@seedtactics/insight-client 16.7.2 → 16.8.1
This diff represents the content of publicly available package versions that have been released to one of the supported registries. The information contained in this diff is provided for informational purposes only and reflects changes between package versions as they appear in their respective public registries.
- package/README.md +23 -29
- package/dist/assets/index-BGjv3-QV.js +388 -0
- package/dist/cell-status/current-status.js +4 -1
- package/dist/cell-status/estimated-cycle-times.js +2 -1
- package/dist/cell-status/inspections.js +1 -1
- package/dist/cell-status/loading.js +1 -1
- package/dist/cell-status/material-summary.js +4 -2
- package/dist/cell-status/names.js +1 -1
- package/dist/cell-status/rebookings.js +3 -1
- package/dist/cell-status/scheduled-jobs.js +1 -1
- package/dist/cell-status/sim-production.js +6 -2
- package/dist/cell-status/station-cycles.js +3 -1
- package/dist/cell-status/tool-replacements.js +21 -7
- package/dist/cell-status/tool-usage.js +7 -2
- package/dist/components/App.d.ts +2 -2
- package/dist/components/App.js +13 -5
- package/dist/components/AxisAndGrid.d.ts +6 -6
- package/dist/components/BarcodeScanning.d.ts +2 -2
- package/dist/components/BarcodeScanning.js +8 -2
- package/dist/components/ChartTooltip.d.ts +2 -2
- package/dist/components/ChooseMode.js +6 -1
- package/dist/components/ChooseOperator.d.ts +1 -1
- package/dist/components/ErrorsAndLoading.d.ts +3 -3
- package/dist/components/LoadingIcon.d.ts +1 -1
- package/dist/components/LoadingIcon.js +1 -1
- package/dist/components/LogEntry.d.ts +2 -2
- package/dist/components/LogEntry.js +10 -8
- package/dist/components/ManualSerialEntry.d.ts +2 -2
- package/dist/components/MonthSelect.d.ts +1 -1
- package/dist/components/MonthSelect.js +3 -1
- package/dist/components/Navigation.d.ts +2 -2
- package/dist/components/Navigation.js +1 -1
- package/dist/components/VerboseLogging.d.ts +1 -1
- package/dist/components/analysis/AnalysisSelectToolbar.d.ts +1 -1
- package/dist/components/analysis/BasketCycleCards.d.ts +1 -1
- package/dist/components/analysis/BasketCycleCards.js +1 -1
- package/dist/components/analysis/BufferChart.d.ts +1 -1
- package/dist/components/analysis/BufferChart.js +23 -4
- package/dist/components/analysis/CostPerPiece.d.ts +2 -2
- package/dist/components/analysis/CostPerPiece.js +2 -2
- package/dist/components/analysis/CycleChart.d.ts +1 -1
- package/dist/components/analysis/CycleChart.js +17 -4
- package/dist/components/analysis/DataTable.js +4 -2
- package/dist/components/analysis/EfficiencyPage.d.ts +2 -2
- package/dist/components/analysis/EfficiencyPage.js +1 -1
- package/dist/components/analysis/HeatChart.d.ts +1 -1
- package/dist/components/analysis/HeatChart.js +12 -3
- package/dist/components/analysis/InspectionDataTable.d.ts +1 -1
- package/dist/components/analysis/InspectionDataTable.js +6 -1
- package/dist/components/analysis/InspectionSankey.d.ts +1 -1
- package/dist/components/analysis/InspectionSankey.js +16 -6
- package/dist/components/analysis/PalletCycleCards.d.ts +1 -1
- package/dist/components/analysis/PalletCycleCards.js +5 -3
- package/dist/components/analysis/PartCycleCards.d.ts +2 -2
- package/dist/components/analysis/PartCycleCards.js +16 -6
- package/dist/components/analysis/QualityPage.d.ts +1 -1
- package/dist/components/analysis/ScheduleHistory.d.ts +1 -1
- package/dist/components/analysis/ScheduleHistory.js +1 -1
- package/dist/components/analysis/StationDataTable.d.ts +1 -1
- package/dist/components/analysis/ToolReplacements.d.ts +1 -1
- package/dist/components/analysis/ToolReplacements.js +7 -3
- package/dist/components/operations/AllMaterial.d.ts +1 -1
- package/dist/components/operations/ChartRangeEdit.d.ts +1 -1
- package/dist/components/operations/ChartRangeEdit.js +13 -4
- package/dist/components/operations/CloseoutReport.js +1 -1
- package/dist/components/operations/CompletedParts.js +2 -2
- package/dist/components/operations/CurrentWorkorders.js +2 -2
- package/dist/components/operations/Dashboard.d.ts +2 -2
- package/dist/components/operations/OEEChart.d.ts +4 -4
- package/dist/components/operations/OEEChart.js +7 -2
- package/dist/components/operations/Outliers.d.ts +1 -1
- package/dist/components/operations/Programs.js +9 -4
- package/dist/components/operations/Rebookings.d.ts +1 -1
- package/dist/components/operations/Rebookings.js +3 -1
- package/dist/components/operations/RecentCycleChart.d.ts +1 -1
- package/dist/components/operations/RecentCycleChart.js +2 -2
- package/dist/components/operations/RecentProduction.js +3 -3
- package/dist/components/operations/RecentSchedules.js +3 -1
- package/dist/components/operations/RecentStationCycles.d.ts +1 -1
- package/dist/components/operations/RecentStationCycles.js +1 -1
- package/dist/components/operations/ShiftSettings.d.ts +1 -1
- package/dist/components/operations/SimDayUsage.d.ts +1 -1
- package/dist/components/operations/ToolReport.js +17 -6
- package/dist/components/operations/WorkorderGantt.d.ts +1 -1
- package/dist/components/quality/QualityMaterial.d.ts +2 -2
- package/dist/components/quality/QualityMaterial.js +1 -1
- package/dist/components/quality/QualityPaths.d.ts +1 -1
- package/dist/components/quality/RecentFailedInspections.d.ts +1 -1
- package/dist/components/routes.d.ts +1 -1
- package/dist/components/routes.js +1 -1
- package/dist/components/station-monitor/BulkRawMaterial.d.ts +2 -2
- package/dist/components/station-monitor/BulkRawMaterial.js +11 -5
- package/dist/components/station-monitor/Closeout.js +6 -2
- package/dist/components/station-monitor/Inspection.js +3 -1
- package/dist/components/station-monitor/InvalidateCycle.d.ts +3 -3
- package/dist/components/station-monitor/InvalidateCycle.js +10 -3
- package/dist/components/station-monitor/JobDetails.js +4 -2
- package/dist/components/station-monitor/LoadStation.d.ts +1 -1
- package/dist/components/station-monitor/LoadStation.js +6 -3
- package/dist/components/station-monitor/Material.d.ts +10 -10
- package/dist/components/station-monitor/Material.js +28 -20
- package/dist/components/station-monitor/Material.test.js +1 -1
- package/dist/components/station-monitor/MoveMaterialArrows.d.ts +2 -2
- package/dist/components/station-monitor/PrintedLabel.d.ts +3 -3
- package/dist/components/station-monitor/PrintedLabel.js +9 -4
- package/dist/components/station-monitor/QuarantineButton.d.ts +1 -1
- package/dist/components/station-monitor/QuarantineButton.js +4 -2
- package/dist/components/station-monitor/Queues.d.ts +2 -2
- package/dist/components/station-monitor/Queues.js +6 -4
- package/dist/components/station-monitor/QueuesAddMaterial.d.ts +3 -3
- package/dist/components/station-monitor/QueuesAddMaterial.js +20 -7
- package/dist/components/station-monitor/SelectInspType.d.ts +2 -2
- package/dist/components/station-monitor/SelectWorkorder.d.ts +1 -1
- package/dist/components/station-monitor/StationToolbar.d.ts +1 -1
- package/dist/components/station-monitor/StationToolbar.js +13 -3
- package/dist/components/station-monitor/SystemOverview.d.ts +4 -4
- package/dist/components/station-monitor/SystemOverview.js +36 -16
- package/dist/components/station-monitor/Whiteboard.d.ts +1 -1
- package/dist/data/all-material-bins.js +2 -1
- package/dist/data/cost-per-piece.js +3 -1
- package/dist/data/move-arrows.js +3 -1
- package/dist/data/part-summary.js +1 -1
- package/dist/data/results.cycles.js +13 -4
- package/dist/data/tools-programs.js +3 -2
- package/dist/index.html +1 -1
- package/dist/network/api.d.ts +18 -0
- package/dist/network/api.js +502 -371
- package/dist/util/chart-colors.js +12 -1
- package/docs/client-efficiency.md +226 -263
- package/docs/client-engineering.md +27 -28
- package/docs/client-launch.md +32 -33
- package/docs/client-operations.md +50 -53
- package/docs/client-quality.md +39 -43
- package/docs/client-sales.md +36 -40
- package/docs/client-scanners.md +27 -27
- package/docs/client-station-monitor.md +86 -96
- package/docs/client-tools-programs.md +47 -44
- package/docs/improve-fms.md +73 -78
- package/docs/makino.md +21 -25
- package/docs/material-quarantine.md +50 -64
- package/docs/material-tracking.md +162 -195
- package/docs/mazak.md +78 -91
- package/docs/niigata.md +145 -168
- package/docs/operator-procedures.md +72 -76
- package/docs/part-instructions.md +36 -36
- package/docs/security.md +87 -81
- package/docs/server-config.md +36 -45
- package/docs/server-errors.md +21 -22
- package/package.json +25 -24
- package/dist/assets/index-BwbaiELK.js +0 -364
package/docs/mazak.md
CHANGED
|
@@ -2,114 +2,101 @@
|
|
|
2
2
|
title: Mazak Palletech Integration
|
|
3
3
|
nav: FMS Insight Server > Mazak
|
|
4
4
|
description: >-
|
|
5
|
-
FMS Insight works with all Palletech cell controller versions from Mazak:
|
|
6
|
-
|
|
7
|
-
|
|
5
|
+
FMS Insight works with all Palletech cell controller versions from Mazak: Version E, Web Version,
|
|
6
|
+
and Smooth PMC. FMS Insight can read all events from the cell controller and can also edit almost
|
|
7
|
+
all the data in the cell controller.
|
|
8
8
|
---
|
|
9
9
|
|
|
10
10
|
# FMS Insight Mazak Palletech Integration
|
|
11
11
|
|
|
12
|
-
FMS Insight works with all Palletech cell controller versions from Mazak:
|
|
13
|
-
|
|
14
|
-
|
|
12
|
+
FMS Insight works with all Palletech cell controller versions from Mazak: Version E, Web Version,
|
|
13
|
+
and Smooth PMC. FMS Insight can read all events from the cell controller and can also edit almost
|
|
14
|
+
all the data in the cell controller.
|
|
15
15
|
|
|
16
16
|
## Open Database Kit
|
|
17
17
|
|
|
18
|
-
To facilitate the communication between FMS Insight and the Mazak cell
|
|
19
|
-
|
|
20
|
-
|
|
21
|
-
|
|
22
|
-
|
|
23
|
-
(Version E, Web, or Smooth PMC).
|
|
18
|
+
To facilitate the communication between FMS Insight and the Mazak cell controller, you must acquire
|
|
19
|
+
a program called "Mazak Open Database Kit". This is a software program developed by Mazak which
|
|
20
|
+
allows safe access to the data inside the cell controller. Please contact your Mazak representative
|
|
21
|
+
and ask to obtain "Open Database Kit" that matches the specific cell controller (Version E, Web, or
|
|
22
|
+
Smooth PMC).
|
|
24
23
|
|
|
25
24
|
## Enable Log CSV
|
|
26
25
|
|
|
27
|
-
For Mazak Web and Mazak Smooth PMC, you must enable a setting in the Mazak cell controller
|
|
28
|
-
|
|
29
|
-
|
|
30
|
-
|
|
26
|
+
For Mazak Web and Mazak Smooth PMC, you must enable a setting in the Mazak cell controller which
|
|
27
|
+
will cause the Mazak cell controller to create log files of all events (pallet movements, machine
|
|
28
|
+
cycles, etc.) in the `c:\Mazak\FMS\Log` directory. Once enabled, FMS Insight will automatically find
|
|
29
|
+
any log entries from this directory.
|
|
31
30
|
|
|
32
|
-
To enable, go to the `c:\Mazak\FMS` directory. Rename the file `log-parameters.ini.sample` to
|
|
33
|
-
|
|
34
|
-
the
|
|
35
|
-
|
|
31
|
+
To enable, go to the `c:\Mazak\FMS` directory. Rename the file `log-parameters.ini.sample` to
|
|
32
|
+
`log-parameters.ini` and restart the Mazak Palletech software. The `log-parameters.ini` file
|
|
33
|
+
contains settings for the path to use and how often to delete, but FMS Insight works fine with the
|
|
34
|
+
default settings. If you want, you can change the log directory in `log-parameters.ini` and then
|
|
35
|
+
specify the same folder in the FMS Insight server configuration file.
|
|
36
36
|
|
|
37
37
|
## Load Instructions
|
|
38
38
|
|
|
39
|
-
On Version E and MazakWeb, one parameter must be changed. If you are using Mazak Smooth PMC, this
|
|
40
|
-
skipped! Open the Mazak Palletech software, go to the parameter
|
|
41
|
-
|
|
42
|
-
|
|
43
|
-
|
|
44
|
-
|
|
45
|
-
the load station.
|
|
39
|
+
On Version E and MazakWeb, one parameter must be changed. If you are using Mazak Smooth PMC, this
|
|
40
|
+
step can be skipped! Open the Mazak Palletech software, go to the parameter edit screen, select `X`,
|
|
41
|
+
and scroll to the setting `X-31`. Set the `X-31` setting from 0 to 1. This setting will cause CSV
|
|
42
|
+
files describing the current load and unload operation at the load station to be output to the
|
|
43
|
+
`c:\Mazak\FMS\LDS` directory. FMS Insight monitors this directory and uses the CSV files to display
|
|
44
|
+
the parts being loaded and unloaded from each pallet at the load station.
|
|
46
45
|
|
|
47
46
|
## Simulation Lab
|
|
48
47
|
|
|
49
|
-
The Mazak Palletech cell controller software has a great ability to be run in a
|
|
50
|
-
|
|
51
|
-
|
|
52
|
-
|
|
53
|
-
|
|
54
|
-
We recommend that you set up what we call a simulation lab, which consists of
|
|
55
|
-
|
|
56
|
-
|
|
57
|
-
|
|
58
|
-
|
|
59
|
-
|
|
60
|
-
|
|
61
|
-
|
|
62
|
-
|
|
63
|
-
|
|
64
|
-
cell
|
|
65
|
-
|
|
66
|
-
|
|
67
|
-
|
|
68
|
-
The simulation lab is also great for training before the machines are even
|
|
69
|
-
installed, testing out new scheduling or inspection signaling techniques, or
|
|
70
|
-
training new operators and managers.
|
|
48
|
+
The Mazak Palletech cell controller software has a great ability to be run in a simulation mode
|
|
49
|
+
without any machines or carts attached. In this mode, the Mazak cell controller software has all
|
|
50
|
+
features active but instead of sending commands to the actual machines and carts, just simulates
|
|
51
|
+
their operation.
|
|
52
|
+
|
|
53
|
+
We recommend that you set up what we call a simulation lab, which consists of two computers in an
|
|
54
|
+
office. One computer will run the Mazak cell controller software in simulation mode, Open Database
|
|
55
|
+
Kit, and the FMS Insight server. The second computer will run a browser and access the FMS Insight
|
|
56
|
+
client. This mimics the actual layout in operations, where the cell controller computer runs Open
|
|
57
|
+
Database Kit and the FMS Insight server and a separate computer on the factory floor or in the
|
|
58
|
+
office runs the client views.
|
|
59
|
+
|
|
60
|
+
A simulation lab allows testing, training, and experimentation. You can set up some dummy orders,
|
|
61
|
+
create a schedule, copy the schedule into the Mazak cell controller, run the schedule inside the
|
|
62
|
+
Mazak cell controller, see the assigned serial numbers, view inspection decisions, and examine
|
|
63
|
+
efficiency reports of cell operations, all without impacting the real system.
|
|
64
|
+
|
|
65
|
+
The simulation lab is also great for training before the machines are even installed, testing out
|
|
66
|
+
new scheduling or inspection signaling techniques, or training new operators and managers.
|
|
71
67
|
|
|
72
68
|
## Starting Offset and Decrement Priority
|
|
73
69
|
|
|
74
|
-
The Mazak [config.ini](server-config) contains a setting `Use Starting Offset`
|
|
75
|
-
|
|
76
|
-
|
|
77
|
-
When `Use Starting Offset` is enabled, new Mazak schedules will
|
|
78
|
-
|
|
79
|
-
|
|
80
|
-
|
|
81
|
-
|
|
82
|
-
|
|
83
|
-
|
|
84
|
-
|
|
85
|
-
|
|
86
|
-
|
|
87
|
-
|
|
88
|
-
|
|
89
|
-
|
|
90
|
-
|
|
91
|
-
|
|
92
|
-
|
|
93
|
-
|
|
94
|
-
|
|
95
|
-
|
|
96
|
-
|
|
97
|
-
|
|
98
|
-
|
|
99
|
-
|
|
100
|
-
|
|
101
|
-
|
|
102
|
-
|
|
103
|
-
|
|
104
|
-
|
|
105
|
-
|
|
106
|
-
|
|
107
|
-
machines. Finally, occasionally emptying out a pallet seems to help
|
|
108
|
-
tremendously with preventing traffic jams.
|
|
109
|
-
|
|
110
|
-
Finally, when FMS Insight adds a new day's schedule into the cell controller,
|
|
111
|
-
then FMS Insight will first decrement the priority on all existing
|
|
112
|
-
uncompleted schedules. Since each day a new schedule is downloaded, if
|
|
113
|
-
priorities of existing schedules are first decrement then any unfinished work
|
|
114
|
-
from the previous day gains higher priority and will finish before today's
|
|
115
|
-
schedule starts.
|
|
70
|
+
The Mazak [config.ini](server-config) contains a setting `Use Starting Offset` which control how new
|
|
71
|
+
schedules are added into the cell controller.
|
|
72
|
+
|
|
73
|
+
When `Use Starting Offset` is enabled, new Mazak schedules will be created with a "Due Date" and
|
|
74
|
+
"Priority" field based on the simulation's prediction of its actual start time. If disabled, a due
|
|
75
|
+
date of January 1, 2008 and priority of 91 is used for all Mazak schedules, effectively disabling
|
|
76
|
+
the use of due dates. Since Mazak uses due dates to decide which part or pallet to start producing
|
|
77
|
+
first, due dates can help smooth production flow.
|
|
78
|
+
|
|
79
|
+
The main downside to using due dates and priorities is that Mazak will empty out a pallet before
|
|
80
|
+
switching schedules. For example, consider a situation where you have a part PPP with two processes
|
|
81
|
+
and a fixture which can hold one process 1 material and one process 2 material. Also, consider there
|
|
82
|
+
are two schedules for part PPP; a schedule AAA for today's production and a schedule BBB for
|
|
83
|
+
tomorrow's production. Say that the AAA and BBB schedules have different due dates (say AAA has the
|
|
84
|
+
earlier due date). Then Mazak will first run the entire AAA schedule. In particular, the very last
|
|
85
|
+
cycle of AAA will run with a process 2 part and an empty process 1 location. Instead, if the due
|
|
86
|
+
dates of AAA and BBB are the same, Mazak will not empty out the pallet and instead on the very last
|
|
87
|
+
cycle of AAA in the process 2 location will add the very first cycle of BBB in the process 1
|
|
88
|
+
location.
|
|
89
|
+
|
|
90
|
+
In our opinion, due dates and priorities should be enabled; the pallet running empty is not
|
|
91
|
+
typically that big of a deal. The primary goal of the system is to keep the machines busy and a
|
|
92
|
+
pallet with an empty location will return to the load station after cutting just the material on the
|
|
93
|
+
pallet (as long as each process has a separate program). This increases slightly the burden on the
|
|
94
|
+
cart and load station, but these are not the bottleneck and there should be enough work in the
|
|
95
|
+
system to keep the machines busy. In addition, occasionally a pallet will empty out in any case
|
|
96
|
+
because today's schedule had a limited quantity to allow a different part some time on the machines.
|
|
97
|
+
Finally, occasionally emptying out a pallet seems to help tremendously with preventing traffic jams.
|
|
98
|
+
|
|
99
|
+
Finally, when FMS Insight adds a new day's schedule into the cell controller, then FMS Insight will
|
|
100
|
+
first decrement the priority on all existing uncompleted schedules. Since each day a new schedule is
|
|
101
|
+
downloaded, if priorities of existing schedules are first decrement then any unfinished work from
|
|
102
|
+
the previous day gains higher priority and will finish before today's schedule starts.
|
package/docs/niigata.md
CHANGED
|
@@ -2,227 +2,204 @@
|
|
|
2
2
|
title: Niigata ICC Integration
|
|
3
3
|
nav: FMS Insight Server > Niigata
|
|
4
4
|
description: >-
|
|
5
|
-
FMS Insight works with the recent Niigata ICC Cell Controller
|
|
6
|
-
|
|
7
|
-
routes and control each pallet.
|
|
5
|
+
FMS Insight works with the recent Niigata ICC Cell Controller FMS Insight can monitor the events
|
|
6
|
+
from the cell controller and can also set routes and control each pallet.
|
|
8
7
|
---
|
|
9
8
|
|
|
10
9
|
# FMS Insight Niigata ICC Cell Controller
|
|
11
10
|
|
|
12
|
-
FMS Insight works with a modified version of the Niigata ICC Cell Controller.
|
|
13
|
-
|
|
14
|
-
|
|
11
|
+
FMS Insight works with a modified version of the Niigata ICC Cell Controller. Contact your Niigata
|
|
12
|
+
Sales or Support Representative to request more information about using FMS Insight with the Niigata
|
|
13
|
+
ICC Cell Controller.
|
|
15
14
|
|
|
16
15
|
## Configuration
|
|
17
16
|
|
|
18
17
|
#### Reclamp Stations
|
|
19
18
|
|
|
20
|
-
By default, all machine stops in the downloaded jobs are assumed to be machines.
|
|
21
|
-
|
|
22
|
-
|
|
23
|
-
|
|
24
|
-
be treated as reclamp stops.
|
|
19
|
+
By default, all machine stops in the downloaded jobs are assumed to be machines. To support reclamp
|
|
20
|
+
stops, a specific name of the reclamp stop can be defined in the FMS Insight
|
|
21
|
+
[config.ini](server-config) file. Once defined, any machine stop in the downloaded jobs which match
|
|
22
|
+
this configured name will be treated as reclamp stops.
|
|
25
23
|
|
|
26
24
|
#### Custom Machine Names
|
|
27
25
|
|
|
28
|
-
By default, ICC machine numbers are mapped to the identical machine number in
|
|
29
|
-
|
|
30
|
-
|
|
31
|
-
|
|
32
|
-
|
|
33
|
-
flexibility plan and jobs.
|
|
26
|
+
By default, ICC machine numbers are mapped to the identical machine number in the downloaded jobs.
|
|
27
|
+
That is, ICC machine 1 is mapped to MC1 in the jobs, ICC machine 2 is mapped to MC2, and so on. The
|
|
28
|
+
[config.ini](server-config) file can specify an alternative job machine name and number to be
|
|
29
|
+
assigned to each ICC machine number. This allows different types of machines to be named differently
|
|
30
|
+
in the flexibility plan and jobs.
|
|
34
31
|
|
|
35
32
|
#### Machine IP Addresses
|
|
36
33
|
|
|
37
|
-
If specified, FMS Insight will use the Machine IP addresses and ports to load
|
|
38
|
-
|
|
39
|
-
[summary reports](client-tools-programs) of tooling data. FMS Insight does not
|
|
40
|
-
|
|
41
|
-
|
|
34
|
+
If specified, FMS Insight will use the Machine IP addresses and ports to load tooling data from the
|
|
35
|
+
machines, record it as part of the log of events, and display some
|
|
36
|
+
[summary reports](client-tools-programs) of tooling data. FMS Insight does not require the IP
|
|
37
|
+
addresses to be specified; if they are missing, no tool data is loaded but all other functions of
|
|
38
|
+
FMS Insight work (managing jobs, logging events, etc.).
|
|
42
39
|
|
|
43
40
|
#### Sized Queues
|
|
44
41
|
|
|
45
|
-
FMS Insight supports specifying a size for each queue defined in the config file.
|
|
46
|
-
|
|
47
|
-
|
|
48
|
-
|
|
49
|
-
|
|
50
|
-
and unholding pallets.
|
|
42
|
+
FMS Insight supports specifying a size for each queue defined in the config file. FMS Insight will
|
|
43
|
+
then hold and unhold pallets that are waiting to be unloaded so that the queue does not exceed the
|
|
44
|
+
configured size. Note that by using the [queues page](client-station-monitor), an operator can
|
|
45
|
+
manually insert more material into the queue beyond the configured size. The configured size is only
|
|
46
|
+
used for holding and unholding pallets.
|
|
51
47
|
|
|
52
48
|
## Operations
|
|
53
49
|
|
|
54
|
-
FMS Insight translates the jobs into the Niigata ICC Cell Controller
|
|
55
|
-
|
|
56
|
-
a few flags on the pallet tracking.
|
|
50
|
+
FMS Insight translates the jobs into the Niigata ICC Cell Controller via three mechanisms: adding
|
|
51
|
+
programs, setting pallet master routes, and controlling a few flags on the pallet tracking.
|
|
57
52
|
|
|
58
53
|
#### Programs
|
|
59
54
|
|
|
60
|
-
The jobs can optionally contain the program content for each process and machining stop.
|
|
61
|
-
|
|
62
|
-
|
|
63
|
-
|
|
64
|
-
If the program content is included, FMS Insight will manage revisions and register
|
|
65
|
-
the
|
|
66
|
-
|
|
67
|
-
|
|
68
|
-
|
|
69
|
-
|
|
70
|
-
|
|
71
|
-
|
|
72
|
-
|
|
73
|
-
job completes, FMS Insight will remove the old program revision from the Niigata
|
|
74
|
-
ICC. Program revisions and Niigata ICC program numbers can be seen on the
|
|
55
|
+
The jobs can optionally contain the program content for each process and machining stop. If the job
|
|
56
|
+
does not contain the program content, FMS Insight assumes the program has already been manually
|
|
57
|
+
registered with the Niigata ICC.
|
|
58
|
+
|
|
59
|
+
If the program content is included, FMS Insight will manage revisions and register the program with
|
|
60
|
+
the Niigata ICC. FMS Insight will compare the program content from the newly created jobs and the
|
|
61
|
+
already existing program. If they are the same, the existing program is reused. If they are
|
|
62
|
+
different, a new revision is created by selecting a new program number and registering the new
|
|
63
|
+
program content with the Niigata ICC. This leaves the old program revision unchanged so both the old
|
|
64
|
+
and new revisions are simultaneously in the cell controller. FMS Insight tracks all material and
|
|
65
|
+
will use either the old revision or the new program revision based on which material is currently
|
|
66
|
+
loaded onto the pallet. Once the old job completes, FMS Insight will remove the old program revision
|
|
67
|
+
from the Niigata ICC. Program revisions and Niigata ICC program numbers can be seen on the
|
|
75
68
|
[program report page](client-tools-programs).
|
|
76
69
|
|
|
77
70
|
#### Pallet Master
|
|
78
71
|
|
|
79
|
-
For each pallet, the Niigata ICC stores the "Pallet Master", a list of stops that
|
|
80
|
-
|
|
81
|
-
|
|
82
|
-
|
|
83
|
-
|
|
84
|
-
|
|
85
|
-
FMS Insight
|
|
86
|
-
|
|
87
|
-
|
|
88
|
-
|
|
89
|
-
|
|
90
|
-
|
|
91
|
-
complete and other jobs are assigned to the pallet; FMS Insight will only update
|
|
92
|
-
a pallet if it is waiting in the stocker with the "No Work" flag set (see below for
|
|
93
|
-
more information about the No Work flag).
|
|
72
|
+
For each pallet, the Niigata ICC stores the "Pallet Master", a list of stops that the pallet visits.
|
|
73
|
+
The route starts with LD (load), has a sequence of MC (machining) and RC (reclamp) stops, and ends
|
|
74
|
+
with a UL (unload). Each load, unload, or reclamp stop contains a list of load station numbers to
|
|
75
|
+
use. Each machining stop contains the machines to use plus a list of program to run.
|
|
76
|
+
|
|
77
|
+
FMS Insight sets the pallet master steps based on the data in the created jobs. For each available
|
|
78
|
+
pallet, FMS Insight sorts the jobs by date and priority and decides which job should run on the
|
|
79
|
+
pallet. FMS Insight then uses the job data to completely replace the pallet master with the sequence
|
|
80
|
+
of steps from the job. FMS Insight uses the comment field to keep track of which job is currently
|
|
81
|
+
assigned to the pallet. FMS Insight continuously updates the pallet master data as jobs complete and
|
|
82
|
+
other jobs are assigned to the pallet; FMS Insight will only update a pallet if it is waiting in the
|
|
83
|
+
stocker with the "No Work" flag set (see below for more information about the No Work flag).
|
|
94
84
|
|
|
95
85
|
#### Pallet Location and Status
|
|
96
86
|
|
|
97
|
-
For each pallet, the Niigata ICC stores the "Tracking Data", consisting of the current
|
|
98
|
-
|
|
99
|
-
|
|
100
|
-
|
|
101
|
-
|
|
102
|
-
|
|
103
|
-
|
|
104
|
-
|
|
105
|
-
|
|
106
|
-
|
|
107
|
-
|
|
108
|
-
|
|
109
|
-
executing step to create log entries, so if they are manually edited by
|
|
110
|
-
the user, FMS Insight may miss log entries for the current cycle. FMS Insight
|
|
111
|
-
will recover once a new pallet cycle starts.
|
|
87
|
+
For each pallet, the Niigata ICC stores the "Tracking Data", consisting of the current pallet
|
|
88
|
+
location, currently executing step, count of remaining pallet cycles, and a couple of boolean flags.
|
|
89
|
+
|
|
90
|
+
FMS Insight reads but does NOT have write access to the current pallet location and currently
|
|
91
|
+
executing step (Before-LD, After-LD, Before-MC, etc.). The Niigata ICC keeps these fields updated as
|
|
92
|
+
the pallet moves through the route defined in the pallet master. FMS Insight watches these values
|
|
93
|
+
change and uses them to create a log of what happens. The Niigata ICC does allow the user (but not
|
|
94
|
+
FMS Insight) to override the pallet location or current step, which can be used in emergencies;
|
|
95
|
+
overriding the pallet location and current step is not required during normal operation. FMS Insight
|
|
96
|
+
uses the transitions of pallet locations and currently executing step to create log entries, so if
|
|
97
|
+
they are manually edited by the user, FMS Insight may miss log entries for the current cycle. FMS
|
|
98
|
+
Insight will recover once a new pallet cycle starts.
|
|
112
99
|
|
|
113
100
|
#### Pallet Cycle Count
|
|
114
101
|
|
|
115
|
-
For each pallet, the Niigata ICC tracks a count of remaining pallet cycles. The Niigata
|
|
116
|
-
|
|
117
|
-
|
|
118
|
-
|
|
119
|
-
|
|
120
|
-
|
|
121
|
-
|
|
122
|
-
|
|
123
|
-
FMS Insight always keeps the cycle count at 1 and increments it when the pallet arrives
|
|
124
|
-
|
|
125
|
-
|
|
126
|
-
|
|
127
|
-
|
|
128
|
-
|
|
129
|
-
|
|
130
|
-
|
|
131
|
-
|
|
132
|
-
|
|
133
|
-
the
|
|
134
|
-
|
|
135
|
-
|
|
136
|
-
|
|
137
|
-
expected operations to occur at the load station.
|
|
102
|
+
For each pallet, the Niigata ICC tracks a count of remaining pallet cycles. The Niigata ICC
|
|
103
|
+
decrements this on the completion of the UL (unload) step. If it is greater than zero and the
|
|
104
|
+
operator presses the LOAD button, the Niigata ICC switches to the After-LD (load) step and thus
|
|
105
|
+
starts the route again. If the count is zero OR the operator presses the button Niigata calls UNLOAD
|
|
106
|
+
but might more accurately be translated "NOT LOADED", the Niigata ICC places the "No Work" flag onto
|
|
107
|
+
the pallet, which causes the pallet to route to the stocker. (See below for more about the No Work
|
|
108
|
+
flag.)
|
|
109
|
+
|
|
110
|
+
FMS Insight always keeps the cycle count at 1 and increments it when the pallet arrives to be
|
|
111
|
+
unloaded if needed. That is, consider when a pallet arrives to be unloaded. The current remaining
|
|
112
|
+
cycle count is 1. FMS Insight will check the available material in the [queues](material-tracking)
|
|
113
|
+
to determine if there is a piece of material to be loaded. If no material is available, FMS Insight
|
|
114
|
+
will do nothing; the Niigata ICC will then decrement the cycle count from 1 to 0 and send the pallet
|
|
115
|
+
to the stocker no matter if the operator presses the LOAD or UNLOAD/NOT LOADED button. Instead, if
|
|
116
|
+
there is available material to be loaded, FMS Insight will increment the remaining pallet cycles
|
|
117
|
+
to 2. When the operator presses the LOAD button, the Niigata ICC will then set the status to
|
|
118
|
+
After-LD (load) and proceed to route the pallet back through the pallet master steps. If instead the
|
|
119
|
+
operator presses the UNLOAD/NOT LOADED button, the Niigata ICC will set the No Work flag and route
|
|
120
|
+
the pallet to the stocker.
|
|
121
|
+
|
|
122
|
+
The FMS Insight [load station page](client-station-monitor) will always contain the expected
|
|
123
|
+
operations to occur at the load station.
|
|
138
124
|
|
|
139
125
|
#### No Work and Skip
|
|
140
126
|
|
|
141
127
|
For each pallet, the Niigata ICC stores two boolean flags: "No Work" and "Skip".
|
|
142
128
|
|
|
143
|
-
The "Skip" flag, also called hold, causes the Niigata ICC to move the pallet to
|
|
144
|
-
|
|
145
|
-
|
|
146
|
-
|
|
147
|
-
|
|
148
|
-
|
|
149
|
-
|
|
150
|
-
|
|
151
|
-
|
|
152
|
-
|
|
153
|
-
|
|
154
|
-
|
|
155
|
-
|
|
156
|
-
|
|
157
|
-
|
|
158
|
-
|
|
159
|
-
|
|
160
|
-
|
|
161
|
-
|
|
162
|
-
priority. For each job, FMS Insight checks if there is available material
|
|
163
|
-
to be loaded. If a piece of material for some job is found, FMS Insight
|
|
164
|
-
will clear the No Work flag (and also optionally update the pallet master
|
|
165
|
-
data for the new job, if required).
|
|
129
|
+
The "Skip" flag, also called hold, causes the Niigata ICC to move the pallet to the stocker and then
|
|
130
|
+
ignore it. FMS Insight uses the "Skip" flag to implement sized queues. If there is an in-process
|
|
131
|
+
queue with a specific size, FMS Insight will set the "Skip" flag on all pallets destined to be
|
|
132
|
+
unloaded into this queue. FMS Insight then removes the "Skip" flag on only a single pallet at a time
|
|
133
|
+
and only when the unload would not increase the number of parts beyond the size of the queue.
|
|
134
|
+
|
|
135
|
+
The "No Work" flag is used to override the "Remaining Pallet Cycles" count. If the No Work flag is
|
|
136
|
+
set, the Niigata ICC assumes that the pallet is empty, sends the pallet to the stocker, and ignores
|
|
137
|
+
it. While similar to Skip, Skip is used to hold a pallet in the middle of the route while No Work is
|
|
138
|
+
used to not start the pallet route at all. When the remaining pallet cycle count drops to zero, the
|
|
139
|
+
Niigata ICC sets the No Work flag when the pallet is unloaded. Also, if the operator presses the
|
|
140
|
+
UNLOAD/NOT LOADED button, the No Work flag is set no matter what the remaining pallet cycle count
|
|
141
|
+
is.
|
|
142
|
+
|
|
143
|
+
FMS Insight uses the No Work flag on a pallet in the stocker to trigger its check for new jobs to
|
|
144
|
+
assign to the pallet. For each pallet in the stocker with No Work set, FMS Insight will sort the
|
|
145
|
+
available jobs by date and priority. For each job, FMS Insight checks if there is available material
|
|
146
|
+
to be loaded. If a piece of material for some job is found, FMS Insight will clear the No Work flag
|
|
147
|
+
(and also optionally update the pallet master data for the new job, if required).
|
|
166
148
|
|
|
167
149
|
## Operator Procedures
|
|
168
150
|
|
|
169
151
|
#### Load Station Normal Operation
|
|
170
152
|
|
|
171
153
|
FMS Insight's [load station page](client-station-monitor) will display what the Niigata ICC is
|
|
172
|
-
expecting to happen at the load station. Specifically, the page will display the material
|
|
173
|
-
|
|
174
|
-
|
|
175
|
-
|
|
176
|
-
that
|
|
177
|
-
|
|
178
|
-
action.)
|
|
154
|
+
expecting to happen at the load station. Specifically, the page will display the material to load,
|
|
155
|
+
the material to unload, and the material to transfer between faces (if the pallet has multiple
|
|
156
|
+
faces). If the operator performs all the tasks as specified, the operator presses the "LOAD" button.
|
|
157
|
+
The Niigata ICC will then begin the route on the pallet for the material that was just loaded. (Note
|
|
158
|
+
that if the instructions specify that nothing is to be loaded, the operator can press either "LOAD"
|
|
159
|
+
or "UNLOAD/NOT LOADED", both will preform the same action.)
|
|
179
160
|
|
|
180
161
|
#### Material which is unloaded must be reworked or scrapped
|
|
181
162
|
|
|
182
|
-
Consider when the operator unloads a piece of material which cannot continue with the normal
|
|
183
|
-
|
|
184
|
-
|
|
185
|
-
|
|
186
|
-
|
|
187
|
-
|
|
188
|
-
|
|
189
|
-
|
|
190
|
-
|
|
191
|
-
|
|
192
|
-
|
|
193
|
-
|
|
194
|
-
|
|
195
|
-
|
|
196
|
-
|
|
197
|
-
|
|
198
|
-
|
|
199
|
-
|
|
200
|
-
|
|
201
|
-
|
|
202
|
-
Note that depending on timing and pallet availability, it may be the case that a
|
|
203
|
-
pallet has already been activated by the time the operator removes the material.
|
|
204
|
-
The operator must still remove the material from the queue as specified above,
|
|
205
|
-
and then reject the load as specified in the next section.
|
|
163
|
+
Consider when the operator unloads a piece of material which cannot continue with the normal flow
|
|
164
|
+
but must be set aside to be reworked or possibly scrapped. If this is on the final process, nothing
|
|
165
|
+
needs to be specified. If instead this is an in-process piece of material, it can be signaled to be
|
|
166
|
+
quarantined after the unload completes. To do so, on the load station page, click the material card
|
|
167
|
+
for the piece of material. The dialog that opens will contain a "Signal For Quarantine" action. Once
|
|
168
|
+
clicked, FMS Insight will move the material to the quarantine queue once the unload finishes.
|
|
169
|
+
|
|
170
|
+
If the material has already been unloaded without clicking the "Signal for Quarantine" action, FMS
|
|
171
|
+
Insight will add the material that was unloaded into the in-process queue, visible on either the
|
|
172
|
+
[load station or queues pages](client-station-monitor). To remove the material, the operator must
|
|
173
|
+
click on the material card and then click either the "Remove From System" or "Quarantine Material"
|
|
174
|
+
action (depending on if [quarantine queues](material-quarantine) are configured). This will either
|
|
175
|
+
remove the material from the system completely or remove it from the active FMS Insight queue and
|
|
176
|
+
place it in a special quarantine queue. In either case, once the material is no longer in the queue,
|
|
177
|
+
FMS Insight will not set pallet master or tracking data into the Niigata ICC for this material.
|
|
178
|
+
|
|
179
|
+
Note that depending on timing and pallet availability, it may be the case that a pallet has already
|
|
180
|
+
been activated by the time the operator removes the material. The operator must still remove the
|
|
181
|
+
material from the queue as specified above, and then reject the load as specified in the next
|
|
182
|
+
section.
|
|
206
183
|
|
|
207
184
|
#### Load Station Material Can't Be Loaded
|
|
208
185
|
|
|
209
186
|
Consider that a pallet arrives at the load station, the Niigata ICC is expecting something to be
|
|
210
|
-
loaded, but the material is not available to be loaded. This could be because the material was
|
|
211
|
-
from the queue as described in the previous section but because of the timing a pallet had
|
|
212
|
-
activated. It could also be because the operator forgot to remove the material from the
|
|
213
|
-
notice that the material was bad until the load operation started.
|
|
187
|
+
loaded, but the material is not available to be loaded. This could be because the material was
|
|
188
|
+
removed from the queue as described in the previous section but because of the timing a pallet had
|
|
189
|
+
already been activated. It could also be because the operator forgot to remove the material from the
|
|
190
|
+
queue, or didn't notice that the material was bad until the load operation started.
|
|
214
191
|
|
|
215
|
-
In any case, the operator should first confirm that the material is removed from the FMS Insight
|
|
216
|
-
and then press the UNLOAD/NOT LOADED button. This will cause the Niigata ICC to route the
|
|
217
|
-
back to the stocker and as long as there is no material in the FMS Insight queues, FMS
|
|
218
|
-
reactivate the pallet until more material enters the queue.
|
|
192
|
+
In any case, the operator should first confirm that the material is removed from the FMS Insight
|
|
193
|
+
queue and then press the UNLOAD/NOT LOADED button. This will cause the Niigata ICC to route the
|
|
194
|
+
empty pallet back to the stocker and as long as there is no material in the FMS Insight queues, FMS
|
|
195
|
+
Insight will not reactivate the pallet until more material enters the queue.
|
|
219
196
|
|
|
220
197
|
#### Reworked material is ready to re-enter the flow
|
|
221
198
|
|
|
222
|
-
Consider when material was removed from the system or placed into
|
|
223
|
-
as described above, and now the material has been
|
|
224
|
-
|
|
225
|
-
back
|
|
226
|
-
|
|
227
|
-
material
|
|
228
|
-
in the Niigata ICC.
|
|
199
|
+
Consider when material was removed from the system or placed into
|
|
200
|
+
[quarantine queues](material-quarantine) as described above, and now the material has been
|
|
201
|
+
successfully fixed and is ready to complete the remainder of the process. Once the material arrives
|
|
202
|
+
back at the load station and is ready to go, the operator adds the material back into the in-process
|
|
203
|
+
queue. To do so, the operator clicks a button on the queues page, enters or scans the serial number
|
|
204
|
+
of the material to be added, and then verifies the job and process number. The material will then be
|
|
205
|
+
placed into the queue and FMS Insight will then activate the appropriate pallets in the Niigata ICC.
|