-effort teardown */
@@ -132,6 +136,22 @@ export function createSupabaseChatTransport(client, opts = {}) {
             }
             channels.clear();
         },
+        async refreshClient(nextClient, nextIngestToken) {
+            // Tear the old channels down on the OLD client (they carry the stale JWT),
+            // then swap. The next stream/complete re-subscribes on the fresh socket.
+            for (const ch of channels.values()) {
+                try {
+                    await liveClient.removeChannel(ch);
+                }
+                catch {
+                    /* best-effort teardown */
+                }
+            }
+            channels.clear();
+            liveClient = nextClient;
+            if (nextIngestToken !== undefined)
+                ingestToken = nextIngestToken;
+        },
     };
 }
 //# sourceMappingURL=chat-transport.js.map

package/dist/chat-transport.js.map

@@ -1 +1 @@
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+{"version":3,"file":"chat-transport.js","sourceRoot":"","sources":["../src/chat-transport.ts"],"names":[],"mappings":"AAqBA,OAAO,EACL,0BAA0B,GAM3B,MAAM,gBAAgB,CAAC;AA8BxB,sFAAsF;AACtF,MAAM,UAAU,cAAc,CAAC,GAAgB;IAC7C,OAAO;QACL,EAAE,EAAE,GAAG,CAAC,EAAE;QACV,eAAe,EAAE,GAAG,CAAC,eAAe;QACpC,MAAM,EAAE,GAAG,CAAC,MAAM;QAClB,YAAY,EAAE,GAAG,CAAC,YAAY;QAC9B,MAAM,EAAE,GAAG,CAAC,MAAM,IAAI,EAAE;QACxB,IAAI,EAAE,CAAC,GAAG,CAAC,IAAI,IAAI,MAAM,CAAyB;QAClD,SAAS,EAAE,GAAG,CAAC,SAAS,IAAI,EAAE;QAC9B,SAAS,EAAE,GAAG,CAAC,SAAS,IAAI,EAAE;QAC9B,aAAa,EAAE,GAAG,CAAC,aAAa,IAAI,CAAC;QACrC,gBAAgB,EAAE,GAAG,CAAC,gBAAgB;KACvC,CAAC;AACJ,CAAC;AAoBD;;;;GAIG;AACH,MAAM,UAAU,2BAA2B,CACzC,MAA4B,EAC5B,OAAqC,EAAE;IAYvC,MAAM,GAAG,GAAG,IAAI,CAAC,GAAG,IAAI,IAAI,CAAC,GAAG,CAAC;IACjC,MAAM,OAAO,GAAG,IAAI,CAAC,SAAS,IAAK,UAAU,CAAC,KAAkC,CAAC;IACjF,8EAA8E;IAC9E,+EAA+E;IAC/E,IAAI,UAAU,GAAG,MAAM,CAAC;IACxB,IAAI,WAAW,GAAG,IAAI,CAAC,MAAM,EAAE,KAAK,CAAC;IACrC,8DAA8D;IAC9D,MAAM,QAAQ,GAAG,IAAI,GAAG,EAAe,CAAC,CAAC,4FAA4F;IAErI,KAAK,UAAU,UAAU,CAAC,cAAsB;QAC9C,MAAM,KAAK,GAAG,QAAQ,cAAc,EAAE,CAAC;QACvC,MAAM,QAAQ,GAAG,QAAQ,CAAC,GAAG,CAAC,cAAc,CAAC,CAAC;QAC9C,IAAI,QAAQ;YAAE,OAAO,QAAQ,CAAC;QAC9B,MAAM,EAAE,GAAG,UAAU,CAAC,OAAO,CAAC,KAAK,CAAC,CAAC;QACrC,QAAQ,CAAC,GAAG,CAAC,cAAc,EAAE,EAAE,CAAC,CAAC;QACjC,MAAM,IAAI,OAAO,CAAO,CAAC,OAAO,EAAE,EAAE;YAClC,EAAE,CAAC,SAAS,CAAC,CAAC,MAAc,EAAE,EAAE;gBAC9B,IAAI,MAAM,KAAK,YAAY;oBAAE,OAAO,EAAE,CAAC;YACzC,CAAC,CAAC,CAAC;YACH,yEAAyE;YACzE,UAAU,CAAC,OAAO,EAAE,KAAK,CAAC,CAAC,KAAK,EAAE,EAAE,CAAC;QACvC,CAAC,CAAC,CAAC;QACH,OAAO,EAAE,CAAC;IACZ,CAAC;IAED,SAAS,MAAM,CACb,IAAoC,EACpC,cAAsB,EACtB,MAAc,EACd,QAAgB;QAEhB,OAAO;YACL,gBAAgB,EAAE,0BAA0B;YAC5C,IAAI;YACJ,eAAe,EAAE,cAAc;YAC/B,OAAO,EAAE,MAAM;YACf,SAAS,EAAE,QAAQ;YACnB,EAAE,EAAE,IAAI,IAAI,CAAC,GAAG,EAAE,CAAC,CAAC,WAAW,EAAE;SAClC,CAAC;IACJ,CAAC;IAED,KAAK,UAAU,SAAS,CACtB,IAAqB,EACrB,KAAqB,EACrB,IAAoC,EACpC,OAAgB;QAEhB,IAAI,CAAC;YACH,MAAM,EAAE,GAAG,MAAM,UAAU,CAAC,IAAI,CAAC,eAAe,CAAC,CAAC;YAClD,MAAM,EAAE,CAAC,IAAI,CAAC;gBACZ,IAAI,EAAE,WAAW;gBACjB,KAAK;gBACL,OAAO,EAAE,EAAE,GAAG,MAAM,CAAC,IAAI,EAAE,IAAI,CAAC,eAAe,EAAE,IAAI,CAAC,EAAE,EAAE,IAAI,CAAC,SAAS,CAAC,EAAE,OAAO,EAAE;aACrF,CAAC,CAAC;QACL,CAAC;QAAC,OAAO,GAAG,EAAE,CAAC;YACb,IAAI,CAAC,KAAK,EAAE,CAAC,+BAA+B,KAAK,KAAK,IAAI,CAAC,EAAE,aAAc,GAAa,CAAC,OAAO,EAAE,CAAC,CAAC;QACtG,CAAC;QACD,4EAA4E;QAC5E,2EAA2E;QAC3E,8EAA8E;QAC9E,6DAA6D;QAC7D,MAAM,UAAU,CAAC,IAAI,EAAE,KAAK,EAAE,OAAO,CAAC,CAAC;IACzC,CAAC;IAED,KAAK,UAAU,UAAU,CACvB,IAAqB,EACrB,KAAqB,EACrB,OAAgB;QAEhB,IAAI,CAAC,IAAI,CAAC,MAAM,IAAI,CAAC,OAAO;YAAE,OAAO;QACrC,IAAI,CAAC;YACH,MAAM,GAAG,GAAG,MAAM,OAAO,CAAC,GAAG,IAAI,CAAC,MAAM,CAAC,GAAG,CAAC,OAAO,CAAC,MAAM,EAAE,EAAE,CAAC,uBAAuB,EAAE;gBACvF,MAAM,EAAE,MAAM;gBACd,OAAO,EAAE;oBACP,cAAc,EAAE,kBAAkB;oBAClC,aAAa,EAAE,UAAU,WAAW,IAAI,IAAI,CAAC,MAAM,CAAC,KAAK,EAAE;iBAC5D;gBACD,IAAI,EAAE,IAAI,CAAC,SAAS,CAAC;oBACnB,KAAK;oBACL,eAAe,EAAE,IAAI,CAAC,eAAe;oBACrC,OAAO,EAAE,IAAI,CAAC,EAAE;oBAChB,SAAS,EAAE,IAAI,CAAC,SAAS;oBACzB,OAAO;iBACR,CAAC;aACH,CAAC,CAAC;YACH,IAAI,CAAC,GAAG,CAAC,EAAE,EAAE,CAAC;gBACZ,IAAI,CAAC,KAAK,EAAE,CAAC,4BAA4B,KAAK,KAAK,IAAI,CAAC,EAAE,UAAU,GAAG,CAAC,MAAM,EAAE,CAAC,CAAC;YACpF,CAAC;QACH,CAAC;QAAC,OAAO,GAAG,EAAE,CAAC;YACb,IAAI,CAAC,KAAK,EAAE,CAAC,4BAA4B,KAAK,KAAK,IAAI,CAAC,EAAE,aAAc,GAAa,CAAC,OAAO,EAAE,CAAC,CAAC;QACnG,CAAC;IACH,CAAC;IAED,OAAO;QACL,KAAK,CAAC,KAAK,CAAC,IAAI;YACd,MAAM,EAAE,IAAI,EAAE,KAAK,EAAE,GAAG,MAAM,UAAU,CAAC,GAAG,CAAC,iBAAiB,EAAE;gBAC9D,iBAAiB,EAAE,IAAI,CAAC,cAAc;gBACtC,WAAW,EAAE,IAAI,CAAC,QAAQ;gBAC1B,WAAW,EAAE,IAAI,CAAC,QAAQ;gBAC1B,MAAM,EAAE,IAAI,CAAC,IAAI;gBACjB,UAAU,EAAE,IAAI,CAAC,OAAO;aACzB,CAAC,CAAC;YACH,IAAI,KAAK,EAAE,CAAC;gBACV,IAAI,CAAC,KAAK,EAAE,CAAC,gCAAgC,IAAI,CAAC,cAAc,aAAa,KAAK,CAAC,OAAO,EAAE,CAAC,CAAC;gBAC9F,OAAO,IAAI,CAAC;YACd,CAAC;YACD,yEAAyE;YACzE,MAAM,GAAG,GAAG,CAAC,KAAK,CAAC,OAAO,CAAC,IAAI,CAAC,CAAC,CAAC,CAAC,IAAI,CAAC,CAAC,CAAC,CAAC,CAAC,CAAC,IAAI,CAAmC,CAAC;YACrF,OAAO,GAAG,IAAI,GAAG,CAAC,EAAE,CAAC,CAAC,CAAC,cAAc,CAAC,GAAG,CAAC,CAAC,CAAC,CAAC,IAAI,CAAC;QACpD,CAAC;QAED,KAAK,CAAC,MAAM,CAAC,IAAqB,EAAE,OAA8B;YAChE,MAAM,SAAS,CAAC,IAAI,EAAE,aAAa,EAAE,kBAAkB,EAAE,OAAO,CAAC,CAAC;QACpE,CAAC;QAED,KAAK,CAAC,QAAQ,CAAC,IAAqB,EAAE,OAAgC;YACpE,MAAM,SAAS,CAAC,IAAI,EAAE,eAAe,EAAE,oBAAoB,EAAE,OAAO,CAAC,CAAC;QACxE,CAAC;QAED,KAAK,CAAC,OAAO,CAAC,IAAqB,EAAE,OAA+B;YAClE,MAAM,SAAS,CAAC,IAAI,EAAE,eAAe,EAAE,mBAAmB,EAAE,OAAO,CAAC,CAAC;QACvE,CAAC;QAED,KAAK,CAAC,KAAK;YACT,KAAK,MAAM,EAAE,IAAI,QAAQ,CAAC,MAAM,EAAE,EAAE,CAAC;gBACnC,IAAI,CAAC;oBACH,MAAM,UAAU,CAAC,aAAa,CAAC,EAAE,CAAC,CAAC;gBACrC,CAAC;gBAAC,MAAM,CAAC;oBACP,0BAA0B;gBAC5B,CAAC;YACH,CAAC;YACD,QAAQ,CAAC,KAAK,EAAE,CAAC;QACnB,CAAC;QAED,KAAK,CAAC,aAAa,CAAC,UAAU,EAAE,eAAe;YAC7C,2EAA2E;YAC3E,yEAAyE;YACzE,KAAK,MAAM,EAAE,IAAI,QAAQ,CAAC,MAAM,EAAE,EAAE,CAAC;gBACnC,IAAI,CAAC;oBACH,MAAM,UAAU,CAAC,aAAa,CAAC,EAAE,CAAC,CAAC;gBACrC,CAAC;gBAAC,MAAM,CAAC;oBACP,0BAA0B;gBAC5B,CAAC;YACH,CAAC;YACD,QAAQ,CAAC,KAAK,EAAE,CAAC;YACjB,UAAU,GAAG,UAAU,CAAC;YACxB,IAAI,eAAe,KAAK,SAAS;gBAAE,WAAW,GAAG,eAAe,CAAC;QACnE,CAAC;KACF,CAAC;AACJ,CAAC"}

package/dist/companion-run.d.ts.map

@@ -1 +1 @@
-{"version":3,"file":"companion-run.d.ts","sourceRoot":"","sources":["../src/companion-run.ts"],"names":[],"mappings":"AAgCA,gFAAgF;AAChF,MAAM,WAAW,eAAe;IAC9B,IAAI,IAAI,OAAO,CAAC,IAAI,CAAC,CAAC;CACvB;AAED,oFAAoF;AACpF,eAAO,MAAM,2BAA2B,uCAAuC,CAAC;AAChF,sFAAsF;AACtF,eAAO,MAAM,sBAAsB,kCAAkC,CAAC;AAEtE;;;;GAIG;AACH,wBAAsB,gBAAgB,IAAI,OAAO,CAAC,eAAe,CAAC,CAwHjE;AAED,+DAA+D;AAC/D,wBAAsB,sBAAsB,IAAI,OAAO,CAAC,IAAI,CAAC,CAmB5D;AAED,8DAA8D;AAC9D,wBAAsB,uBAAuB,IAAI,OAAO,CAAC,IAAI,CAAC,CAK7D;AAED,wCAAwC;AACxC,wBAAsB,yBAAyB,IAAI,OAAO,CAAC,IAAI,CAAC,CAK/D"}
+{"version":3,"file":"companion-run.d.ts","sourceRoot":"","sources":["../src/companion-run.ts"],"names":[],"mappings":"AAsCA,gFAAgF;AAChF,MAAM,WAAW,eAAe;IAC9B,IAAI,IAAI,OAAO,CAAC,IAAI,CAAC,CAAC;CACvB;AAED,oFAAoF;AACpF,eAAO,MAAM,2BAA2B,uCAAuC,CAAC;AAChF,sFAAsF;AACtF,eAAO,MAAM,sBAAsB,kCAAkC,CAAC;AAEtE;;;;GAIG;AACH,wBAAsB,gBAAgB,IAAI,OAAO,CAAC,eAAe,CAAC,CAkLjE;AAED,+DAA+D;AAC/D,wBAAsB,sBAAsB,IAAI,OAAO,CAAC,IAAI,CAAC,CAmB5D;AAED,8DAA8D;AAC9D,wBAAsB,uBAAuB,IAAI,OAAO,CAAC,IAAI,CAAC,CAK7D;AAED,wCAAwC;AACxC,wBAAsB,yBAAyB,IAAI,OAAO,CAAC,IAAI,CAAC,CAK/D"}

package/dist/companion-run.js

@@ -11,6 +11,7 @@ import chalk from "chalk";
 import { applyBootstrapConfig, loadConfig, resolveRunnerConcurrency } from "./config.js";
 import { getTokenProvider } from "./token-provider.js";
 import { createRunnerClient } from "./supabase.js";
+import { RefreshReuseDetectedError, expiresSoon, refreshAccessToken, } from "./runtime/auth-lifecycle.js";
 import { createSupabaseChatTransport } from "./chat-transport.js";
 import { getChatEngine } from "./engines/registry.js";
 import { ChatCircuitBreaker, getChatCircuit } from "./runtime/chat-circuit-breaker.js";
@@ -29,12 +30,33 @@ export const COMPANION_IDENTITY_ENV = "ACC_RUNNER_COMPANION_IDENTITY";
  */
 export async function companionCommand() {
     let cfg = loadConfig();
-    const session = await getTokenProvider().load();
-    if (!session) {
+    const tokenProvider = getTokenProvider();
+    // AUTH-REFRESH: session + client are mutable so a token refresh (proactive or
+    // reactive) can rotate the JWT in place without tearing the companion down.
+    const loaded = await tokenProvider.load();
+    if (!loaded) {
         throw new Error("Not logged in. Run `acc-runner login` first.");
     }
+    let session = loaded;
     cfg = applyBootstrapConfig(cfg, session);
-    const supabase = createRunnerClient(cfg, session.access_token, session.realtime_config);
+    // AUTH-REFRESH: startup refresh — if the access token expires within the hour,
+    // grab a fresh one before coming online (mirrors the fleet `watch` runner) so
+    // the companion doesn't start on a token that lapses minutes later.
+    if (tokenProvider.canRefresh() && expiresSoon(session)) {
+        try {
+            session = await refreshAccessToken(cfg, session);
+            await tokenProvider.save(session);
+        }
+        catch (err) {
+            if (err instanceof RefreshReuseDetectedError) {
+                throw err; // keychain compromised — surface loudly, don't come online
+            }
+            // A transient startup refresh failure is non-fatal: come online on the
+            // existing token; the heartbeat lifecycle refreshes / backs off / exits.
+            console.log(chalk.yellow(`[acc-runner] companion startup refresh failed: ${err.message}`));
+        }
+    }
+    let supabase = createRunnerClient(cfg, session.access_token, session.realtime_config);
     const breaker = new ChatCircuitBreaker();
     await breaker.load();
     const engine = getChatEngine();
@@ -92,6 +114,38 @@ export async function companionCommand() {
             }
         }
         : undefined;
+    // AUTH-REFRESH: rotate the ACC session in place. Called proactively (token
+    // near expiry) and reactively (ONE per auth-failure streak) by CompanionRunner.
+    // Rebuilds the Supabase client so the next heartbeat bears the fresh JWT, and
+    // hot-swaps the transport's client + ingest bearer so turn-serving keeps
+    // working across the rotation. Returns true on success. Best-effort persistence.
+    const refreshAuth = async () => {
+        if (!tokenProvider.canRefresh())
+            return false;
+        let next;
+        try {
+            next = await refreshAccessToken(cfg, session);
+        }
+        catch (err) {
+            if (err instanceof RefreshReuseDetectedError) {
+                // No safe recovery from a running loop — surface loudly. The lifecycle
+                // then rides the backoff ladder to the offline flip + non-zero exit, and
+                // the operator must re-login on a trusted machine.
+                console.log(chalk.red.bold(`[acc-runner] CRITICAL: ${err.message}`));
+                return false;
+            }
+            throw err; // caught by CompanionRunner.runRefresh → logged, treated as "not refreshed"
+        }
+        session = next;
+        await tokenProvider.save(session).catch(() => {
+            /* env-mode save is in-memory; never fatal */
+        });
+        supabase = createRunnerClient(cfg, session.access_token, session.realtime_config);
+        await transport.refreshClient(supabase, session.access_token).catch(() => {
+            /* channel teardown is best-effort; the next frame re-subscribes */
+        });
+        return true;
+    };
     const runner = new CompanionRunner({
         runnerId: session.runner_id,
         boundUserId: session.user_id,
@@ -116,6 +170,12 @@ export async function companionCommand() {
             if (error)
                 throw new Error(error.message);
         },
+        // AUTH-REFRESH: proactive + reactive re-auth. Only wired when the session can
+        // actually rotate; a no-refresh session rides the backoff ladder to a clean
+        // offline flip + exit instead of a silent zombie loop.
+        ...(tokenProvider.canRefresh()
+            ? { refreshAuth, expiresSoon: (leadMs) => expiresSoon(session, leadMs) }
+            : {}),
         cwd: cfg.repoPath,
         onLog: (line) => console.log(chalk.gray(line)),
     });

package/dist/companion-run.js.map

@@ -1 +1 @@
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package/dist/companion.d.ts

@@ -142,6 +142,37 @@ export interface CompanionRunnerDeps {
     }) => Promise<void>;
     /** Keep the runner identity online (typically acc.heartbeat_runner). */
     heartbeat: () => Promise<void>;
+    /**
+     * AUTH-REFRESH: re-authenticate the ACC session — rotate
+     * the access token via the device-code refresh-token path and rebuild the
+     * Supabase client so the NEXT `heartbeat()` bears the fresh JWT. Returns true
+     * when the session was refreshed. Called (a) PROACTIVELY once the access token
+     * is within `proactiveRefreshLeadMs` of expiry (so a live session never lapses
+     * — zero user-visible interruption) and (b) REACTIVELY exactly ONCE per
+     * auth-failure streak. Absent ⇒ the companion cannot refresh and rides the
+     * backoff ladder down to the offline flip + non-zero exit. Best-effort: a
+     * throw is caught, logged, and treated as "not refreshed".
+     */
+    refreshAuth?: () => Promise<boolean>;
+    /**
+     * AUTH-REFRESH: probe whether the LIVE session's access token expires within
+     * `leadMs`. Paired with `refreshAuth` to drive the proactive refresh. Absent ⇒
+     * no proactive refresh (reactive-only recovery). Reads the current session so
+     * a just-rotated token reports "not soon" and the proactive path self-limits
+     * to one refresh per token lifetime rather than every beat.
+     */
+    expiresSoon?: (leadMs: number) => boolean;
+    /** AUTH-REFRESH: proactive-refresh lead time (ms). Default ONE_HOUR_MS. */
+    proactiveRefreshLeadMs?: number;
+    /**
+     * AUTH-REFRESH: consecutive heartbeat failures tolerated before the companion
+     * flips its identity offline and exits non-zero. Default 5 (mirrors the fleet
+     * runner's HEARTBEAT_EXIT_AFTER). The exit is what makes an infinite spam loop
+     * structurally impossible.
+     */
+    maxHeartbeatFailures?: number;
+    /** AUTH-REFRESH: process-exit hook (test seam). Default process.exit. */
+    exit?: (code: number) => void;
     /** Working directory forwarded to the engine per turn. */
     cwd?: string;
     /** Mint a per-turn delegation token (narrowly-scoped identity) — optional. */
@@ -169,6 +200,17 @@ export declare class CompanionRunner {
     private lastCapacity;
     private stopped;
     private readonly now;
+    private readonly exit;
+    private readonly maxHeartbeatFailures;
+    private beatMs;
+    /** Consecutive failed heartbeats; drives the backoff ladder + offline exit. */
+    private heartbeatFailures;
+    /** One reactive re-auth per failure streak (reset on the next healthy beat). */
+    private reauthedThisStreak;
+    /** One consolidated warning line per streak — never a per-tick wall of noise. */
+    private warnedThisStreak;
+    /** Single-flight guard so proactive + reactive refresh never overlap. */
+    private refreshing;
     constructor(deps: CompanionRunnerDeps);
     /** Chat turns currently in flight on this companion. */
     activeChatTurns(): number;
@@ -180,8 +222,34 @@ export declare class CompanionRunner {
      * offline so Auto routes to the fleet, and tear the mirror down.
      */
     stop(): Promise<void>;
-    /** One heartbeat: keep the identity online + announce a capacity change. */
-    private beat;
+    /**
+     * One production heartbeat cycle: run a beat then arm the next backoff-aware
+     * timer (unless the beat exited / stopped the runner).
+     */
+    private beatCycle;
+    /**
+     * Test hook: run exactly one beat cycle WITHOUT arming the next timer, so a
+     * chaos/fake-clock test drives beats deterministically past the backoff ladder
+     * (whose ≥4s delays make real-timer tests impractical).
+     */
+    beatOnce(): Promise<void>;
+    /**
+     * One heartbeat: proactively refresh a near-expiry token, beat the identity,
+     * and on failure walk the backoff ladder → ONE re-auth → offline flip + exit.
+     * Does NOT schedule the next beat — the caller (beatCycle) does. A healthy beat
+     * also announces a capacity change.
+     */
+    private runBeat;
+    /** Schedule the next beat on the backoff-aware timer (unref'd; test seam via now/heartbeatMs). */
+    private scheduleBeat;
+    /** Proactively refresh when the live session is within the lead window of expiry. */
+    private maybeProactiveRefresh;
+    /** Single-flight refresh wrapper — proactive and reactive share one in-flight call. */
+    private runRefresh;
+    /** Flip the identity offline (via the shared stop() teardown) and exit non-zero. */
+    private flipOfflineAndExit;
+    /** Announce a capacity change on a healthy beat (unchanged behaviour). */
+    private announceCapacityIfChanged;
 }
 /**
  * Build the identity-topic broadcaster for a companion. Broadcasts on

package/dist/companion.d.ts.map

@@ -1 +1 @@
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package/dist/companion.js

@@ -37,6 +37,7 @@
 import { createHash } from "node:crypto";
 import { ChatCompanion } from "./chat-companion.js";
 import { resolveChatLaneConfig, } from "./chat-lane.js";
+import { ONE_HOUR_MS, classifyHeartbeatError, nextHeartbeatDelayMs, } from "./runtime/auth-lifecycle.js";
 /** Build the per-identity capacity Realtime topic (mirror of the web builder). */
 export function identityTopic(userId) {
     return `identity:${userId}`;
@@ -187,9 +188,23 @@ export class CompanionRunner {
     lastCapacity = null;
     stopped = false;
     now;
+    exit;
+    maxHeartbeatFailures;
+    beatMs = 4_000;
+    // AUTH-REFRESH lifecycle state.
+    /** Consecutive failed heartbeats; drives the backoff ladder + offline exit. */
+    heartbeatFailures = 0;
+    /** One reactive re-auth per failure streak (reset on the next healthy beat). */
+    reauthedThisStreak = false;
+    /** One consolidated warning line per streak — never a per-tick wall of noise. */
+    warnedThisStreak = false;
+    /** Single-flight guard so proactive + reactive refresh never overlap. */
+    refreshing = null;
     constructor(deps) {
         this.deps = deps;
         this.now = deps.now ?? Date.now;
+        this.exit = deps.exit ?? ((code) => process.exit(code));
+        this.maxHeartbeatFailures = Math.max(1, deps.maxHeartbeatFailures ?? 5);
     }
     /** Chat turns currently in flight on this companion. */
     activeChatTurns() {
@@ -252,11 +267,13 @@ export class CompanionRunner {
         });
         this.companion.start(this.deps.pumpMs ?? 1_000);
         // Heartbeat keeps the identity online; a lapse (sleep/crash) is what flips
-        // it offline server-side and fails Auto over to the fleet.
-        await this.beat();
-        const beatMs = this.deps.heartbeatMs ?? 4_000;
-        this.heartbeatTimer = setInterval(() => void this.beat(), beatMs);
-        this.heartbeatTimer.unref?.();
+        // it offline server-side and fails Auto over to the fleet. AUTH-REFRESH:
+        // the beat is now a self-scheduling backoff-aware loop (not a fixed-cadence
+        // setInterval) so an expired token proactively refreshes, an auth failure
+        // triggers ONE re-auth then exponential backoff (max 60s), and N consecutive
+        // failures flip the identity offline + exit — never an unbounded spam loop.
+        this.beatMs = this.deps.heartbeatMs ?? 4_000;
+        await this.beatCycle();
     }
     /**
      * Stop the companion: requeue in-flight turns (clean fail-over — the driver
@@ -268,7 +285,7 @@ export class CompanionRunner {
             return;
         this.stopped = true;
         if (this.heartbeatTimer) {
-            clearInterval(this.heartbeatTimer);
+            clearTimeout(this.heartbeatTimer);
             this.heartbeatTimer = null;
         }
         // Requeue every in-flight turn so a fleet runner can finish it.
@@ -286,13 +303,135 @@ export class CompanionRunner {
         if (this.deps.mirror)
             await this.deps.mirror.close().catch(() => undefined);
     }
-    /** One heartbeat: keep the identity online + announce a capacity change. */
-    async beat() {
+    /**
+     * One production heartbeat cycle: run a beat then arm the next backoff-aware
+     * timer (unless the beat exited / stopped the runner).
+     */
+    async beatCycle() {
+        await this.runBeat();
+        this.scheduleBeat();
+    }
+    /**
+     * Test hook: run exactly one beat cycle WITHOUT arming the next timer, so a
+     * chaos/fake-clock test drives beats deterministically past the backoff ladder
+     * (whose ≥4s delays make real-timer tests impractical).
+     */
+    async beatOnce() {
+        await this.runBeat();
+    }
+    /**
+     * One heartbeat: proactively refresh a near-expiry token, beat the identity,
+     * and on failure walk the backoff ladder → ONE re-auth → offline flip + exit.
+     * Does NOT schedule the next beat — the caller (beatCycle) does. A healthy beat
+     * also announces a capacity change.
+     */
+    async runBeat() {
         if (this.stopped)
             return;
-        await this.deps.heartbeat().catch((err) => {
-            this.deps.onLog?.(`[acc-runner] companion heartbeat failed: ${err.message}`);
-        });
+        // (1) PROACTIVE refresh: rotate a near-expiry token BEFORE it lapses, so a
+        //     live session never even produces an auth-failed heartbeat. Single-
+        //     flight + self-limiting (a rotated token reports "not soon" next beat).
+        await this.maybeProactiveRefresh();
+        if (this.stopped)
+            return;
+        // (2) Beat.
+        let error = null;
+        try {
+            await this.deps.heartbeat();
+        }
+        catch (err) {
+            error = err;
+        }
+        if (this.stopped)
+            return;
+        if (!error) {
+            if (this.heartbeatFailures > 0) {
+                this.deps.onLog?.("[acc-runner] companion heartbeat recovered");
+            }
+            this.heartbeatFailures = 0;
+            this.reauthedThisStreak = false;
+            this.warnedThisStreak = false;
+            await this.announceCapacityIfChanged();
+            return;
+        }
+        // (3) Failed. Bump the streak and classify.
+        this.heartbeatFailures += 1;
+        const kind = classifyHeartbeatError(error);
+        // SINGLE consolidated warning per streak — the fix for the unbounded
+        // "companion heartbeat failed: JWT expired" wall the operator hit. The
+        // backoff + exit below make the spam loop structurally impossible even
+        // without this dedupe; the dedupe keeps a slow multi-failure streak quiet.
+        if (!this.warnedThisStreak) {
+            this.warnedThisStreak = true;
+            this.deps.onLog?.(`[acc-runner] companion heartbeat failing (${kind}): ${(error.message ?? "").trim()}; ` +
+                `backing off, will go offline after ${this.maxHeartbeatFailures} consecutive failures`);
+        }
+        // (4) REACTIVE re-auth: exactly ONCE per streak, only on an auth-shaped
+        //     failure. A refresh that recovers resets the streak on the next beat's
+        //     success; a refresh that doesn't lets the ladder run to the exit.
+        if (kind === "auth" && !this.reauthedThisStreak && this.deps.refreshAuth) {
+            this.reauthedThisStreak = true;
+            const ok = await this.runRefresh("heartbeat auth failure");
+            if (ok)
+                this.deps.onLog?.("[acc-runner] companion re-authenticated; retrying heartbeat");
+            if (this.stopped)
+                return;
+        }
+        // (5) Give up after N: flip the identity offline (Auto fails over to the
+        //     fleet, honest UI states fire) and EXIT non-zero so the autostart login
+        //     agent relaunches cleanly — never a zombie process spinning forever.
+        if (this.heartbeatFailures >= this.maxHeartbeatFailures) {
+            await this.flipOfflineAndExit(kind);
+        }
+    }
+    /** Schedule the next beat on the backoff-aware timer (unref'd; test seam via now/heartbeatMs). */
+    scheduleBeat() {
+        if (this.stopped)
+            return;
+        const delay = nextHeartbeatDelayMs(this.heartbeatFailures, this.beatMs);
+        this.heartbeatTimer = setTimeout(() => void this.beatCycle(), delay);
+        this.heartbeatTimer.unref?.();
+    }
+    /** Proactively refresh when the live session is within the lead window of expiry. */
+    async maybeProactiveRefresh() {
+        if (!this.deps.refreshAuth || !this.deps.expiresSoon)
+            return;
+        if (!this.deps.expiresSoon(this.deps.proactiveRefreshLeadMs ?? ONE_HOUR_MS))
+            return;
+        await this.runRefresh("proactive: token near expiry");
+    }
+    /** Single-flight refresh wrapper — proactive and reactive share one in-flight call. */
+    runRefresh(reason) {
+        if (this.refreshing)
+            return this.refreshing;
+        const refreshAuth = this.deps.refreshAuth;
+        if (!refreshAuth)
+            return Promise.resolve(false);
+        this.refreshing = (async () => {
+            try {
+                return await refreshAuth();
+            }
+            catch (err) {
+                this.deps.onLog?.(`[acc-runner] companion token refresh failed (${reason}): ${err.message}`);
+                return false;
+            }
+            finally {
+                this.refreshing = null;
+            }
+        })();
+        return this.refreshing;
+    }
+    /** Flip the identity offline (via the shared stop() teardown) and exit non-zero. */
+    async flipOfflineAndExit(kind) {
+        this.deps.onLog?.(`[acc-runner] companion offline after ${this.maxHeartbeatFailures} consecutive heartbeat ` +
+            `failures (${kind}); flipping identity offline and exiting for a clean autostart relaunch`);
+        // stop() requeues in-flight turns, announces companion_lost (immediate
+        // offline flip → Auto fails over to the fleet), and closes the mirror.
+        await this.stop();
+        this.exit(1);
+    }
+    /** Announce a capacity change on a healthy beat (unchanged behaviour). */
+    async announceCapacityIfChanged() {
         const capacity = await this.deps.engine.classifyCapacity().catch(() => this.lastCapacity);
         if (capacity && capacity !== this.lastCapacity) {
             this.lastCapacity = capacity;

package/dist/companion.js.map

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